12
FOR STAND ALONE USE FOURTH GENERATION HIGH RESOLUTION PRECISION REFERENCE METHOD GAS ANALYSERS PARAMAGNETIC O 2 FOR SYSTEMS INTEGRATION FLAME IONIZATION TOTAL HYDROCARBONS, CH 4 , VOC GAS FILTER CORRELATION CO, CO 2 , NO, SO 2 , N 2 0, CH 4 + MORE CHEMILUMINESCENCE NOx, NO 2 , NO PRELIMINARY BROCHURE

FOR STAND ALONE USE - signalinstruments.com

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: FOR STAND ALONE USE - signalinstruments.com

FOR STAND ALONE USE

FOURTH GENERATION HIGH RESOLUTION

PRECISION REFERENCE METHOD GAS ANALYSERS

PARAMAGNETIC O2

FOR SYSTEMS INTEGRATION

FLAME IONIZATION TOTAL HYDROCARBONS, CH4, VOC

GAS FILTER CORRELATION CO, CO2, NO, SO2, N20, CH4 + MORE

CHEMILUMINESCENCE NOx, NO2, NO

PRELIMINARY BROCHURE

Page 2: FOR STAND ALONE USE - signalinstruments.com

SERIES 4 COMMON PLATFORM

GRAPHICAL USER INTERFACE (GUI)

COMMUNICATIONS

REMOTE COMPUTER SOFTWARE MODULE (running on Windows OS)

Colour touch screen

SD card flash memory logging all channels

USB for uploads/downloads

Displays: readings, chart traces, flow rates, alarms, faults, linearization function

I/O RS232, Ethernet, (TCP/IP with IP address),

AK Protocol, CAN Bus (optional), 0-10VDC, 4-20mA,

35 contact closures (all programmable).

Page 3: FOR STAND ALONE USE - signalinstruments.com

‘PULSAR’ CLASS GAS FILTER CORRELATION NDIR

TYPICAL GASES: CO, CO2, NO, SO2, N2O, CH4 + MORE Gas Filter Correlation is the best type of NDIR for combustion gas analysis. Instead of a

dual beam sample cell and a separate reference cell, this method uses only a single cell for both sample and reference.

This method reduces problems with cell contamination causing a difference in readings. Also,

with Gas Filter Correlation we fill the filter wheel interfering gases e.g. H2O, CO2 to eliminate the effects of these gases when measuring for example low CO in the presence of percent

levels of these other gases.

The ‘Pulsar’ class also provides superior levels of linearity throughout the 10,000:1 range

ratio.

HIGH RESOLUTION

WIDE DYNAMIC RANGE 10,000:1

LOW CO, for example, 0-10, 0-50, 0-100, 0-500, 0-1000ppm

+/- 1% LINEARITY

24V DC VERSION

Page 4: FOR STAND ALONE USE - signalinstruments.com

SERIES 4 TECHNICAL SPECIFICATION - PULSAR MULTIGAS NDIR

o Available in 1, 2, 3, 4, or 5 gas channel configurations

o New design for improved specification

o Supplied with software suite for use over Ethernet or RS232

o Suitable for ultra-low measurement range applications

o Rotating filter design for minimal cross sensitivity

The new Pulsar detector from Signal has been upgraded to provide our best ever performance specification. With the lowest

drift on the market it is ideal for low range applications or high accuracy measurement. The GFC design of the detector

prevents cross sensitivity to other gases and also removes the risk of contamination through a sample containing particulate

matter. It provides a cost effective, low maintenance option for even low concentration measurement applications.

Ambient Operating and Storage Conditions Operating temperature: 5°C to 40°C Storage temperature: -12°C to 40°C Max operating humidity: ≤ 80%RH

Storage max humidity: ≤ 80%RH Inlet pressure: Up to 2 bar Sample temperature: maximum 40°C

Power requirements: 100-240VAC 50/60Hz or 24V DC Universal

Sample dewpoint: below local ambient temperature

Construction Materials Wetted: stainless steel 316, PTFE, quartz in paramagnetic O2 detector

Output Signals Ethernet as standard. Optional 4-20mA and 0-10V DC. Onboard logging included with screen option.

Linearity < ±0.5% of range or 2% of reading Intercept ≤0.5% range 0.990 ≤ Slope ≤1.01

SEE ≤1.0% range R2 ≥0.998

Repeatability

< ±1% of range or ±0.5ppm, whichever is greater

Drift Zero: <1% FS/24h, <2% of range per week Span: <1% FS/24h, <4% of range per week

Response Time T90 <5s Dependent on gas and cell length. See page 2 for individual values

Warmup Time Useable: 5 minutes Operation to specification: 1 hour

Ambient Temperature Effect Zero and Span: <0.2% of range per °C

Flow Sensitivity 0.1% of range per L/min

Sample Filter Pore Size 10 micron

Page 5: FOR STAND ALONE USE - signalinstruments.com

SERIES 4 TECHNICAL SPECIFICATION

-gas specific values

Gas/Range Zero Noise/LDL Span Noise Response Time*, T90 Cross Sensitivities (Raw signal) ** (Raw signal)**

Carbon Monoxide (CO)

-10ppm ~ 0-1000ppm 0.1ppm/0.5ppm <1% reading < 3 seconds 100% CO2 :< ±1ppm

-50ppm ~ 0-5000ppm <1ppm / 2ppm <1% reading <3 seconds 1% CH4 :< ±1ppm

-0.1% ~ 0-10% <0.01%/0.02% <1% reading < 2 seconds 1% N2O :< ±3ppm

-0.2% ~ 0-20% <0.05%/ 0.1% <1% reading <2 seconds 2.3%H2O/N2 :< ±3ppm

Carbon Dioxide (CO2)

-10ppm ~ 0-1000ppm 0.1ppm/0.2ppm <1% reading <2 seconds 100% CO :< ±2ppm

0-100ppm~ 0-10,000ppm <1ppm/ 2ppm <1% reading <2 seconds 1% CH4 :< ±1ppm

0-0.1~ 0.10% <0.01%/ 0.02% <1% reading <1 second 2.3%H2O/N2 :< ±1ppm

0.02~0-20% <0.05 / 0.1% <1% reading <1 second

0-1% ~ 0-100% <0.2/0.4% <1% reading <1 second

Nitrous Oxide (N2O)

-10ppm ~ 0-1000ppm <1.0ppm/2ppm <1% reading <5 seconds 1000ppm CO :< ±2ppm

-100ppm ~ 0-10,000ppm <10ppm/20ppm <1% reading <3 seconds 10% CO :< ±36ppm

10% CO2 :< ±1ppm

20% CO2 :< ±3ppm

2.3%H2O/N2 :< ±2ppm

Nitric Oxide (NO)

0-10ppm ~ 0-1000ppm <2.0ppm / 4ppm <2% reading <2 seconds 10% CO :< ±2ppm

0-100ppm ~ 0-10,000ppm <20ppm / 40ppm <2% reading <2 seconds 10%CO2 :< ±1ppm

500ppmCH4 :< ±1ppm

2.3%H2O/N2 :< ±10ppm

Sulphur Dioxide (SO2)

0-10ppm ~ 0-1000ppm <1.0ppm / 2ppm <1% reading <5 seconds 5000ppm CO :< ±4ppm

0-100ppm ~ 0-10,000ppm <10ppm / 20ppm <1% reading <3 seconds 10% CO2 :< ±2ppm

500ppm CH4 :< ±15ppm

2.3%H2O/N2 :< ±15ppm

Methane (CH4)

-10ppm ~ 0-1000ppm <2ppm/4ppm <1% reading <5 seconds 100% CO :< ±5ppm

0-100ppm ~ 0-10,000ppm <20ppm/ 40ppm <1% reading <4 seconds 100% CO2 :< ±25ppm

0-1% ~ 0-10% <0.1% / 0.2% <1% reading <2 seconds 2.3%H2O/N2 :< ±5ppm

Hydrogen Chloride (HCl)

-10ppm ~ 0-1000ppm <4ppm / 8ppm <1ppm <5 seconds 100% CO :< ±2ppm

0-100ppm ~ 0-10,000ppm <40ppm / 80ppm <20ppm <5 seconds 10% CH4 :< ±150ppm

500ppmCH6H14 :< ±2ppm

*based on sample flow at 1 L/min

**User configurable adaptive averaging can be used to improve noise specification

Page 6: FOR STAND ALONE USE - signalinstruments.com

‘QUASAR’ CLASS CHEMILUMINESCENCE DETECTOR

The Signal ‘Quasar’ series of Chemiluminescence NOx analysers is unique in the market with the very special ozone generator and the low level of quenching effects from CO2 and H2O. The “soft discharge” neon lamp ozone generator is unique among competitors with its ability

to use air as its feed gas without any Nitrogen in the air becoming NO and NO2. High voltage corona discharge techniques and UV lamps both suffer from this and major competitors recommend the use of 100% Oxygen to avoid this effect, and this is expensive

compared to air.

The high vacuum and heated design also eliminates quenching and increases signal strength and also avoids any condensation in the sample and measurement which could cause losses

of NO2 in condensate. The vacuum pump is of a dry diaphragm design. We offer a single NOx detector, dual continuous NO, NO2, NOx detectors, non vacuum for

dilute and dry samples (e.g. CVS vehicle testing, off road dry NOx testing), and NOx, NH3, NO2 using selective converters and dual continuous detectors.

ELECTRONIC PROPORTIONAL BAND FLOW CONTROLLERS

VERY LOW QUENCHING FROM CO2 and H2O

SPECIAL OZONE GENERATOR USES AIR AS FEED GAS

LONG LIFE NOx CONVERTER (5 YEARS)

DRY, LOW MAINTENANCE VACUUM PUMP

24V DC VERSION

Page 7: FOR STAND ALONE USE - signalinstruments.com

SERIES 4 TECHNICAL SPECIFICATIONS - ‘QUASAR’ CHEMILUMINESCENCE

Ranges 0-1 ppm, 0-1000ppm 0-10 ppm, 0-10,000 ppm

Linearity ± 1% of value

Response Time T90 1.5 seconds

Converter Efficiency 95%

Converter Life time < 5 years

Temperature Effect 0.3%/°C

Pumps Vacuum: Dry type Maintenance: 6 months diaphragm change

Motor: Maintenance free

Bypass:

Maintenance: 6 months diaphragm change Motor: Maintenance free

Power 100-240V AC 50/60Hz Universal or 24V DC

Ozonizer Feed Gas Self contained air supply

Quenching CO2: less than 1% for 10% CO2 H2O: less than 1% for 3% H2O

Page 8: FOR STAND ALONE USE - signalinstruments.com

‘SOLAR’ CLASS FLAME IONIZATION DETECTOR

The Signal ‘Solar’ Flame Ionization Detector product line is unique in the market with its precision machined, monobloc arrangement of ceramic isolated flame jet tip cylindrical collector and venturi effect air/fuel/sample design.

This has produced reproducibility of production so that every analyser has exactly the same

characteristics.

The need for this uniformity is important when measuring hydrocarbons as there are many different species in the measurement mix and barometric changes can be a problem.

The monobloc design encompasses the hot oven, the heated filter, span/zero/cal valve and the sample pump. Thus, a very compact and leak proof design is provided. The sample

pump uses a brushless DC motor for total reliability. We offer a heated 191°C single FID for total hydrocarbon, a Methane only single FID using a

cutter to remove/convert all hydrocarbons except for Methane, and a dual detector for continuous total hydrocarbons, Methane, and non Methane. ELECTRONIC PROPORTIONAL BAND FLOW CONTROLLERS

AUTOMATIC FLAME OPTIMIZATION PROGRAM

SPECIAL HIGH EFFICIENCY HC CUTTER

CERTIFIED CONFORMITY TO EN12619:2013 QUAL1

24V DC VERSION

Page 9: FOR STAND ALONE USE - signalinstruments.com

SERIES 4 TECHNICAL SPECIFICATIONS - ‘SOLAR’ FLAME IONIZATION DETECTOR

Ranges 0-1 ppm, 0-1000ppm 0-10 ppm, 0-10,000 ppm

0-100 ppm, 0-100,000 ppm

Linearity ± 1% of value

Response Time T90 1.5 seconds

Cutter Efficiency 95%

Cutter Life time < 3 years

Temperature Effect 0.3%/°C

Effect of Oxygen 0.3% reading from Zero - 10% O2 in sample

Response factors with respect to Propane N-Butane 0.975

Ethyl Acetate 0.625 Isopropanol 0.743

N-heptane 0.911

P-xylene 0.906 Benzene 0.889

Toluene 0.849 Methane 1.075

Dichloromethane 0.931 Isobutyl Acetate 0.668

Chlorobenzene 0.941

Cyclohexane 0.883 Ethyl Benzene 0.871

Acetylene 1.024 Tetrachloroethylene 0.877

Power 100-240V AC 50/60Hz Universal

or 24V DC

Certified to EN12619:2013 QAL1

Fuel Hydrogen 80 ml/min Hydrogen/Helium 160 ml/min

or Air Self contained using a catalytic scrubber

* for 0-1 ppm bottled synthetic air is recommended

Page 10: FOR STAND ALONE USE - signalinstruments.com

Signal Series 4 Model Numbers

Heated FID based analysers:

HFID – THC Single THC 370000

HFID – NMHC Single, switched cutter THC, CH4, NHMC 373000

HFID – DNMHC Dual THC, CH4, NMHC 372000

Cold FID based analysers:

CFID – THC Single THC

CFID – NMHC Single, switched cutter THC, CH4, NMHC 374000

CFID – CH4 Single, methane only CH4 371000

CFID – DTHC Dual THC1, THC2 375000

FID based analysers for ambient measurement:

CFID – ANMHC Single, switched cutter THC, CH4, NHMC

Vacuum CLD based analysers:

VCLD – NOx Single, switched NOx converter NO, NOx 380000

VCLD – NO2 Single, switched converter NO, NOx, NO2

VCLD – NH3 Single, switched NOx converter

and NH3 converter

NO, NOx, NO2, NH3,

TN (Total Nitrogen)

VCLD – TN Single, switched NH3 converter NO, TN

VCLD – DNO2 Dual, NOx converter NO, NOx, NO2

VCLD – DTN Dual, NH3 converter NO, TN

Ambient pressure reaction chamber CLD based analysers:

CLD – NOx Single, switched NOx converter NO, NOx

CLD – NO2 Single, switched NOx converter NO, NOx, NO2

CLD – DNO2 Dual, NOx converter NO, NOx, NO2

CLD based analysers for ambient measurement:

CLD – ANO2 Single, switched NOx converter NO, NOx, NO2

GFC based analysers (each bench is single OR dual range):

GFC10 Single bench (folded path allowable)

GFC20 Dual bench (folded path allowable on both)

GFC11 Twin single benches (folded path allowable on both)

GFC21 One dual & one single bench (folded path allowable on the

single bench)

GFC22 Twin dual benches (no folded path allowable)

GFC10P Single bench (folded path allowable), with oxygen analyser

GFC20P Dual bench (folded path allowable on both), with oxygen

analyser

GFC11P Twin single benches (folded path allowable on both), with

oxygen analyser

GFC21P One dual & one single bench (folded path allowable on the

single bench), with oxygen analyser

GFC22P Twin dual benches (no folded path allowable), with oxygen analyser

390000

Page 11: FOR STAND ALONE USE - signalinstruments.com

Single Beam (SB) based analysers:

SBIR10 Single bench

SBIR11 Twin single benches

SBIR30 Three single benches

SBIR40 Four single benches

SBIR10P Single bench, with oxygen analyser

SBIR11P Twin single benches, with oxygen analyser

SBIR30P Three single benches, with oxygen analyser

SBIR40P Four single benches, with oxygen analyser

Luft (dual beam) based analyser:

DBIR - x Where ‘x’ is the gas measured (e.g. NH3, etc)

Paramagnetic based analyser:

PMAG – O2 Oxygen only

UV Photometer based analyser for ambient measurement:

UVP – AO3 Ozone only

UV Fluorescence based analyser for ambient measurement:

UVF – ASO2 SO2 only

UVF – AH2S SO2 & H2S, switched H2S converter

Page 12: FOR STAND ALONE USE - signalinstruments.com

APPLICATIONS USING SIGNAL SERIES 4 ANALYSERS

AUTOMOTIVE Engine Test Cells: Raw Exhaust

Cat Efficiency

Diesel/Gasoline/Alternative Fuels

EPA CFR40, EURO 4-6 regulations

EPA CFR40 1065 compliant

Vehicle Cells: Dilute CVS emissions

Vehicle Certification

EPA CFR40, EURO 4-6 regulations

EPA CFR40 1065 compliant

ULEV, SULEV, SORE

Sheds: Evaporative Hydrocarbons

Other: Running Loss

CONTINUOUS EMISSIONS SYSTEMS CCGT, CHP Low NOx combustors, stationary engine standby power

Coal fired power stations

Carbon capture and storage

COMBUSTION Boiler testing: domestic appliance, industrial heaters

Fire materials testing

ENVIRONMENTAL MONITORING Certified stack testing laboratories

RESEARCH AND UNIVERSITIES Combustion research

Chemical engineering

Carbon capture and storage

Engine development/gas turbine/diesel/catalyst development/efficiency

VOC MONITORING SYSTEMS Paint and coating processes

Print processes

Waste incineration: lower ppm VOC monitoring (1-5 ppm)

OTHER Tobacco fumes testing

Pure gas impurities

Medical gas NO in N2O

Hydrocarbon trace in air separation processes Contact [email protected] +44 (0)1276 682841 www.signal-group.com