FOLD-Instructions-PRINT-REV March 18

FOLDING DOOR SYSTEMS

FITTING INSTRUCTIONS - ALL CONFIGURATIONS

IMPORTANT CAUTION

Please note: You can only assemble these door configurations by using the frame provided. Your warranty will be invalid if other alternatives are used.

All loads are taken by the top track to ensure smooth, light operation and long life.

Prior to installing this doorset, inspect for damage and do not proceed to fit if any noticeable damage or defect is evident. This doorset should be stored in a dry flat location before installation.

SAFETY: This product needs to be installed by a qualified competent carpenter/joiner with assistance. Two people are required to carry out the installation, as some components are heavy.

The outer frame requires fixing to the supporting structure above the opening.

The opening MUST be capable of carrying the load of the doorset in all conditions.

F O L D I N G S Y S T E M S

PLEASE REFER TO THE HARDWARE CHECK TABLE ON PAGE 3

SYSTEM CONTENTS

2

THE HARDWARE PARTS EXPLAINED

360SN

FLUSH BOLT

BW3-35HSS BW7-35HSS

STRAIGHT HINGEHANDLE SET

OFFSET HINGEHANDLE SET

BWS1F-35HSS

PIVOT DOORSET

BWS4F-35CHSS

INTERMEDIATECARRIER SET

BWS2F-35HSS

END SETCARRIER

TRACK HARDWARE BOX

COVER 1 3000 X 45 X 12 MM

COVER 2 3000 X 30 X 12 MM

PACKING BATTEN 3000 X 30 X 24 MM

SIDES X 2 2100 X 133 X 30 MM

HEAD 3000 X 133 X 30 MM

REMOVABLE STOPS X 2 2100 X 45 X 12 MM

SIDE

REMOVABLE STOP

TRACK

COVER 1

COVER 2

PACKING BATTEN

HEAD

BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1 BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1

BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1 BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2

120-A20 Aluminium Top Track - 2000mm 1 120-A25 Aluminium Top Track - 2500mm 1

2+0 to suit 610mm doors Product Code DE35-D61/20 QTY 2+0 to suit 686mm doors Product Code DE35-D68/20 QTY

BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1 BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1

BW3-35HSS Straight Hinge Handle Set 1 BW3-35HSS Straight Hinge Handle Set 1360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2


2+1 to suit 610mm doors Product Code - DE35-D61/21 QTY 2+1 to suit 686mm doors Product Code DE35-D68/21 QTY

BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1 BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1

BW3-35HSS Straight Hinge Handle Set 1 BW3-35HSS Straight Hinge Handle Set 1

360SN Non Locking Flush bolt 110mm long 2 360SN Non Locking Flush bolt 110mm long 2



BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 1

BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1 BWS2-35CHSS End Carrier Set 35KG Satin Stainless Flush 1

BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1 BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1

BW7-35HSS Offset Hinge Handle Set 2 BW7-35HSS Offset Hinge Handle Set 2




BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2 BWS1F-35HSS Pivot Set 35 KG Satin Stainless 2

BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1 BWS4-35CHSS Intermediate Carrier Set 35KG Satin Stainless Flush 1

BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1 BW7-35HSS Offset Hinge Handle Set 35KG Satin Stainless 1



3

CHECK YOUR HARDWARE SET AGAINST THE SET ORDERED

DOOR HARDWARE SET ORIENTATION

PATTERNS ARE REVERSIBLE. HANDLE AND LATCH NOT SUPPLIED.

2 + 0 2 + 1

3 + 1 4 + 0

3 + 0

HARDWARE POSITIONS

CONFIGURATIONS

CONFIGURATIONSOPENING WIDTH

2 + 0

3 + 0

2 + 1

4 + 0

3 + 1

1235MM

1848MM

1848MM

2461MM

2461MM

1387MM

2076MM

2076MM

2765MM

2765MM

610MM 686MM

BW3-35HSS

BW7-35HSS BW7-35HSSBW7-35HSS

BWS2F-35HSS

BWS4F-35HSSBWS4F-35HSS

BWS2F-35HSS

BWS2F-35HSS BWS4F-35HSS

BW3-35HSS BW7-35HSS

BWS1F-35HSS

BWS1F-35HSS

BWS1F-35HSS BWS1F-35HSS

360SN

360SN 360SN

360SN 360SN

360SN360SN

4

5

CUT THE FRAME HEAD TO BELOW LENGTH

CONFIGURATIONSOUTER FRAME WIDTH (W)

2 + 0

3 + 0

2 + 1

4 + 0

3 + 1

1295MM

1908MM

1908MM

2521MM

2521MM

1447MM

2136MM

2136MM

2825MM

2825MM

610MM 686MM

HARDWARE PACK CODE

610MM 686MM

DE35-D61/20

DE35-D61/30

DE35-D61/21

DE35-D61/40

DE25-D61/31

DE35-D68/20

DE35-D68/30

DE35-D68/21

DE35-D68/40

DE35-D68/31

REFER TO BELOW TABLE

W = OUTER FRAME WIDTH

SEE TABLE OF CUT HEAD LENGTHS BELOW

INTERNAL HEIGHT (FLOOR TO HEAD) SHOULD BE: 2050 MMTHIS CAN BE REDUCED BY UP TO 10 MM DEPENDENT ONFLOORING TYPE AND/OR WHETHER FRAMING IS BEINGINSTALLED ON TOP OF TILED FINISH FLOOR

Contents of Kit

Secure the frame to the openingUsing the appropriate attach the frame through both jambs at 450mm centres.

ImportantCheck the frame is accurately square and plumb.Do not proceed with the installation until the frameis accurately installed.

Once the frame is installed check the rebatedimensions are correct to your chosen

of doors from this table.

3 4 5 6 63+0 3+1 5+0 3+3 5+11611 2144 2677 3210 3210

1842 2452 3062 3672 3672

1730 2304 2876 3450 3450

2070 2756 3442 4128 4128

1'9"573mm

610mm686mm

533mm

2'0”2'3"

REB ATE SIZES FOR ALL OPTIONS

Door Width

ALL FIXINGSAT 450MM

CENTRESDIAGONALMEASURE+ OR - 2MM

MAXIMUM TOLERANCEH

W

HEADBOARD

BM

AJ

LEVEL +3 MAX- 0 MIN

XA

M3±

XA

M3±

OPENING PREPARATION

HEADBOARD

LETNIL

GNIK

CAP

NETTAB

AICS

AF

H

OPENING IN BRICKWORK

INSIDE OUTSIDE

41

30

PB

50

ONCE THE FRAME IS INSTALLED CHECK THE INTERNAL REBATE SIZE BEFORE INSTALLING TRACK AND HARDWARE. FRAME SHOULD BE SQUARE AND PLUMB WITH AN INTERNAL REBATE WIDTH OF W (OUTER FRAME WIDTH) MINUS 60MM

TRACK PREPARATIONWHEN CUTTING TRACK TAKE OUTER FRAME WIDTH (W) MINUS 65 MM

CUT TRACK

60

PIVOT TRACK

19

120TRACK

HEADBOARD X

400

Fix track with 8G screws. After initial 6 fixings,fix screws at 400 intervals.

400

BM

AJX

X = 20

X

100 100 100PIVOTEND

X

INSTALLING TRACK

BWS1 & BWS2

20

8

7.5

22

26

22

8.5

BWS3, BWS4 & BWS7

X=20 on Set 4X=60 min on Sets 3, 5, 6 & 7

6

10

53

10

13

13

29.5

ONOTHERPANEL

8

8.5

X

HINGE INSTALLATIONPILOT HOLE OF Ø2.5MM RECOMMENDED. PANEL THICKNESS 30 MINIMUM.

NOTE: YOU CAN EITHER INSTALL TRACK WITH HARDWARE ALREADY INSIDE TRACK OR CUT A 60 MM SECTION OFF THE END TO FEED HARDWARE IN AFTER FITTING THE TRACK INTO THE FRAME.

6

7

Install flush bolt to panel (24 mm router required)

FLUSH BOLT X

360N 110

24

9

SEE PAGE 2 FOR FLUSH BOLT LOCATION FOR ALL CONFIGURATIONS, ROUTER AVAILABLEFLUSH BOLT POSITION

JAMB MOUNT

PIVOTPANEL

X = PT + 9.5

PTX JAMB

PIVOT PANEL

3

6.5

REBATE

Installation

PIVOTPANEL

ENDPANEL

28

Ø12

4

6

JAMB

6.5

HINGE

Y

PIVOTPANEL

Y= 21.5 for Non-Guide systems (from floor).

Wind bolt in:For adjustment see page 7Bolt aligns

FITTING BOTTOM PIVOT

Left, outward opening systemINSIDE

OUTSIDE

Right, outward opening systemINSIDE

OUTSIDE

DETERMINING SYSTEM ORIENTATION

110 MM

4L 4R

BWS4F-35CHSS

BWS2F-35CHSSBWS1F-35CHSS BWS2F-35CHSS BWS1F-35CHSS

BWS4F-35CHSS

13

10.5

PIVOT PANEL

END PANEL

1ST INT. PANEL

2ND INT. PANEL

Ensure doors are level and square from top

Lock top pivot into position

BM

AJCAP

SCREWS

CLAMPPLATE

8.8

Insert rollers through openingin correct order.

BM

AJ

Fix Pivot Track section.

BM

AJ

PIVOT TRACK

Bring 1st int. panel to pivot panel

* 4 + 0 set shown

TRACK

CHANNEL

For WindowApplication

Bring pivot panel to top pivot

Bottom pivot hinge & hinge set 7attached to panel

Fix int. hanger to int. panel

Bring end panel to hinge set 7

Bring 2nd int. panel to the int. hanger with hinge set 7 Fix end panel to end hanger

Attach end guide to end panel for Window application

DETERMINING SYSTEM ORIENTATIONRECOMMENDED BEFORE INSTALLATION

DETERMINING SYSTEM ORIENTATIONRECOMMENDED BEFORE INSTALLATION

BWS1F-35CHSS

8

Wind jamb pivot bolt in or out untilit aligns with hinge bolt on panelafter top pivot is set.

JAMB PIVOT BOLT

7

Adjust all hangers and top pivotuntil panels are level with track

Remove locking block

Wind pin into hanger.Screw block back onto hanger.

NON-GUIDE SYSTEM INSIDE

OUTSIDE

TRACK

ADJUSTMENTHANGER BOLT LOCKING BLOCK APPLIED TO ALL HANGERS AND TOP PIVOT

SYSTEM OVERVIEW

9

CARE AND MAINTENANCE

Hardware is subject to deterioration from everyday use and from the environment that it is in. In particular, it is important that routine maintenance be carried out in harsh coastal or marine environments and industrial applications.

GENERALInspect all fixing bolts for tightness every six months, including those securing brackets. Tighten if necessary. Routinely check for wear and if excessively worn, the part should be replaced.

To help prevent surface corrosion, Deanta recommends washing regularly; even stainless steel finishes in coastal environments may show signs of surface corrosion If not washed regularly. Sheltered areas that are not rain washed are particularly susceptible. Wash with soap or mild detergent and warm water followed by rinsing with clean cold water and wipe dry.

As a guide, if a window or door requires washing then wash the hardware, however recommend for marine and industrial environments washing a minimum of every 3 months and 6 months for general environments. In coastal or marine environments recommends applying a light application of corrosion preventative such as CRC Marine 66 or Inox for Marine, to all surfaces and using a dry cloth to remove excess. When using lubricant or corrosion protection compounds, be careful to avoid the adjacent surfaces and always follow the manufacturer's instructions.

TRACKKeep track free from obstruction and excessive dirt or water. Visible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry.

Where fitting to the outside of the building, it is recommended that the appropriate track is specified.

HANGERS & PIVOTSAll hangers are fitted with lubricated ball-bearings or plain bearings, requiring no greasing. If doors 'settle' and door clearance is reduced causing friction, raise the door by the hanger adjustment nuts.

Wash as per the above recommendation and apply a light application of corrosion preventative to all surfaces, using a dry cloth to remove excess.

GUIDESGuide roller and guide channel must be kept clear and free of obstructions.

Wash as per the above recommendation and apply a light application of corrosion preventative to all surfaces, using a dry cloth to remove excess.

ROLLERSAll bottom rails should be free from obstruction and excessive dirt or water. Visible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. All rollers are fitted with sealed precision bearings requiring no maintenance.

HINGESVisible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. Apply a lightapplication of corrosion preventative to all surfaces, using a dry cloth to remove excess. Repeat at intervals no greater than 3 months.

FLUSH BOLTSVisible surfaces should be cleaned using a damp cloth and mild detergent, then wiped dry. Apply a light application of lubricant to internal mechanisms and bolt using a suitable nozzle-spray.

10

Documents

FOLD-Instructions-PRINT-REV March 18