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FS3-3 Assembly March 2019Page 1 of 17
FS3 Fleet™ SeriesFresh Flush Model Assembly Manual
U.S. PATENTS: 5,500,960 - 5,500,962 - 5,560,050 - 6,199,222 D 360,471
Exterior Height 91 in 231 cm
Interior Height 83 in 211 cm
Exterior Width 47 in 119 cm
Interior Width 45.7 in 116 cm
Exterior Length (Runner Base) 48 in 122 cm
Exterior Length (Optional Signature Style Handle Base) 47 in 119 cm
Interior Length 43 in 109 cm
Weight - Flush 243 lb. 110 kg
Door Frame Height (ID) 75 in 191 cm
Door Frame Width (ID) 26 in 66 cm
Side Panel Decal Area 6 in X 37 in 15 cm X 94 cm
Door Decal Area 22.5 in X 29 in 57 cm X 74 cm
Seat Height 19.5 in 49.5 cm
POLYJOHNUSA
PolyJohn Enterprises Corp.2500 Gaspar Ave.
Whiting, IN 46394Phone: 800-292-1305
Fax: [email protected]
POLYJOHNWORLDWIDE
PolyJohn (UK) Ltd.Equinox 1 Audby Lane
Wetherby, England LS22 7RDPhone: 44 (0) 1937-583333
Fax: 44 (0) [email protected]
POLYJOHNCANADA
PolyJohn CanadaP.O. Box 2300
199 Forest Plain Rd.Orillia, Ontario LV3 6S2Phone: 800-465-9590
Fax: [email protected]
SPECIFICATIONS
DIMENSION IMPERIAL METRIC
FS3-3 Assembly March 2019Page 2 of 17
PC-0
0049
0 - T
.P. D
ispe
nser
PC-0
0076
0 Ro
dPC
-000
205M
Loc
k(4
) PC-
0001
00 R
ivet
(4
) PC-
0001
06 W
ashe
r
FS1-
0062
- Le
ft R
ear E
xtru
sion
(9) P
C-00
0104
Riv
et
FS1-
0061
- To
p Re
ar E
xtru
sion
(5) P
C-00
0104
Riv
et
(3) S
G1-
0037
- In
ner S
cree
n(3
) SG
1-00
38 -
Out
er S
cree
n(6
) PC-
0001
02 R
ivet
(6
) PC-
0001
06 W
ashe
r
FS1-
0063
- Ri
ght R
ear E
xtru
sion
(9) P
C-00
0104
Riv
et
FS1-
0007
* - R
oof P
anel
(4) P
C-00
0100
Riv
et
(4) P
C-00
0106
Was
her
(4) P
C-00
0121
Was
her
(2) S
G1-
0035
- La
rge
Scre
en
(2) P
C-00
0102
Riv
et
(2) P
C-00
0106
Was
her
PC-0
0020
4 - T
oile
t Sea
t
PC-0
0049
5* -
Urin
al(2
) PC-
0001
02 R
ivet
(2
) PC-
0001
06 W
ashe
r
SG1-
0080
G -
Vent
Sta
ck(1
) PC-
0001
17 R
ivet
FS1-
0004
* - R
ear P
anel
(4) P
C-00
0192
Sem
s Sc
rew
FS1-
0002
* - S
ide
Pane
l(5
) PC-
0001
92 L
ag S
crew
FS3-
0003
* - F
ront
Ass
embl
y(1
7) P
C-00
0104
Riv
et
(4) P
C-00
0123
Was
her
(4) P
C-00
0140
Nyl
ock
Nut
(2) P
C-00
0159
1/4
-20
x 3-
1/2”
Scr
ew (t
o fr
ont o
f bas
e - t
op h
oles
)(2
) PC-
0001
75 1
/4-2
0 x
1-1/
2” S
crew
(to
fron
t of b
ase
- bot
tom
hol
es)
TD04
-100
0 Pa
per
Tow
el D
ispe
nser
(4) P
C-00
0102
Riv
et(4
) PC-
0001
06 W
ashe
r
PSD1
-100
0 So
apDi
spen
ser
(3) P
C-00
0102
Riv
et
(3) P
C-00
0106
Was
her
FS3-
0002
*F -
Side
w/H
atch
PC-1
0045
1 - H
atch
w/C
over
(4) P
C-00
0102
Riv
et(3
) PC-
0001
06 W
ashe
r (1
) PC-
0001
10 R
ivet
(1) P
C-00
0111
Was
her
(5) P
C-00
0192
Sem
s Sc
rew
PC
-100
146
Cabl
e Te
ther
FS3-
0026
*F -
Fres
h Fl
ush
Sink
(2) P
C-00
0103
Riv
et
(2) P
C-00
0106
Was
her
(1) P
C-00
0158
Scr
ew
FS3-
0025
*C -
Flus
h W
aste
Tan
k(4
) PC-
0001
03 R
ivet
(4
) PC-
0001
06 W
ashe
r
FS3-
0018
FC -
Base
Com
plet
eFS
3-00
18 H
andl
e/Ru
nner
Bas
eFS
3-00
19 H
andl
e Si
gnat
ure
Styl
e Ba
se (O
ptio
nal)
FS3-
0085
F Fl
ush
Styl
e Fl
oor
(8) P
C-00
0117
Riv
et
PC-0
0060
4 - R
ubbe
r Cov
erPC
-000
606
- Foo
t Pum
p(6
) PC-
0001
06 W
ashe
r (6
) PC-
0002
31 S
crew
* M
ust s
peci
fy c
olor
FS3-3 Assembly March 2019Page 3 of 17
FS1-
0005
*C C
ompl
ete
Door
-FS1
-000
5* F
leet
Doo
rPM
-010
721
- Doo
r Pill
ar(3
)PC-
1001
70 H
inge
Ass
embl
y--(
3) P
C-00
0160
- 5/
16” x
3/4
” Bol
t--(
3) P
C-00
0161
- 5/
16” F
lat W
ashe
r(3
) SG
1-00
37 In
ner S
cree
n(3
) SG
1-00
38 -
Out
er S
cree
n--(
6 PC
-000
104
Rive
t --(
6) P
C-00
0106
Was
her
TM01
-000
3 - M
irror
PC-0
0036
7 - P
ush-
In F
aste
ner
SG1-
0032
Ret
ain
Plat
e
SG1-
0030
- Sl
ide
Latc
h
PC-0
0018
1S -
Sprin
g Cl
ip(2
) PC-
0001
04 -
Rive
t
SG1-
0031
C - S
lide
Latc
h Co
ver P
late
SG1-
0031
- Sl
ide
Cove
r Pla
teSA
1-00
17 -
Han
dle
U Bo
lt(2
) PC-
1007
96 -
Gro
mm
et
FS3-
0060
- Do
or J
amb
(2) P
C-00
0159
- 1/
4-20
x 3
-1/2
” Scr
ew(2
) PC-
0001
75 -
1/4-
20 x
1-1
/2” S
crew
Flee
t Fro
nt A
ssem
bly
Part
sFS
3-00
03*
- Fle
et F
ront
Ass
y Co
mpl
ete
- FS1
-000
5*C
Door
Com
plet
e- F
S3-0
060
- Doo
r Jam
b- P
C-00
0116
- Ri
vets
(Doo
r HIn
ges
to J
amb)
- PC-
1007
87 -
Seria
l I.D
. Pla
te- P
C-00
0108
- Ri
vets
(Ser
ial P
late
)
PC-0
0080
0 - S
prin
g A
ssem
bly
PC-0
0022
3 H
over
Han
dle
(2) P
C-00
0104
Riv
et
FS1-
0034
* Do
or P
anel
Cov
er
(4) P
C-00
0158
Scr
ew
(2) P
C-00
0147
Scr
ew
* M
ust s
peci
fy c
olor
Not
incl
uded
with
FS3
-000
3* A
ssem
bly
FS3-3 Assembly March 2019Page 4 of 17
Fast
ener
s fo
r Bow
l(2
) PC-
0001
07 -
Rive
t (2
) PC-
0001
06 -
Was
her
PC-0
0031
0 -
Rubb
er W
ashe
r
PC-0
0022
4 - L
ocki
ng C
lip(2
) PC-
0001
10 -
Rive
t (2
) PC-
0001
11 -
Was
her
PC-0
0058
1G -
Sink
Tap
(2) P
C-00
0104
- Ri
vet
(2) P
C-00
0106
- W
ashe
r
PC-0
0022
5 - C
atch
Loc
k(2
) PC-
0001
10 -
Rive
t(2
) PC-
0001
11 -
Was
her
FS3-
0026
CF -
Flee
t Sin
kFl
ushi
ng M
odel
PC-0
0030
8Si
nk S
train
er
PC-0
0041
51/
4” U
nise
al
CT38
-046
Tube
(pum
p to
tap)
PC-0
0033
9 - E
lbow
FS3-
0028
Anti-
Siph
on T
ank
(4) P
C-00
0352
Hos
e Cl
amp
#12
(2) P
C-00
0901
- Fi
tting
PC-0
0090
3 - 3
-Way
Val
ve
PC-1
0021
3 - B
rack
et(2
) PC-
0001
47 -
Scre
w
CH10
0-02
8H
ose
1” x
28”
CH10
0-02
5H
ose
1” x
25”
’
(2) P
C-00
0417
3/4”
Uni
seal
PC-0
0090
0 - E
lbow
To B
otto
m o
fW
aste
Tan
kTo
Foo
tPu
mp
PC-0
0033
9 - E
lbow
PC-0
0060
0 - F
oot P
ump
(4) P
C-00
0102
- Ri
vet
(4) P
C-00
0106
- W
ashe
r
PC-0
0041
73/
4” U
nise
al
CH07
5-02
8 - D
rain
Hos
ePC
-000
351
- #10
Hos
e Cl
amp
PC-0
0032
2 - E
lbow
PC-0
0030
5Pl
astic
Filt
er
**N
OT
SHO
WN
PC-0
0078
2 - D
ecal
Not
for D
rinki
ng
PC-0
0078
3 - D
ecal
Tra
nspo
rt
PC-0
0079
0 - D
ecal
Foo
t Pum
p
CT38
-006
5Tu
be (t
ank
to p
ump)
FS3-
0052
- Fo
ot P
ump
Plat
e(2
) PC-
0001
47 -
Scre
w
PC-0
0041
81”
Uni
seal
PC-1
0042
1BDr
ain
Body
PC-1
0042
1PDr
ain
Plug
PC-0
0024
1O
-Rin
g
Upda
ted
9-26
-201
8
PC-0
0041
51/
4” U
nise
al
CT38
-035
- Tu
be
(Inta
ke to
Ant
i-Sip
hon)
http://www.polyjoh
n.com/ct38-046
http://www.polyjoh
n.com/pc-000415
http://www.polyjoh
n.com/pc-000339
http://www.polyjoh
n.com/pc-000581g
http://www.polyjoh
n.com/pc-000104
http://www.polyjoh
n.com/pc-000106
http://www.polyjoh
n.com/pc-000225
http://www.polyjoh
n.com/pc-000110
http://www.polyjoh
n.com/pc-000111
http://www.polyjoh
n.com/pc-000111
http://www.polyjoh
n.com/pc-000110
http://www.polyjoh
n.com/pc-000310
http://www.polyjoh
n.com/pc-000224
http://www.polyjoh
n.com/pc-000417
http://www.polyjoh
n.com/pc-000600
http://www.polyjoh
n.com/pc-000102
http://www.polyjoh
n.com/pc-000106
http://www.polyjoh
n.com/pc-000147
http://www.polyjoh
n.com/fs3-0052
http://www.polyjoh
n.com/fs3-0028
http://www.polyjoh
n.com/pc-000901
http://www.polyjoh
n.com/pc-100213
http://www.polyjo
hn.com/pc-000417
http://www.polyjo
hn.com/pc-000903
http://www.polyjo
hn.com/pc-000900
http://www.polyjo
hn.com/pc-000352
http://www.polyjo
hn.com/ch100-025
http://www.polyjo
hn.com/pc-100421P
http://www.polyjo
hn.com/pc-000241
http://www.polyjoh
n.com/PC-000305
http://www.polyjoh
n.com/pc-000339
http://www.polyjoh
n.com/pc-100421b
http://www.polyjoh
n.com/pc-000418
http://www.polyjoh
n.com/pc-000351
http://www.polyjoh
n.com/ch0
75-028
http://www.polyjoh
n.com/pc-000322
http://www.polyjoh
n.com/pc-000107
http://www.polyjoh
n.com/pc-000106
http://www.polyjoh
n.com/pc-000308
http://www.polyjoh
n.com/ct38-0065
http://www.polyjoh
n.com/pc-000147
http://www.polyjoh
n.com/pc-000415
http://www.polyjo
hn.com/ct38-035
http://www.polyjo
hn.com/pc-000782
http://www.polyjo
hn.com/pc-000783
http://www.polyjo
hn.com/pc-000790
FS3-3 Assembly March 2019Page 5 of 17
To Foot Pump
* Must Specify Color
PC-0004161/2” Uniseal
FS3-0025*Fleet Flush Tank
FS3-0022*Seat Base/Flush Bowl
(2) PC-000102 - Rivet(2) PC-000106 - Washer
PC-000304Secondary Filter
SG1-0013 Cup Flapper Valve
(1) PC-100612 - Pivot Rod(2) PC-100151 - Retainer Clip
PC-100611Flapper Pivot Rod
PC-100620Flapper Counterweight
(2) PC-100137 - Screw
PC-000303Primary Filter
(2) PC-100138 - Nut
PC-100372BBarbed Nozzle
PC-000352#12 Hose Clamp
PC-000232Screw
FT02-0011Prop Rod
PC-00023310-32 Nylon Lock Nut
CH100-065 - Hose 1" I.D. x 65" Long
SG1-0013CFlapper
Complete
CH100-0251" I.D. x 25" Long
To 3-Way Valveon Sink
Fresh FlushTank Assembly
PC-0003283/4” Barb x 1” Barbed Fitting
FS3-3 Assembly March 2019Page 6 of 17
GENERAL OVERVIEW•These instructions are for restrooms shipped unassembled. Please retain these instructions for maintenance and repair purposes.•The FS3-3 Model restroom assembly will require two people.•All references to left, right, front and rear are as viewed from the front of the restroom.•Review the entire instruction manual prior to assembly.•Please follow the instructions in the order they are presented. •When using air operated screw drivers or impact wrenches, be sure that the torque setting does not exceed 28 inch pounds. Also, when using a battery-operated drill, set it to the lowest torque setting.•We strongly suggest that these restrooms, as with all portable structures, be transported and handled with care. Dropping the restroom when loading and unloading could cause damage to the door jamb and other components.
~~TOOLS REQUIRED FOR ASSEMBLY!~~ • Rivet Gun • Standard Slotted Screwdriver • Phillips Crosshead Screwdriver • Vise-Grips • Pliers • (2) Tapered Awls • Drill with a 13/64” Drill Bit • Socket Wrench with a 7/16” socket
FULL SCALE FASTENER DRAWINGS
(14) PC-000192 Sems
(4) PC-000140 Lock Nut
(4) PC-000123 - Washer
(4) PC-000121 - Washer
(1) PC-000117 - Rivet
(31) PC-000106 - Washer
(42) PC-000104 - Rivet
(8) PC-000100 - Rivet
(2) PC-000101 - Rivet
(9) PC-000102 - Rivet
(4) PC-000367 - NylonPush-In Fastener
(6) PC-00023110-32 x 1-1/2” Screw
(2) PC-000159 - Screw
(5) PC-0001581-1/2” Phillips Self
Tapping Screw
(6) PC-000103 - Rivet
(2) PC-0001473/4” Phillips SelfTapping Screw
(2) PC-000175 Screw
FS3-3 Assembly March 2019Page 7 of 17
Step 1: Pump Installation
Place the PC-000604 rubber dust cover over the top of the pump and from the underside of the base, place the pump up into the hole in the floor. Line up the holes in the floor with the threaded inserts in the pump making sure that the barbed fittings of the pump point toward the holes drilled in the base (as shown on the left). Finish installation of the pump by tightening in place using (6) PC-000231 screws with (6) PC-000106 washers behind the heads of the screws.
PC-000231 Screw(6) Used in this step
PC-000106 Washer(6) Used in this step
Step 2: Tank-Sink InstallationPlace the tank into the opening of the base. Locate the 1” reinforced hose coming out of the hole at the back of the waste tank. Pull about 3 feet of this hose out of the hole and route this hose down through the opening in-between the waste tank and the base. Place the sink on the base, lining up the 1/2” drain pipe, inserting into the corresponding hole in the tank. Insert the ends of the two hoses into the slot, reaching underneath the base to pull out the slack.
Slide a plastic rear extrusion onto each side of the rear panel making sure that the mitered ends are towards the top of the rear panel (where the fly screens are, and the ribbed side of the extrusions are facing toward the outside of the restroom). Line up the holes in the rear extrusions with the holes in the rear wall panels. Insert awls into the center holes. Slide the right side wall panel (with hatch in corner) into the corresponding slot of the rear extrusion and remove the awl from that rear extrusion. Line up all of the holes and rivet from the inside, the rear extrusions, rear wall panel and side wall panel together using small flange, rivets, PC-000104. DO NOT RIVET THE TOP HOLE IN EITHER OF THE EXTRUSIONS AT THIS TIME. Remove the awl in the left extrusion and rivet together the left side wall panel, left rear extrusion, and rear panel, leaving the top hole for later.
Step 3: Sidewall Panels to Rear Extrusions and Rear Wall Panel
Right Side
Rear Panel
Right Rear Extrusion
PC-000104 Rivet
PC-000104 Rivet(16) Used in this step
FS3-3 Assembly March 2019Page 8 of 17
Insert the edge of the left side panel into the slot on the left side of the door jamb. Line up the holes in the jamb with the corresponding holes in the side panel. Rivet the second and third holes from the bottom as well as the top two holes using (4) PC-000104 rivets (as
shown on the left). Using holes in the jamb as a guide, drill three 13/64” holes into the side panel. Rivet the PC-000181 cable clip at the center two holes of the jamb using (2) PC-000104 rivets. Rivet the bottom hole using the same rivet. Wrap the cabana around the base of the unit resting the bottom edge of the sides on the ledge around the base. Slide the edge of the right side wall panel into the slot in the jamb. Line up the holes in the side panel with the corresponding holes in the jamb and rivet in place using (4) PC-000104 rivets. DO NOT RIVET THE SECOND HOLE FROM THE TOP AT THIS TIME. Using a drill with a 13/64” drill bit, drill out the third hole from the top as well as the bottom hole. Rivet the bottom hole using a PC-000104 rivet. The PC-000223 grab handle gets attached to the jamb using (2) PC-000104 rivets at the second and third hole locations.
Step 4: Sidewall Panels to Door Jamb
PC-000104 Rivet(14) Used in this step
Step 5: Cabana to BaseInsert (2) PC-000175 screws through the holes at the very bottom of the jamb, and (2) PC-000159 screws through the holes second from the bottom and into the slots in the base. On the back-side of the unit, center the rear panel on the base. Fasten the rear panel to the base using (4) PC-000192 sems. Gently lay the unit on it’s back. Place (4) PC-000123 washers and (4) PC-000140 nuts on the PC-000159 amd PC-000175 screws at the front of the base, but DO NOT TIGHTEN AT THIS TIME. Close the door and tighten the PC-000175 screws (making sure that there is a 1/4” gap between the latch side of the door and the jamb). Open the door and tighten the pc-000159 screws.
PC-000192 Sems(4) Used in this step
PC-000140 Lock Nut(4) Used in this step
PC-000123 - Washer(4) Used in this step
PC-000159 - Screw(2) Used in this step
1/4” Gap BetweenDoor and Jamb
PC-000123 Washersand PC-000140 Nuts
PC-000175 - Screw(2) Used in this step
FS3-3 Assembly March 2019Page 9 of 17
from sink (fresh)
to pumpinlet
from wastetank (recirc)
handle directionarrow up = fresh
arrow down = recirc
Step 6: Hose Connections
Route the hose coming from the rear of the waste tank through the 1-3/8” dia. hole in the base, (located closest to the right-hand side of the base). Place a PC-000352 hose clamp on the end of the hose and push the end of this hose onto the discharge side of the pump. Tighten the clamp. Place a PC-000352 hose clamp on the end of the hose coming from the right-hand side of the slot in the floor. Push the end of this hose on the fitting at the bottom of the waste tank, and tighten the clamp. Route the remaining hose over the other hoses and through the 1-3/8” hole in the base. Place a PC-000352 hose clamp on the end of the hose, push the hose onto the intake side of the pump, and tighten the hose clamp.
Out To Waste Tank BowlIn From 3-Way Valve
Step 7: Cabana to Base (Continued)
Carefully stand the unit upright. Starting with the left of the unit, drive a PC-000192 sems screw through the pre-drilled hole in the front of the side panel. BE SURE NOT TO OVERTIGHTEN AND STRIP OUT THE PLASTIC. Continue around the left side of the unit, until you reach the rear extrusion. Repeat this process with the right side of the unit, starting with the front.
9 1 3 4 2
8
7
6
13
12
11
5 10
14
PC-000192 Sems(10) Used in this step
FS3-3 Assembly March 2019Page 10 of 17
On the inside of the unit, pull the tank forward in the opening of the floor. Locate the dimples in the lower portion of the rear and left wall panels. Drill four 13/64” holes through the dimples and into the back of the tank. Rivet from outside the restroom using (4) PC-000103 rivets with (4) PC-000106 back-up washers on the inside of the tank.
Step 8: Tank Installation
PC-000103 Rivet(4) Used in this step
PC-000106 Washer(4) Used in this step
Step 9: Sink Installation
With someone on the inside holding the sink tightly in the corner, locate the dimples on the outside of the unit. They will be found on the middle portion of the rear and the right wall panels. Using a drill with a 13/64” drill bit, drill two holes through the side/rear and into the sink. Open up the sink. To do this, insert a long thin object (the key for the lock on the T.P. Dispenser works well) into the 1/4” hole directly below the bottom of the sink lid, and while pushing down on the front of the lid of the sink, push the (key) in to release the catch, and lift up the lid. From the outside of the unit, rivet in place using (2) PC-000103 rivets with (2) PC-000106 washers on the inside of the sink. Fasten the bottom of the sink in by driving a PC-000158 screw through the hole in the aluminum foot pump plate and into the floor plate of the base.
PC-000158 Screw(1) Used in this step
PC-000106 Washer(2) Used in this step
PC-000103 Rivet(2) Used in this step
INSERT KEY
FS3-3 Assembly March 2019Page 11 of 17
Step 10: Screen InstallationTake a SG1-0035 large fly screen and place the bottom curved flanges onto the top of the right side panel (as shown on the right). Tilt the top of the fly screen up into place. Using the hole in the bottom, middle flange as a guide, drill a 13/64” hole through the side panel. Rivet in place using a PC-000102 rivet from the inside with a PC-000106 back-up washer on the outside. Repeat this step with the left side.
PC-000102 Rivet(2) Used in this step
PC-000106 Washer(2) Used in this step
PC-000106 Washer(4) Used in this step
PC-000100 Rivet(4) Used in this step
PC-000121 Washer(4) Used in this step
PC-000104 Rivet(12) Used in this step
Step 11: Roof InstallationPlace the FS1-0061 top extrusion on the top edge of the rear panel so that the miters line up with the left and right extrusions, and that the grooved surface is facing the outside. Place the roof on the top of the unit with the arch in the roof going into the groove in the top of the jamb. Put the rear edge of the roof in the groove in the top rear extrusion. With someone pushing down on the back of the roof, use the holes in the rear extrusion as a drill guide, drill five 13/64” holes into the roof. MAKE SURE TO ONLY DRILL THROUGH THE ROOF AND NOT THROUGH THE BACK OF THE TOP REAR EXTRUSION. Rivet the top holes in both the left and right rear extrusions as well as the five holes of the top rear extrusion using (7) PC-000104 rivets. Push down on the front of the roof while using the holes in the jamb as a drill guide, drill five 13/64” holes through the roof. Rivet in place using (5) PC-000104 rivets. Locate the holes in the top of each of the side panels. Push out on the top of the side panel, and using a 13/64” drill bit, drill a hole through the hole in the top of the side, and through the roof. Rivet in place using a PC-000100 rivet on the inside with a PC-000121 washer and a PC-000106 back-up washer on the topside of the roof. Repeat for remaining three holes.
FS3-3 Assembly March 2019Page 12 of 17
Force the vent stack up through hole in roof then down into the corresponding hole in the tank. Drill a 13/64” hole through the boss in the tank and into the vent stack. Rivet (as shown) using a PC-000117 rivet.
PC-000117 Rivet(1) Used in this step
Step 12: Vent Stack Installation
Step 13: Spring InstallationFrom the front of the door, insert the cable end of the spring assembly into the 1/2” hole in the door. Make sure that the 1/2” boss in the end cap of the spring assembly is pushed through the hole. On the inside of the unit, place the top of a hammer against the PC-000181S spring cable clip (as shown on the right). Place the end of the spring cable in the claw of the hammer.
Open the door while holding the hammer in position. Hold the door open with your foot, and clamp a vice-grips pliers on the cable where it comes out of the door. BE SURE TO CLAMP DOWN TIGHT. Remove the cable from the claw of the hammer, close the door, and place the end of the cable into the slot of the cable clip. Open the door, and remove the vice-grips.
Step 14: Optional Lock InstallationPlace the tip of a screwdriver in the lock area of the Door Trim Panel (as shown on the right). Strike the handle end of the screwdriver with a hammer to “knockout” the plastic filling the hole for the lock. Remove the nut from the end of the lock, and insert the lock through the hole of the Door Trim Panel from the outside. Re-insert the nut back on the lock and tighten down. Insert the key and turn the lock to the right and remove the key (this is the locked position which is needed at this point to check the lock for proper installation with the Slide Latch mechanism which is installed in the next step). NOTE: Turning the key upright is the neutral or normal use position which allows the Slide Latch to move into the “Open/In-Use” position when persons are inside the restroom. Turning the key to the left is the open position and the key can not be removed until either in the “Open/In-Use” or “Locked” position.
FS3-3 Assembly March 2019Page 13 of 17
Snap the Unisex Indicator Plate into the back of the Door Trim Panel. Place the Door Trim Panel into the recess in the front of the door. While holding the Door Trim Panel in position, place the Slide Latch and Slide Latch Cover Plate on the inside of the door and line up the holes of the Slide Latch Cover Plate, the Door, and the Door Trim Panel. Insert (4) PC-000158 screws and tighten. NOTE: These screws should be tightened to the point where they will interfere with the sliding action of the Slide Latch and then backed off slightly, leaving enough friction to prevent the Slide Latch from sliding into the “In-Use/Open” position when the door shuts. The U Shaped handle prevents persons from inadvertently moving the slide latch to the “In-Use” position when exiting the restroom. Insert the flip “Male-Female” Indicator Plate into the slot on the top edge of the Door Trim Panel (above where the Unisex Indicator Plate is located). Insert (2) PC-000147 screws into the holes toward the hinged side of the door, line up with the holes in the Door Trim Panel, and tighten. If the optional lock is installed, unlock the lock by inserting the key into the lock and turning to the left and back to the upright position which is the neutral or normal use position and remove the key (this allows the Slide Latch to move into the “Open/In-Use” position when persons are inside the restroom). Turn the key to the right and remove the key for the locked position. Turning the key to the left indicates the open position and the key can not be removed until either in the “Open/In-Use” or “Locked” positon. IMPORTANT: The punched 1/4” hole in the center of the Slide Latch where the “In-Use/Open” stamp is imprinted complies with code enabling the door to be unlocked from outside the restroom in the event of distress and a person inside were unable to unlock the door. A POINTED OBJECT INSERTED INTO THE HOLE AND MOVING THE SLIDE LATCH TO THE LEFT WILL ALLOW THE DOOR TO BE OPENED PROVIDING THE DOOR HAS NOT BEEN LOCKED WITH THE KEY.
Step 15: Door Panel /Slide Latch Installation
Step 16: Mirror InstallationPeel the protective cover from the front of the mirror. Place the mirror in the recess in the door, and fasten in place using the plastic push-in fasteners provided.
PC-000367 - Push-In Fastener(4) Used in this step
Step 17: Toilet Seat InstallationPlace the toilet seat on the top of the tank. Line up the holes in the hinge of the seat with the holes in the top of the tank. Insert the seat bolts through the hinges of the seat and through the seat base. Lift open the seat base, thread the plastic seat nuts on the ends of the bolts and tighten.
PC-000158 Screw(4) Used in this step
PC-000147 Screw(2) Used in this step
FS3-3 Assembly March 2019Page 14 of 17
Remove the lid of the Soap Dispenser by turning the lid counter-clockwise and lifting off. Remove the backing plate from the dispenser by pushing back on the tab at the top, and sliding the backing plate down. Place the backing plate up against the side wall on the third rib down from the top. Line up the bottom of the backing plate with the bottom of the rib, and using the top of the three mounting holes as a guide, drill three 13/64” holes through the side panel. Rivet in place from the outside using (3) PC-000102 rivets with (3) PC-000106 back-up washers on the inside. Place the body of the soap dispenser on the backing plate, and turn the lid back on. Open up the Paper Towel Dispenser. Place the dispenser on the top and second ribs (as shown on the right). Using the mounting holes as a drill guide, drill four 13/64” holes through the side panel. Rivet in place using (4) PC-000102 rivets from the outside with PC-000106 back-up washers on the inside.
Step 20: Soap and Paper Towel Dispenser
PC-000106 Washer(7) Used in this step
PC-000102 Rivet(7) Used in this step
There are four dimples in the rear panel for the Toilet Paper Dispenser location. From the outside, drill four 13/64” holes through the rear panel. Line up the holes in the rear panel with the holes in the back of the dispenser, and rivet in place from the outside using (4) PC-000100 rivets with (4) PC-000106 back-washers on the inside.
Step 19: Toilet Paper Dispenser
PC-000100 Rivet(4) Used in this step
PC-000106 Washer(4) Used in this step
PC-000101 Rivet(2) Used in this step
PC-000106 Washer(2) Used in this step
Insert the drain spigot into the hole in the tank (as shown). Make sure that the top of the urinal is level and drill two 13/64” holes in the center of each of the recess’ through the top of the urinal and through the side panel. Rivet in place using (2) PC-000101 rivets from the inside of the unit with (2) PC-000106 back- up washers on the outside.
Step 18: Optional Urinal Installation
Mount the TPand Soap Dispensers here
FS3-3 Assembly March 2019Page 15 of 17
GENERAL USE AND MAINTENANCE
Switching from Fresh Water Flush to Recirculating Flush / Recirculating Flush to Fresh Flush modes
This unit can be converted from fresh water flush to recirculating flush with just a flip of the lever on the 3-way valve. The 3-way valve is located in the right rear corner of the unit, in the back of the sink. The hatch in the corner protects the valve from being tampered with. To change from fresh flush to recirculating mode, and vice versa, open the hatch, and turn the yellow handle of the valve in the opposite direction of where it currently is. The unit is in fresh water flush mode when the handle is pointing up, and is in recirculating mode when the handle is pointing down. Replace the hatch when completed.
Opening The SinkThe sink holds the fresh water for hand wash as well as for the fresh water flushing operation of the waste tank. The lid of the sink is hinged and locked with a keyless lock for ease of accessibility. To unlock the sink, insert a long thin object (the key for the lock on the T.P. Dispenser works well) into the 1/4” hole directly below the bottom of the sink lid, and while pushing down on the front of the lid of the sink, push the (key) in to release the catch, and lift up the lid.
Trouble Shooting
PUMP WILL NOT RETURN UP WHEN PRESSED DOWN WHEN UNIT IS IN FRESH WATER FLUSH MODE: The hoses that go from the sink to the tank and pump are reversed. Carefully lay the unit on it’s back. Loosen the clamp holding the hose on the bottom of the sink as well as the clamp holding the hose on the intake port of the pump. Remove these hoses and place the hose that was going to the tank to the intake port of the pump, and place the hose that was going from the intake port of the pump onto the fitting on the bottom of the waste tank. Tighten the clamps, stand the unit back up and retest.
Locking/Unlocking the Unit (Optional)
If this unit is equipped with an optional exterior lock, it can be locked to prevent unwanted usage in the evening or weekend hours when no one is on site. This is done by turning the lock to the right and removing the key. When it comes time to unlock the unit, insert the key and turn all the way to the left, and then back to the upright position.
INSERT KEY
Winterizing the unit
Start winterizing the unit by opening up the drain plug on the sink, and making sure it is completely drained. Reinstall the drain plug. Pump the foot pump on the sink several times until there is nothing but air coming out of the sink tap. Pump out the contents of the waste tank. Clean the inside of the tank with a pressure washer or hose Pump the foot pump to run the fesh water through the pump and hoses. Pump out the waste tank again and pump the foot pump several times while doing so to be sure that no water remains in the hoses or pump.
Remove the cover from the soap dispenser. push the locking tab on the mounting plate towards the wall, and slide the soap dispenser body up and off the mounting plate. Pour any left over soap into your soap container and thoroughly rinse out the soap dispenser body with warm water. Place the soap dispenser body back on the mounting plate, and reinstall the lid.
FS3-3 Assembly March 2019Page 16 of 17
GENERAL STATISTICS AND USEFUL TECHNICAL INFORMATIONITEM STANDARD METRICFRESH WATER 1 gal 3.785 ltr One gal 128 fl. oz 3,780 ml One qt 32 fl. oz 946.35 ml One gal 8.33 lb 3.77 kgSEWAGE One gal 10.20 lb 4.62 kg
Feces per person per day* .5 lb (26.12 fl. oz) .23 kg (772.4 ml) Urine per person per day* 1 qt (32 fl. oz) .95 ltr
Non-Flush Tank Use & Capacity - (120 uses) 60 gal < 5 gal charge = 55 gal 7,040 fl. oz 208,200 ml
Flush Tank Use & Capacity - (75 uses) 40 gal < 5 gal charge = 35 gal 4,480 fl. oz 132,500 mlAverage person urination at special events = 8 - 10 fl. oz (237 - 296 ml)
9 fl. oz / average 266 ml / average
Sink Tank Use & Capacity - (400 uses) 20 gal 2,560 fl. oz 75.7 ltrSink foot pump dispenses 2 oz per stroke 6 fl. oz / average 177.44 ml / average* per Portable Sanitation Association International (PSAI)NOTES:
Weather conditions and consumption of foods, liquids and alcoholic beverages can in-crease usage by 30 to 40%.
“Conservative” usage calculations based upon each user producing 59 fl. oz of waste and dispensing 6 fl. oz for hand washing.
FS3-3 Assembly March 2019Page 17 of 17
CLEANING AND MAINTENANCE
• Use a mild soap to clean all surfaces and component parts.
• The mirror is acrylic, do not use solvent cleaners, use only a mild liquid soap. To maintain a gloss, use a flannel cloth with a good plastic cleaner or polish (such as “Johnson’s Pledge”).
• Minor scratches and abrasions can be lightly sanded or scrubbed with a mild abrasive cleaner (such as “Soft Scrub”) that contains calcium carbonate, hypochlorate bleach and detergents. Be sure to follow the cleaning product directions since these ingredients may cause hazardous gases when mixed with other chemicals. Rinse the cleaned area and buff with a conventional wax.
• Some light scratches may also be hidden by using an industrial hot air gun.
• To keep the interior smelling fresh, spray the interior with a deodorant spray.
For a source of cleaning, deodorizing and paper products contact:
COOPER’S OWN2500 GASPAR AVE.
WHITING, IN 46394-2175800-292-1305
www.polyjohn.com/products/supplies/cooper-s-own/
We highly recommend membership in the Portable Sanitation Association International (PSAI); the worldwide authority on portable sanitation services. The PSAI, “Portable Sanitation Industry Certification Program” manual contains a wealth of information on standards and service procedures. For more information contact the PSAI:
PORTABLE SANITATION ASSOCIATION INTERNATIONAL (PSAI)7800 METRO PARKWAY, SUITE 104
BLOOMINGTON, MINNESOTA 55425 USA800-822-3020 / 612-854-8300 FAX 612-854-7560
www.psai.org
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