8
Ford Escort rear disc brake conversion This article is primarily intended for the Ford Escort, however should also work for the following list of cars: 91-96 Ford Escort GT 91-96 Mercury Tracer LTS 90-94 Mazda Protege 90-94 Mazda 323 92-95 Mazda MX3 GS (V6) 97-02 Ford Escort/ZX2 97-99 Mercury Tracer The rear disc brake system consists of a solid rear disc brake rotor and a single-piston rear disc brake caliper. The rear brake pads and linings are held in position between the rear disc brake caliper and the rear disc brake rotor by two guides, two shims, and an M-spring. It is not necessary to remove the rear disc brake caliper completely to replace the rear brake pads and linings; the rear brake pads and linings can be removed simply by pivoting the rear disc brake caliper on its rear disc support bracket Hydraulic power is provided to the rear disc brakes by a rear wheel brake hose attached to the rear disc brake caliper (which can be replaced with Stainless steel brake lines). Replaceable copper washers on either side of the rear wheel brake hose fitting prevent brake fluid leakage. Rear Disc Brake Assembly Rear Wheel Spindle 1. Rear Disc Support Bracket 2. Rear Wheel Disc Brake Shield 3. Wheel Hub 4. Rear Disc Brake Rotor 5. Rear Disc Brake Rotor Screw (2 Req'd) 6. Rear Axle Wheel Hub Retainer 7. Hub Grease Cap 8. Guide 9. Shim 10. Brake Pad 11. M-Spring 12. Rear Disc Brake Caliper 13. Brake Caliper Bolt 14. Copper Washer (2 Req'd) 15. Banjo Bolt 16. Rear Wheel Brake Hose 17. The parking brake rear cable and conduit (2A635) is attached to the rear disc brake caliper at the rear brake operating lever (2N512). When the parking brake is applied, the rear brake operating lever pushes the brake connecting link (2Z999) against the piston, which forces application of the rear brake pads and linings. When the parking brake is released, pressure against the piston is released and the rear brake pads and linings return to their unapplied position. Parking Brake Parking Brake Rear Cable and Conduit 1. Rear Drum Brake 2. Rear Disc Brake 3. Front Parking Brake Cable and Conduit 4. Parking Brake Lever 5. Tool List Ratchet 1. Breaker Bar 2. Sockets - 10mm, 12mm, 14mm, 16mm, 17mm, 21mm (32mm needed for hub retainers). 3. 10mm and 17mm deep sockets 4. 1/4" socket 5. #1 Phillips Head Screwdriver Bit 6. 10mm flare nut "line" wrench 7. 8mm box end wrench 8. 4mm Allen wrench 9. Needle Nose Pliers 10. 4lb. Sledge Hammer (or equivalent) 11. Jack 12. Jack Stands 13. Drill or rotary tool with wire brush, or sandblasting cabinet 14. Obtaining Major Parts Ford Escort rear disc brake conversion - Mechanical Database http://mechdb.com/index.php/Ford_Escort_rear_disc_brake_conversion 1 of 8 6/1/2015 7:23 PM

Ford Escort Rear Disc Brake Conversion -001

Embed Size (px)

DESCRIPTION

auto rear breaks

Citation preview

Ford Escort rear disc brake conversionThis article is primarily intended for the Ford Escort, however should also work for the following list of cars:91-96 Ford Escort GT91-96 Mercury Tracer LTS90-94 Mazda Protege90-94 Mazda 32392-95 Mazda MX3 GS !6"9#-02 Ford Escort$%X29#-99 Mercury TracerThe rear disc brake system consists of a solid rear disc brake rotor and a single-piston rear disc brake caliper. The rear brake pads and linings are held in positionbetween the rear disc brake caliper and the rear disc brake rotor by two guides, two shims, and an M-spring. t is not necessary to remove the rear disc brakecaliper completely to replace the rear brake pads and linings! the rear brake pads and linings can be removed simply by pivoting the rear disc brake caliper on itsrear disc support bracket"ydraulic power is provided to the rear disc brakes by a rear wheel brake hose attached to the rear disc brake caliper #which can be replaced with $tainless steelbrake lines%. &eplaceable copper washers on either side of the rear wheel brake hose fitting prevent brake fluid leakage.&ear '(sc )ra*e +sse,-.y&ear 'heel $pindle (. &ear )isc $upport *racket +. &ear 'heel )isc *rake $hield ,. 'heel "ub -. &ear )isc *rake &otor .. &ear )isc *rake &otor $crew #+ &e/0d% 1. &ear 23le 'heel "ub &etainer 4. "ub 5rease 6ap 7. 5uide 8. $him (9. *rake :ad ((. M-$pring (+. &ear )isc *rake 6aliper (,. *rake 6aliper *olt (-. 6opper 'asher #+ &e/0d% (.. *an;o *olt (1. &ear 'heel *rake "ose (4. The parking brake rear cable and conduit #+21,.% is attached to the rear disc brakecaliper at the rear brake operating lever #+ever .. Too. L(st&atchet (. *reaker *ar +. $ockets - (9mm, (+mm, (-mm, (1mm, (4mm, +(mm #,+mmneeded for hub retainers%.,. (9mm and (4mm deep sockets -. (?-@ socket .. A( :hillips "ead $crewdriver *it 1. (9mm flare nut @line@ wrench 4. 7mm bo3 end wrench 7. -mm 2llen wrench 8. ever (.. &ear *rake Iperating >ever $pring (1. 6aliper *olt 6over (4. 6aliper *olt (7. 6aliper *olt )ust *oot (8. f the cylinder walls of the caliper are pitted, the caliper cannot be used. t can, however be used as a core to purchase a rebuilt caliper.2 caliper rebuild kit is available at most auto parts stores. e t?e 3(sto/ sea. @ro, t?e rear d(sc -ra*e ca.(3er -ore; + ,eta. too. ,ay scratc? or /(c*t?e 3(sto/ sea. groo>e =?(c? cou.d resu.t (/ a .ea*;7. &emove the rear brake operating lever spring. 8. &emove the rear brake operating lever. (9. &emove the rear brake operating lever seal. ((. nstallation*y now, you should have the ma;or parts cleaned #and painted, if desired%, ready to go. To complete the installation, the following parts are re/uired:Ford Escort rear disc brake conversion - Mechanical Database http://mechdb.com/index.php/Ford_Escort_rear_disc_brake_conversion6 of 8 6/1/2015 7:23 PM&otors*rake >ines*rake :ads*rake FluidThese parts are readily available in IEM form at most auto parts stores. Hou may also want upgradedparts. T&