For standard machines and customized machine concepts ...5-side machining during drilling and milling processes and during the turning process it allows the application of multifunctional

Erich Unger, Managing Directormatec Maschinenbau GmbH

www.matec.de

Editorial

Machines Processes Applications Ed. 1/2012

matec machines - the best choice for every machining task matec-30 HVC and matec-40 HV are two of a great variety of machine solutions based onour modular component system. Both machines are ideally suited for 5-side and 3D machi-ning of parts. The matec-30 HVC is equipped with a long Z-axis, which extends the machi-nable range of work parts in the height. The matec-40 HV is equipped with taper SK50 forheavy-duty machining tasks. You will find more detailed information on the following pages.You will also find the user report of a renowned Swiss manufacturer of packaging machines.A robot automation was applied to both a matec-30 HVC and a matec-30 HV, the smallerversion of a matec-40 HV.

The L series as well as the series HVU, P and PP offer further perfect solutions for themachining of voluminous and heavy parts, which are required by the market right now.See pages 9-15 for these machine concepts.

If you are on the lookout for a perfect solution for your manufacturing task: Get inspired by matec!

Cordially

Erich Unger

Content

S. 1 METAV fair information

S. 2-3 matec-40 HV

S. 4-5 matec-30 HVC

S. 6-7 Application HV und HVC

S. 8 Mill/turn machines

S. 9 Series L

S. 10-11 Series HVU

S. 12-15 Series P

S. 16 On matec/fairs

For standard machines and customized machine concepts based on our modular component system - matec is the right partner for you!

Hall 16 · stand E 34

For more information on our exhibits matec-30 HVC and matec-40 HV see pages 2-5

matec-40 HV

matec-40 HV – heavy-duty machine with excellent price/performance ratio

matec-30 HV matec-30 HVC

Large machine table with integrated rotary table for long parts

2

Machines

The traveling column machining center matec-40 HV is equipped with taper SK50/HSK-A 100. Thus it is perfectly suited for heavy-duty milling tasks. One of theparticular machine features is a swivel head. A variety of CNC rotary tables in connection with the swivel head allow 5-side or 3D machining of work parts. Thelong X-axis and the swivel head swivelling 105° to both sides guarantee multilateral machining of long profiles or shafts in multiple clamping. The matec-40 HVhas an excellent price/performance ratio.

Working area milling and turnning Lathe spindle and tailstock, separate tool holder for lathe tools

Tool taper SK50/HSK-A 100Swivel head ± 105° continuously variable as CNC-axis for horizontaland vertical machining, indexing precision ± 5 angular secondsOptionally available as milling/turning center with turning diametersup to 2,200 mm

Special featuresWe show the

matec-40 HV at theMETAV in Düsseldorf

with the features:X=4,000/Y=1,000/Z=1,100

2 rotary tables with direct drivetool breaking control

matec-30 HVTmatec-30 HV with rotary table

Maximum flexibility – The HV series offers machine concepts for every machining task

Machining of truck axles on matec-40 HV Machining of crankshafts on matec-40 HV

3

For more information on our machines please see www.matec.de

+ solutions matec-40 HV

Prototypes for nearly all car manufacturers worldwide are manufactured on this HV machine. The machine is equipped with a swivel head for vertical and horizontalmachining and has an integrated rotary table.

Twin-table machining

Outstanding features of the traveling column series are long traversepaths, horizontally and vertically swiveling machine spindles, easymounting of clamping units as well as automatic loading by means ofexternal loading systems. The possibilities of the HV machines for themachining of 5 sides or 3D machining of any kind of work parts arealmost unlimited. The long X-axis and a swivel head tilting 105° con-tinuously to both sides, with SK or HSK tapers, in combination with avariety of CNC rotary tables make these machines infinitely flexible.

Turning and milling in one machineEach HV machine can be turned into a milling/turning center for seriesproduction. If work parts are best manufactured by complete machiningthis can be done in max. two clampings. The swivel head provides for 5-side machining during drilling and milling processes and during theturning process it allows the application of multifunctional lathe tools inall angles.

matec’s machine tool conception is based on standard machines as wellas custom-made machines. Planning is always based on our customer’sspecific machining tasks.

Choosing a basic machine from our programme marks the beginning ofeach planning. A great variety of options, e.g. CNC round and tiltingtables, 5-axis milling heads, infinitely variable NC heads, linear drives,handling systems, tools, and devices turn basic machines into completesolutions. The “clever-engineered” matec modular component systemallows to cover nearly all customer requests in metal cutting.

The traveling column series has been developed for single-part andseries production. Whether used for twin-table machining with rotarytable or tail stock, multiple clamping or single-part manufacturing ofvoluminous parts, this machine group covers nearly all fields of appli-cation. Stability, precision and high speed are characteristics of thesemachines.

The traveling column machines are ideally suited for the machining oflong, bulky workpieces in one clamping. Large machine tables allowmultiple clamping or twin-table machining. While the traveling column ismachining one or more workpieces in the first working area, raw partscan be set up in the second working area during processing time.

matec-30 HV with lathe spindles

Specifications matec-40 HV

Working area X 2,000 -12,000 mm

Working area Y 800 mm

Working area Z 800/1,100 mm

Spindle SK 50 (HSK-A 100)

Spindle speed 8,000 rpm

Power 44 (68) kW - 20% DC

Torque, max. 350 (460) Nm - 20 % DC

Rapid feed 30/ (48/80 with linear drive) m/min

Toolmagazine 40 (60 up to 200) pcs

4

Machines

matec-30 HVC matec-30 HVK matec-30 HVE

Working area with rotary table and fixed machine table matec-30 HVK with rotary table, diameter 630 mm

The matec-30 HVC is a larger variant of the matec-30 HVK. The machine is ideal for 5-side machining of voluminous and heavy parts, e.g. turbine blades (free-form surface parts) or gear housings. Like the matec-30 HVK, the matec-30 HVC is equipped with a long Z-axis (800/1,100 mm), which extends the machinable range of work parts in the height. Crane loading from the top is possible.

Especially for the tool and mould making sectorthe matec-30 HVC, as well as the matec-30 HVE,

and the matec-30 HVK, is the best choice. Direct drives in swivel head and rotary table bring a plus in dynamics in 5-side and 3D machining.

1-axis CNC swivel head ± 105° for 5-side machining Free-standing CNC rotary table swing diameter max. 940 mm Long Z-axis for the machining of tall workpieces

Special features

matec-30 HV

We show this machine at the

METAV in Düsseldorf

matec-30 HVC – machining of tall and heavy work-pieces

Specifications matec-30 HVC

Working area X 1,500 mm

Working area Y 800 mm

Working area Z 800/1,100 mm


Speed 9,000-42,000 rpm

Power 16 (30) kW - 40% DC

Torque, max. 100 (191) Nm - 40 % DC

Rapid feed 30/(48/80 with linear drive) m/min

Tool magazine 36 (48 up to 128) pcs

matec-30 HVTmatec-30 HV rotary table

Maximum flexibility – The HV series offers machine concepts for every machining tasks

Standard specifications traveling column seriesDigital main spindle drive, motor spindle, oriented spindle stop

Spindle bearing Ø 80 mm, tool clamping 12,000 N

Linear guides in all axes

Feed rate/rapid feed with digital AC servomotors in all axes

Tool magazine traveling in X-axis (protected installation in the traveling column)

Tool position coding variable

Automatic lag compensation for high speed milling of contours

matec-50 HV with integrated rotary table, diameter 1,250 mm

Options traveling column seriesAdditional tool magazine with up to 200 pcs

Pick-up stations for oversized tools or angle drilling and milling heads

CTS with pressure 20/40/70 bar

Micro lubrication system

1-axis rotary table with conventional or direct drives

2-axis tilting rotary table

Lathe spindle vertical/horizontal, size A8 and A11

High speed rotary table with direct drive up to 4,000 rpm (turning/positioning)

Additional tool magazine only for lathe tools with separate tool changer

Separate fixed tool holder on the headstock for lathe tools (option: with interrupted cut especially for heavy turning operations)

CNC-carriage unit for tail-stock, steady rest and opposed spindle

Integrated quick change pallet systems

3D probe

Tool measuring or tool breaking control

Loading automation / NC-gripper

5


+ solutions matec-30 HVC

matec-30 HVK with rotary table and face plateWorking area with perfect chip-flow

matec-30 HVC - Aluminium work part for the chip industry, machined in one clamping

matec-50 HV

Spacious working area with perfect chip-flow

Rychiger AG in Steffisburg, Switzerland is one of the leading inter-national suppliers of customized packaging machines for food, petfood, coffee and tea industry as well as for pharmaceutical industry.Rychiger has been the face of the filling and sealing sector since the1970s and still keeps shaping this market with its leading innovations.matec fulfilled the high requirements of a visionary manufacturing concept with its proven product range.

The Rychiger machines for filling and sealing of aluminium and multi-layer portionpacks are based on the combination of decades of experience with state-of-the-arttechnology. Each complex machine and installation is custom-tailored. Pre- and post-production stages are integrated, according to customer needs, from fully automatedcontainer feeds to the automated loading of sterilization baskets and final packagingto a complete production line. Rychiger delivers a turnkey solution, from planning theproject, defining functionality, system purchasing, to installation and operational start-up. Following the handover to the customer the mututal way is long from over. Withcomprehensive after-sales services Rychiger ensures full benefits of the installationsduring their entire life cycle.

The machines can be wet or dry cleaned. Their modular construction facilitates custo-mer-specific configurations and adaptability for any product, packaging material andprocess requirement. Plus, they meet the most demanding hygienic standards.

Up to 1440 portion per minuteThe „sealing procedure“ consists of a number of steps: de-stacking of the containers,transportation, volumetric dispensing, weighing, punching and sealing with foil, plusthe gassing of the containers with nitrogen. Hundreds of different machine parts with aprecision in the hundredth range coupled with fast actuators, sensors and controls, pro-vide reliable mechanical high speed kinematics and the precise coordination of the dif-ferent cycles.

Rychiger’s success on the world market lately resulted in higher investments in terms ofpersonnel, new state-of-the art production facilities and machinery. In former years sub-suppliers had handled over-capacities. But the company’s core technology and know-ledge were far too precious to run a risk by having key-pieces manufactured external-ly. New paths had to be explored. By purchasing highly automated, but still flexible

Swiss packaging specialist relies on fully automated matec machining centers

Flexible cells - fully automated manufacturing down to lot size 1

matec-30 HVC with robot-automated tool and parts magazine

machinery, Rychiger could regain the majority of the external production and, at thesame time lower the costs per piece, thus keeping the added value in the company.

Decision for the “quantum leap”Kurt Sallin, menber of the management and factory manager in the companyRychiger says: „There were two strategic ways for a reorganization of our production:we could do it in small coordinated steps, just like most people would advise - or wedared a quantum leap! We have decided on one giant step into the future. Our visionwas to manufacture in three shifts, on seven days a week - fully automated and flexi-ble down to lot size 1.“ Manfred Schmidt, manufacturing expert in Rychiger’s CNCdepartment, and his CNC team, were entrusted to link vision and reality.

IndustrialOur customers

6

One of a variety of filling and sealing machines manufactured by Rychiger inSteffisburg. High frequency and reliability, on duty all over the world.

„We wanted to have the best machines with the „best“ personnel (meaning robots) fromthe best supplier with the best integrated solution“, Sallin explains. „Manfred Schmidt hadto fulfill a very demanding task.“ Schmidt: „We gathered information by vitising fairs, drewparts analyses, and investigated, what kind of highly-automated machine would best coverour range of parts. This was an bold approach, considering that up to that point we hadnever had any automated machinery and whatever CNC machinery we had was 5 to 20years of age.“

„...only a matec.““We found what we were looking for in November 2008 at the Prodex visiting „SwissMachinery Import“ (SMI). They recommended a matec-30 HVC, equipped with 5 simulta-neous axes and combined with an automation concept. The recommendation confirmedthe information given by suppliers, who had manufactured Rychiger parts on matec machi-nes for quite some time. They said concordantly: „The perfect machine for your range ofparts can only be a matec.“

Every single one of their statements as to the advantages of matec was positive: the custo-mized solutions, the modular component system the machines were based on, their reliabili-ty, high quality and performance and the excellent after-sales service provided by SMI ordirectly by matec. Again: „If you are looking for the right solution, you have to turn tomatec, because you won’t run a risk with them.“ For a company with zero automation andCNC machinery, which was more or less 20 years old, these informations were a perfectstarting point. A visit to the suppliers was followed by a trip to Holland in order to form anopinion about the automation skills of Cellro - and in the end everybody was convinced,that SMI had suggested the perfect machine.

The SMI machine concept combined a customized standard machine with a production-specific automation, which covered 80 percent of all cubic parts as well as Rychiger’srequirements concerning lot size.

The manufacturing cell was installed in 2010 and started to operate without any problem.It consisted of a matec-30 HVC, a Fanuc robot with a lifting capacity of 210 kg, a palettemagazine for pallets 400 x 400, 500 x 500, 500 x 800 and 600 x 800 mm, a loadingstation for pallets and tools, and a magazine with transfer station for 210 HSK 63 tools,additional to the 48 tool positions inside the machine. The pallet magazine allows a ran-dom storage of pallets in various sizes.

The matec-30 HVC is equipped with traveling paths in xyz of 1500 x 800 x 1100 mm, B-axis ± 105°, C-axis 360°, and an integrated rotary table placed slightly off-center in x/y direction with diameter 630 mm. The off-center placement augments the interferencecircle diameter. A Unilock zero point clamping system clamps pallets, vices, multiple clam-ping systems and mounting towers. The smaller pallets are made of steel lined with mineral casting, in order to have less weight, more rigidness and a good damping. The larger pallets are made of aluminium.

The second, even bigger matec The very positive experience with the manufacturing cell, the partners matec, SMI andCellro, led to the installation of a second cell in August 2011, this time with an even higherperformance. The heart of the cell is a 5-axis matec-30 HV with traveling paths in xyz of3000 x 1000 x 1100 mm. An integrated rotary table with diameter 800 mm is again placed off-center on the left side of the machine table, in order to have enough space foradditional parts and clamping devices or very voluminous parts.

The lifting capacity of the robot is 750 kg, it can hold pallets size 600 x 1000 mm, inklu-ding clamping devices and parts. The pallet magazine has 26 positions, the upper shelfspace is reserved for mounting towers with a weight of up to 560 kg. The tool stock in thecell amounts to 328 HSK 63 tools, 280 of which are stored in an additional magazineand 48 inside the machine.

More than 100 hours of real spindle time per week The cells produce in three shifts, including a manned afternoon shift. Programming, start-upand setting operation are done in this afternoon shift, so in the morning and night shiftsonly loading is performed - if necessary. On Saturday mornings the machine is being loa-ded for the weekend. Lot sizes range from 1 to 200 parts. The two cells can manage themachining of approximately 1,000 different cubic parts - from small parts up to parts thesize of the clamping table.

Kurt Sallin: „Our vision of a 24/7 production is almost fulfilled. From the maximum of 168hours available per week, we already achieve more than 100 hours of real spindle time.“Manfred Schmidt adds: „We could see, that matec and the dutch automation specialistCellro were long-term partners. They had worked together successfully on a number of pro-jects. The customer-specific approach of both companies results in balanced and reliablesolutions. A big applause goes to SMI and their service. The high technological require-ments of our machine project were pefectly implemented by the the system configurations,SMI designed, including clamping devices and robots.“

The original version of this article was published in NC-Fertigung 11/2011 · Author: Hubert Winkler

Efficient multi-side machining: the matec-30 HV and the matec-30 HVC inRychiger’s production are equipped with a swivel head for horizontal and vertical machining. The picture shows the machining of an aluminium cartridgefor the filling and sealing machine in the picture below.

sectors + applicationsin different industrial sectors and all over the world

7

Intensive and successful cooperation between machine tool builder, automationspecialist and customer: matec sales person Jürgen Wolf, Stefan Kläsi from SMIand Kurt Sallin, Manfred Schmidt and their co-workers from Rychiger (from theleft) are happy with the performance of the two automated manufacturing cells

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SolutionsMill/turn Centers

The flexible HV Series: Milling and turning in one machine

Most machining centers of the traveling column series can be additionally equippedwith a lathe spindle or high-speed rotary table with direct drive. In connection with a CNC swivel head we have developed a universal milling/turning center especiallyfor supplier companies in single-part and small-part production.

Economical manufacturing of complex partsComplex parts can be machined economically on such machines in one or two clampings in demanded tolerance and surface quality. Designed correspondingly our machines allow controlled boring of even the inner contours in slant borings. The advantage is evident: two machining processes united in one machine – the work part machined either on the face or on the perimeter and in every angular position – that saves time and costs. On the basis of the modular system matec offers a wide range of various options to satisfy every customer’s need.

matec-30 HVT and matec-30 HVTH are especially designed as mill/turn centers.

matec-30 HVT: left and right working areawith mounted fast-moving rotary tables with direct drive

Machining of a work part at the main spindle. U-axis with counter-spindle

matec-30 HVTHmatec-30 HVTH is a machining center with a rotary table and opposed spindlefor complete machining (front and back sides) of work parts from a bar in single-part or series production with a loading and unloading automation unit. Lathespindles A8 or A 11.

The range of forms machined on matec-30 HVTH extends from profiles, roundmaterial, square and rectangular cross-sections up to diagonals of 120 mm. Theloading of the machine is handled by a bar feeder. A 2-axis saw unit to crosscut the parts from the bar is optionally available.

Work-piece discharge is handled by NC-gripper or robot. The NC gripper deposits finished parts on a conveyor belt after machining.

matec-30 HVT matec-30 HVT is a milling/turning center for series production. If work parts arebest manufactured by complete machining this can be done on the matec-30 HVTin max. two clampings.

The vertical lathe spindles (Ø 300 up to 2,200 mm) are able to turn and to positiondepending on the machining task. Speed of lathe spindle from 100 up to 6,000rpm (depending on spindle type and turning device)

The swivel head +/- 90° with serration catching in steps of 1°, option: continuouslyvariable), provides for five-side machining during drilling and milling processes andduring the turning process it allows the application of multifunctional lathe tools inall angles. The machine is equipped with a separate tool magazine for lathe tools.

Rotary table with direct drive mit 6-jaw chuck and CNC face plate lathe table for the machining of inner contours

Fast milling and turningThe HV machines can be equipped with direct drives in the swivel head and in the rotary table. The integrated high-speed rotary table is available in different diameters up to2,200 mm and tapers. This makes the HV machines a perfect solution for complex machining tasks in three dimensional domain and 5-side machining, and at the same timeallows turning in all angles. The separation of the axes B and C brings stable chipping conditions for exact contours und optimal surface quality of the workpiece.

MachinesSpecial: Voluminous parts

9

matec-30 L with rotary table and counter spindle matec-30 L with double swiveling bridge - separately or simultaneously swiveling

matec-50 Lmatec-30 L matec-30 LDmatec-30 Lduo

L series long-bed machines – perfectly suited for voluminous workpieces

The L series has been conceived for single-part and series production. Themachines are available in various configurations, e.g. with one motor spindle(matec-30 L), double motor spindle (matec-30 LD) or with 2 traveling columns(matec -30 L duo). Also available as matec-40 L and matec-50 L with taperSK 50/HSK-A 100.

Whether used for twin table machining with rotary table or tail stock, multipleclamping or single-part manufacturing of voluminous parts, this machine groupcovers nearly all fields of application. Stability, precision and high speed arecharacteristics of these machines. The finely graded traverse paths of up to12,000 mm in the X-axis, up to 1,200 mm in the Y-axis and up to 1,100 mm in the Z-axis allow for the optimum solution for each machining task.

The L machines are ideally suited for the machining of long, bulky work-pieces in one clamping. Large machine tables allow multiple clamping ortwin-table machining.

The customer-specific variant of matec-30 L shown above is designed for the machining of gear rims for wind turbine generators. It has a twin-tableworking area, which allows parallel loading and unloading in the main time.The mounting of the new work part during machining time saves 40 -50 minutes of setting-up time. 2 CNC rotary tables with face plate, Ø 2,200 mm, safely hold the heavy and voluminous work parts.

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W.KÖNIG GmbH OSTRING 13D-73269 HOCHDORF

Fon 07153 / 98 60 - 0Fax 07153 / 98 60 29

[email protected]

> apparatus engineering

> shaping of sheet

> powder coating

Machines

The significant characteristic of the HVU series is a 2-axis universal milling head with 45° swivel range. Thetools can be utilized in horizontal machining position in the Y-axis. This allows for new designs in the workingarea, along with more innovative machine concepts, and therefore more economical manufacturing solutionsfor the user.

Universal milling head and variable traveling pathsThe HVU machines have a universal milling head with 2 axes, which turns the motor spindle in a 45°diagonal position from vertical to horizontal. This allows the machining of long workpieces on four sides. Inconnection with an integrated rotary table even on five sides. In that case 6 axes are at disposal for deman-ding machining tasks on a workpiece.

The HVU series is available in two versions: matec-30 HVU with taper SK 40/HSK-A 63 and matec-50 HVUwith taper SK 50/HSK-A 100.

A CNC rotary table with horizontal plan disk, adapted to the size of the workparts, allows for the machiningof comparatively big workparts in combination with a short Y-axis (1,070/1,200/1,400 mm). Circular partswith diameters of up to 5,000 mm can be machined. A rotary table with direct drive turns the HVU machinesinto mill/turn centers.

The pictures on the right-hand sideshow the matec-50 HVU configuratedas mill/turn center with a rotary tablewith direct drive, diameter 2,200 mmand 200 rpm max. The rotary table is used for turning and positioning.

A second CNC rotary table with counter-bearing for undulated work-parts and a pick-up magazine for lathe tools up to a length of 1,000 mmcomplete the machine.

In order to avoid vibrations in con-sequence of the oscillation of the thin-walled work-parts, only massive lathetools are in use. For tool holding androtary support of overlong lathe tools,a special tool holding device designedby matec is fixed to the spindle stock.

matec-30 HVU and matec-50 HVU Machining centers with universal milling heads

11


1 | Process foundation

In-process control | 34 | Post-process monitoring

Process setting | 2

+ solutionsMachining of voluminous parts

Universalfräskopf

Variable traveling pathsUniversal milling head, con-tinuously and simultaneouslyswiveling in both axes by ± 180°Option: hydraulic disconnection of axes via M-mode

Special features

matec-30 HVU

matec-50 HVU

Mill/turn center for complete machining in one clamping

2-axis universal milling headRotary table with direct drive Ø 2,200 mm, speed max. 200 rpmAdditional rotary table Ø 320 mm with tail-stock for machining of shaftsPick-up station for 3 tools with a length of up to 1,000 mmCNC control MTX Indra-Motion

Special features

Specifications matec-30 HVU

X-axis 2,000 - 20,000 mm

Y-axis 1,070/1,200/1,400 mm

Z-axis 1,100/1,300/1,500/1,800/2,500 mm

Speed up to 18,000 rpm

Power up to 34 kW

Torque up to 216 Nm


X-axis 2,000 - 20,000 mm

Y-axis 1,070/1,200/1,400 mm

Z-axis 1,300/1,500/1,800/2,500 mm

Speed up to 8,000 rpm

Power up to 33/45 kW

Torque up to 382/520 Nm



Working area Y 1,400 mm

Working area Z 1,800 mm

Spindle HSK-A 100

Speed 8000 rpm

Power 45 kW - 40% DC

Torque, max. 520 Nm - 40 % DC

Rapid feed X- / Y- and Z-axis 30 m/min

Tool magazine 40 pcs

Universal milling head matec-30 HVU

Machines

Customer-specific variant matec-50 P with 2-axis CNC motor spindle milling head and traveling operator platform X=4,000 mm, Y=5,000 mm, Z=1,500 mm, W=800 mm

matec-30 P withvertikal spindle

matec-30 P with 2-axis swivel head

The gantry series – designed for heavy-duty milling of voluminous and heavy workpieces

matec-50 P tool magazine HSK-A 100 with 200 tools

12

2-axis CNC swivel head for 5-axis simultaneous machining

C-axis (rotary axis) ± 200°/W-axis (swivel axis) ± 120°

Long Z-axis up to 1,500 mm Gantry bridge adjustment

for optimal chipping process

Special features




The newly developed pallet changer allows the machining of work parts up to a size of 2,000 x 2,000 mm.


matec-30 PP with pallet changer

matec-30 P with traveling operator platform

Stability and speed - Gantry machine matec-30 PP with pallet changer

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2-axis CNC swivel head for 5-axis simultaneous machining

C-axis (rotary axis) ± 180°/W-axis (swivel axis) ± 95°

New tool magazine for 250 tools Long Z-axis up to 1,500 mm Stable gantry bridge Pallet changer

A robot provides for a safe change of tools from the newly developed tool magazine

Special features



Long traverse paths for voluminous work parts

The gantry


Freiformflächenfräsen


Free-surface machining

matec-50 P, machining of aluminiummatec-50 P with 2-axis swivel head

matec-40 P with a power of 44 kW and spindle speed 12,000 rpm. Traveling paths: 6,000 x 4,000 x 1,500 mm.

Machines

14

Our service:

Thermal cutting Welding Thermal stress relief Sandblasting Priming/Coating CNC Machining Learn more about us: www.hinz-maschinenbauteile.de

The medium-sized company HINZ has 45 employees in twolocations and manufactures machine parts with a piece weightof up to 50 tons. We deliver best quality - from thermal cuttingto finished and coated parts - everything from one source!

Our plants

Plant 1

Daimlerstr. 3-5D-71254 Ditzingen-SchöckingenPhone 07156/9555-0Fax 07156/9555-11

Plant 2

Langwiesenstr. 14D-74363 Güglingen-FrauenzimmernPhone 07135/97405-0Fax 07135/97405-25

matec-40 P - a power of 30 kW and a spindle speed of up to18,000 rpm, traveling paths of 10,000 x 3,500 x 1,500 mmand a gantry clearance of 1,300 mm allow the machining ofvery large parts as well as high-speed cutting.

y series – high stability and a milling performance above average

matec-40 P, X=10,000 mm

matec-50 P with traveling operator platform

Machining of voluminous parts on matec-50 P

Mould making


Kälte-Wärme-Versorgungstechnik

GmbH

Apparatebau GmbH & Co. KG

coolChip conveyors Filtration units

Magnetic cylinders Tank construction

Special plants

Cooling units Cabinet coolers Cooling tunnels

Temperature controls Heat exchangers

Benzstrasse 2


15

Specifications matec-30 PP/40 PP



Working area Z 1,300 (1,500) mm

Gantry clearance height 30 PP 1,350 / 40 PP 1,500 mm

Gantry clearance width 2,260 mm

Pallet size 2,000 x 2,000 mm

Spindle SK50 (HSK-A 100)

Speed 9,000/12,000/15,000/18,000/24,000/42,000 rpm

Power 30 PP 16 (30) / 40 PP 26 kW - 40% ED

Torque, max. 30 PP 100 (191) / 40 PP 340 Nm - 40 % ED

Rapid feed 30 m/min

Tool magazine up to 250 pcs

Subject to technical changes

Specifications matec-50 P

Working area X 4,000-50,000 mm


Working area Z 1,100 (1,500) mm

Gantry clearance height 2,270 (3,070) mm

Gantry clearance width 4000 mm

Machine table width 3000 mm


Speed 9,000 rpm

Power 60 kW - 40% ED

Torque, max. 575 Nm - 40 % ED

Rapid feed 30 m/min

Tool magazine 18 (up to 200) pcs


The gantry machines matec-30P (taper SK 40/HSK-A 63),matec-40 P and 50 P (taper SK50/HSK-A 100), as well asthe gantry machines matec-30 PP and 40 PP, were designedfor single-part and series production of large and heavy workparts for tool and mould making, mechanical engineering,and structural steel engineering. Main range of application is the machining of 3D-shapes in steel and aluminium, plates,welding, and steel construction.

The gantry construction guarantees good accessibility from all sides if space is limited. The application of either a swivelhead (± 90°) or a 2-axis CNC motor spindle milling headpermits multilateral machining. A rich variety of spindle speedand spindle power options for all materials is available.

Specifications matec-40 P

Working area X 3,000-20,000 mm

Working area Y 2,500-4,000 mm

Working area Z 1,300-1,500 mm

Gantry clearance height 1,150-1,350 mm

Gantry clearance width 2,800-3,800 mm

Machine table width 1,600-3,600 mm


Speed 8,000 rpm

Power 33 kW - 40% DC

Torque, max. 382 Nm - 40 % DC

Rapid feed 30 m/min

Tool magazine 40 (up to 200) pcs


Standard specificationsGantry design with fixed machine tableTraverse path in X-axis from 3,000 to 15,000 mmTraverse path in Y-axis from 1,600 to 5,000 mmTraverse path in Z-axis from 800 to 2,300 mm Pre-stressed roller guides in all axesDrive system in X-axis with ballscrews on both sidesRapid feed rate with digital AC servomotorDigital main spindle driveMotor spindle, speed 9,000 rpm Orientated spindle stopTool magazine travelling in X-axisTool position coding variable

Tool life controlSister tool managingAutomatic lag compensation in order to provide high speed milling of contoursChip conveyor on both sides along the X-axisCoolant system (CTS)Machine cladding (without roof), CE normControl panel with all necessary operating devices

Controls: Rexroth IndraMotion MTXHeidenhain iTNC 530Siemens 840D

On matecFairs


We cordially invite you to the METAV in Düsseldorf

Our exhibits:

matec-30 HVCmatec-40 HV

We look forward to your visit!

Hall 16 · stand E 34

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Impressum Published by: matec Maschinenbau GmbH · Wilhelm-Maier-Str. 3 · D-73257 KöngenTel. +49- (0)7024/98385-0 · Fax +49- (0)7024/98385-30 · E-Mail: [email protected] · www.matec.de

SectorsGeneral suppliersAutomotive industryTool and mould industriesDevice manufacturingAluminium machining/FoundryMachine and plant engineeringPacking machines

Electric and electronics industriesPlastic processing industryMedical technologyMetal-working industryAerospace industryAutomobile manufacturers

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Documents

For standard machines and customized machine concepts ...5-side machining during drilling and milling processes and during the turning process it allows the application of multifunctional