Freshwater Generator

8/9/2019 Freshwater Generator

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B



Instruct

for reshwate

TypeD P

Serial

No.:

Shipname

Hull No::

Customer: Gua

IMO 9340582

GSI 03130011



Alfa Laval reserve the right to make changes at any time without prior notice.

Any

comments regarding possible errors and omissions or suggestions for improvem

of this publication would be gratefully appreciated.

Copies of this

publication

can be ordered from your local Alfa Laval company.

Published by Alfa Laval Copenhagen A/S



Table of ontents

Safety

Instructions and W arnings

1 0 0 Safety

Instructions

and Warnings

Storage Long Term Standstill

1 0 0

Storage

1 1 0 Standstill

1 1 1

Restart

1 2 0

Long Term

Standstill

1 2 1 Preservation Procedure for Freshwater

Generator

1 2 2 Res tart Freshwater Generator

1 2 3 Preservation Procedure for Pumps

1 2 4 Re starting of Pumps

1 2 5 Preservation Procedure for Electric Motors

1 2 6 Restarting of Electric Motors

1 2 7

Preservation Procedure

for

Electric Panel

1 2 8 Restarting of Electric Panel

1 2 9 Solenoid Valves

System Description

1 0 0 Working Principle

1 1 0 Freshwater Quality

1 2 0 Main Compone nts :

Operating Instructions

1 0 0 Starting and Stopping Procedure

1 1 0 Starting

1 1 1 Evap oration

1 1 2 Condensation



Table of Contents

1 5 1

Removal

of Old

Gaskets

1 5 2

Cleaning

1 5 3 Preparation of new Gaskets

1 5 4

Fitting

new

Gaskets

Pressure

Test

1 0 0

Pressure Testing

Separator.

Chem ical Dosing of Scale Co ntrol Chem icals

1.0.0 Prevention of Scaling

1 1 0

Feed Water Ratio

1 2 0 Chemical Dosage

1.2.1 Scale

Inhibitor

Dosage Equipment

for

Feed Water

1 2 2 Sa fety Precautions w ith

the use of

Chem icals

Trouble Shooting

1 0 0

Test Sheet

1 1 0 Trouble Shooting Table

Maintenance of Freshwater Pump

1.0.0 Maintenance of Freshwater Pump Types PWF 1525-1532-2040

1 1 0 Overhaul

of the Pump

1 1 1 Clearance

1 1 2 Dismantling Pump Sha ft

Maintenance o f E jector Pump

1 0 0

Maintenance

of

Ejector Pump

1 1 0 Overhaul of the Pump

1 1 1 Clearance

1 1 2 Dismantling Pump Shaft



Index



afety

nstructions

and

War

Should you need further clarification regarding this manual

tact

your local Alfa Laval representative - or call Alfa Laval

Telephone

+45

(for Denmark)

39 53 60 00

Telefax

+45

(for Denmark)

39 53 65 66

1.0.0 Safety

Instructions and

Warnings

The

following symbols

in

this manual point

out

safety preca

tention

is

needed

and

your safety

is

involved.

WARNING

This symbol is used to indicate the presence of a h

cause severe personal injury,

if the

warning

is

igno

CAUTION

Certain

passages

of the text will be marked with a c

indicates

the presence of hazard which

will

or can

if the instructions are not observed.

NOTE



Safety

Instruct

W RNING

The

freshwater generator

is not to be

operated

in

poll

20 miles from the coast

Freshwater

must not be produced from polluted water, as the p

unsuitable

for

human consumption.

If manuals

are

translated

to

local language

the

unit comply wi

Directive and EN 292-1/2 standards. For EEC land installation

available

in

local language before installing

and

operating

the

The unit also comply with EN 50081-2 and EN 50082-2 Indus

EMC directive from EEC.

W RNING

Noise hazards

• Use ear protection in noisy environments.

Crush hazards

Use correct lifting tools.

Do

not

work under hanging load.

Burn hazard

Wear gloves

to

avoid burns

by hot

surfaces.

Cut hazards

Wear gloves

to

avoid cuts

by

sharp edges when

parts.

•

Wear helmet

to

avoid cuts

by

sharp edges

durin

equipment.



Storage Long Term Stands

1 0 0 Storage

Unless otherwise agreed, Alfa Laval delivers

the

equipm

vice upon

arrival

and

after

installation.

However, should it be necessary to store equipment for a

more), certain precautions should

be

made

in

order

to

pro

sary

wear

of the

equipment.

The best solution is often to leave the equipment in the pa

stallation.

In

this case Alfa Laval should

be

informed,

in

ord

can

be done prior to

packing.

Preferably, the equipment should be stored inside in a vibr

perature around 5 to 20 deg.C (59 to 68 deg.F) and hum

NOTE

There should ABSOLUTELY

NOT be any OZON

ment in the room, like operating electric motors or

destroys many rubber materials.

Do not store organic solvents or acids in the room

Avoid heat and

ultraviolet

radiation.

If

the equipment must be stored outdoor, the precautions

be taken

as far as

practical.

The

need

for

protection aga

course even more important in this case.



Storage Lon

Let the unit dry out completely before closing and tighten

Turn the pump/motor shafts once a week to avoid damag

shaft seal and motor bearings.

NOTE

To

preserve

the

natural protection

of the

inside

of the

scrape

or

scratch

the

inside surface.

1 1 1 Restart

Close drain valve

on the


and

visually che

Before restart turn the pump/motor shaft by hand to check for

starting the pump watch the operation of the pump and electri

minutes. , • -

1 2 0 Long Term Standstill

1 2 1 Preservation Procedure for Freshwater Genera

If the freshwater generator is

taken

out of operation for a perio

•

Close

all

valves

in

connection

withlh

unit and

it s

pum

•

Open drain valve

on the

freshwater generator.

• Open front cover

and

clean the unit inside with fresh wa



Storage/Long Term

Standstill

1 2 3 Preservation Procedure fo r Pumps

Drain the pump through the bottom

drain.

Flush the pump with hot fresh water (maximum 60 deg.C, 1

can take place through

the

manometer connections.

Let

the pump dry

out.

• Flush the pump with Mobil

Arama

25 or similar quality.

•

Mount drain

plug

and manometer connections.

•

Turn

the

pump shaft once

a

week

to

avoid damaging

the

me

1 2 4

Restarting of Pumps

Fill the

pump with

hot

fresh water through

the

manometer

c

•

Mount the manometer connections.

Turn the pump shaft by hand to check for any obstructions

•

Open valves

and

check that

the

mechanical shaft seal

is no

start

the pump and let it run for 1 to 2 minutes, if still

leakin

seal must

be

replaced).

Start the pump and watch the operation of the pump and e

prox.

10

minutes.

1 2 5 Preservation Procedure for Electric Motors

Factory fitted

bearings use a lithium

based grease

with a

recomm

two

years.

If

stored

for a

longer period, grease

may

need

to be

Shielded bearings have

a

storage life

of

five years

and a

further

t



Storage Lon

WARNING

Where anti-condensation heaters have been fitted, it i

mended that they

are

energized.

In such case, prominent warnings

of

live terminals insi

must be posted inside and outside the motor terminal

Where anti-condensation heaters is not fitted, the use of désic

1 2 6 Restarting

of

Electric Motors

Before

taking a

motor

into

service

ensure that anti-condensa

have

been disconnected

and

isolate before starting

the

motor.

Check that no foreign matter is present.

•

Remove

all

surface dust

and

dirt.

• Test the stator insulation resistance between phases an

If

an

insulation

resistance

lower than

one

megaohm

at 20

deg

sured, the windings must be dried out until a minimum of one

• Start

the

motor.

Watch the operation of the electric motorfor approx. 10

1 2 7 Preservation Procedure for Electric Panel

The

electric

panel normally

includes

motor starters with

therm



Storage/Long Term Standstill

Remove the salinometer sensor in the freshwater pipe after the

clean the sensor and store it in the electric panel or in a dry pla

1 2 8 Restarting of Electric Panel

• X .

Before

taking the panel into service, ensure that anti-condensa

have been disconnected and removed.

Check that

no

foreign matter

is

present

in the panel.

•

Remove

all

surface dust

and dirt.

• Test the insulation resistance between phases and earth.

If

an

insulation

resistance lower than one megaohm at 20 deg.C

sured,

the panel must be dried out

until

a minimum of one meg

Clean and mount the salinometer

sensor

in the freshwater pipe

1 2 9 Solenoid Valves

Solenoid valves are removed, flushed with warm fresh water a

dry ozone free area.

Before

replacing,

the

valves

are

flushed

again with

warm fresh

tion of the valve is checked by energizing the

coil.



yst m

escription

o n d e n s e r

Jacket

w a t e r

nlet

Jacket

w a t e r

E v a p o r a t o r

Working principle

The feed water is introduced into the evaporator section and the

water

is

extracted from

the

condenser

and led to the

freshwate

1

Working r inc ip l e



System Description

and

extracted by the combined brine/air ejector.

Having passed a demister the vapour enters every second plate

denser section.

The sea water supplied by the combined cooling/ejector water pum

into the remaining channels thus absorbing the heat being transf

densing vapour.

The produced freshwater is extracted by the freshwater pump an

water tank.

w t e r

u t l e t



Sy

1.2.0 Main Com ponents

The freshwater generator consists of the following componen

1. Evaporator section

The eyaporator section consists of a plate heat exchang

the separator vessel.

2.

Separator vessel

The se parator separates

the

brine from

the

vapour.

3. Conden ser section

Jus t like the evapo rator section the conden ser section c

exchanger enclosed in the separator vessel.

4 Combined

brine/air

ejector

The ejector extracts brine and incondensable gases from

5. Ejector pump

Normally the ejector pump is delivered by Alfa Laval a

a

single-stage centrifugal pump.

This

pump

supplies the

water and the brine/air

ejector

with jet water as well as f

tion.

6.

Freshwater pump

The

freshwater pump is a single-stage centrifugal pump

extracts the produced freshwater from the condenser a

the

freshwa ter tank.

7. Salinometer

The salinometer continuously checks the salinity of the

alarm set point is adjustable.

8.

Control panel

Normally the control panel

is

delivered

by

Alfa Laval.

It contains motor starters running lights salinometer co

and

is prepared for

start/stop.



Operating

nstructions

WARNING

DO

NOT

operate

the

plant

in

polluted water.

Freshwater must not be produced from polluted water, as

unsuitable

for

human consumption.

1.0.0 Starting

and

Stopping Procedure

CAUTION

Before

starting up

please observe

instructions for

Chemical dosing of scale control chemicals .

Please

refer

to

Pi-diagram (see FWG Order Specificatio

1.1.0 Starting

1. Open valves on the suction and discharge side of th

PU SC 01.

2. Open overboard valve for combined brine/air ejecto

3. Close

air

screw VA-E1-01

on

the separator.



Oper

6.

Open

hot

wa ter inlet

and

outlet valves.

7. Start hot

water

supply to distiller by adjusting bypass valv

any,

step-wise 10°C, until the desired jacket water tempe

The boiling temperature now rises, while the obtained vac

85%.

This indicates that evapora tion

has

started.

1 1 2

Condensation

After approx . 3 minutes the boiling temperature will drop again

is reestablished.

8. Open valve to freshwater tank.

9. Switch on salinometer.

10. Start freshwater pump PU FR 01/PU FR 02.

NOTE

The freshwater pump discharge pressu re

will be

betw

1.2-1.6kp/cm

2

).

After

starting

the

freshwater pump

the

flow

sight

glass

in the a

empty.

UTION

If water remains in the flow sight glass in the air sucti



Operating Instructions

The

.flow

can be

calculated

as

follows:

MJW =

K

JW

x cap.m

3

/24h =m

3

/h

.

a t j w ~ ~ ~

Where:

MJW

=

Flow of ho t water

in

one hour.

= Constant =25.6 for

1-stage

freshwater genera

= Constant =15.52 for 2-stage freshwater gener

=

Difference in temperature of hot water in and o

Cap.m

3

/24h = Freshwater production in 24 hours, i.e. product

min. times 288.

Example: cap. m

3

/24h =15m

3

TS W

32°C

Atj

W

=18.4°C

= 25.6x15

...............

= 20.9

m

3

/h

18.4

1.3.0 Adjustment of Sea Cooling Water

The sea

cooling water flow

is

correct, when

the

pressure

at the

bined

air/brine ejector is between 300 and 400 kPa (3.0 - 4.0 k



Opera

7.

Close valves

on the

suction

and

discharge side

of the

eje

8

Close

overboard

valve

for combined brine/air

ejector

9.

Close

the

valve

to

freshwater

tank.

CAUTION

All valves must be shut

while

the distiller is out of

ope

screw.

1 5 0 Long Term

Standstill

If the distiller is out of operation for a period longer than

14

da

Open

front covers and clean

unit

inside with freshwater.

• Let the

unit

dry out

completely, before closing covers.

Please observe Maintenance

of

separator vessel .



inten nce

1

Why you need to perform regular m aintenance

Regular

maintenance of the plant

will

improve performanc

The maintenance schedule on the following pages will tell

should

be performed on the

main

components.

As

the

actual operating conditions

of the

plant

are of

major

the

overhaul

dates

are not

obligatory

but

only recommend

When the plant has been in operation for a longer period of

been established as to the actual performance, it will be p

tenance schedule.

For

service

on minor

components please refer

to

compon

1 1 Overhaul

ntervals

Component

Evaporator section

Condenser section

Combined ejector/cooling

water pump with motor

Hot water ciculating pump

Operating

Hours

As required

As required

8000 h

Action

Clean i

Clean w

brush

Measu

Examin

cooling

Megge

Clean p



Component

Manometers

Salinometer

Operating

Hours

8 h

See separate in-

structions

Action

Adjust

with

See separa

1 2 aintenance of

Separator Vessel

The separator vessels and the pressure plates for the heat ex

evaporator and condenser) are made of stainless steel

with

a

ment. This treatment

will

reestablish normal surface oxidation

factory.

The

preparation

is a

natural protection

of the stainless

CAUTION

To preserve

this

natural protection DO NOT scrape o

surface

of the separator vessels.

Further, there are isolating layers on the separator

inside

wal

changer sections are mounted.

Whenever the

sections

are

dismantled, these isolating layers

defects. Repair

any

defects according

to the

maintenance gu

ing.

Whenever

the

separator vessel

is opened,

•

check that

the

anodes

are

functioning



inten nce

1 3 0 Maintenance of Evaporator Section

Clean evaporator as follows:

1.

Remove bolts

in

front cover,

and

open.

2. Loosen the 6 nuts in plate stack gradually, so that no nut is

load alone

3. Remove plate stack.

NOTE

If some of the gaskets come loose on removing plate sta

section

1.5.2

4. Submerge plates completely in a hot, inhibited acid bath at m

further

instructions see Chemical dosing of scale control

WARNING

Always follow carefully

the suppliers

instructions when

u

ids.

Remember to neutralize according to suppliers instruct

5.

Examine plates

and

gaskets

for

possible damage,

and

rem

plates and/or replace damaged gaskets.

6. If a defective plate is found, remove the plate together with

plates.





Maintenance

CAUTION

The ES and EE

plate cannot

be

removed

but

must alwa

with a corresponding plate.

7.

Reassemble condenser section

in

accordance with assem

8. Tighten plate stack to measurements stated in technical

sp

9. Pressure test condenser section before closing front cover

The

condenser section

is

pressure

tested

by

letting

sea wa

bined

cooling

water ejector

pump

circulate

through

th e

sec

CAUTION

Before starting

the

combined ejector/cooling water pum

must

be

sealed off.

10. When the condenser section is found to be tight close fron

bolts.

11. Retighten

when vacuum

has

been reestablished.

1 5 0 Renewal of Plate Heat Exchanger Gaskets



WARNING

i

DO NOT use cetylene g s

1 5 2 Cleaning

Charred or loose glue and rubber remains must be removed,

stainless steel brush. The width should be adapted

(040-50

m

Thin layers of glue which are difficult to remove, may

remain.

Clean the gasket groove with a clean cloth, dipped in a solvent

ketone, trichlorethylene etc.).

WARNING

Be careful when handling these

solvents,

as they ma

your health. Observe suppliers instructions.

Gaskets

that have loosened

can be

glued

on.

C lean gasket

sharp tool.

Then

clean the loose part of the gasket with em er

Finally clean groove a nd gasket with a solvent and glue.

1 5 3 Preparation of new Gaskets

Dry

new gaskets

with

a clean cloth that has been slightly mo



inten nce

gradually

be pushe

into

the

groove towards

the

middle.

If necessa ry tape gasket into groove.



ressure

Test

1 0 0

Pressure Testing Separator

If there are leaks in the system , it will be n ecessa ry to ca rry

order

to identify the leak:

1.

Close valve on discharge side of combined cooling wa t

/

2. Close discharge valve

on

overbo ard line from com bine

3. Close valve

on

discharge line

to

freshwater

tanks.

4. Open air screws on the separator vessel in order to ven

plying

water for pressure test.

5. Supply wa ter sea or freshwater) at the socke t for the co

treatment.

UTION

Maximum pressure

on the

separator vessel

is

150

k

PSI .



hemical Dosing of Scale ontro

1 0 0 Prevention of Scaling

During

the

evaporation

of sea

water there

is

always

a risk

surfaces. This

will

lead to a reduction of the K-values of th

creasing

freshwater production

and

reduction

of

plant effi

/

•

In order

to

effectively prevent scaling

the

operators must

fluencing the scale formation.

1 1 0 Feed Water Ratio

The feedwater ratio is an extremely important factor. It is

d

between

the feedwater amount fed into the plant and the p

water.

If the

feedwater ratio

is

reduced

the

concentration will rise

resulting in scale formations.

Two

things

may

shift

the

feedwater

ratio: first

of all

direct ad

system

and

secondly exceeding

the

maximum freshwater

plant.

The

operators must observe

the

following rules

at a

CAUTION

DO NOT

adjust feedwater system. Feedwater pre

barg.



Chemical Dosing of Scale C

CAUTION

If the

distiller

is

operated

at

boiling temperatures above

icals, frequent cleaning of the evaporator

will

be neces

We recommend that you do not operate the freshwa te

omm ended chemical dosage at boiling temp eratures a

lower temperatures

it can be

recommended.

1 2 1 Sca le

nhibitor

Dosage Equipment

for

Feed W ater

Please refer

to

drawing,

see

FW G Order Specification .

When adding chemicals mix thoroughly to ensure a hom

chemicals

and

water.

Use a fully soluble sca le inhibitor, e.g. on polymer basis. The

be

recommended:

.

NALFLEET Evaporator treatment

9-913

AMEROYAL EVAPORATOR TREATMENT

HEXAMETHAPHOSPHATE

1. Mix the required quantity for 24 hours operation in the tan

instructions.

2.

Adjust flowm eter

to

cover

the

maximum freshwater outp

3.

Flush

the

d osage system regularly.



Chemical Dosing of Scale Co ntrol Chemicals

1 2 2 Safety Precautions with the use of hemicals

WARNING

• ; • • .

1 USE eye protection and gloves. Avoid direct

skin

co

or contact with clothes.

2 CLEAN empty containers before disposal.

3 If chemicals are spilled on clothes rinse with wate

clothes.

4 If chemicals are spilled on the floor rinse with wate

ing

chemicals

off

with sand. Clean

the

spot immed

5

Scale inhibitor

is

hazardous

if

consumed

in a

con

If

consumed

by

mistake.

IMMEDIATELY SEEK

MEDICAL ATTENTION

6 If eyes get in contact with the chemicals rinse for a

IMMEDIATELY SEEK MEDICAL

ATTENTION



Trouble hooting

1 0 0

Test

Sheet

Before taking any action, please fill in a test sheet to find poss

tions.

Test

sheets

can be

fo und

in the back of this binder

1 1 0

rouble Shooting Table

Problem

Drop

in

production.

Cause

Partially blocked feed water

orifice

and/or sludge deposits

on hot water side.

Sludge on the heat exchanger

plates on the sea water side.

Inlet channel in eva porator/

condenser plate stack •

blocked, e.g. with rust scales,

gasket

fragments etc.

Too low

ejector pump pres-

sure.

Leakages

Foreign bodies in ejector

noz-

zles.

Too high back pressure on

ejector

outlet side. Max 60

kPa (0.6 kp/cm

2

) (8.7

PSI).

Actio

Dism

and c

fice.

Dism

and

Dism

dens

See

Coo

flow

Carr

max

(21.

Insp

Rep

Che

valv

abili





Problem

Insufficient brine extraction -

brine level

in

sight glass

higher

than

20 mm.

Frequent

refill

of freshwater

expansion tank due to loss of

hot water.

Abnormal amperage con-

sumption of ejector pump mo-

tor.

Cause

.eakage in condenser sec-

ion.

Ejector pump pressure too

low.

Foreign bodies

in

ejector noz-

zles.

Too high back pressure down-

stream of ejector.

Wrong

dimension of

feedwa-

ter orifice.

Non-return valve

in

brine suc-

tion pipe

of

ejector defect.

Leakage in evaporator sec-

tion.

Ejector nozzles defective.

Wrong

dimension of

feedwa-

ter

inlet

orifice.

Actio

Open

conde

kp/cm

defec

er wi

s p

new

duce

ment

and

r

See

Low

tor pu

abov

Chec

place

Exam

valve

Exam

chec

Exam

repla

Ope

cond

kp/cm

If the

mov

plate

acco

with

sure

kets

Rep

Che

part

draw



Maintenance

of reshwater

1.0.0 Maintenance of

Freshwater

Pump

Types

PWF

The following instructions must

be

carefully observed when

sary

to overhaul or repair the freshwater pump.

Please refer to drawing for

item

references in the text.

1.1.0

Overhaul of the Pump

1.

Remove

the nuts 14 on the pump casing 1.

2. Lift motor with pump cover

4 and

impeller

2

clear

o



Maintenance

of

9. Fit

carbon ring, spring

and

spring holder

on

pump shaft.

10. Inspect impeller and the drilled sealing water channel for

11 Remember to replace gasket 3

12. Reassemble in reverse order.

1 1 1 Clearance

In

connection with

the

inspection

be

sure

to

measure

the

impe

in

order

to secure

that

the

clearance

is no

more than

0.5 mm

CAUTION

The

pump shaft

11

must only

be

dismantled,

if

pump

tor bearing has to be replaced.

In

this case carefully observe Dismantling pump sha

1 1 2 Dismantling Pump Shaft

1.

Dismantle

the pump as described above.

2.

Unscrew pointed

screws

11.

3. Carefully insert two screw drivers behind the pump sha

If the pump

shaft

does not come loose use the special d

below



aintenance

of reshwater Pump

The

tool consists

of a

pipe A),

a

disc B) with hole

for the

D), washer E).

Please

note th t

the

length

L

must

be

longer

than th e

Place pipe around the shaft. Fasten the screw with nut an

threaded hole M12) on the shaft end.

Loosen shaft

by

tightening

the nut while

holding

on to the

UTION

DO NOT grind the motor shaft.



Maintenance

of

NOT

The

torque should

be 5 Nm

0.5 kpm)

and the

maxim

7.

Check

the

wobble

of the

pump shaft

with a dial

indicato

8. Assemble

the pump as

described

above.



Maintenance

of jector

Pu

1 0 0 Maintenance of Ejector Pump

If supplied

from Alfa Laval)

The following instructions must be carefully observed whe

sary

to overhaul or repair the above mentioned pump. Ple

item references in the text.

1 1 0 Overhaul of the Pump

1 Remove the set

screws

19 in

pump

cover

2



Maintenance

NOTE

Normally,

the

impeller

can be

removed

without

using

d

If not, you can fit

dismantling

screws into the two threa

peller.

4. Remove the key 26 and the mechanical seal 8 including

and carbon ring).

5. Inspect the ceramic ring, the carbon ring and the spring.

If

mechanical

seal has to be replaced proceed as follow

• Unscrew set

screw 20

to

remove pump cover

2 fro

order

to

gain

access to ceramic ring.

In

order

to make it easier to assemble the mechanical

se

seat may be greased with glycerine. Please also

refer

to

for

mechanical

seal

delivered

together

with

the seal.

After

fitting

the ceramic ring fit pump cover 2 to m

.

• Fit

carbon ring

spring and sp ring

holder.

6. Clean drilled cooling water channel in

pump

cover 2.

7.

Inspect impeller

and

threaded holes

for

clogging.

Remember to change the O ring 7.

9.

Reassemble

in

reverse order.



Maintenance of jector Pump

Wear ring 0

100mm

150

mm

200 mm

250 mm

300mm

350 mm

Clearance maximum

0.5 mm

0.6 mm

0.7 mm

0.8

mm

0.85mm

0.9mm

Clearance

m

0.15m

0.2m

0.25m

0.28

m

0.3m

0.3

m

If the clearance is too big, replace

wear

rings as follows:

1.

Unscrew

countersunk

screws

25.

Pull out wear (seal) rings.



Maintenanc

1 1 2 Dismantling Pum p Shaft

If the shaft 4 has to be dismantled due to a defect or if electri

be replaced,

proceed as follows:

1 Unscrew pointed screws 16

2. Remove

shaft

4 .

Normally

this

can be

done without usi

UTION

DO

NOT

grind

the

motor shaft.

3 Fit sha ft 4

4. In

order

to

make sure that

the

coupling

is

fitted correctly,

end

with a RUBBER hammer.

5. Tighten

pointed

screws 16 with

a

torque

of 35 Nm

3.5



linometer

1.0.0 Salinometer

Type

DS-20

1.1.0

Technical Specification

Function

Supply voltage

Frequency

Power

consumption

Relay

contacts

Salinity

display

Temperature correction

Alarm

level

Test

Output

Max.

ambient

tempera-

ture

Protection

degree

Measuring Dot Bar) and su

freshwater produced by sea

90-120 Vor 200-240 V A C .

50/60

Hz

Salinometer 10 VA.

Max.

load

100 VA.

0,5 -

20 ppm Dot Bar).

Automatic in the range 5 - 8

Can

be set to any

value be

Can

be checked by test sw

4-20 m A Current Loop.

55°C.

IP

54.

1.2.0 Installation for DS-20)





Salinometer

Switch Sec. Alarm on as soon as the salinity is normal again; i.e

LEDS

are off.

1 3 3 Maintenance

CAUTION

Remove electrod e unit and

inspec t/clean

after every 10

tion. Use a clean and dry rag. Avoid touching the electro

gers.



Spare arte

1 0 0 O rdering

Spare arts

When ordering spare parts please always state:

1.

Serial

number.

2. Capacity.

3.

Designation.

4.

Spare parts drawing number.

5

Posi t ion number

6 Article

n u m b e r

In order to identify article numbers please refer to FWG Orde

er drawings.

When ordering parts for pumps proceed as follows:

1.

Find article number in the

list

of drawings.

2. Check spare part drawing and item list with correspon

identify the item to be ordered.

1 1 0 Alfa

Laval

Service

The

Alfa Laval

group is represented in all major ports of the

DO NOT hesitate to contact your Alfa

Laval

representative

tions problems

or

require spare parts.



n ex

Adjustment of alarm level ..

Adjustment of hot water flow

Adjustment of sea cooling water

Alfa Laval service

C

Chemical dosage

Cleaning

Clearance

Condensation

D

Dismantling pump shaft

.Ejector Pump

Evaporation

F

Feed water ratio

Fitting

new

gaskets

Freshwater

Pump Types

PWF 1525-1532-2040

Freshwater

quality

I

Installation

for DS-20)

Instructions for use



Operating Hours

Ordering spare parts

Overhaul intervals

Overhaul of the pump

P

Perform regular m aintenance

duties

Preparation of new gaskets

Preservation Procedure for Electric Motors

Preservation Procedure

for

Electric Panel

Preservation

Procedure for Freshwater

G enerator

Preservation Procedure for Pumps

Pressure testing separator

Prevention

of

scaling

R

Removal of old gaskets ...

Renew al of plate heat exchanger gaskets

Restart

Restart Freshwater Generator

Restarting of Electric Mo tors

Restarting

of

Electric Pane l

Restarting of Pumps

S

Safe ty instructions and

warnings

Safety precautions with the use of chemicals

Salinometer type DS-20

Scale

inhibitor

dosage

equipment for

feed

water

Solenoid Valves

Spare Parts

Standstill .

Starting



in x

Warning

.

W hy you need to perform regular ma intenance duties

Working

principle

c



FWG

INI :

TOA

Date:

04.05.24

BPCS:

36428

S

N

Technical

data

Type

of generator: D-PU-36-C100

Power supply, main/control

Jacket water temperature

Jacket water f low/pressure drop

Heat consumption from

jacket

water

Seawater

temperature

Seawater

f low/pressure drop

Alternative

heating:

steam:

Steam

flow/pressure:

Capacity

[m3/24h]: 40

Main [Volt

/Hz]:

3x440/60

Inlet [°C]: 85

Flow [m'/h]: 75,7

[Mcal/h]:

'

1036

Inlet

[°C]:

32

Flow tm'/h]: 88

Capacity [m /24h]:

Flow

[kg/h]:

N

C

O

P

o

O

P

P

Pump motor data

Nomine flow

x

pressure

[

m3/h

x

mwc]:

Marked output power

[kW]:

Consumed

electrical

power [kW]:

Current [A]:

Rotating speed [rpm]:

Fresh water

2,1x28

0,75

0,75

1,6

3360

Ejector water

88x38

21,4

18,2

33,5

3515

Quality data

Certificate:

Workshop

Connections:

DIN

Extra

special equipment



FWG

INI:

TOA

Date:

04.05.24

BPCS no :

36428

Se

N

Documentation

General description freshw ater gene rator

Technical

data


Dimension drawing freshwater generator

Technical data pump and motor

Dimension drawing ejector pump

Dimension drawing control panel

Dimension drawing salinometer

Dimension drawing feed water treatment

Service area drawing

Flow chart excl. options

Equipment specification

Vertical plant positioning

Electrical

diagram

Assembly scheme

Spare

parts generator

Spare parts steam arrangement

DOC.NO.

9.2.3 1

Doc.No. 9.2.3.2 1

Doc.No. 9.2.3.5 1

Doc.No. 9.2.3.2 2

Doc.No. 9.2.5.2 3

Doc.No. 9.2.6.2.4.1

Doc.No. 9.2.9.3 2

98513519

Doc No.

9.2.3.3 1

Doc.No. 9.2.3.4 1

Doc.No. 9.2.8 1

Doc.No. 9.2.6.3.4.1

985 13474

985 18920 80

Parent item no.:

SPE-N-011309

R:

00

Drawing

no.:

Description:

SPECIF

D-PU-3

ICATION PARTS LIST

6-C100



BUBL

4

6

7

35

37

37

37

37

38

38

38

38

40

500

501

501

501

502

502

503

504

QTY

1

.000000

1

.000000

1.000000

1

000000

12.000000

1 000000

1

.000000

20.000000

20.000000

1 .000000

1 000000

20 000000

20.000000

1

000000

.000000

1

000000

1 000000

1 000000

1

000000

1

000000

1

000000

1 000000

U/M

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

E A

EA

EA

EA

DRAWI

DESCRIPTION

SOLENOID

VALVE 1/2 EV220B 15

220V

50/60 CS NO (EVSI 1 5)

MOTOR 71B-2 380/440V 50/60H2

0.55/0,75KW 1 .4/1

6A

FRESHWATER

PUMP

PVVF-2040.2X-012

COMBINED BRINE/AIR EJECTOR

BRINE/AIR EJECTOR

CLAMPING BOLT L1 =370 MM

PLATE

D-PU-36-C KS

PLATE P-36 EE/KE

PLATE

P-36

K V

PLATE

P-36

K D

PLATE

P-36

ES/KS

PLATE

P-36

EE/KE

PLATE P-36 EV

PLATE

P-36

E D .

ORIFICE 0 = 11,2

(FEED

WATER)

ACCESSORIES:

CONTROL

PANEL

- FWG -

OPT.

A

(DIAGR.-985

16645-R01)

CONTACTOR A 50

220-240V/50-60CS

A50

220-230V/230-240V 50/60CS

THERMAL RELAY

TA75 (29-42A)

TA75

DU 42

EJECTOR

PUMP

CNL-80-80/200

DIN/JIS

MOTOR

1 60L-2 380/440V 50/60HZ

1

8,5/21 KW IN 34A

FEED

WATER TREATMENT, SCALE

INHIBITOR DOSAGE

EQUIPMENT

STD. SPARES

DPU-36-C100/C125

34/58 110/220V

NG

NO. 985

18920

DRAWING NO.

984.23482.0

984.10230.00

984.12200.00

985

13949-R02

984

57864-R05

985

16646-R01

984.10302.00

985

14867-R07

985 19224

ARTICLE

NO .

984

23486-00

98420313-00

984

10253-00

98412219-00

985

13949-81

119377-7185

39503722-76

39503724-03

39503725-03

39503723-83

39503722-76

39503722-03

39503723-03

984

57864-06

ACCESSORIES

98 5 00034-85

98421620-58

98421621-20

984

10346-00

985 00033-80

985

14867-80

985

00056-64

MATERIAL

TITAN/NITRIL

TITAN/NITRIL

TITAN/NITRIL

TITAN/NITRIL

TITAN/NITRIL

TITAN/NITRIL

TITAN/NITRIL

TITAN/NITRIL

8003

8073

Alfa Laval Copenhagen

A/S

Maskinvej 5

DK-2860

Søborg,

Denmark

CVR

No. 10134285, VAT No. 14646647

Phone/Fax:

+45

3953

6000 / +45

3953 6568

ank

SES, Landemarket 10, openhagen

BIC/SWIFT ESSEDKKK

Accounts:

DK K IBAN Ace.

DK5752950010008069

EUR

IBAN Ace. DK 4552950013000735

US D IBAN Ace.

DK4252950015000929

Alfa Laval Marine & Power



•

9 < 2 Production Information-t v . '

9 * 2

'

9.2.3.1 General

description,

D-PU-36-C(AS)100/125

Application

Conversion of seawater into fresh water by va-cuum distillation. For drinking, process w

ships and rigs, and in small power stations. Max.

salinity

2 ppm.

Capacity

The

D-PU-36-C(AS)100/125 covers

a

capacity range from

10 to 52

m

3

/24h, depending

seawater temperature. The capacities shown below are at a seawater temperature of

Heeling

medium C

8 5

7 5

5 5

8 5

7 5

6 5

•

»

§

C 1 25 N

B

in

o

C

100 i

à

1

1 0

Z O

3 0

« 5 d

Working principle

The

seawater

to be

distilled evaporates

at a

temperature

of

about 50°C

as it

passes be

evaporator.

This evaporating temperature corresponds to a vacuum of approximately 88% which

air ejector.

Th e

vapours generated pass through

a

demster where

any

drops

o f

seawater entrain

the bottom

of the

distiller

chamber.

Th e vapours continue to the condenser where they condense to fresh water as they pa

Basic Equipment

Titanium plate heat exchanger

in

evaporator

and

condenser.

Stainless steel separator demster, front cover and pressure plates.

Seawater pipes in

CuNi.

The freshwater generator is equipped for jacket water heating and with a combined con



Additional equipment

necess ry for oper tion

Ejector pump/electric motor.

-

Control

panel with

motor starters

and

salinometer.

-

Feed water treatment.

Optional equipment design

- Steam heating systems type CAS.

Hot Water Loop Module fo r steam boosting of jac ket water.

- Salinometer.

Manual motor starters

an d

salinometer.

Remote

start/stop.

- Water clock by pass.

-

Return pipe

to

brine sump.- Control panel build-on the unit.

Optional spares kit for 1, 2 or 5

years

of operation.

-

Steel

box for

spares kit.

Class test certificate.

- Freshwater treatment equipment.

Alfa Laval Marine Power



,9.2

Production Information J

\ 7J;T" ' "VT' ''"7*"" ? ^ T^~~7~ -iC ^

9.2.3.2-1 Technical data, D-PU-36-C AS)100

Power consumption

Ejector

and

freshwater

pump:

50

Hz 60 Hz

18.9 kW 19.0 kW

Pressure

Max.

jacket

water

pressure:

Max. back pressure to freshwater tank:

Max. seawater pressure to inlet condenser:

Min. seawater pressure

to

ejector:

Max. back pressure at ejector outlet:

Max. back pressure

for

safety valve

on

steam equipment:

Max. steam pressure for steam equipment:

Normal

operation

pressure

for steam equipment:

Back pressure to condensate well for steam

equipment:

bar(g)

4.0

1.6

4.0

3.0

0.6

1.0

7

2-4.5

0.6-0.8

Ibs/in

2

58

23

58

43

8.7

14.5

101

29-65

8.7-11-6

Temperature

Seawater temperature: 0-32°C Jacket water temperature: 55-95°C

Flow

Seawater flow: 88 m

3

/h Jacket water flow: 40-110 m

3

/h

Materials

Separator: Stainless steel

Front cover: Stainless steel

Bed frame: Steel (hot

dip

galvanized)

Pipe for brine discharge: SG-iron (hot dip galvanized)

Evaporator/condenser plates:

Titanium

Demister: Stainless steel

Pipe for seawater: CuNi 90/10

Pipe

for

fresh water: CuNi

90/10

Combined

brine/air

ejector

housing:

Red

brass

Combined

brine/air ejector nozzle: Stainless

steel

Flange for evaporator/condenser: SG-iron (hot dip galvanized)

Steam equipment type JWSP

and SP.

Pipe: Steel (hot dip galvanized)

Steam

injector

housing: SG-iron (painted)

Steam

injector nozzle: Stainless steel



Alfa Laval

Marine Power

9.2 Product

Information

Edition:

97-01

9.2.3.5-1 Dimensional drawing, D -PU-36-C100

l

l

ÖGÖ

f;

o

éës

2£

\

U>S 0

L9'1S) O

(.O OÇ) Q

3QIS aî\0

t

3 j

3QSONWId

Alfa Laval Marine & Power



.9,2

Prödüciion Information^ '

t

'. * {,,'.,' ,

,

,

•',

-\v ,9.2

* • ' '

v .

/,*••' .•-V - • > : • * : . , ''-f • • - ? . - . :

: :

:

< :• ~

v.-V

-.v

.Edition99-dl''-

J

'„ . ' J '? >,;; 'V,*'.

, -> ,N

< .''--,-'•;.'.

t < '; •

•

'.'

• '

- ,

•

.

T . -

^

„ • « - » '

- • > * • •

-,

•

» • - *

< i

»

•

9.2.3.2-2

Technical data, Pump

and Motorfor

D-PU-36-C(AS

No. of

plates

NE/NK:

Pump

function

Pump Type

Motor

type

Nom.

flowx

pressure

Impeller size

Impeller size

Rotating speed

Rotating speed

3 x 380 V 50 Hz:

Rated output power

Consumed power

Current

(full

load)

Current (start)

3 f M n M

fin

H'*

Rated

output power

Consumed power

Current (full load)

Current (start)

x

dfin yR O

Mr-

Rated

output power

Consumed power

Current

(full

load)

Current (start)

m

3

/h

x mwc

50 Hz : mm

60 Hz :

mm

50 Hz :

RPM

60 Hz : RPM

kW

kW

A

A

kW

kW

A

A

kW

kW

A

A

34/34-48/48

Freshwater

PWF-2040

71 B

2.1 x 28

0149

0128

2820

3360

0.55

0.67

1.4

7

0.75

0.75

1.6

7

0.75

0.75

1.5

7

Ejector

CNL 80-80/200

160 L

88x38

0192

0168

2915

3515

18,6

18.2

33.5

211

21.4

18.2

33.5

211

21.4

18.2

32

211



Laval Marine

& Power

Product Information

Edition:

97-02

9.2.5.2-3

Dimensional drawing CNL 80-80/200

F L A N G E S A C C O R D I N G

T O :

A N S I 150 Ib B 1 6 . 5 DIN 2 6 3 2 / JS B2220-1990

en

r

BT

0 1 9 (0.7 )

4 H O L E S 020

(0.8 )

<O

2 2 5

(8.9 ) I 2




9.2 P roduct Information

Edition:

97-01

9.2.6.2-41 Dimensional

drawing,

Panel for Single-stage F

400

(15.7')

4 x 09 (0.4')

L e g e n d




9.2 Product nformation

Edition: 98-01

9.2.9.3 2 Feed Water treatment

-130

liter

9 9 Design/Op

C O N N E C T A C C O R D I N G T O F L O W C H A R T

w

®

_ —

T a n k

s c a l e

N o t

t

t h a n

/Dwg.

R e c o m m e n d a t i o n

U s e fully

s o l u b l e s c a l e

inhibitor

f o r in s t a n c e o n p o l y m e r e

M ix

q u a n t i t y r e q u i r e d f o r 2 4 h o u r s o p e r a t i o n i n t a n k a c c

maker 's

i n s t r u c t io n a n d a d ju s t d o s a g e t o c o v e r m a x . f r e s

o u t p u t f r o m distiller.

F l u s h r e g u l a r l y .



Alfa Laval

Marine

Power



9 2

P roduc t

In format ion

Edition:

98-01

9.2.3.3-1

Flowchart,

D-PU-36-C100

Alfa

Laval

Marine Power



9 2 Product Information

Edition:

97-01

9.2.3.4-1 Equipment specification, D-PU-36-C(AS)100

Equipment

supplied b y A l f a Laval:

T a g N o .

EW-ES-01

FG-ES-01

n-FR-01

OC-FE-01

PI-ES-01

PI-E1-01

PI-FR-01

PU-FR-01

PU-SC-01

QT-FR-01

Tl-ES-01

TI-E1-01

VA-ES-01

VA-ES-02

VA-ES-03

VA-E1-01

VA-E1-02

VA-FE-02

VA-FR-01

VA-FR-02

VA-FR-03

VA-FR-04

IS-SS-01

Pl-SS-01

Tl-SS-01

Description

Unit:

Ejector

R o w

sight

g l a s s

W a t e r

meter

Orifice

P r e s s u r e

g a u g e

Mano/vacuum g a u g e

P r e s s u r e g a u g e

F r e s h w a t e r p u m p

Ejector

pump

E l e c t r o d e unit

T h e r m o m e t e r

Thermometer

N o n return

v a l v e

N o n return v a l v e

Ball v a l v e

A ir

s c r e w

S a f e t y v a l v e

Spring l o a d e d v a l v e

Ball

v a l v e

Solenoid

v a l v e

Spring l o a d e d v a l v e

N o n

return

v a l v e

Control panel

1)

S t e a m

arrangement:

S t e a m injector

Mano/vacuum g a u g e

T h e r m o m e t e r

Article No .

S e e specification

98 4 35686-00

98 5 42600-04

S e e

specification

98 4

30297-00

98 4 30308-00

98 4

30298-00

S e e spe cification

S e e

specification

98 4 22500-00

984 30366-00

984

30366-00

984 35501-01

984 35686-00

.984

35683-00

984

40939-02

984

35360-00

984 35535-00

984

35683-00

S e e

specification

984 35166-00

984 35672-00

S e e

specification

S e e spe cification

984

30285-00

98 4

30366-00

SS

§

e

•

S

.

S

I

W



.

«

J

31

<

>

O

Q

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Æ

S

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•

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t

D-°

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-

1

C

e

J

D

r shwot r

e n e r to r

t y p e

0

T

?

H

.

S

s

O

o

Q

8

^

^

5t

o

C

»

O

C

M

1

1

t

o

n

^

O

O

Q

1

1

1

a

a

o

u

a

o

n

c

o

o

m

e

a

d

m

e

o

a

w

g

s

e

a

h

e

n

d

n

c

u

e

a

c

m

m

i

m

e

o

o

p

e

v

h

g

o

c

s

s

e

c

c

t

o

n

s

w

n

y

Alfa

Laval Marine

&

Power



9.2 Product

Information

Edition:

99-01

9.2.6.3-41 Electrical diagram,

Control panel for Single-sta

TT

CNI

»->

Cs*

0*

CM

OJ

s

m

co

r;

to

•«»•

rå

O

o

1

»

CO

r**

A

. B

*

0

«

ï

S

»

= S *

= «

3

. =

s

"

.

; i •

1

: «

:

^

: *

î

»

.»•

0

S

0

3

a

rH"

rv

B

J

T

J

?

=

a s

..Jj-uL.

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Parent item

no.:

98 5

18920-80

R:

Drawing

no.:

98 5

19922-ROO

BUBL QTY

02

U/M

Description:

MOUN1

FRESI-N

DPU-3e

DESCRIPTION

FING DRAWING

/VATER

GENERA'

Î-C100DIN/JIS

DRAWING NO.

°

ARTICLE

N O . MATERIAL



.000000

.000000

.000000

1 000000

1 000000

1

22.000000

2 2.000000

3 .000000

4 .000000

5 74.000000

6

18.000000

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1.000000

8 1 .000000

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8.000000

10 1.000000

11 46.000000

1 2 4.000000

13 .000000

14 1.000000

15 1.000000

16

1.000000

17

1.000000

18

1.000000

EA

EA

EA

EA

EA

,EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EJECTOR PUMP

MOTOR FO R EJECTOR PUMP

CONTROL PANEL

CAUTION PLATE FOR EJECTOR PUMP

LOGO

FRONT COVER

52 0

X 1 40

MM

DPU-36-C100/125

SCREW M1 6 X 6 5 DIN 933

ZINC ANODE

D-PC-PRO

MOTOR

FO R FRESHWATER PUMP

FRESHWATER

PUMP

WASHER M1 6 DIN 125 A

SCREW M16 55 DIN 933

BRINE PIPE

BED FRAME

SCREW

M1 6 X6 5 DIN 933

GASKET

0 1 6 2 / 0 9 0 X 2

NUT M1 6 DIN 934

HOT DIP GALVANIZED

SCREW M1

6X60

DIN 933

COMBINED BRINE/AIR EJECTOR

SEPARATOR

WITH INSULATION AREA

SAFETY V A L V E 1 BSP

FLANGE

0 100

D/A/J COATED

P-36-C

GASKET

017

FOR FRONT

COVER

AN D SEPARATOR

SEAWATER

PIPE

FROM CONDENSER AISI 316 L

985 12258-R01

985 15277-R02

985

18917

98 5 15932-ROO

985 18897-R01

984 57893-R09

985

19957-R02

985 13910-R02

SEE SPECIFIC.H

SEE

SPECIFIC.

SEE

SPECIFIC.?

19.00000.01

19.00000.30

984 4091 0-44 QUALITY

8.8 ;

DELTA-MA

985 12258-80

SEE

SPECIFIC.M

SEE SPECIFICS

98532512-20 A4

984

40910-42

DUALITY

8.8 ;

DELTA-MA

98 5 15277-01

98 5 18917-80

98440910-44 QUALITY 8.8 ; DELTA-MA

98 5

15932-01

98440910-45 HOT DIP GALVANIZED

984

40910-43

QUALITY

8.8 ;

DELTA-MA

SEE SP ECIFIC.B

985 18897-01

984

35360-00 BRASS

984 57893-05

98519957-01

Nitrile

rubber

(NBR) SHORE

985 13910-80 AISI 316 L

Alfa Laval Copenhagen A/S

Maskinvej 5

DK-2860 Søborg, Denmark'

CV R No. 10134285, VAT No. 14646647

Phone/Fax: +45 3953

6000

/ + 45 3953 6568

ank SES, Landemarket

10,

Copenhagen

BIC/SWIFT ESSEDKKK

Accounts: . DKK IBAN Ace. DK5752950010008069

EUR IBAN Ace.

DK4552950013000735

US D

IBAN Ace.

DK4252950015000929

Parent item no.:

985

18920-80

R: 02

Drawing

no.:

98 5 19922-ROO

BUBL

QTY

U/M

DESCRIPTION

Description:

MOUN

FRESH

DPU-3

TING DRAWING

W A T E R

GE N E RA TO R

6-C100DIN/JIS

DRAWING NO. ARTICLE

NO.

MATERIAL



19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

.35

36

37

38

39

40

41

1.000000

1 .000000

1

000000

2.000000

1 000000

1 000000

.000000

12.000000

4.000000

000000

.000000

4.000000

12.000000

1 .000000

4.000000

000000

1

000000

1 .000000

.000000

1 .000000

1 000000

1 .000000

1 .000000

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EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

F.W. PIPE TO PUMP

D-PU-36-C

NAME

PLATE

FRONT COVER

C1

00

0.5 M2

THERMOMETER W/POCKET - ANGLE

63 MM

PRESSURE

GAUGE 0-6 BAR

LB/IN2.BAR

= KGF/CM2.063, /4"BC

NON RETURN FLAP 0 50

MED

TEXTILINDLÆG

CLAMPING BOLT

985 13911-ROO

985 13505-R04

985 18900-R06

984 30366-R01

984

30297-R01

98457281-R03

SCREW M 6X 45 DIN 91 2

RUBBER SLEEVE

H

=

20MM

HEAT EXCHANGER-CONDENSER

985

13921-R01

HEAT EXCHANGER-EVAPORATOR

SCREW

M1 OX 50 DIN

91

2

WASHER

M1

ODIN

125 A

SPRING LOADED VALVE

MVF-40-2.5

GASKET 084/46

X 2

984

35535-02

984 58335-R01

ORIFICE

FOR

FEED WATER

CONNECTION

FOR FEED

WATER

RUBBER SLEEVE

FOR FEED WATER

PLUG 3/8" BSP .

GASKET DN1 00 01 62/1 15 X

1,5 MM DIN 2690 PN10

SEAL RING

0

108/0

54

GASKET 01

07/61 X 2

985 13931

-ROD

985

13918-R01

E V 109 B

984 57269-R01

VVS

00 0662 060

BALL VALVE 1/2" BSP

BRASS

985

13911-80

985 13505-01

985 18900-80

984 30366-00

984 30297-00

985 00036-39

SE E SPECIFIC.G

985

80011-36

985 13921-01

SE E SPECIFIC.K

SE E SPECIFIC.E

985

80011-32

985

32512-14

984

35535-00

984 58335-01

SE E SPECIFIC.O

985

13931-01

985

13918-01

98440941-17

985 80009-19

984 57269-01

984

40942-01

984

35683-00

CuNi10Fe1,6Mn

Navneskilt ALFA LAVAL C

CuNilOFe

QUALITY 8 8 ; DELT A-MAG

Nitrile

rubber

QUALITY 8 8 ; DELTA-MA

A4

RG

5

Nitrile

rubber (NBR)

ISO 426/2/83

; CU

ZN39

P

FERJOSEAL 2639

NITRIL

BRASS


A /S .

Maskinvej 5

DK-2860 Søborg, Denmark

CV R

No.

10134285,

VAT No.

14646647

Phone/Fax:

+45 3953 6000 / +45 3953 6568

ank SES, Landemarket 10,

Copenhagen

BIC/SWIFT

E S S E D K K K

Accounts:

DKK

IBAN

Ace.

DK5752950010008069

E UR

IBAN

Ace.

DK4552950013000735

USD

IBAN

Ace. DK4252950015000929

Parent item

no.:

98518920-80

R:

02

Drawing no.:

985 19922-ROO

BUBL

42

QTY

8.000000

U/M

EA

DESCRIPTION

Description:

MOUNTING

DRAWING

FRESHWATER GENERATOR

DPU-36-C100DIN/JIS .

DRAWING NO.

SCREW M 1

2

X 25 DIN 933 -

ARTICLE

NO.

98440910-40

MATERIAL

QUALITY 8.8 ; DELTA-MA



43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

•5 9

60

61

62

63

64

2.000000

4.000000

2.000000

2.000000

2.000000

4.000000

4.000000

2.000000

2.000000

6.000000

8.000000

2.000000

1

.000000

8.000000

.000000

1 .000000

1 .000000

1.000000

1.000000

12.000000

1

.000000

12.000000

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

FITTED BOLT

M1

2

WASHER0 16 MM

HINGE

WASHER 0

1 2

MM

LOCK NUT

M1 2

16X40

HFC 728

HFC 1207

985 13932-R02

HFC

1207

HFC 840

SCREW

M12X

35 DIN 912

WASHER M1

2

ISO 887/83

GASKET 075/43 X 984 58093-R02

FLANGE

0 100

DIN/ANSI/JIS

984

57893-R09

P-36-C

SCREW M1 6X 25

DIN 933

HOT DIP GALVANIZED

NUT M1 ODIN 934

GASKET

084/46

X

984 58335-R01

PRESSURE GAUGE 0-3 BAR 984

30298-R01

LB/IN2,BAR = KGF/CM2.063,

1 /4"N

SCREW M

OX 35 DIN 933

FRESHWATER

PIPE FROM PUMP

AIR

VALVE 3/8" BSP VVS 40 5501 003

PIPE FOR

FEED

WATER 985

1

391

2 -ROO

ELECTRODE

FO R

SL-3000.DS-20)

SIGHT GLASS WITHOUT INNER PART 984 57862-R03

NUT M24

DEMISTER

0.5 M2

WASHER M24

ISO 887/83 31 6L

984

57822-R01

985

13680-ROO

98440912-32

98440901-28

985 13932-01

98440901-27

98440900-19

985 80011-34

985 32512-16

984 58093-01

984 57893-03

985

80011-30

984

40900-27

984 58335-01

984 30298-00

98440910-38

SEE

SPECIFIC.FP

984 40939-02

985 13912-80

985 42985-05

984 57862-82

984 57822-01

985

13680-01

985 32510-28

STEEL ; KVAL.

1

2.9

BRASS

BRASS

8.8


ISO

683/1 3/86

;

TYPE

20A

HOT DIP GALVANIZED

QUALITY

8.8 ;

DELTA-MA

AISI316


BRASS

CuNi10Fe1,6Mn

ISO

1338/77

; CU PB5 SN

ISO

683/1 3/86

;

TYPE

20A

Alfa

Lava Copenhagen A/S

Maskinvej 5


CV R No.

10134285,

VAT No. 14646647

Phone/Fax: +45

3953

6000 / +45 3953

6568

ank SES,

Landemarket 10, Copenhagen

BIC/SWIFT ESSEDKKK

Accounts: DKK IBAN Acc. DK5752950010008069

EU R IBAN Acc.

DK4552950013000735

USD IBAN Acc. DK4252950015000929

Parent

item no.:

985 18920-80 R: 02

Drawing

no.:

985 19922-ROO

BUBL

QTY

U/M

DESCRIPTION

Description:

MOUNTING DRAWING

FRESHWATER

GENERA

DPU-36-C100DIN/JIS

DRAWING

NO.

°

ARTICLE

NO. MATERIAL



65

66

67

68

2.000000

1.000000

2.000000

1 000000

EA

DEMISTER CLAMP

0.5 M2

EA AS S EMBLY

PLATE

EA

PRESSURE PLATE

EA CO MPO UND GAUGE

98 5

13919-R01

985

15917

985

13909-R01

-100%

-2 BAR 98430308-R01

98 5

13919-01

98515917-01

985

13909-01

98430308-00

LB/IN2.BAR = KG F/CM2.01 00,3/8"BN

69

70

71

72

73

8.000000

1 000000

1 000000

1 000000

2.000000

EA SCREW M16 X 35 DIN 912

EA VACUUM

PIPE

D-PU-36-C

98 5

1391 4-ROO

EA PRESSURE

G A U G E

COCK

1/4"

BSP EV 5100-8

BRASS

EA NIPPLE

1/4 BS P

EV 206 B

EA

TRANSPORT

IRON

L = 400 MM 985 13920-R02

98580011-35

QUALITY 8.8 ; DELTA -MAG

98 5

13914-80

98435533-00 BR AS S

984 40941-29 ISO 426/2/83 ; CU ZN39 P

98513920-01 MATERIALE: S235 JR

ANGLE IRON 100 X 100 X 10

74

75

76

77

78

2.000000

.000000

4.000000

1 .000000

1

.000000

EA HINGE

EA SOLENOID VALV E

984 57903-R05

EA

SCREW

M1 6X30

DIN 91

2

EA

BUSHING 3/4 X 1/2

"

B S P B 3241

EA BALL

VALVE 3/8 BS P

984 57903-01

SEE SPECIFICS

98500013-56

QUALITY

8.8

DELTA

MAG

985

52720-06

ISO

1338/77

; CU PB5 SN5

98435618-00

BR AS S

Alfa Laval Copenhagen A /S

Maskinvej 5 .

DK-2860

Søborg, Denmark

CV R No . 10134285, VAT No . 14646647

Phone Fa x 45 3953

6

/ 45 3953

6568

ank SEB

Landemarket 10 Copenhagen

BIC/SWIFT

ESSEDKKK

Accounts:

DK K IBAN Ace.

DK5752950010008069

EU R

IBAN

Ace .

DK4552950013000735

U SD

IBAN

Ace. DK4252950015000929

8

4

.

1

0

2

3

0

.

0

0

0

2



9

9

8

5

0

0

0

2

7

6

0

9

8

5

0

0

0

2

5

8

3

9

8

4

.

1

0

2

7

0

.

0

0

9

8

4

.

1

0

2

6

2

.

0

0

9

8

4

.

1

0

2

5

5

.

0

0

9

8

4

.

1

0

2

5

4

.

0

0

9

8

4

.

1

0

2

5

3

.

0

0

9

8

4

.

1

0

2

5

2

.

0

0

9

8

4

.

1

0

2

4

1

.

0

0

Drawing

no.: 984

23482

-

Solenoid

Valve

1/2



ill

s

Sfl

S

Parent

item

no.:

98423486-00 R: 01

Drawing

no.:

984.23482.0

Description:

SOLENOID VALVE 1/2 EV220B

15

220V 50/60 CS NO

EVSI 15}

U L QT Y U M DES RIPTION

1

1.000000

EA

COIL

FOR

SOLENOID VALVE

230V 50/60 CS

DRAWING

NO. ARTICLE

NO.

984

23480-01

MATERIAL



2 1.000000 EA SOLENOID VALVE NO

EV220B

15

(EVSI

15)

3

1.000000

EA SEAL KIT

N.O.

FOR

SOLENOID VALVE N.O.

25

.000000

EA SPARE

PART

SET

1/2

NO

985 58810-18

985

00062-05

984 23486-25


A/S

Maskinvej 5


CVR

No. 10134285, VAT No. 14646647

Phone/Fax: +45 3953 6000 / +45

3953 6568

Bank: SEB,

Landemarket

10, Copenhagen

BIC/SWIFT ESSEDKKK

Accounts:

DKK

IBAN Acc. DK5752950010008069

EU R

IBAN Acc.

DK4552950013000735

U SD IBAN Acc. DK4252950015000929

Parent

item

984

10253

no.:

00 R: 02

Drawing no,

984.10230,

00

Description:

FRESHWATER

PUMP

PVVF-2040.2X-012

35 L/MIN, 28 MWC, 3360 R

BUBL

QTY U/M DESCRIPTION

1

1.000000

EA HOUSING

INCL.

ITEM 3

+17

2

1.000000

IMPELLER 0128

DRAWING NO ARTICLE NO

984

10252 01

984

10253 02

MATERIAL

ISO 1338/77

;

CuPb5Sn5Z

R G 9



3 1.000000 EA

GASKET

PVVF

2040

4

1.000000

EA

COVER INCL. ITEM

3

6

1.000000

EA SHAFT

COMPLETE

10

4.000000

EA SCREW M8X 16 D IN 933

KVAL.

8.8

11 2.000000

EA SCREW M5 X 8 DIN

916

14 • 4.000000 EA

«SCREW

M10 X 25

SET)

KVAL. 8. 8

17 1.000000 EA SEAL

RING

18

2.000000

EA + «PLUG

1/8

BS P

UDGÅET. ERST. AF 984 10030-87

19

1.000000

EA K E Y 4 X 4 X 1 5

20 1.000000 EA

SCREW

M5X

16 DIN 7991

22

1.000000. EA

MECH. SEAL

0

16

23

1.000000

EA WASHER

985 13382 R01 984 10252 03

984 10252 04

984 10230 05

HFC

473 98440908 11

HFC

710 98440905 03

HFC

473

98440910 03

984 10252 06

E V 1 0 9 B

98440941-15

9841 23 7

HFC

1795

98440905-04

984 10230-08

984

57763

984

10230-09

NON-ASBESTOS

ISO 1338/77 ;

CuPb5Sn5Z

AISI316

HARDENED

STEEL ; EL. Z

STEEL

; KVAL. 45 H

HARDENED

STEEL

; EL.

Z

ISO

1338/77

; CuPb5Sn5Z

ISO

426/2/83 ; CU ZN39 P

ISO

683/13/86;

TYPE

20 A

ISO 683/13/86;

TYPE 20 A

3 6 C C E

ISO

683/13/86;

TYPE

20 A


A S

Maskinvej 5

DK-2860 Seborg, Denmark

CV R

N o. 10134285, VAT No. 14646647

Phone/Fax: +45 3953

6000

/ +45

3953 6 68

Bank: SEB, Landemarket 10 , Copenhagen

BIC/SWIFT ESSEDKKK

Accounts:

DKK IBAN Ace. DK5752950010008069

EUR

IBAN Ace. DK4552950013000735

US D

IBAN Ace. DK4252950015000929

9

1

0

M



—

9

1

0

9

0

1

9

3

9

6

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

1

0

9

6

1

0

9

1

0

9

1

0

9

1

0

u v

v

v_

Parent

item no.:

984 12219-00 R: 04

Drawing

no.:

984.12200.00

BUBL

QTY U/M DESCRIPTION

1 1

.000000

EA

EJECTOR

HOUSING

Description:

COMBINED

BRINE/AIR EJECTOR

BHINh/AIH bJbCIUH

31,3/48,0/55,2 DIN

DRAWING

NO .

ARTICLE

NO .

MATERIAL

98412215-10

R G 5



2 1.000000 EA EJECTOR

INTERMEDIATE HOUSING

98412215-20 R G 5

3

16.000000

EA

SCREW

M8 X 30 DIN

912

HFC

1790

98440908-08 ISO 683/13/86 ;

TYPE

20A

4

2.000000

EA

O-RING

85.32X3.53

5

1 .000000

EA

EJECTOR

NOZZLE 0

1

6 1 .000000 EA

EJECTOR NOZZLE

0

98440999-02 NITRIL

31.3 98412219-40 AISI 329

48.0 98 4 12219-50 R G 5

7

1.000000

EA

DIFFUSOR

0 55^2 MM

98412219-70

RG 5

8 1.000000 EA

FLANGE

DIN 0220/130 X 18 98412215-80

ST.OO


Bank: SEB, Landemarket 10, Copenhagen

BIC/SWIFT ESSEDKKK

Maskinvej 5

DK-2860

Søborg

Denmark

CV R

No .

10134285,

VAT No .

14646647

Phone/Fax: +45 3953

6000

/ +45 3953 6568

Accounts:

DK K

IBAN

Ac e .

DK5752950010008069

EUR IBAN Ace. DK4552950013000735

US D

IBAN Ace. DK4252950015000929

Drawing

no : 985

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1

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Maskinvej 5

DK-2860 Søborg,

Denmark

CV R

No.

10134285,

VAT No.

14646647

•Phone/Fax: +45 3953 6000 / +45

3953

6568

ank

SEB,

Landemarket

10, Copenhagen

BIC/SWIFT ESSEDKKK

Accounts: DK K

IBAN

Acc.

DK5752950010008069

EUR IBAN Acc. DK4552950013000735

USD IBAN Acc. DK4252950015000929

Parent

item no :

985 00034-85 R: 02

Drawing no :

985 16646-R01

Description:

CONTROL

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220/380/440V - 220V

BUBL QTY U/M DESCRIPTION

411

1.000000

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41 2 1.000000 EA CURRENT TRANSFORMER.

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CVR N o. 10134285, VAT No. 14646647

Phone Fax 45 3953 6000 / 45 3953 6568

Bank

SES,

Landemarket 10, Copenhagen

BIC/SWIFT ESSEDKKK

Accounts: DK K IBAN

Ace.

DK5752950010008069

EUR

IBAN Ace. DK4552950013000735

U SD IBAN Ace. DK4252950015000929

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98410346-00

R:

06

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984.10302.00

Description:

EJECTOR PUMP

CNL-80-80/200 DIN/JIS

88 M3/H, 38 MWC,

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1 1.000000 EA HOUSING INCL. ITEM 7 + 10 + 25

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ISO 683/13/74; TYPE

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AL.BRZ.

ISO 683/13/74; TYPE

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ISO

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ISO 683/13/86 ; TYPE 20A

ISO

683/13/74; TYPE

11

ISO

683/13/86;

TYPE

20A

ISO 683/13/86; TYPE

20A


Maskinvej 5

DK-2860 Søborg,

Denmark

CV R

No.

10134285,

VAT No.

14646647

Phone/Fax:

+45

3953

6000 / +45

3953 6568

ank SES, Landemarket 10,

Copenhagen

BIG/SWIFT ESSEDKKK

Accounts:

DK K

IBAN Ace. DK5752950010008069

EU R IBAN

Ace. DK4552950013000735

USD

IBAN

Ace. DK425295001R000929

Parent item no.:

984 10346-00 R: 06

Drawing no.:

984.10302.00

Description:

EJECTOR

PUMP

CNL-80-80/200 DIN/JIS

88

M3/H,

38

MWC, 3500RPM

U L

QTY U/M DESCRIPTION

24

2.000000

EA

PLUG

1/4 BSP

25 6.000000



FTHPT 984

40944-04

HFC

1710

98440905-06

MATERIAL

IS O

683/13/86;

TYPE

20 A

ISO 683/13/86

;

TYPE

20A



26

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Maskinvej 5


CV R No . 10134285, VAT No. 14646647

,

Phone/Fax: +45

3953 6000

/ +45

3953 6568

Bank: SES,

Landemarket

10,

Copenhagen

BIC/SWIFT

ES S ED KKK

Accounts:

DKK

IBAN Ace. DK5752950010008069

EU R IBAN

Ace . DK4552950013000735

US D

IBAN

Ace . DK4252950015000929

J A C K E T W A T E R

I N L E T

C O N S T A N T P R E S S V A L V E

R e c o m m e n d o t i o n

U s e

ful ly soluoble scale

inhibitor

f o r i ns tance on po l

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qua nt i t y requ ired for 24 hours operat ion in tan

make r s i ns t ruct ion ond ad jus t do sage

to

c o v e r

ma

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985 14867-80 R: 07

Drawing no.:

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Description:

FEED WATER TREATMENT, SCALE

INHIBITOR

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EQUIPMENT

P-26-C/D-PU-36-C 130 L

DRAWING NO.

EA FLOWMETER INCL.

REG. VALVE 985 20164 ROO

ARTICLE NO.

98 5

00037-66

MATERIAL

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A/S

Maskinvej

5

DK 2860

Søborg,

Denmark'

CVR

No.

10134285,

VAT No.

14646647

Phone/Fax: +45 3953

6000

/ +45 3953 6568

ank SEB, Landemarket

10,

Copenhagen

BIC/SWIFT

ESSEDKKK

Accounts:

DKK IBAN

Ace. DK5752950010008069

EUR IBAN Ace . DK4552950013000735

US D IBAN

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DK4252950015000929

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Maskinvej 5

DK-2860 Søborg,

Denmark

CVR

No.

10134285,

VAT No.

14646647

Phone/Fax:

+45 3953 6000 / +45 3953 6568

Bank: SEB, Landemarket 10, Copenhagen

BIC/SWIFT ESSEDKKK

Accounts:

DK K BAN

Ace. DK5752950010008069

EU R

IBAN

Ace.

DK4552950013000735

USD IBAN

Ace. DK4252950015000929



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NO. MATERIAL

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C V R N o . 10134285

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A

1 AGAGG A~1

98435166-03 RG 5

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98435166-04

DELRIN

Telephone 45 39 53 60 00

Telefax + 45 39 53 65 68

Bank DANSKE BANK Holmens Kanal Branch

Ace. No.

DKK 3100-3117-108007

Ace.

No.

EUR 31 00-31 40-854301

Arc.

Wo. USD 3100-3016-576794



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Maskmvej

5

DK-2860 Saborg, Denmark

CVRNo 10134285

1 Aß AOCA 1

Telephone

45 39 53 60 00

Telefax 45 39 53 65 68

Bank DANSKE BANK Holmens Kanal Branch

Aoc. No. D KK 3100-3117-108007

Ace. No. EUR 3100-3140-854301

ARC No USD

3100-3016-576794

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ifa

Laval Desalt A S

TEST SHEET for Fresh water

gener



Vessel

j Distiller

serial no.

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No. of

plates

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From

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Difference min.

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9

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m

9

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9

/24h

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m'/H

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Vacuum %

Circulated water in °C

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m

9

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Date

Type

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cleaning

Date

for

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Documents

Freshwater Generator