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FS DUO GEN 3
PRODUCT SHEET
SCHLETTER SOLAR GMBH I SUBJECT TO MODIFICATIONS
FS DUO GEN 3 I 400426EN I V1 I PRODUCT SHEET I 202001 2
FS DUO GEN 3
Further development and the third generation of the steel twin-supportsystem
• No soil sealing• Extremely short assembly times
• High efficiency• Optimises and reduces the number of components
• Wide span thanks to the high-tensile steel• Suitable for challenging ground and terrain conditions
• Integrated cable duct in purlin and girder
Schletter Solar GmbH substructures are renowned for their high level of structural safety, ease of assembly, long lifespan and efficiency. The previous generation of the mounting system has been used successfully in projects all over the world with a total output of several gigawatts. With Generation 3, we have been able to provide even more advantages for the user by reducing the amount of material used, making the assembly easier and improving the cable routing.
OPTIMISING AN ALREADY OPTIMISED SYSTEM
Saving costs without losing quality – that’s our top priority. We have been able to significantly reduce materialand assembly costs by using high-tensile steels, which are usually only used in the automotive and mechanicalengineering sectors, and with the carefully thought-out optimisation of the profile geometries. Thanks to theintegrated cable ducts in purlin and girders, it’s easier to lay the cable wires in the rack and no expensive cable ties are needed. The use of zinc-magnesium alloys as corrosion protection guarantees a long service life. The optimised connections allow for a quicker assembly.
1000 POSSIBLE USES – 1 SYSTEM
SCHLETTER Solar GMBH operates worldwide. Factories and branchesacross all continents, as well as a standardisation of our product portfolio, ensures that all customers get the same level of quality and service regardless of where they are in the world. Local sourcing at a high-end level!
3
STRUCTURAL SAFETY IS OUR NUMBER 1 PRIORITY
Even when used on the worst possible ground conditions, the system guarantees structural safety. This means that all components can still be fully used which contributes to the high economic efficiency! The tilt head can easilycompensate for steep slopes of up to 25°. Using the geological survey that you provide, we calculate the necessary depth of foundation. We also use the topography to calculate the post length and the chemical soil analysis to develop the perfect coating system for the profile. The optimal ram foundations for your project can be chosen based on the ground hardness thanks to the SRF and FG foundation posts that we offer. When it comes to the load determination, we of course base it on the locally applicable regulations, which we always keep up-to-date in our global database.
THE ADVANTAGES OF THE FS DUO TWIN-SUPPORT SYSTEM
2 is better than 1 – this also applies to PV construction! The FS Duo twin-support system allows for a significantlymore precise static adjustment of the individual components, which directly influences the economic efficiency.Larger spans and module tables reduce material usage and make service and maintenance easier.
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SCHLETTER SOLAR GMBH I SUBJECT TO MODIFICATIONS
FS DUO GEN 3 I 400426EN I V1 I PRODUCT SHEET I 202001 4
In order to reduce the time needed to assemble the connections, we’ve againreally focused on the small details. It’s not necessary to drill on the building
site and most connections are made using clamps. This makes the assemblysignificantly easier and it saves money!
OPTIMISING THE PURLINS
The purlins represent the largest cost component on the rack. Thanks to the optimised geometries and the high-tensile steel, the new module bearing rails can reach spans of up to 6.5 m without a problem. In addition, it’s no longer necessary to orient the position of the connectors according to the static conditions thanks to the reinforced rail connectors. All purlin lengths are cut to the same length. This makes them easier to handle on the building site. The geometry of the purlins also makes it possible to lay the cable wires in the purlin so that they are protected from the elements, and even UV radiation.
HORIZONTAL MODULE ASSEMBLING WITH PLUG-IN RAFTERS
In order to make horizontal module assembling even easier, we developed the rafter plug-in system. The assembling of the modules can be done entirely without ladders or lifting platforms and therefore meets all health and safety requirements – not to mention it saves a significant amount of assembly time. Available for frame thicknesses 30 & 40mm. For frameless modules or modules without approval for storage on the short sides, the rafter systems with module clamps are still available.
5
TECHNICAL DETAILS
Material
Construction
Accessories
Logistics
Delivery and services
Structural analysis
• Ram foundations: Steel, treated through continuous hot-dip galvanizing in accordance with DIN EN 10327• Girders / purlins: Steel, coated with zinc-magnesium alloy, alternatively treated through continuous hot-dip galvanizing in accordance with DIN EN 10327• Fastening elements, screws: Zinc-scale coated steel, aluminium• Module clamps: Aluminium• Rafter profiles: Aluminium
• Options for the precise adjustment to the ram foundation result• Overall lower cost constructed based on the static optimisation• Components for a fast and simple installation
• Cable fastening, zinc-magnesium & zinc repair paint
• Optimal transfer to the building site, on-time delivery according to customer requirements
• Individual structural design of the rack based on country-specific standards• Delivery of all installation materials• Creation of a terrain model using external topography
• Individual structural analysis of the terrain based on an external soil survey• Individual structural analysis of the system based on the regional load values• Load assumptions according to DIN EN 19990 (Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and other, relevant, country-specific standards• Profile geometries with a highly-efficient use of materials• Verification of all construction components based on FEM calculations and laboratory tests• Optional: • Vibration simulation under wind load• Optional: Earthquake simulation
Terrain maintenance • Grazing with sheep is possible without a problem thanks to the large strut spans and greater distance from the ground
Further information is available at: www.schletter-group.com
SCHLETTER SOLAR GMBHAlustrasse 183527 KirchdorfGERMANY
www.schletter-group.com
1 / 2© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS Duo100 Product Sheet
FS Duo100• Highest possible level of pre-assembly• No ground sealing• Quick and easy assembly• Perfectly synchronized system components• High economic efficiency• Suitable for heavy loads
Just like the FS Uno 100, the FS Duo100 is designed for an east-west alignment of the modules. In contrast to the the FS Uno100, it allows higher loads respectively bigger module areas. Due to the three-support arrangement, bigger support distances are possible.
Nowadays, solar modules are getting cheaper, but at the same time the expenses for lease as well as additional costs for lease and incidental costs keep increasing. Thus, the terrain must be used in the most efficient way. Due to the short shading distance, the FS Duo100 allows an efficient occupancy of the roof area which results in higher yields. In contrast to south-facing solar plants, east-west facing solar modules can generate a more balanced energy yield in the course of the day. This aspect is getting ever more important regarding energy politics.
The FS system for ground-mounted solar plants has been deployed by Schletter for many years in a large number of projects across Germany and Europe.
Schletter has utilized the experience gained in these projects to further enhance the FS Duo and to develop an even more effective variant to its range of PV mounting assemblies. Increasing cost pressure within manufacturing, particularly in the sector of ground-mounted solar plants has resulted in the mandatory optimization of materials.
Benefits
• Efficient use of materials• Greater distances between supports are possible• Galvanized sheet metal edges made of strip galvanised material• Average zinc layer thickness of up to 80 µm• Optimum area utilization
Guarantee
in accordance with our terms of guarante
e*Years
*The terms of guarantee can be referenced at www.schletter.de/AGB_en
2 / 2© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS Duo100 Product Sheet
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Technical data
Material Fastening elements, screws/bolts: High-grade steel (fastening device, bolts)Profiles (rails): Steel, hot-dip galvanized (strip-galvanised)Pile-driven foundation posts: Steel, hot-dip galvanized
Logistical details
• Delivery of single components as well as a maximum level of pre-assembly is possible.• Transport to the installation site appropriate to the specific kind of mounting
Construction • Quick and easy mounting
Delivery and services
• Soil survey and structural analysis of the soil• Individual rack structural analysis based on regional conditions• Pile driving of the foundations and delivery of the complete mounting material• Optional: Rack mounting• Optional: Complete module assembly
Structural analysis
• Structural analysis of the respective terrain based upon a geological survey• Individual systems structural analysis based on regional load values• Load assumptions according to DIN EN 1990 (Eurocode 0), DIN EN 1991(Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and further respectively corresponding country-specific technical standards• Highly efficient, material-saving rail geometries• Structural verification of all constructional components on the basis of experimental tests and FEM calculations
Further information at: www.schletter.eu
Short description of the mounting
The girder rail is fastened to the pile-driven supports. The module-bearing profiles are hooked in using connector hooks and are fastened with a fastening device made of high-grade steel. For this purpose, the fastening device is accurately hammered in using a hammer in order to create a fixed connection with pre-stress. This safeguards durable stability also in difficult conditions.
1 / 2© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS II Product Sheet
FS II
• Maximum level of pre-fabrication• No ground sealing required• Quick and simple mounting• Coordinated system components• Long service life due to optimal
combination of materials
By implementing the FS II system, supports can be positioned at greater distances apart, particu-larly on level terrain. This enables a potential increase in breadth of the arrays resulting in a more ef-ficient use of racks for a lesser use of materials.
The FS open area mounting system has been deployed by Schletter for many years, in a large number of projects across Germany and Europe.
Schletter has utilized the experience gained in these projects to further enhance the FS Systems and to develop an even more effective variant to its range of PV mounting assemblies. Increasing cost pressure within manufac-turing, particularly in the open-area plant sector, has resulted in the mandatory optimization of materials.
Benefits
• Efficient use of materials• Greater distances between supports are achievable• Increased efficiency due to a broader module surface.
To reduce shading distances, we recommend installing the arrays with a shallower angle of tilt.
Guarantee
in accordance with our terms of guarante
e*Years
*The terms of guarantee can be referenced at www.schletter.de/AGB_en
2 / 2© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS II Product Sheet
Technical data
Material Fastening elements, bolts: stainless steel 1.4301Rails: aluminium MgSi05 /EN AW 6063, EN AW 6005Pile-driven foundation posts: Steel, hot-dip galvanized
Construction • Quick and easy mounting• Adjustment options to compensate for uneven ground• Cost-optimized complete construction based on structural optimization• For framed and unframed modules
Delivery and services
• Ground survey and structural analysis• Structural analysis of the individual rack based on regional data• Pile driving of the foundations and delivery of the complete mounting material• optional: rack mounting• optional: complete module assembly
Structural analysis
• Structural analysis of the respective terrain based upon a geological survey• Individual systems analysis based on regional load values• Load assumptions according to DIN EN 1990 (Eurocode 0), DIN EN 1991 (Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and further respectively corresponding country-specific technical standards• Highly efficient, material-saving rail geometries• Structural verification of all construction components based on FEM-calculation
Further information at www.schletter.eu
© S
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The supports are delivered, for the most part, pre-assembled, facilitating a quick and safe construction of the racks on site. This saves valuable time and contributes to a high quality of daily delivery by our mounting team.
• Bolt head attachments to foundation posts.• Position girders and bolt together securely. Done!
1 / 3© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS Uno product sheet
FS UnoThe ground-mounted system made of steel
• No soil sealing• Extremely short assembly times• Maximum level of pre-assembly• Perfectly synchronized system components• High economic effi ciency• Optimum accessibility for terrain maintenance (central support)
Ground-mounted plants are an economically effi cient alternative to solar plants on roofs. The right substructure made by Schletter safeguards structural safety, maximum economic effi ciency and long durability of ground-mount-ed solar plants.
In use all over the worldThe FS ground-mounted system has proven itself for many years in countless projects almost all over the world. The FS Uno substructure made of steel has been designed as an alternative to the FS aluminium design. It has all the advan-tages of the FS System (aluminium), but is an even more price-effi cient design due to the use of steel. A module clamp adapter allows both vertical module mounting and horizontal module alignment.
An economically effi cient solution for big projectsThe module-bearing structure is made of strip-galvanised steel and is available in diff erent designs. It has been made sure that the substructure is suitable for almost any terrain. Effi cient material utilization and support distances that are adapted to the terrain make the design even more attrac-tive for large ground-mounted solar projects.
In order to reduce the costs to the customer, the system is already largely pre-assembled when it is delivered to the site. As the material is galvanized, FS Uno is rather versatile.
In most cases, the pile-driven foundations are used instead of concrete foundations. This saves both material and labour costs. The system stands for optimum accessibility and there is no soil sealing.
Everything from one sourceWe manufacture all components ourselves in our factory. Thus, we can avoid shortages and can off er you high qual-ity products at the same time. We supply modular systems for any kind of foundation, any subsoil and any type of mounting.
Guaranteein accordance with our terms of guaran
tee*Years
*The terms of guarantee can be referenced at www.schletter.de/AGB_en.
2 / 3© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS Uno product sheet
Extremely stableIn order to make sure that the anchoring forces can be transferred up to the upper connection point to achieve maximum structural safety against wind and snow loads, hot-dip galvanized pile-driven foundations of diff erent sizes are used. The pile-driving techniques (FG and SRF) we developed safeguard optimum anchoring in the ground and maximum bending stiff ness at the same time.
Technical solutions for slopes and rocky subsoilSpecial terrain-friendly hydraulic pile-drivers are used for the pile-driving of the profi les into the soil. This pile-driv-ing technique is very suitable for ground-mounted solar plants. Depending on the condition of the soil, one pile-driver can pile-drive up to 250 profi les (piles) a day. If the subsoil is rocky, the machine can be equipped with a boring unit. Mounting on steep slopes is also possible.
The pile-driven supports are stable - individually and combinedThe support geometry is the skeletal structure of each FS plant. After all, the individual support base is the crucial factor because it must optimally utilize the structural characteristics of the ground anchoring and the good load-bearing capacity under moment loading. As the profi le is continuous to the attachment head, additional joints (with the associated mechanical eff ort and / or risk of corrosion) is avoided. FS Uno stands for quick and economic solar plant construc-tion of big solar farms with any desired type of solar module. Pile-driven steel profi les with optimized geometry are the foundations of all systems of this series. This safeguards long durability, optimum anchoring in the soil, as little soil sealing as possible and convenient access maintenance operations.
Mechanical background of inclined pull-out tests
The idea behind inclined pull-out tests is that the wind does not act in an isolated manner in vertical or horizontal direction, but impacts the inclined module area almost vertically. Thus, a surface pressure is created from the application of the bending moment in the form of a pair of forces. With inclinations bigger than 15°, the frictional resistance between the pile and the surrounding ground is generally higher than the jacket friction which results in a greater pull resistance.
Structural safety fi rstThe detailed and individual project planning on the basis of currently valid standards safeguards the structural safety of the solar plant for many years, but of course that is not all. a geological survey of the building ground is created on location. The load-bearing capacity of the soil is deter-mined by means of load tests.
• Inclined pull tests• Horizontal pressure tests• Creation of soil profi les• Chemical analysis in a laboratory
R [kN] pressure forcehm [m] checkpoint heighthr [m] load application heightsh [mm] deformationlp [m] pile lengtht [m] anchoring depth
3 / 3© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
FS Uno product sheet
Perfect fi tThe module-bearing rail always presents a profi le geome-try that is aligned to the fl ow of forces. Thus, the required structural characteristics are achieved with minimum utilization of materials. Fastening grooves are incorporated into all profi les to facilitate assembly. The module-bearing rails are fastened to the supporting units by means of special mounting claws.
According to customer requirements, the modules are mounted quickly and cost-effi ciently from the ground or to the rack using suitable tools.The arrangement of the modules is project-specifi c. The modules are fastened vertically, horizontally or with the combined clamping system by Schletter.
Technical data
Material • Pile-driven foundation posts: Steel, hot-dip galvanized• Profi les (rails): Steel, hot-dip galvanized• Fastening elements, screws/bolts: High-grade steel 1.4301
Construction • Fine adjustment option to align the pile after pile-driving. • Cost-optimized complete construction due to structural optimization• Components designed for extra quick and easy mounting
Module clamping¹ • Framed and unframed modules• Combined module clamping possible• With steel clamps, standard clamps or Rapid 2+ clamps
Accessories¹ • Cable channels, cable ducts, cable ties• Components for internal potential equalization
Logistical details • Highest level of pre-assembly• Quick transport to the installation site
Delivery and services • Site-specifi c structural analysis based on local loading data• Delivery of the complete mounting material• Optional: Soil examination and soil statics• Optional: Pile-driving of the foundations, rack and/or module mounting
Design calculations • Structural analysis of the respective terrain based upon a geological survey• Individual system statics based on regional load values• Load assumptions according to DIN EN 1990 (Eurocode 0), DIN EN 1991
(Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and further respectively corresponding country-specifi c technical standards
• Profi le geometries with highly effi cient material utilization• Structural analysis of all construction components based on FEM-calculation• Optional: Wind load vibration simulation• Optional: Earthquake simulation
Terrain maintenance • A central support allows optimum terrain maintenance• Sheep grazing
¹ module clamps and accessories are listed in our component overview. You will also fi nd them in the download area of our website at: http://www.schletter.eu
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1 / 1© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
PvMax-S - Product Sheet
PvMax-S
• quick and cost-eff ective project planning, also for special projects
• complete structural analysis incl. foundation calculation with con-crete anchor recommendation
The new PvMax-S completes our FS steel product series. PvMax-S combines the FS Duo system with concrete foundations which makes it a cost-effi cient steel version of the PvMax3 that is made of aluminium.
The foundation of ground-mounted solar plants on concrete foundations is an effi cient way of installing solar plants on subsoils that do not allow pile-driving or when pile-driving would not be economically effi cient. This also includes areas with chemically aggressive subsoils, as a foundation using driven piles made of steel is not easy or even impossible on such soils. PvMax-S is also an option for small solar plants, because special soil surveys or test pile-drivings would be too expensive and out of all proportion to the overall investment. If the PvMax-S is combined with the proven FS Duo100 east-west rack, not only south-facing areas can be used for the generation of solar power, but also areas that are not ideal for "standard" ground-mounted solar plants.
The inexpensive and effi cient ground-mounted system with concrete foundations
Technical data
Material Fastening elements, bolts: Steel, hot-dip galvanized or high-grade steel (fastening device, bolts)Rails: Steel, hot-dip galvanized
Logistical details • Delivery of single components as well as a maximum level of pre-assembly is possible• Transport to the installation site appropriate to the specifi c kind of mounting
Construction • Quick and easy mounting
Foundation • Cast-in-place concrete provided by the customer on site according to our specifi cations• Pre-cast concrete foundations according to data taken from the system structural analysis
Delivery and services
• Soil statics and structural analysis of the foundation including concrete anchor recommendation• Structural analysis of the individual rack based on regional data• Delivery of the complete mounting material• Optional: Rack mounting• Optional: Complete module assembly
Structural analysis • Structural analysis of the respective terrain based upon a soil survey• Individual systems analysis based on regional load values• Load assumptions according to DIN EN 1990 (Eurocode 0), DIN EN 1991(Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and further respectively corresponding country-specifi c technical standards• Highly effi cient, material-saving rail geometries• Structural verifi cation of all construction components based on FEM-calculation
Further information at: www.schletter.eu
© S
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320G
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Guarantee
in accordance with our terms of guarante
e*Years
*The terms of guarantee can be referenced at www.schletter.de/AGB_en
PVMAX3PRODUCT SHEET
PVMAX3PRODUCT SHEET
SCHLETTER SOLAR GMBH I SUBJECT TO CHANGE WITHOUT NOTICE
PVMAX3 I I400050EN I V5 I PRODUCT SHEET I 201803 2
PVMAX3
LESS IS MORE
PLEASE CONSIDER THE FOLLOWING INFORMATION!
THE ECONOMICALLY PRICED UNIT ASSEMBLY SYS-TEM FOR GROUND-MOUNTED SOLAR PLANTS
With PvMax3, you get an universal unit assembly system. PvMax3 can be per-fectly combined with our FS Gen6 system for ground-mounted solar plants. In
many cases, a foundation with driven piles is not possible due to the soil condi-tions (soil is too soft or too stony, landfi ll site, etc.). PvMax3 has been designed
especially for such cases. As the substructure is fastened to pre-cast concrete foun-dations, the assembly time is shortened which reduces the costs. This system is also
ideal for small solar plants when costs for test pile-drivings or soil expertises are to beavoided.
The reduction of bolted connections to the required minimum speeds up and simplifi es the assembly on theconstruction site. The supports are fastened to the concrete foundation with special profi le bases. We will giveyou accordant structural specifi cations for the selection of the appropriate dowels.
On landfi ll sites, there is a maximum admissible soil pressing that must not be exceeded. Please consider that in your inquiry! Just like the FS Gen6 system, PvMax3 allows the use of several types of modules and fastenings. The arrangement of the modules is project-specifi c. According to the individual requirements, the modules can be fastened vertically, horizontally or with the combined clamping technique we have developed.
• No perforation of the subsoil• Stability and high durability• Perfectly synchronized system components• High level of corrosion resistance (100% aluminium)• Quick and cost-eff ective project planning, also with
special projects• Complete structural analysis incl. foundation calcula-
tion with concrete• anchor recommendation• Quick assembly (partially pre-assembled support kits)
3
TECHNICAL DATA
1 module clamps and accessories are listed in our component overview. You will also find them in the download area of our website at:
http://www.schletter.eu
Material Module bearing profiles: Aluminium, special profiles of the S seriesGirders: Aluminium, special profiles of the BF seriesSupports: Aluminium, RHP profilesBolts, nuts: A2-70, A4-80
Construction Partially pre-assembled support structures for a quick and simple assembly.Wide spans reduce the number of required supports and foundations
Module clamping 1 Framed and unframed modulesCombined module clamping possibleWith Rapid16 and Rapid16L
Accessories 1 cable ducts
Logistical details Pre-assembled as far as possibleCan easily be transported on the installation site
Design calculations According to the current national standards (in Germany, EN 1991/ EC1).System structural analysis with data on foundation dimensioning and screwanchor recommendation based on the wind and snow loads that have to beconsidered
Foundation Concrete (The structural analysis of the system features specifications onreinforcement and dimensioning)
SCHLETTER SOLAR GMBHAlustrasse 183527 KirchdorfGERMANY
www.schletter-group.com
SCHLETTER SOLAR GMBHAlustrasse 183527 KirchdorfGERMANY
www.schletter-group.com
© Schletter GmbH | Updated 07/2017 | V4 | Subject to change without notice
1/4
PRODUCT SHEETGB
The TerraGrid system is part of the Schletter product series for ground mount systems and allows the mounting of solar plants on steep sites and on heteroge-neous subsoils. TerraGrid is mainly used for solar plants on landfill sites, as due to the wide cross-sections of the screw (two-disc) foundations, only very low anchoring depths are required to transfer of the loads from the construction into the subsoil. The Schletter ground-mount systems have been used for many years in large-scale projects all over Europe; they are customized to the project-specific location and terrain category.
TerraGrid The ground mount system for low-level foundations
• Low anchoring depth due to screw (two-disc) foundations
• Maximum structural safety and durability• Especially for applications on landfill sites• Simple disassembly
Guarantee
in accordance with our terms of guarante
e*Years
Product InformationThe TerraGrid system excels with its flexible application options for complex soil compositions. As the solar plant is mounted on adjustable screw foundations, which are drilled into the soil using special drilling units, soil unevenness can be levelled out. There is no need to seal the soil by concrete foundations. The TerraGrid system is fastened close to the ground and only requires low anchor-ing depth. We recommend dimensioning the module racks in small segments of up to 12 meters. Thus, the solar plant can be best adapted to the terrain shape. All kinds of modules can be used.
Special CharacteristicsThe TerraGrid system does not only have advantages in ecological respect, as no concrete foundation is required; it also guarantees optimum structural safety even with difficult subsoils.
I400
198G
B
*The Terms of Guarantee are available at www.schletter-group.com/AGB_en.
© Schletter GmbH | Updated 07/2017 | V4 | Subject to change without notice
2/4
PRODUCT SHEETGB
MountingAs a basis for the calculation of the ground mount system, geological surveys are made in advance. For this purpose, samples are taken by specialists and a detailed soil profile is created.
On the basis of the structural analysis, the screw foundations are drilled into the soil using special drilling units, i.e. ground screw drivers.
After that, the rack is put on the foundations and fastened by bolted connections.
Module mounting is carried out quickly and cost effectively from the ground, or, depending on the module arrangement, using appropriate auxiliary devices. Framed modules are usually mounted vertically (in portrait) above each other, unframed thin-film modules horizontally (in landscape) above each other, in order to thus best utilise the structural characteristics of the respective module types.
AccessoriesTo facilitate the mounting, the follow-ing accessories are available:• Cable duct• Cable clip for purlin• Cable clip for girder• Pipe clamp (conduit strap) for the
foundation posts
On request, the complete plant can be equipped with exterior lightning protection by means of only a few additional components. The Schletter Group provides a special planning program for that.
© Schletter GmbH | Updated 07/2017 | V4 | Subject to change without notice
3/4
PRODUCT SHEETGB
Technical Data
Material Fastening elements, screws/bolts: high-grade (stainless) steel 1.4301Profiles / rails: aluminium MgSi05 /EN AW 6063, EN AW 6005Screw foundations: steel, hot-dip galvanized
Logistical details • Quick and easy mounting• Maximum level of pre-fabrication• Optimized delivery to the construction site
Construction • Adjustment options to compensate for uneven ground• For framed and unframed modules
Soil analyses Ground survey on site and chemical analysis in the laboratory to create a soil profile.
Structural analysis
• Structural analysis of the respective terrain based upon a geological survey / soil expertise • Individual systems structural analysis based on regional load values • Load assumptions according to DIN EN 1990 (Eurocode 0), DIN EN 1991 (Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and further resp. corresponding national standards• Optimised material dimensioning based on the latest research results on wind dynamics• Structural verification of all construction components based on FEM-calculation
Delivery and services
• Structural analysis of the individual rack based on regional data• Pile driving of the foundation posts and delivery of the complete mounting material• Optionally: Assembling of mounting structure• Optionally: Complete module assembly
ConclusionSchletter ground mount systems have been designed to provide an economic and practical mounting solution for large-scale ground mount plants and are suitable for almost all kinds of landscape conditions.
Using our TerraGrid system saves both time and labour costs• The screw foundations can be inserted simply and quickly and safeguard optimum structural safety. Only low anchoring
depth is required - even on difficult subsoils!• The Terra Grid system also provides the opportunity to use areas for solar power generation that would have been unus-
able for solar installations in the past, as for example landfill sites.• Both from an ecological and economic point of view, this kind of mounting has the advantage that there is absolutely
no soil sealing with concrete - this saves money and protects the environment.
Our team will be happy to assist you with any specific enquiries!
Further information at: www.schletter-group.com.
S C H L E T T E R G M B H H e a d q u a r t ers
Alustraße 1 83527 Kirchdorf
DEUTSCHLAND
S C H L E T T E R ( S h a n g h a i ) s o l a r t e c h n o l o g y c o . , l td
677 Beihe Gong Road Jiading, Shanghai 201807 PR CHINA
S C H L E T T E R I n c . 1001 Commerce Center Drive Shelby, North Carolina 28150
USA
w w w. s c h l e t t e r - group. c o mi n f o @ s c h l e t t e r- group. c o m
1 / 1© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: +49 8072 9191-200Fax: +49 8072 9191-9200 • E-mail: [email protected] • www.schletter.eu • Updated 09/2015 • Subject to change without noticeYour contact in the UK: Schletter UK Limited, Tel.: +44 1296 461 800, Fax: +44 1296 461 801, E-mail: [email protected]
TerraGrid Steel - Product Sheet
TerraGrid Steel
• optimum structural safety and durability, even in case of diffi cult soil composition
• especially for plants on landfi ll sites or on subsoils which only allow very low anchoring depths
• simple deconstruction
TerraGrid Steel was designed to combine all benefi ts of the proven TerraGrid and TerraGrid Light systems with an even more cost-effi cient material. Two-disc foundations form the basis of this PV construction. The wide sections of these "discs" provide a high structural safety of the plant with very little foundation depth, also in case of complex soil compositions. These foundation posts are driven into the ground by special ground screw drivers and can thus level potential terrain irregularities. Due to its low anchoring depth, TerraGrid is an ideal solution for installing solar plants especially on landfi ll sites whose subsoils are protected by special sealing foils.The TerraGrid Steel system is individually designed and project-planned for the respective location. All kinds of modules can be used. We recommend to dimension the module racks in small segments. Thus, the solar plant can be adapted to the terrain topography.
The ground mount system made of steel, with low anchoring depth
Technical data
Material Fastening elements, screws/bolts: Steel, hot-dip galvanized or high-grade steel (fastening device, bolts)Profi les (rails): Steel, hot-dip galvanizedScrew foundations: Steel, hot-dip galvanized
Design • Adjustment options to compensate for uneven ground• For framed and unframed modules
Soil analyses Soil survey on location and chemical analysis determine a soil profi le
Delivery and services
• Structural analysis of the individual rack based on regional data• Delivery of the complete mounting material• Optional: Rack mounting• Optional: Complete module assembly
Structural analysis
• Structural analysis of the respective terrain based upon a geological survey• Individual systems structural analysis based on regional load values• Load assumptions according to DIN EN 1990 (Eurocode 0), DIN EN 1991(Eurocode 1), DIN EN 1993 (Eurocode 3), DIN EN 1999 (Eurocode 9) and further respectively corresponding country-specifi c technical standards• Highly effi cient, material-saving rail geometries• Structural verifi cation of all construction components based on FEM-calculation
Further information at: www.schletter.eu
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Application of two-disc foundations on a landfi ll site
rubbish/wasteprotective foil
soil
Guarantee
in accordance with our terms of guarante
e*Years
*The terms of guarantee can be referenced at www.schletter.de/AGB_en