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FS SystemTM Ground Mount Installation Manual
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
FS System
The Schletter FS System for ground mount photovoltaic (PV) installations is specifically designed to meet or exceed applicable IBC, ASCE, and UL standards. For more information on the FS System, please see system brochure.
Features
• Conforms to UL SUB 27031
• Certified to ULC/ORD STD C1703• Electrically Bonded Unit2
• 20 Amp Series Fuse Rating• Pre-assembled Components
• Fully Integrated and Modular Components
The FS System is capable of accommodating nearly any framed or frameless PV module currently on the market.
Each FS System is custom designed to meet specific structural load requirements3. Included in the FS System are the
Rapid2+™ Grounding Clamp specifically designed to secure the frame of a PV module to the FS System. In turn, the components and assemblies that comprise an FS System form an electrically bonded unit. While individual components
and structural sections will vary between designs, the primary assemblies and installation methods will remain the same.
1The FS System is evaluated for electrical bonding only. The FS System meets all IBC and ASCE requirements for structural loading; it has not been evaluated for loading under UL 2703.2Installer is responsible for verifying that system meets applicable NEC and CSA standards. 3Individual parts and components will vary from system to system. Please reference system specific drawings.
Key Components
1. Foundation Post
2. Head Assembly
3. Girder
4. Strut
5. Locking Wedge
6. Rails (Purlins)7. Rapid2+ Grounding Module Clamps
1
2
7
6
5
4
3
1
A
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B
C
D
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F
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1 2 3 54 6 7 8 9 10 11 12 13 14 15 16 17
A
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NO. DRAWN: CHECKED: REVIEWED: APPROVED: REVISIONS:Drawing Number:
DESIGN CRITERIA: 2003 EDITION OF THE INTERNATIONAL BUILDING CODE, WITH LOCAL AMENDMENTS.
LOADS: MODULE DEAD LOAD = 3.44 PSF SNOW LOAD = 2.9 PSF (BASED ON 5 PSF GROUND SNOW LOAD) Is= 1.0 Ce= 0.9 Ct= 1.2 Cs= 0.76
WIND DESIGN: DESIGN BASED UPON WIND TUNNEL TEST REPORT # RC 1127/0510-e BASIC WIND SPEED = 90 MPH (3 SECOND GUST). EXPOSURE: C Iw = = 1.0
INSTALLATION TOLERANCES: LATERAL POST PLACEMENT IS ±5.0” TOTAL LATERAL DEVIATION OF POSTS WITHIN AN ARRAY IS ±5.0” POST HEIGHT VARIATION TOLERANCE IS ±0.40” POST VERTICALITY TOLERANCE <2.0° IN ALL DIRECTIONS POST ROTATIONAL TOLERANCE <±7.0° ARRAY TILT ANGULAR TOLERANCE ±1.0°
GENERAL: 1. THE STRUCTURAL CONSTRUCTION DOCUMENTS REPRESENT THE FINISHED STRUCTURE. THEY DO NOT INDICATE THE METHOD OR SEQUENCE OF CONSTRUCTION. THE CONTRACTOR SHALL BE RESPONSIBLE FOR AND PROVIDE ALL MEASURES NECESSARY TO PROTECT THE STRUCTURE DURING CONSTRUCTION. SUCH MEASURES SHALL INCLUDE, BUT NOT BE LIMITED TO, BRACING, SHORING FOR LOADS DUE TO CONSTRUCTION EQUIPMENT, ETC. THE STRUCTURAL ENGINEER SHALL NOT BE RESPONSIBLE FOR THE CONTRACTOR’S MEANS, METHODS, TECHNIQUES, SEQUENCES FOR PROCEDURE OF CONSTRUCTION, OR THE SAFETY PRECAUTIONS AND THE PROGRAMS INCIDENT THERE TO (NOR SHALL OBSERVATION VISITS TO THE SITE INCLUDE INSPECTION OF THESE ITEMS). THE CONTRACTOR SHALL BE RESPONSIBLE FOR THE DESIGN AND IMPLEMENTATION OF ALL SCAFFOLDING, BRACING AND SHORING. 2. WHERE REFERENCE IS MADE TO VARIOUS TEST STANDARDS FOR MATERIALS, SUCH STANDARDS SHALL BE THE LATEST EDITION AND/OR ADDENDA.
ALUMINUM: 1. ALL ALUMINUM SHALL CONFORM WITH THE LATEST ALUMINUM DESIGN HANDBOOK. 2. ALL ALUMINUM SECTIONS SHALL BE:
a. SEMI-HOLLOWS AND HOLLOWS SHALL BE 6105-T5, 6005A-T6, OR 6005-T5 b. SOLIDS SHALL BE 6063-T6
STEEL: 1: ALL BOLTS AND WASHERS SHALL BE 304 STAINLESS STEEL CLASS 2 (A2-70). 2. ALL NUTS SHALL BE 316 STAINLESS STEEL CLASS 2 (A4-70)
TORQUE: TORX BOLT FOR RAPID 2+ MODULE CLAMPS IS 14 N-M (10.5 FT-LBS) M6 AND 1/4" BOLT TORQUE IS 6 N-M (4.5 FT-LBS) M8 AND 5/16" BOLT TORQUE IS 14 N-M (10.5 FT-LBS) M10 AND 3/8" BOLT TORQUE IS 30 N-M (23 FT-LBS) M12 AND 1/2" BOLT TORQUE IS 50 N-M (37 FT-LBS) M16 AND 5/8" BOLT TORQUE IS 121 N-M (89 FT-LBS) M20 AND 3/4" BOLT TORQUE IS 244 N-M (180 FT-LBS)
NOTE: RECOMMENDED SPEED FOR INSTALLATION OF SELF-DRILLING 1/4" DIAMETER SCREWS IS 1200-1800 RPMS.
MODULE SIZE: RACKING SYSTEM DESIGNED FOR MODULE SIZE: 1611 mm x 665 mm x 7.5 mm VERTICAL MODULE GAP: 5 mm HORIZONTAL MODULE GAP: 23 mm
FOUNDATIONS: 1. NO SOILS REPORT PROVIDED. FOUNDATION DESIGN IS BASED ON MINIMUM IBC SOIL BEARING VALUE = 1500 PSF PER IBC TABLE 1806.2. DRILLED SHAFT FOUNDATION SHALL BE BUILT IN UNDISTURBED SOIL OR COMPACTED FILL MATERIAL NOT LESS THAN 12 INCHES IN DEPTH. THE MINIMUM DEPTH OF FOOTINGS BELOW THE UNDISTURBED GROUND SURFACE SHALL BE 12 INCHES. 2. THE STRUCTURAL ENGINEER IS NOT RESPONSIBLE FOR ANY GEOTECHNICAL ASPECTS OF THIS PROJECT. IT IS RECOMMENDED THAT THE OWNER RETAIN A REGISTERED GEOTECHNICAL ENGINEER TO CONDUCT A GEOTECHNICAL INVESTIGATION AND PREPARE A REPORT WITH RECOMMENDATIONS FOR FOUNDATION AND EARTHWORK PROCEDURES.
CONCRETE: 1.All CONCRETE WORK SHALL CONFORM WITH THE REQUIREMENTS OF ACI 301 AND ACI 318 CEMENT PER ASTM C150, TYPE II. AGGREGATE PER ASTM C33. CONCRETE SHALL BE READY MIXED IN ACCORDANCE WITH ASTM C94 AND SHALL BE DESIGNED FOR A MINIMUM 28 DAY COMPRESSIVE STRENGTH AS FOLLOWS: FOUNDATIONS…………………………………………………………3,000 PSI* *DESIGNED FOR 2,500 PSI
012345678
Ground Mount FS 4H x 12 28°
Exterior Racking Structure
v.01JOB NUMBER:
SHEET:
SCALE:
SEE DRAWING VIEWS
ISSUED BY: SCHLETTER INC.PROPRIETARY AND CONFIDENTIAL
Client: Project Site:
NOT BE USED FOR CONSTRUCTION.
STRUCTURAL ENGINEER, IT ISA PRELIMINARY DESIGN AND SHALL
AND SEALED BY A LICENSEDUNLESS THIS DRAWING IS SIGNED
PRELIMINARY
v
3761 E. FARNUM PLACE | TUCSON, AZ 85706TEL: (520) 289 - 8700 | FAX: (520) 289 - 8695
EMAIL: [email protected]
Schletter Inc.
Dimensions and Specifications
1 of 2
Schletter Inc.
FRONT ELEVATIONSCALE 1 : 42A
A
SECTION A-ASCALE 1 :14
FINISHED GRADE
3280
[129
1 8 in
]
1530 [6014 in
]
609
[24
in]
300
[1113 16
in]
1070
[42
1 8 in
]
1910
[75
3 16 in
]
2101 [821116 in]
1370
[5315 16
in]
80 [3
1 8 in
]
4110 [1611316 in] TYP
ISOMETRIC VIEWSCALE 1 : 50
FINISHED GRADE
28°
2940 [115 34 in]
2' DIA X 6.5' DEEPCONCRETE FOOTING
4300 [169 516 in] 6170 [24215
16 in] 4110 [1611316 in] 4300 [169 5
16 in]
18880 [743 516 in]
SPLICE SPLICE SPLICE
468 [18 716 in]
523 [20 916 in]
688 [27 116 in] TYP
1220 [48 116 in]1220 [48 1
16 in]
1030 [40 916 in] 1030 [40 9
16 in] 1030 [40 916 in]
19387 [76314 in]
2752 [108 38 in]
53 [2 116 in]
90 [3 916 in]
60 [2 38 in]
98 [3 1316 in]
665 [26 316 in] TYP
610 [24 in]
495 [1912 in]
1791
[70
1 2 in
]
1989
[78
5 16 in
]
254 [10 in]
322 [121116 in] 967 [38 1
16 in]
253 [10 in]
322 [121116 in]967 [38 1
16 in]
1611 [63 716 in] TYP
FRONT ELEVATIONSCALE 1:40
SECTION A-ASCALE 1:20
ISO VIEWSCALE 1:50
A
A
1
A
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B
C
D
E
F
G
H
I
J
K
1 2 3 54 6 7 8 9 10 11 12 13 14 15 16 17
A
B
C
D
E
F
G
H
I
J
K
NO. DRAWN: CHECKED: REVIEWED: APPROVED: REVISIONS: Drawing Number:
DESIGN CRITERIA: 2006 EDITION OF THE INTERNATIONAL BUILDING CODE, WITH LOCAL AMENDMENTS. LOADS: MODULE DEAD LOAD = 2.44 PSF. SNOW LOAD = 10.2 PSF. (BASED ON 25 PSF. GROUND SNOW LOAD) Is = 0.8 Ce = 0.9 Ct = 1.2 Cs = .64 WIND DESIGN: BASIC WIND SPEED = 100 MPH (3 SECOND GUST). EXPOSURE: C Iw = 0.87 INSTALLATION TOLERANCES: LATERAL POST PLACEMENT IS ±5.0” TOTAL LATERAL DEVIATION OF POSTS WITHIN AN ARRAY IS ±5.0” POST HEIGHT VARIATION TOLERANCE IS ±0.40” POST VERTICALITY TOLERANCE <2.0° IN ALL DIRECTIONS POST ROTATIONAL TOLERANCE <±7.0° ARRAY TILT ANGULAR TOLERANCE ±1.0° GENERAL: 1. THE STRUCTURAL CONSTRUCTION DOCUMENTS REPRESENT THE FINISHED STRUCTURE. THEY DO NOT INDICATE THE METHOD OR SEQUENCE OF CONSTRUCTION. THE CONTRACTOR SHALL BE RESPONSIBLE FOR AND PROVIDE ALL MEASURES NECESSARY TO PROTECT THE STRUCTURE DURING CONSTRUCTION. SUCH MEASURES SHALL INCLUDE, BUT NOT BE LIMITED TO, BRACING, SHORING FOR LOADS DUE TO CONSTRUCTION EQUIPMENT, ETC. THE STRUCTURAL ENGINEER SHALL NOT BE RESPONSIBLE FOR THE CONTRACTOR’S MEANS, METHODS, TECHNIQUES, SEQUENCES FOR PROCEDURE OF CONSTRUCTION, OR THE SAFETY PRECAUTIONS AND THE PROGRAMS INCIDENT THERETO (NOR SHALL OBSERVATION VISITS TO THE SITE INCLUDE INSPECTION OF THESE ITEMS). THE CONTRACTOR SHALL BE RESPONSIBLE FOR THE DESIGN AND IMPLEMENTATION OF ALL SCAFFOLDING, BRACING AND SHORING. 2. WHERE REFERENCE IS MADE TO VARIOUS TEST STANDARDS FOR MATERIALS, SUCH STANDARDS SHALL BE THE LATEST EDITION AND/OR ADDENDA. FOUNDATIONS: 1. FOUNDATION DESIGN IS BASED UPON GEOTECHNICAL REPORT/TESTING REQUIREMENTS BY TERRACON; PROJECT NO: TBD. ALL CONSTRUCTION SHALL CONFORM TO THE REQUIREMENTS OF THE GEOTECHNICAL REPORT. 2. THE STRUCTURAL ENGINEER IS NOT RESPONSIBLE FOR ANY GEOTECHNICAL ASPECTS OF THIS PROJECT. IF THE INSTALLER NOTICES ANY SOIL THAT HAS DIFFERENT DRIVING CHARACTERISTICS THAN EXISTED FOR TESTED DRIVEN POSTS, CONTACT THE ENGINEER IMMEDIATELY. NOTE: THE POST EMBEDMENT DEPTH IS PRELIMINARY AND SHALL BE VERIFIED BY THE STRUCTURAL ENGINEER OF RECORD PRIOR TO CONSTRUCTION. BASED UPON ON SITE TESTING BY THE GEOTECHNICAL ENGINEER. ALUMINUM: 1. ALL ALUMINUM SHALL CONFORM WITH THE LATEST ALUMINUM DESIGN HANDBOOK. ALL ALUMINUM SECTIONS SHALL BE 6061-T6. 2. ALL BOLTS SHALL BE STAINLESS STEEL, UNLESS NOTED OTHERWISE. TORQUE: M8 BOLT TORQUE IS 18 N-M (13 FT-LBS) M10 BOLT TORQUE IS 41 N-M (30 FT-LBS) M12 BOLT TORQUE IS 70 N-M (52 FT-LBS) MODULE SIZE: RACKING SYSTEM DESIGNED FOR MODULE SIZE: 1650mm x 992mm x 46mm VERTICAL MODULE GAP: 23mm HORIZONTAL MODULE GAP: 5mm
CHLETTERSSolar Mounting Systems
Inc.
Telephone: +1 (520)289-8700 Fax: +1 (520)289-8695Email: [email protected]
3761 E. Farnum PlaceTucson, AZ 85706 www.schletter.us
0 AB 08.20.101 AB 08.23.10
Ground Mount FS 2V x 18 35°
Racking Structure
Dimensions and Specifications
JOB NUMBER:
SHEET:
SCALE:
SEE DRAWING VIEWS
ISSUED BY: SCHLETTER INC.PROPRIETARY AND CONFIDENTIAL 1 of 2
Client: Project Site:
NOT BE USED FOR CONSTRUCTION.
STRUCTURAL ENGINEER, IT ISA PRELIMINARY DESIGN AND SHALL
AND SEALED BY A LICENSEDUNLESS THIS DRAWING IS SIGNED
PRELIMINARY
1389.00 [541116 in] 3110.00 [122 7
16 in] 3110.00 [122 716 in] 3110.00 [122 7
16 in] 3110.00 [122 716 in] 3110.00 [122 7
16 in] 1391.00 [5434 in]
5275.00 [2071116 in] 4665.00 [18311
16 in] 3115.00 [12258 in] 5275.00 [20711
16 in]
18330.00 [72158 in]
SPLICE SPLICE SPLICE
992.00 [39 116 in]
TYP.
2650.00 [104 516 in]
1650.00 [64 1516 in] TYP.
412.50 [16 14 in]
825.00 [32 12 in]
830.00 [32 1116 in]
825.00 [32 12 in]
412.50 [16 14 in]
307.50 [12 18 in]
180.00 [7 116 in]1705.73 [67 1
8 in]
118.00 [4 58 in]
338.77 [13 516 in]
35.0°
FINISHED GRADE
513.37 [20 316 in] 2193.92 [863
8 in]
2709
.01
[106
5 8 in
]
3600
.00
[141
3 4 in
]
2000
.00
[783 4
in]
1600
.00
[63
in]
500.
00 [1
911 16 in
]
1552.00 [6118 in
]
4309
.01
[169
5 8 in
]
775.
65 [3
09 16
in]
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
FS SystemTM Ground Mount Installation Manual
2/10 ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
Sample Drawings
Specific drawings are provided for each project. Key information included on these drawings is as follows:1. Design Criteria2. Notes Section
3. Module Dimensions
4. Array Tilt
5. Array Dimensions6. Post Embedment 2
3
1
SAMPLE DRAWING ONLY
43
5
5
6
SAMPLE DRAWING ONLY5
5
6
3
4
2
1
3/10
FS SystemTM Ground Mount Installation Manual
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
• String line with Wood Line Blocks
Installation Tools
• Marker/permanent pen
• Tape Measure
for level foundation post installation
for locking wedge
for square girder-to-rail connection
for all bolted connections
for Rapid2+™ Module Clamps
for self-drilling screws
for standard module clamps
• Rubber Mallet
• 2’ Carpenter’s Square
• Torpedo Level or Protractor
• Wrench and/or Socket
• Torque Wrench
• Ratchet and/or Rechargeable Power Drill
• Torx Bit
• 3/8” Socket
TX40
6 mm
3/8” Socket
• Hex Head Wrench
15 mm
17 mm
18 mm
19 mm
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
FS SystemTM Ground Mount Installation Manual
4/10 ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
Foundation Post Installation
• Review final drawing at least one week prior to post installation. Drawing will include information vital to the
proper installation of the foundation
posts such as the embedment depth,
post-to-post spacing, slope, rotation,
and installation tolerances.
• Please note: Schletter does not provide construction layouts.
• For longer racks, intermediate stakes
may be required.
• Installation tolerances:
Lateral post placement is ±5.0”
Total Lateral deviation of posts within
an array is ±5.0”
Post height variation tolerance ±0.40”
Post verticality tolerance <2.0° in
all directions
Post rotational tolerance <±7.0°
Array tilt angular tolerance ±1.0°
1. Survey Proposed Site
4 inches
Tolerance
Embedment depth E-W slope
±7°
Rotation Elevation difference between
adjacent post
Lateral cantilever Support distance
Maximum 7°
4” Maximum
±0.4”
5/10
FS SystemTM Ground Mount Installation Manual
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
Position hydraulic ram and lift post into
position beneath ram head
Hammer head touching top string line
indicates correct depth is reached
2. Post Installation
• Position each post with the respective
installation locations based on the
completed stake-out (use a forklift).
• Position the hydraulic ram (GAYK) at the installation location and lift the post
into position beneath the ram head.
• Level mast of hydraulic ram.
• Level post using a torpedo level.
• Advance the post approximately two feet into the subsurface then
re-level the post.
• Advance the post to the embedment
depth as shown on the final drawing.
• Position string lines: bottom string line is used for correct placement of
post; top string line is measured from the top of the post to bottom of the
hammer head indicating the correct
embedment depth.
• When installing subsequent posts, ram until the hammer head touches the top
string line.
Use string line as guide to determine
correct placement and depth of posts
Mark each post location using soil nails
with flaggingPosition posts on marked locations
(use a forklift)
Ram two posts at opposite ends of array for string line
3. Cable Tube Clip (optional)
• If Proklip-F was ordered, see page 8
before moving on.
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
FS SystemTM Ground Mount Installation Manual
6/10 ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
Install shim plates between post and splice tubing using 3/4” bolts,
washers, and nuts
Individual Assembly Groups
1. Optional Post Splice
• Secure head assembly in place using
supplied hardware.
• Head assembly has horizontal, vertical,
and rotational adjustment.
• Run string line from first to last head piece and adjust in between.
Head assembly
2. Head Assembly
• Slide girder onto bolt within the
head assembly.
• Align strut with pre-drilled hole in
foundation post then secure with
provided hardware
and tighten.
• IMPORTANT! Insert locking wedge into
the connector using a rubber mallet
immediately after installing the girders.
After locking wedge is inserted it cannot
be removed.
• Verify that assemblies are set in
place square.
• Strut-girder connection should
be torqued to 10 ft-lbs to avoid compression of the assembly.
Insert locking wedge into connector after
installing girder and strut assembly
Installed girder and strut assembly on foundation post
• Verify torque on all bolts.
• Splices are used to extend the length of a post.
• Splice location will vary depending
on project.
• Consult project specific drawings.
Locking wedge
Inc.CHLETTER SSolar Mounting Systems
Place head assembly onto foundation post
3. Mount Girder/Strut Assembly
7/10
FS SystemTM Ground Mount Installation Manual
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
4. Mount Rails (Purlins)
• Align rails (purlins) as shown on
system specific drawings.
• Loosen upper mounting clamp
on girder.
• Slide lip of rail under lower
mounting clamp.
• Verify purlins are installed
perpendicular to girder.
• Secure rail in place by tightening
upper mounting clamp over top lip
of rail.
• It may be neccessary to loosen lower
mounting clamp. Mark location with
indelible marker prior to loosening.
Verify that rail is positioned correctly before tightening mounting clamps
• In order to form a longer section,
splices may be included to join two pieces of rail.
• Splices shall be located as specified on project drawings.
• Attach first rail to girder as stated in Step 4.
• Insert splice piece halfway into the end
of first rail section and secure in place using one self-drilling screw.
• Loosely attach second rail section to
girder and slide over splice piece that
is connected to first rail. Secure rail in place using one self-drilling screw.
• Verify rail is installed in correct location
as specified on the project drawings.
• Secure assembled rail in place by
tightening all upper mounting clamps. Insert splice into end of two rails and secure in place using self-drilling screws
Installed rail (side view)
5. Optional Splice Connection
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
FS SystemTM Ground Mount Installation Manual
8/10 ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
• Electrically bonds adjacent systems forming a continuous ground path.
• Available in 6-inch to 48-inch lengths.
ProKlip2000-B
• If cable management was ordered
with the system, install before modules
are in place.
• Install ProKlip-F cable tube support onto post before installing head assembly.
• Snap ProKlip2000-B into 10mm channel on girder
• Snap ProKlip S into 8mm channel on purlin
• Snap ProKlip2000-P or ProKlip-Q cable clip onto side of S Rail.
• For a more detailed cable management
installation see:
Cable Management Installation Guide
Attach cable duct against side
of rail with self-drilling screws
1. Bonding Jumper
2. Cable Management
Combiner box mount is installed against exterior end of foundation post
Optional Accessories
ProKlip-SProKlip-F
Bonding jumper can be installed on top channel of rail using M8 hardware
ProKlip2000-PProKlip-Q
6. Install Overcurrent Protection Device
(grounding)
• Shares bolt that connects strut to post.
• Remove serrated flange and install grounding lug, torque to specification.
• Accomodates grounded or solid copper
wire (14 gauge to 2 gauge).
• Must use bare copper wire to connect
to the grounding lug. If using insulated
grounding wire, remove at least
2 inches of insulation to expose copper wire.
Loosen or remove top portion of
grounding lug and insert grounding
wire into appropriate groove
Grounding wire must extend through grounding lug by at least 1/4”
Bonding jumper connects directly to purlin
9/10
FS SystemTM Ground Mount Installation Manual
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
1. Position Modules
• Verify that the module clamp is fully
engaged on the rail (purlin) and that
the module clamp is aligned with the
module frame.
• Secure in place to specified torque.
• When mounting modules, please
observe the clamping points specified by the module manufacturer.
Rapid2+ Grounding Clamp
• Position end clamps approximately 20 mm from end of rail.
• Position first module and secure prepositioned end clamps; do not tighten.
• Attach middle clamps to rail on the
exposed side of first module.
• Place second module and secure using
the middle clamp; do not tighten.
• Repeat until end of row, then secure exposed side with end clamps.
Horizontal module orientation2. Secure Modules
Module Mounting
Allowable gaps between modules
1.5 mm maximum
23 mm
5 mm
End (left) and middle (right) grounding clamps
Vertical module orientation
© Schletter Inc • 1001 Commerce Center Drive • Shelby, North Carolina 28150 • Tel: (704) 595 - 4200 • Fax: (704) 595 - [email protected] • www.schletter.us
FS SystemTM Ground Mount Installation Manual
10/10 ISO
MI-008ISO9001:2008
QUALITY
CERTIFICATIO
N
TorqueSpecificationsandTolerancesSystems are specifically designed for each project. Please reference your specific project drawing for allowable tolerances and recommended torque for each size of bolt used in the system.
In the event of deviation from approved drawings, contact Schletter immediately.
Safety Precautions
Follow proper installation and safety procedures at all times. Edges of parts may be sharp. Follow proper lifting procedures.
FS System Product Sheet
Ground Mount System OverviewFS Mounting Kit Product Sheet Bonding Jumper Detail
For More Information
Equipment Grounding
• Many PV installations contain more than one mounting system. Such cases call for electrically bonding each of the
different manufacturers systems. Since individual racks are fully bonded units it is only necessary to connect individual
racks together from one single point to another single point.4 Only use stainless steel hardware when connecting harnesses or jumpers to the mounting system. Take care to prevent copper wires from directly contacting aluminum surfaces as this will cause corrosion. For this purpose, Schletter supplies a bonding jumper (see Page 8).
• The PV INSTALLER of Schletter’s electrically bonded FS system must provide the components necessary for the final connections to the grounding electrode system. Typically the installation will incorporate a grounding electrode (ground rod), appropriately sized copper wire, rated wire connectors, and grounding lugs which are rated for this
purpose. The PV INSTALLER must follow all manufacturers’ installation literature. Installation must comply with all applicable NEC/CSA sections including but not limited to; NEC 250 (Grounding and Bonding), NEC 690 (Solar Photovoltaic Systems), CSA 22.1 (Safety Standard for Electrical Installations), and all other applicable state, and local
electrical code requirements.
• PV INSTALLER shall be fully responsible for all connections between Schletter’s bonded FS system and PV grounding electrode system.
• Equipment grounding conductors shall be no less than 14AWG (copper) on 12AWG (aluminum).
• Equipment grounding conductors can be connected to any exposed metallic portion of rack system provided that:
a. connection area is sufficiently sizedb. disimilar metals are not in direct contact
c. connection does not interfere with other components
d. connection is protected from damage
4 Schletter recommends two bonding jumpers connect separate systems for redundancy.
MI-
008 0
40416