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© Copyright 2014 Fontaine Engineered Products 10/14
Fontaine Chassis Parts Manual
22
Contents
This manual has been prepared to assist you finding model numbers and part locations of chassis components.
Axle and Wheel End Area Components (Page 4-6)ABS Power CableABS Sensor ABS ValveAir TankAuto Slack AdjusterBrake ChamberHub and Drum Assembly Hub CapHub Cap GasketHUBO and bracketInner BearingMid Arch 2 Leaf SpringMud Flap BracketsOuter BearingPro Torque Wheel End NutSlider BoxSlider Terminal Bolt BrackettSpring Brake ValveTerminal Bolt Bracket ChannelTwo Hole Grommet Bracket
Front Bolster Area and Middle Chassis Components (Page 7)220” ABS Power Cable44” 7 Way Nosebox676” 7 Way Main with Mid MarkerFront BolsterFront Maker Clearance LampPin Lock
12” CTR Rear ID/License48”/48” Rear SillABS Adapter PigtailABS LampBumper WeldmentFront and Rear Marker Security FlangeFront Maker Clearance Adapter PigtailLicense LampLicense Lamp Mounting FlangeMid Marker Adapter Pigtail
Rear Bolster and Lighting Components(Page 8-10)
Mid Marker LampRear ID Adapter PigtailRear ID LampRear Side Maker LampRear Side Maker LampRear Side Marker Adapter PigtailS/T/T LampTwist Lock (Buffers) 10200 – 11999 Twist Lock (Toca) 10000 - 10299
3
Contents (Continued)
Landing Gear Components (Page 11)Bracket WeldmentLanding GearLanding Gear Landing Gear Channel
Miscellaneous Components(Page 15)Document HolderHose KaddyKing PinLicense Plate Bracket
Structural Components(Page 12-14)Cross Member GussetDiagonal Cross MemberFormed Cross MemberFormed Cross MemberFront End Bolster GussetLanding Gear Cross MemberMain Beam Cross MemberRear Beam Cross MemberRear Bolster CTR Access CoverRear Bolster Outside Access CoverRear Bolster Tube Rear GussetSlider Stop TubeSteel Dock Bumper Weldment
4
Section 1 - Operating Instructions
Axle & Wheel End Area Components
Mid Arch 2 Leaf SpringPart #: 30000213
ABS Sensor Part #: 55712023
Auto Slack AdjusterPart #: 30000206
Terminal Bolt Bracket Channel Part #: 30000604
Slider Terminal Bolt Brackett #: 30000605
Hub and Drum Assembly Part #: 30000229
Mud Flap Bracket Road Side Part #: 30000612Curb Side Part #: 30000611
30000611
5
Axle & Wheel End Area Components (Continued)
Outer BearingPart #: 50100020
Hub Cap GasketPart #: 30000212
HUBO Part #: 50886255
HUBO Bracket Part #: 30000203
Inner BearingPart #: 50100021
Pro Torque Wheel End NutPart #: 50981049
Hub CapPart #: 30000200
Brake ChamberPart #: 59097041
6
Axle & Wheel End Area Components (Continued)
ABS ValvePart #: 55712017
Slider BoxPart #: 30000224
ABS Power CablePart #: 55712050
Two Hole Grommet Bracket (6 different locations)
Part #: 9064005
Spring Brake ValvePart #: 55710035
Air TankPart #: 30000216
7
Front Bolster Area and Middle Chassis Components
220” ABS Power CablePart #: 50858009
676” 7 Way Main with Mid MarkerPart #: 50851270
Pin LockLeft Part #: 30000228
Right Part #: 30000223
Front BolsterPart #: 30111300
44” 7 Way NoseboxPart #: 50924073
Front Maker Clearance LampPart #: 50922485
8
Bumper WeldmentPart #: 30100100
Rear ID LampPart #: 50924074
ABS LampPart #: 50924143
S/T/T LampPart #: 50922004
Rear Side Maker LampPart #: 50924075
Rear Bolster Area and Lighting Components
48”/48” Rear SillPart #: 50851271
9
Many locations including:Front Maker Clearance Adapter Pigtail
Mid Marker Adapter PigtailRear ID Adapter Pigtail
Rear Side Marker Adapter PigtailABS Adapter PigtailPart #: 50855089
Front and Rear Marker Security Flange
Part #: 65000198
ID, ABS and Mid Marker Security Flange
Part #: 50924112
Rear Bolster Area and Lighting Components (Continued)
12” CTR Rear ID/LicensePart #: 50851272
License Lamp Mounting FlangePart #: 50924110
License LampPart #: 50924082
10
Mid Marker LampPart #: 50924076
Rear Bolster Area and Lighting Components (Continued)
Twist Lock (Toca) 10000 - 10299Curbside Part #: 30000226 Roadside Part #: 30000227
Twist Lock (Buffers) 10200 – 11999 Curbside Part #: 30000214 Roadside Part #: 30000215
11
Landing Gear Components
Landing GearPart #: 30000208
Landing Gear Bracket WeldmentPart #: 30000127
Landing Gear ChannelPart #: 65000150
12
Rear Bolster Outside Access Cover
Part #: 30100006
Structural Components
Rear Bolster Part #: 30113001
Rear Bolster CTR Access Cover
Part #: 30100006
Steel Dock Bumper WeldmentPart #: 30000195
Slider Stop TubePart #: 30000187
Rear GussetCurbside Part #: 30000046 Roadside Part #: 30000050
13
Cross Member Gusset(Mutiple locations)Part #: 30000078
Structural Components (Continued)
Formed Cross MemberPart #: 30000076
Terminal Bolt BracketPart #: 30000605
Formed Cross Member(Mutiple locations)Part #: 30000077
Main Beam Cross Member(Multiple locations)Part #: 30110003
Rear Beam Cross Member(Multiple locations)Part #: 30110004
Front End Bolster GussetPart #: 30000006
14
Structural Components (Continued)
Landing Gear Cross MemberPart #: 30110003
Front Air and Electrical PlatePart #: 30100201
Diagonal Cross Member(Mutiple locations)Part #: 30000030
15
UP Decal SetPart #: 30000230
King PinPart #: 30000211
Miscellaneous Components
Hose KaddyPart #: 50491011
License Plate BracketPart #: 30000192
Document HolderPart #: 50860004
16
7/16” x 2” Hex Head GR8 Bolt (Need 16 per Bumper)
Part #: 50171012
7/16” GR8 Flat Washer(Need 32 per Bumper)
Part #: 55750002
7/16” GR8 Lock Nut(Need 18 per Bumper)
Part #: 55750006
5/8” x 2” Hex Head GR8 Bolt(Need 4 per Bumper)
Part #: 50174011
5/8” GR8 Flat Washer (Need 8 per Bumper)
Part #: 55752121
5/8” GR8 Lock Nut(Need 4 per Bumper)
Part #: 50985059
Bumper Components