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VOLVO FM 400 8X4 TIPPER
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The Volvo FM400 8x4 tippers are based on the state of the art
new generation global FM platform.
The FM400 8x4 Tippers are high performance vehicles with
unmatched features designed for handling heavy loads at a
relentless pace in difficult terrain. It has a highly fuel efficient
powerful engine backed up with reliable driveline , a strong chassis
& body coupled with bigger tyres, high ground clearance, safe &
efficient cabin with high reliability
The high payload capacity & an outstanding performance make it
an ideal choice for off road & on road operations
Whether it is coal overburden, iron or other mineral ores,
limestone, marble movements or demanding applications like
irrigation work or aggregate movement, the FM400 provides
an unbeatable performance in very harsh conditions. The driver
friendly cabin with air conditioning ensures low driver fatigue and
hence highest productivity. The Volvo FM400 8x4 comes with 15
cu.m, 18 cu.m, 18.7 cu.m, 20 cu.m & 23 cu.m capacities of bodies
optimised for various applications based on the density & the type
of material handled.
VOLVO FM 400 8X4 TIPPER
2
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THE FM DAY CABIN
The Volvo FM cabins continues Volvo’s leadership in offering the
safest & highest productive cabins in the industry. The aerodynam-
ic, spacious, air conditioned cabin with highest visibility, an adjust-
able steering column with a good grip on steering wheel coupledwith power steering provides maximum comfort to the drivers. Also
the large display with easy to read information & the controls with
gauges positioned in the cluster offers maximum information in
single view to the drivers
DESIGNED FOR EXTENSIVE OPERATIONS & SAFETY
• Air conditioned cabin and effective in-cab climate system.
A paper filter protects the cabin air from dust
• Adjustable Cushioned driver seat
• Low sound level inside the cabin with Noise-insulated cab 67
to 70 dB(A) while cruising
• Adjustable steering wheel angle upto 200 & height of 13 cms
respectively
• Cabin is fully suspended by four coil springs & shock absorbers
which minimse vibrations in inside of the cabin. The 9 cm verti-
cal stroke minimises the risk of bottoming even on worst roads
• Excellent all-round visibility due to large glass area, large rear
view mirrors. Close-view quarter mirror on co-driver seat, Kerb
view mirror & a Blind spot mirror in frontal area for better visibility
• Power steering & large wheel lock angle
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• Slightly curved instrument panel with instruments & controls in
close position for better driver view
• Cruise control
• On board diagnostic system with driver -information display
keeps the driver updated on the vehicle condition
• Cable shift for easy gear shifting with gear level positioned for
comfortable gear selection
• Power assisted clutch and reduced gearshift efforts
• Convenient and safe boarding, wide anti-slip entry and exit
footsteps
• Three point seat belts for driver with reminder functionality
• A spot light at the rear of the cabin for better visibility during
tipping. Rear spot light & reverse audio visual alarms for safe
reversing during unloading in nights
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FUEL EFFICIENT NEW GENERATION ENGINE
The Volvo D13A400 engine offers a high power & an excellent
torque of 2000Nm at 1050-1400 rpm. A wide economic speed
range of 1050-1600 r/min gives the driver to get the maximum fuel
efficiency
• Volvo D13A, 13 litre 6-cylinder -inline diesel engine produces
400 HP ( 294 Kw) at 2100 Rpm
• Turbocharger and intercooler provides increased power with
less fuel consumption at a reduced emission levels
• Overhead camshaft drive fitted with vertically installed unit
injectors
• Electronic fuel injection regulation , controlled by Volvo EMS (
Engine management system) based on temperature, pressure,
load & speed ensuring precise & optimum fuel injection based
on the requirements
• Exhaust brake power at 2300 rpm of 170 KW to enable higher
average speed while driving downhill without overheating the
wheel brakes
• Oil cooler & piston cooling ensure effective cooling , reducing
wear & tear
• Two stage air cleaner elements which increases reliability &
engine life
• Additional fuel filter and water separator with manual drain for
better fuel injection
• 4 vales per cylinder for better combustion
• Volvo D13 Engine meets Euro 3 Standards
• Quick engine response. 90% of the maximum torque available
within just 2 seconds on activation of accelerator pedal
• Two oil filters and a bypass filter for long engine life
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BETTER FUEL EFFICIENCY
The D13A400 features Volvo EMS (Engine Management System),
a wholly electronically controlled system which provides precise
and efficient engine control.
The engine control module takes in data from several sensors
on the engine and the vehicle. The control unit compares current
readings with stored parameters and adjusts fuel quantity and
injection timing accordingly, throughout the engine’s operation.Volvo EMS is integrated with the truck’s electronic system and
permits advanced communication with the driver via the informa-
tion display.
The D13A400’s gear driven camshaft ensures precise control over
the unit injectors and valve timing. The unit injectors are posi-
tioned vertically and centrally which provides extremely fast, well
controlled injection and symmetrical distribution of the fuel in the
combustion chamber. EMS controls the fuel injection via electro-
magnetic valves in each injector. It is controlled entirely electroni-
cally. The injection pressure can be as high as 2000 bar, resulting
in a very fast injection sequence. The injectors are supplied with
fuel via a shared duct in the cylinder head. Pre-circulation ensuresthe correct fuel temperature.
LONGER SERVICE LIFE
Volvo engine management system ensures longer service life by
eliminating the risk for severe wear or major damage to the engine
namely
• Engine protection at cold starts - limits revolution until oil has
circulated through the engine
• Raised idling speed when the engine is cold - faster warm-up
to attain operating temperature
• Reduction in fuel supply if engine temperature rises too high
• Smoke limitation
• Over reviving protection
The EMS display helps in quick diagnostics and avoids time
delay compared to trial and error methods. It also provides clear
& structures indications about the truck status and other vehicle
information. Fuel consumption & trip data can be read out from the
driver information system display
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FULLY SYNCHRONISED GEARBOX
Volvo FM400 tipper is fitted with fully synchronized 14-Speed
splitter - range gearbox matched perfectly to the engine charac-
teristics. Close & well balanced ratios make it easy for the truck to
climb steep gradients and facilitate smooth acceleration
• Volvo VT2214B, 14-Speed with fully synchronized 14-Speed
splitter - range gearbox with cable controlled shifting
• Extreme low 16.86:1 improves startability when hauling heavy
loads in difficult driving conditions• Pressure - feed lubrication with in-built oil pump & full flow oil
filter ensure high reliability and long life
• Gearbox oil cooler maintains oil temperature & hence oil quality
for longer service intervals
DRIVE AXLES
Volvo FM400 tipper is fitted with heavy duty hub reduction tandem
drive axles where the main reduction takes place in the hub and
hence reduces the forces and stresses on drive shafts and crown
wheel pinion. The rear axle is matched to tyre size & economic
engine speed
• Volvo RT3210HV Hub reduction axle
• Robust differential locks improve grip on slippery surfaces. Dif-
ferential locks is available between the wheels & also between
the axles
CHASSIS
• Completely factory built , ready to use vehicle, including body,
cabin etc ensures highest quality from bumper to bumper
• Robust engine sump and radiator - protection plate fitted below
front bumper , minimises the risk of an unplanned stop
• A 5mm thick inner chassis liner from engine to rear end of
the chassis provides additional reinforcement to the frame ,
reduces stress on the chassis
• Parabolic front springs allow high spring deflection and low
internal friction in the spring package hence reduced stress on
the chassis frame. It also enables better riding comfort at high
average speeds
• Rubber springs between the rear springs and rear axle also
add to better riding comfort under all type of road conditions
• Low turning circle due to larger wheel angles and a short wheel
base give excellent maneuverability on narrow roads and site
operations
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BRAKES
• Volvo FM400 comes with Z cam self adjusting brakes. The brake
shoes being fully floating type, centre to the brake drum as they
wear out. The braking force being evenly distributed the braking
is efficient and effective. Brake lining wear is reduced tempera-
tures are lower and service life of the brakes is extended. Since
activation of the brakes are faster and less air supply is required
to apply the brakes, this gives a better feeling of control
HIGH GROUND CLEARANCE
• The Volvo FM400 tippers large size tyres along with a straight
I beam front axle provides increased ground clearance. In addi-
tion the engine is lifted higher and provided with a heavy-duty
sump guard covering the complete sump
TOUGHER TYRES
Volvo FM400 tippers have always been at home on the on road or
on the off road , in construction sites or in the mines - maintaining
a high performance level across gradients and through extreme
dust and heat conditions
• Volvo FM400 tipper is fitted with 12x24 off-highway pattern
tyres which are designed exclusive for tough off road
conditions in mines. Models with box-body are provided with11R20 tyre on-road tyres. The selection of tyres depends on
the usage conditions which means longer life and better drive
control
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OPTIMISED BODY SPECIFICATIONS
• Front mounted single tipping cylinder reduces the tipping force
and minimses the stress on the chassis frame since the tipping
force is transferred directly to the front axle ( with under body
centre mounted tip cylinders, high tipping forces are transmit-
ted to the middle of the chassis frame)
• Front mounted tipping cylinder exerts less stress on the body
due to lower tipping force
• Tip cylinder fitted above the chassis frame is well protected
from dust and dirt showered by the tyres
• The front - mounted tip cylinder with trunion base and a strong
foundation gives better tip stability and withstand 9 Tonne
metre side loads while tipping on uneven ground
• Tip stabilizer fitted between the body & chassis frame further
improves stability
• All-welded body, sand blasted and sprayed with 4 layers of
primer / top coat
• C-Section subframe with flexible attachment in the front and
rigid attachment at the rear
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TESTED FOR YOUR SAFETY
Since 1969, Volvo Trucks has had its own accident research com-
mission which, has documented and analysed more than 1,400
accidents involving Volvo Trucks. This has given us a unique bank
of experience, forming the basis of our dedication to designing
even safer vehicles. The new Volvo FM is an accumulated result
of our work over the years, which also makes it one of the safest
trucks in the world.
• Crash Tested Safety Cabin - The Volvo FM has a cab frame
made of high-tensile and is tested according to the world’s
toughest norms- the Swedish Impact Test and the barrier crash
test that Volvo Trucks has developed itself. No other truck car-
ries out more comprehensive safety tests than Volvo does.
• Seats with integrated head restraint for driver and co-driver
• 3 point inertia seat belts for driver and co-driver
• Energy absorbing safety steering wheel
• Integrated FUPS - Front Under-run Protection System installed
as standard enhances safety of other users especially small
cars
• Injury-preventive interior trim/ instrument panel.The instrument panel and all interior trim details at knee height
are made of energy absorbing materials to reduce the risk of
personal injury. The steering wheel deforms in a predetermined
way if the driver is thrown against it. All the fabrics are fire
resistant, and the pedals are designed to minimize the risk of
injury to feet and legs
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Service Network Volvo in India offers you a comprehensivenationwide network of service and parts centersto ensure that a Volvo is never stranded for wantof quality service support. This network of VolvoService and Parts Centre is equipped with well-trained technicians to cater to the maintenanceneeds of your Volvo. We ensure that yourVolvo gets the right component and serviceinformation, whenever and wherever required.
A wide range of services
Volvo Action Service
24x7 assistanceVolvo Action Service offers round-the clock vehiclerepair support. All it takes is a phone call and no matterwhere you are, skilled technicians will assist you inputting your truck back on the road. When required,please get in touch with the workshop closest to thetruck.
www.volvotrucks.volvo.co.in
Lakeview Building, 2nd Floor, # 66/1, Bagmane Tech Park, Bangalore - 560093.Phone: +91 80 6691 4500 Fax: +91 80 4186 7020
New Delhi: No.209, Surya Kiran, 19, Kasturba Gandhi Marg, New Delhi 110 001 Telephone: 011 23314223,23314262, 23358221, 23358223, Fax: 011 2331 6702 • Raipur: #108, 1st Floor, Rishabh Chambers.M.G Road, Raipur. Chhattisgarh - 492 001. Ph No : +91 771 4033031 Fax : +91 771 4033030 • BangaloreCity: Lakeview Building, Block A, No. 66/1, 2nd Floor, Bagmane Tech park, CV Raman Nagar, Bangalore 560 093Telephone: 080 66914500, Fax: 080 41867020 • Mumbai: 205 - 208, B- Wing, Floral Deck Plaza, MIDCCentral Road, Andheri (E), Mumbai 400 093. Telephone: 022 28345020 / 24, 28344293 / 28344266,Fax: 022 28344263 • Ahmedabad: FF/1, Malak Complex, Opp. Loha Bhavan, Old High Court Road,
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