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Optimal Fuel Quality Reliable Power Supply Keeps the Lights On
ALGAE-X International
Fuel OptimizationSystems & Equipment Catalogue
STS Automated Fuel Filtration Systems Page 4
SMART FPS Fuel Polishing & Transfer Systems Page 8
MTC Mobile Tank Cleaning Systems Page 12
AFC Fuel Catalyst Page 17
ALGAE-X In-Line Fuel Conditioners Page 18
SMART Filtration Controllers Page 20
Filters, Separators & Coalescers Page 22
Filter Reference Chart Page 26
Fuel Sampling & Testing Page 28
AXI Equipment Specs and Prologue Page 30
When the Lights Go Out……it’s Too Late to Clean Your Tanks
Most Emergency Power and Engine Performance failures start inthe Fuel Tank and are caused by the inherent instability of fuel.
Fuel degradation is a natural process that causes the formation of sediment, tank sludge and acid. It starts at the refinery and continues until the fuel has been used. Heat, pressure, temperature changes, water and microbial contamination accelerate the fuel breakdown process.
The mandated use of biofuels has caused a dramatic increase in fuel re-polymerization. This is causing rampant filter plugging, fuel injection system failures and a significant reduction of stored fuel shelf life.
Advancements in engine and injection system design demand perfect fuel. However, changes in fuel production methods combined with the use of biofuels are seriously endangering engine performance and the reliability of critical power. Traditionally, the solution has been to periodically replace stored fuel and clean tanks. This is a very expensive and partial solution at best.
AXI provides equipment based on its unique and innovative approach to fuel quality optimization, maintenance and tank cleaning to improve the stability, filtration and combustion of fuel.
Implementing AXI’s Green Clean Certified® equipment and fuel maintenance programs will eliminate the need for periodically cleaning tanks and replacing fuel. Optimizing and maintaining fuel quality preserves its integrity. It extends filter change intervals, protects engines and injection systems and reduces harmful emissions.
AXI Fuel Quality Optimization, Maintenance & Tank Cleaning provideReliability and Protection of Engines & Turbines far beyond traditional filtration & separation.
AXI’s heritage started on board a 104-year-old traditional Dutch sailing vessel with the inspiration to offer the market a new perspective on
resolving performance & reliability problems associated with fuel filtration, critical equipment failures and downtime.
Automated Fuel Filtration Systems444
Keeping the Lights On 555
Programmable Automated Fuel Filtration SystemsSTS 7000 Series Programmable Automated Fuel Filtration Systems are self-contained, stand-alone systems that remove and prevent the buildup of water, sludge and contaminants in fuel systems.
The STS Series is equipped with remote-ready, programmable Touch Screen Controllers to seamlessly integrate with building management systems. Installed in a “Fuel Dialysis Loop,” STS Systems stabilize the fuel, eliminate microbial contamination and permanently preserve fuel integrity to assure peak engine performance and reliable power whenever it is needed.
Optimal Fuel QualityReliable Power Supply
Keeps the Lights On
• UL 508a Touch Screen Controller• Modbus, TCP/IP, LAN and Internet Connectivity• E-mail & SMS Maintenance Alerts• Multiple Tank Functionality• On-Screen Help• NEMA Certified Powder Coated Cabinet• Continuous Duty Pump with Viton Seals• Stainless Steel Plumbing• Stand Alone, Reliable & Turn-Key
6 Automated Fuel Filtration Systems
Flow Rate 150 GPH
Primary Filter/Water Separator 10 or 30 µ Fine Filter or60 µ Stainless Steel Screen
Fuel Conditioner LG-X 500
Smart Filtration Controller SFC-50
Pump Continuous Duty Internal Gear Pump
Power 110V 60Hz 15A or 230V 50Hz 15A
Plumbing Stainless Steel
Ports In 3/4” NPT Out 1/2” NPT
Weatherproof Cabinet NEMA 12, 13, 4 Powder Coat or Stainless
Dimensions 35” x 24” x 10” (89 x 61 x 25 cm)
Weight ≈ 135 lbs
STS 6000-SX
STS 6000-SX
Flow Rate 4 GPM
Primary Filter/Water Separator 10 or 30 µ Fine Filter or60 µ Stainless Screen
Secondary Filter/ Water Separator
1, 3, 10 or 25 µ Particulate or 3, 10 µ Water Block
Fuel Conditioner LG-X 1500
Smart Filtration Controller
HMI PLC Controller with Touch Screen and remote monitoring
Pump Continuous Duty Internal Gear Pump
Power 110V 60Hz 15A or 230V 50Hz 15A
Plumbing Stainless Steel
Ports 3/4” NPT In/Out
Weatherproof Cabinet NEMA 12, 13, 4 Powder Coat or Stainless
Dimensions 36” x 36” x 12” (91 x 91 x 30 cm)
Weight ≈ 200 lbs
STS 7004
STS 7004
µ = Microns
The STS-6000 and STS 7000 Series are equipped with different Smart Filtration Controllers (SFC)
STS-6000 Systems feature a PLC based controller with unique safety, alarm and monitoring functions for seamless integration with BMS/BAS systems.
STS-7000 Systems are equipped with an HMI, Touch Screen SFC–70 Smart Filtration Controller with Modbus, TCP/IP, LAN and Internet connectivity for E-mail & SMS maintenance alerts providing intuitive setup, control and monitoring from remote locations.
See page 21 for details.
7Keeping the Lights On
Flow Rate 30 GPM
Primary Filter/Water Separator 1, 5, 10 or 25 µ Particulate or Coalescing
Secondary Filter/Water Block/Coalescer
1, 5, 10 or 25 µ Particulate or Water Block
Fuel Conditioner LG-X 4000
Smart Filtration Controller HMI PLC Controller with Touch Screen and remote monitoring
Pump Continuous Duty Internal Gear Pump
Power 208-230V 60Hz 20A or230V 50Hz 15A
Plumbing Stainless Steel
Ports In 2” NPT Out 1.5” NPT
Weatherproof Cabinet NEMA 12, 13, 4 Powder Coat or Stainless
Dimensions 56” x 72” x 17” (142 x 183 x 43 cm)
Weight ≈ 690 lbs
STS 7030
STS 7030STS 7030
Flow Rate 10 GPM 10 GPM for Two Tanks
Primary Filter/Water Separator/ Coalescer
10 or 30 µ Fine Filter or60 µ Stainless Screen
10 or 30 µ Fine Filter or60 µ Stainless Screen
Secondary Filter/Water Block
10 µ Fine Filter or3 µ Water block
1, 3, 10 or 25 µ Particulate or 3, 10 µ Water Block
Fuel Conditioner LG-X 3000 LG-X 3000
Smart Filtration Controller
HMI PLC Controller with Touch Screen and remote monitoring
HMI PLC Controller with Touch Screen and remote monitoring
Actuators & Solenoids
N/A NEMA 4X, internal low power heater 24V DC
Pump Continuous Duty Internal Gear Pump
Continuous Duty Internal Gear Pump
Power 110V 60Hz 20A or230V 50Hz 15A
110V 60Hz 20A or230V 50Hz 15A
Plumbing Stainless Steel Stainless Steel
Ports 1” NPT In/Out 1” NPT In/Out
Weatherproof Cabinet
NEMA 12, 13, 4 Powder Coat or Stainless
NEMA 12, 13, 4 Powder Coat or Stainless
Dimensions 37” x 60” x 12”(94 x 152 x 30 cm)
37” x 82” x 12” (94 x 208 x 30 cm)
Weight ≈ 400 lbs ≈ 400 lbs
STS 7010 STS 7010-2T
STS 7010
Flow Rate Up to 35 GPM utilizing submersible pumps
Primary Filter/Water Block/ Coalescer
1, 5, 10 or 25 µ Particulate, Water Block or Coalescing
Secondary Filter/Water Block Dual 1, 3, 10 or 25 µ Particulate
Fuel Conditioner LG-X 4000
Smart Filtration Controller HMI PLC Controller with Touch Screen and remote monitoring
Pump Utilizes Existing Tank Pump
Power 120V 60Hz 20A
Plumbing Stainless Steel
Ports 1.5” NPT In/Out
Weatherproof Cabinet NEMA 12, 13, 4 Powder Coat or Stainless
Dimensions 42” x 68” x 14” (107 x 176 x 36 cm)
Weight ≈ 400 lbs
STS 7000-P35
STS 7000-P35
Dimensions
Weight
STS 7000-P35
µ = Microns
SMART Fuel Polishing & Transfer Systems8
Programmable Fuel Maintenance
Remote Monitoring and Control
Unique Safety & Alarm Features
Programmable Fuel Maintenance
Keeping the Lights On 9
SMART Fuel Polishing SystemsSmart FPS fuel polishing systems are programmable, fully automated Fuel Optimization Systems, which removewater, sludge and contaminants. SmartFPS systems condition and stabilize fuel,keeping it dry and free from microbial contamination.
Smart FPS systems keep your tanks clean and your fuel in “Clear & Bright” pristine condition at all times, preventing clogged filters, extending injection system service life, and reducing smoke, emissions and downtime.
SMART FPS Standard Models Feature:• SFC-50 Smart Filtration Controller• Fully Automated & Programmable• Integrates with Vessel Monitoring Systems• Modular “Plug & Play” Flexibility• Unique Safety & Alarm Features• Continuous Duty Pumps, Viton Seals
FPS systems condition and stabilize fuel,
pristine condition at all times, preventing clogged filters, extending injection system service life, and reducing smoke, emissions and downtime.
SMART FPS Standard Models Feature:
• Integrates with Vessel Monitoring Systems
clogged filters, extending injection system service life, and reducing smoke, emissions and downtime. service life, and reducing smoke, emissions and downtime.
SMART FPS systems fit neatly inside standard emergency generator enclosures. They have been proven to significantly reduce operating costs and the frequency of technical service visits.
Generators and pumps operating in remote locations are ideal applications for our SMART FPS Systems to guarantee continuous, uninterrupted service.
10 SMART Fuel Polishing & Transfer Systems
FPS Systems are available with either a standard SFC-50 Controller or an optional SFC-70 Touch Screen Controller. See page 21 for details.
FPS Systems are available with either a standard SFC-50 Controller or an optional SFC-70 Touch Screen Controller. See page 21 for details.
Flow Rate 150 GPH 150 GPH
Primary Filter/Water Separator
10 or 30 µ Particulate Racor Particulate 10 or 30 µ
Fuel Conditioner LG-X 500 LG-X 500
Smart Filtration Controller SMART FPS System Monitor SMART FPS System Monitor
Power 12V DC / 24V DC 10A 5A 12V DC / 24V DC 10A 5A
Ports 1/2” 37° JIC 1/2” 37° JIC
Plumbing Stainless Steel Stainless Steel
Construction Powder Coated Aluminum Back Plate
Powder Coated Aluminum Back Plate
Dimensions* 20” x 17” x 8” (51 x 43 x 20 cm) 28” x 17” x 8” (71 x 43 x 20 cm)
Weight 30 lbs 32 lbs
FPS FX FPS FX-R
SMART FPS FX
Flow Rate 80 GPH 80 GPH 80 GPH
Primary Filter/Water Separator
15 µ Water Block or10 µ Particulate
15 µ Water Block or10 µ Particulate
15 µ Water Block or10 µ Particulate
Fuel Conditioner LG-X 500 LG-X 500 LG-X 500
Smart Filtration Controller Analog SMART FPS System Monitor
SMART FPS System Monitor with Leak Detector
Power 12V DC / 24V DC5A
12V DC / 24V DC5A
12V DC / 24V DC5A
Ports 1/2” Hose Barb 1/2” Hose Barb 1/2” Hose Barb
Plumbing Stainless Steel Stainless Steel Stainless Steel
Construction Powder Coated Aluminum Back Plate
Powder CoatedAluminum Back Plate
Powder CoatedAluminum Back Plate
Dimensions 15” x 18.5” x 7.5” (38 x 47 x 19 cm)
15” x 18.5” x 7.5” (38 x 47 x 19 cm)
15” x 18.5” x 7.5” (38 x 47 x 19 cm)
Weight 20 lbs 20 lbs 20 lbs
FPS DX FPS DX-D FPS DX-LD
SMART FPS DX-LD
µ = Microns*FPS FX-R requires additional headroom to change filters.
AXI works with and supports naval architects, boat builders and owners, providing custom engineering for fuel system design and layout
Flow Rate 150 GPH 150 GPH
Primary Filter/Water Separator
10 or 30 µ Particulate Racor Particulate 10 or 30 µ
Fuel Conditioner LG-X 1500 LG-X 1500
Smart Filtration Controller SFC-50 SFC-50
Pump 1/3hp Internal Gear Pump 1/3hp Internal Gear Pump
Power 110V 60Hz or 230V 50Hz 15A
110V 60Hz or 230V 50Hz 15A
Ports 3/4” 37° JIC1/2” 37° JIC
3/4” 37° JIC1/2” 37° JIC
Plumbing Stainless Steel Stainless Steel
Construction Powder Coated Aluminum Back Plate
Powder Coated Aluminum Back Plate
Dimensions* 21” x 18” x 9”(53 x 46 x 23 cm)
29” x 18” x 9”(74 x 46 x 23 cm)
Weight 57 lbs Sys. 10 lbs SFC-50 50 lbs Sys. 10 lbs SFC-50
Flow Rate 240 GPH 240 GPH
Primary Filter/Water Separator
Separ 10 or 30 µ Separ 10 or 30 µ
Secondary Filter N/A 10 µ Particulate or3 µ Water Block
Fuel Conditioner LG-X 1500 LG-X 1500
Smart Filtration Controller SFC-50 SFC-50
Pump 1/3hp Internal Gear Pump 1/3hp Internal Gear Pump
Power 110V 60Hz or 230V 50Hz 15A
110V 60Hz or 230V 50Hz 15A
Ports 3/4” 37° JIC 3/4” 37° JIC
Plumbing Stainless Steel Stainless Steel
Construction Powder Coated Aluminum Back Plate
Powder Coated Aluminum Back Plate
Dimensions 22” x 20” x 9”(56 X 51 X 23 cm)
23” x 26” x 9”(58 X 69 X 23 cm)
Weight 60 lbs Sys. 10 lbs SFC-50 70 lbs Sys. 10 lbs SFC-50
Flow Rate 600 GPH 600 GPH
Primary Filter/Water Separator
Separ 10 or 30 µ Separ 10 or 30 µ
Secondary Filter N/A 1, 3, 10 or 25 µ Fine Filter or3 or 10 µ Waterblock
Fuel Conditioner LG-X 3000 LG-X 3000
Smart Filtration Controller SFC-55 SFC-55
Pump 1hp Internal Gear Pump 1hp Internal Gear Pump
Power 110V 60Hz or 230V 50Hz 20A
110V 60Hz or 230V 50Hz 20A
Ports 1” 37° JIC 1” 37° JIC
Plumbing Stainless Steel Stainless Steel
Construction Powder Coated Aluminum Back Plate
Powder Coated Aluminum Back Plate
Dimensions 26” x 34” x 12” Sys.13.4” x 16” x 7.4” Ctl.
26” x 34” x 12” Sys.13.4” x 16” x 7.4” Ctl.
Weight 200 lbs Sys. 15 lbs SFC-55 200 lbs Sys. 15 lbs SFC-55
FPS SX FPS SX-R
FPS MX FPS MX-F
FPS LX FPS LX-F
11Keeping the Lights On
Flow Rate
Primary Filter/Water Separator
Secondary Filter
Fuel Conditioner
Smart Filtration Controller
Pump
Power
Ports
Plumbing
Construction
Dimensions
SMART FPS SX and SFC-50
SMART FPS MX-F and SFC-50
SMART FPS LX-F and SFC-55
*FPS SX-R requires additional headroom to change filters
Mobile Tank Cleaning Systems121212
Keeping the Lights On 13
Mobile Tank CleaningMTC tank cleaning and fuel restoration systems clean tanks while reconditioning, stabilizing and decontaminating diesel, biofuels, light oils and hydraulic fluids.
MTC systems remove water, sediment and sludge that naturally form and accumulate in tanks. They are compact, heavy-duty, multi-stage industrial systems for long-term reliable service. MTC systems clean tanks and restore fuel to its “Clear & Bright” pristine condition without anyone having to enter the tank.
• Multi-Stage Tank Cleaning• Compact Industrial Design• Minimal Consumables Required• Negligible Fuel Loss• Low Operating Costs• No Tank Entry Needed
• Minimal Consumables Required
1313
AXI’s MTC Systems recondition, stabilize and decontaminate fuel while cleaning tanks.
MTCs are used in many applications around the world: transportation and heavy equipment, equipment service centers, generators, storage tanks, gas stations, oil rigs, fuel docks, marinas, tank and equipment rental companies.
14 Mobile Tank Cleaning Systems
Flow Rate 3 GPM
Filter 40, 80 mesh SS Screen or 10 µ Particulate or 15 µ Water Block
Pump Brass Gear Pump
Port Size 1/2”
Monitoring Pressure Gauge
Power Requirements 12V 10A or 24V 5A
Clear Vacuum Suction Hose 1/2”
Flexible HP Discharge Hose 1/2”
Fuel Conditioner LG-X 500
Dimensions (HxWxD) 14” x 13” x 4.25”(36 x 33 x 11 cm)
Weight (Approx.) 26 lbs (12 kg)
Plumbing Stainless Steel
TK 180-XT
TK 180-XT
Flow Rate 480 GPH Adjustable Flow Rate180-480 GPH
Separator Maintenance Free Centrifugal Water Separator/Coalescer
Maintenance Free Centrifugal Water Separator/Coalescer
Spin-on Final Filter 1, 3, 10 or 25 µ Fine Filter or3 or 10 µ Water Block
1, 3, 10 or 25 µ Fine Filter or3 or 10 µ Water Block
Fuel Conditioner LG-X 1500 LG-X 1500
Pump Self priming rotary vane pump with integrated adjustable bypass valve
Self priming gear pump with variable speed drive
Power 115V 60Hz or 230V 50Hz 15A 115V 60Hz or 230V 50Hz 15A
Ports 1” or 3/4” Quick Disconnect 3/4” Quick Disconnect
Clear Suction Hose 1”, 25 ft 3/4”, 25 ft
Discharge Hose 3/4”, 25 ft 3/4”, 25 ft
Dimensions 48” x 22.5” x 25” (122 x 57 x 63 cm)
48” x 22.5” x 25” (122 x 57 x 63 cm)
Weight 140 lbs 150 lbs
MTC 500 MTC 500 AFR
Flow Rate 900 GPH 900 GPH
Separator Maintenance Free Centrifugal Water Separator/Coalescer
Maintenance Free Centrifugal Water Separator/Coalescer
Spin-on Final Filter 3, 10 or 25 µ Fine Filter or3 or 10 µ Water Block
1, 3, 10 or 25 µ Fine Filter or3 or 10 µ Water Block
Fuel Conditioner LG-X 3000 LG-X 3000
Pump Self priming rotary vane pump with integrated bypass valve & strainer
Self priming rotary vane pump with integrated bypass valve & strainer
Power 115V 60Hz 20A or 230V 50Hz 20A
115V 60Hz 20A or 230V 50Hz 20A
Ports 1” Quick Disconnect 1” Stainless Plumbing, Cam & Groove
Clear Suction Hose 1”, 25 ft 1”, 25 ft
Discharge Hose 1”, 25 ft 1”, 25 ft
Dimensions 48” x 22.5” x 25” (122 x 57 x 63 cm)
48” x 22.5” x 25” (122 x 57 x 63 cm)
Weight (Approx.) 160 lbs 160 lbs
MTC 1000 MTC 1000 LX
Before and After Fuel Samples from an Installation in Australia
MTC 500 AFR
MTC 1000 LXµ = Microns
15Keeping the Lights On
Flow Rate 1560 GPH
Separator Maintenance Free Centrifugal Water Separator/Coalescer
Spin-on Final Filter 1, 3, 10 or 25 µ Fine Filter or3 or 10 µ Water Block
Fuel Conditioner LG-X 3000
Pump Self priming rotary vane pump with integrated bypass valve & strainer
Power 115V 60Hz 20A or230V 50Hz 20A
Ports 1-1/2” In 1-1/4” Out, Cam & Groove
Clear Suction Hose 1-1/2”, 25 ft
Discharge Hose 1-1/4”, 25 ft
Dimensions 48” x 22.5” x 25” (122 x 57 x 63 cm)
Weight (Approx.) 200 lbs
MTC 3000
MTC 3000
Spill Containment Berm
MTC Options:AXI customized Pre-Filter Assemblies have a large contaminant holding capacity to save time and accelerate the cleaning of tanks with large amounts of sludge, rust, scale and sediments. They are equipped with a basket strainer that accommodates a variety of easy-to-replace filter bags from 1-1500 micron.
AXI Spill Containment Berms protect the environment and are industrial quality, easy to use and fold up for storage and transportation.
Call AXI for additional MTC Options: Fuel Sampling & Testing Equipment; Digital Flow Meters; Tank Access Plates; Fuel and Oil Absorption and Cleaning Products, and more.
AFC-705 Fuel Catalyst is an essential part of every tank cleaning procedure
Spill Containment Berm
AXI Spill Containment Berms protect the environment and are industrial quality, easy to use and fold up for storage and transportation.
Call AXI for additional MTC Options:Equipment; Digital Flow Meters; Tank Access Plates; Fuel and Oil Absorption and Cleaning Products, and more.
µ = Microns
16 High Capacity Mobile Tank Cleaning Systems
Flow Rate Adjustable Flow Rate 25-75 GPM (depending on air supply)
80 GPM
Primary Filter Carbon Steel Pre-Filter Housing, Quick Release 3-Bolt Swing Cover, Drain Valve & Air Vent, Perforated SS Strainer Basket 9/64” (3.5 mm) for use with Filter Bags
Carbon Steel Pre-Filter Housing, Quick Release 3-Bolt Swing Cover, Drain Valve & Air Vent, Perforated SS Strainer Basket 9/64” (3.5 mm) for use with Filter Bags
Liner & Filter Bags Replaceable Filter Bags 1-1500 µ Replaceable Filter Bags 1-1500 µ
Secondary Filter Carbon Steel Filter Housing, Quick Release 3-Bolt Swing Cover Drain Valve & Air Vent
Carbon Steel Filter Housing, Quick Release 3-Bolt Swing Cover Drain Valve & Air Vent
Filter Cartridges Particulate Filters 2-30 µ orWater Block Filters 5-30 µ orAbsolute Microglass Filters 3-10 µ
Particulate Filters 2-30 µ orWater Block Filters 5, 10, 30 µ orAbsolute Microglass Filters 3-10 µ
Water Separator RCM 1500 with Drain Valve & Air Vent RCM 1500 with Drain Valve & Air Vent
Fuel Conditioner LG-X 4000 LG-X 4000
Smart Filtration Controller & Automation
SFC-50MTC with AXI Watect 550 Water Sensor Alarm Module (optional)
SFC-55HC with AXI Watect 550 Water Sensor Alarm Module
Instrumentation Vacuum Gauges on Primary FilterPressure Gauge on Pump DischargePressure Gauges on Secondary Filter
Vacuum Gauges on Primary FilterPressure Gauge on Pump DischargePressure Gauges on Secondary Filter
PumpPower/Air Requirements
Adjustable Flow RateAir Driven, Double-Diaphragm Pump50 GPM @ 25 cfm/90 psi70 GPM @ 50 cfm/90 psi1/2” Air Hose Connection
2HP Self-Priming Centrifugal Pump208/230V 60Hz 20A2” Ports (NPT)Viton Seals
Ports One Suction, Multiple Discharge & Sample Ports One Suction, Multiple Discharge & Sample Ports
Connectors Cam & Groove Fittings and Covers Cam & Groove Fittings and Covers
Hoses 2”, 25 ft Clear Suction Hose 2”, 25 ft Discharge Hose
2”, 25 ft Clear Suction Hose 2”, 25 ft Discharge Hose
Skid Powder Coated Carbon SteelLifting Eyes & Forklift ChannelsDrip Tray with Drain
Powder Coated Carbon SteelLifting Eyes & Forklift ChannelsDrip Tray with Drain
Dimensions* 36” x 45” x 58” (91 x 114 x 147 cm) 36” x 45” x 58” (91 x 114 x 147 cm)
Weight 500 lbs (227 kg) 560 lbs (255 kg)
MTC HC-50 MTC HC-80MTC HC-50
High Capacity Mobile Tank Cleaning Systems
µ = Microns
17Keeping the Lights On
ALGAE-X Fuel CatalystAFC-705 Fuel Catalyst is a unique and powerful, broad-spectrum fuel additive concentrate for use in Diesel, Biofuels, Gasoline, Kerosene and HFO. Including AFC as part of your preventative fuel maintenance program, in combination with good housekeeping, will stabilize your fuel, prevent sludge build-up and eliminate the need for expensive and toxic biocides.
Using AFC accelerates tank cleaning and fuel restoration processes. It enhances the breakdown and removal of sludge, slime and biofouling from tank walls and baffles that are difficult to access. AFC effectively decontaminates and cleans the entire fuel and injection system and continues to work in storage tanks, cleaning and stabilizing fuel for 6 months or longer.
• Cleans Fuel, Storage Tanks & Injection Systems• Improves Combustion, Lowers Emissions & Fuel Consumption• Removes & Prevents Carbon Build Up & Corrosion• Adds Lubricity and Inhibits Corrosion• Extends Lube Oil & Equipment Life• Optimizes Engine, Generator & Boiler Efficiencies• Reduces Harmful Emissions, Soot & Particulates
(CO, HCs, NOX, SOX, VOCs, Carbonyls, PAH)
Active Ingredients Combustion Catalyst, Surfactant,Dispersant Corrosion Inhibitor,Lubricity Enhancer
Treatment Ratio 1:5000
8 oz. Bottle 320 Gallons
1 Gallon Jug 5,000 Gallons
5 Gallon Jug 25,000 Gallons
55 Gallon Drum 275,000 Gallons
AFC-705
AFC cleans the entire fuel system, enhances combustion and prevents injection system failures.
AFC-705 Fuel Catalyst is an essential part of every tank cleaning procedure.
Available in 8 oz., 1 Gal., 5 Gal., and 55 Gal. sizes.
AFC-705 Fuel Catalyst is an essential part of every tank cleaning procedure.
In-Line Fuel Conditioners18
CertainTeed Gypsum saves thousands on filters and downtime by installing ALGAE-X Fuel Conditioners in their Tier II and Tier III mining equipment.
CertainTeed Gypsum saves thousands on filters and downtime by installing ALGAE-X Fuel Conditioners in their Tier II and Tier III mining equipment.
Keeping the Lights On
Most engine failures start in the tankDiesel engines take more fuel out of the tank than is needed for combustion. Fuel is continuously cycled from the tank through filtration and separation to the engine, returning most of the fuel back to the tank. In 24/7 applications, one would think continuously moving fuel would result in spotless tanks, but this is not the case.
ALGAE-X In-Line Fuel ConditionersDiesel, biofuels, kerosene, gasoline, hydraulic fluid and oil are inherently unstable organic hydrocarbon fluids that naturally break down. The resulting sediments, acids and tank sludge clog filter elements and corrode injection systems.
• Improve Fuel Stability, Filtration and Combustion• Clean Fuel Injection Systems, Filters and Tanks• Lower Harmful Emissions and Fuel Consumption• Eliminate and Prevent Carbon Deposits• Reduce Maintenance & Downtime• Increase Safety and Reliability• Lower Operating Cost
Fuel filters should last thousands of hours.However, frequent filter changes, tank cleaning and replacing fuel have become commonplace periodic maintenance practices instead of being serious warning signals for potentially expensive downtime, power failures and liabilities.
Fuel conditioners immediately extend filter life and clean the total fuel system by returning clean, conditioned fuel to the tank whenever the engines or pumps are running. They protect the injection system and extend engine life.
AXI fuel conditioners stabilize and condition fuels by reducing the size and mass of clusters of fuel molecules. In combination with primary filter water separators, fuel conditioners prevent fuel degradation and microbial contamination. They optimize fuel quality, keep tanks clean and protect engines.
19
Port Size (NPT/BSP) 1/4” 1/2” 3/4” 1” 1-1/2 / 2”
Max Flow Rate 1-25 GPH (3.8-95 lph)
20-110 GPH(76-416 lph)
50-350 GPH(189-1325 lph)
200-800 GPH(757-3028 lph)
1500 / 2500 GPH(5678 lph / 9464 lph)
Weight 1 lb(.45 kg)
2 lb(.9 kg)
3.5 lb(1.6 kg)
7.5 lb(3.4 kg)
27 / 35 lb(12 kg / 16 kg)
HP Range 200 500 1500 3000 3000 (and up)
Lifetime Warranty
ALGAE-X Model 200 500 1500 3000 4000/5000
Smart Filtration Controllers and Alarm Module20
Water Sensor Alarm ModuleWATECT 550 is a micro-controller based water detection alarm module. The unique and proprietary measuring method utilized by the WATECT 550 eliminates electrolytic probe corrosion and works with common water probes and sensors.
The module is protected against reverse polarity, over-voltge, over-current and has safe recovery from power interruption. Its potential-free SPDT relay output controls N.O. and N.C. contacts up to 250V/3A. The compact, flanged housing is environmentally sealed and can be used in harsh environments.
Power ● Red 12V-24V DC● Black Ground (-)
Weight 5 oz. (142 g)
Dimensions 2-3/4” x 2” x 1.5” (7 x 5 x 4 cm)
Output Signal
Input Signal:
● Blue N.O.● Yellow N.C.● Green Common
White Sensor (2)
WATECT 550
Advanced Warning System for Prime Power FiltrationWhen downtime is unacceptable, AXI‘s Smart Filtration Controllers (SFC) provide timely warning when filters need service or high water levels in the separator are detected. Connected to remotely switchable, dual filters, AXI controllers can be programmed to automatically switch filters, preventing unplanned engine shutdown and power outages.
AXI’s Smart Filtration Controllers seamlessly integrate with BMS/BAS systems and can be used on all filtration and fuel water separation equipment. The standard RMS-60 is PLC based, while the SFC-70 is equipped with an HMI Touch Screen controller for Modbus, TCP/IP, LAN and Internet connectivity for E-mail and SMS maintenance alerts.
AXI Smart Filtration Controllers take the guesswork out of Guaranteeing RELIABLE MISSION CRITICAL POWER SUPPLY SYSTEMS. (See page 24.)
Full Flow Switchable, Dual Fuel Filter/Water Separator
with SFC-70 Touch Screen Controller
Full Flow Switchable,
WATECT 550
Smart Filtration ControllersAXI’s STS, FPS and HC Fuel Quality Optimization, Maintenance and Tank Cleaning Systems are equipped with proprietary UL 508A, PLC-based Smart Filtration Controllers (SFC). They seam-lessly integrate with BMS/BAS systems and have a PLC with text readout or an HMI Touch Screen controller with Modbus, TCP/IP, LAN and Internet connectivity to send E-mail and SMS maintenance alerts.
The SFC-70 Series with its potentially unlimited analogue and digital inputs can be used for a wide variety of monitoring and control functions in operating fuel filtration and separation equipment, such as: triggering automatic alarms; system shut down or switch-over when detecting high filter or pump pressure; alerting to high water levels in separators or a system leak occurs; operating multiple tanks; controlling fuel levels; protecting tanks from overflowing, etc.
Power 115V 60Hz230V 50Hz
115V 60Hz230V 50Hz
24V DC 115V 60Hz230V 50Hz
Weight 10 lbs (5 kg) 15 lbs (6.8 kg) 8 lbs (4 kg) 15 lbs (6.8 kg)
Dimensions 12” x 10” x 6”(30 x 25 x 15 cm)
13.4” x 16” x 7.4”(33 x 41 x 19 cm)
12” x 10” x 7.5”(30 x 25 x 19 cm)
13.4” x 16” x 7.4”(33 x 41 x 19 cm)
Indicator Lights ● Power (Green)● Pump Running (Orange)● Alarm (Red)● Alarm Reset (Blue)
● Power (Green) ● Pump Running (Orange)● Alarm (Red)● Alarm Reset (Blue)
● Power (Green)● High Volume (Red)● High Water Left Filter (Red)● High Water Right Filter (Red)● Alarm Reset (Blue)
● Power (Green)● Pump Running (Orange)● Alarm (Red)● Alarm Reset (Blue)
Keeping the Lights On 21
SFC-50 SFC-55 RMS-60 SFC-70
AXI works with and supports clients, architects and engineering firms, OEMs and facility management companies, to design and custom
engineer innovative, automated fuel optimization, maintenance, transfer and tank cleaning systems for their specific applications.
SFC-70 HMI Controllers:• Modbus, TCP/IP, LAN and Internet connectivity• E-mail & SMS Maintenance Alerts• Maintenance Alert Log File• Runtime Totalizer• Multiple Tank Functionality• Alarm History• On-screen Help
Filters, Separators and Coalescers22
AXI offers a variety of Standard and Custom Engineered Filtration and Water Separation Equipment to be integrated into new or exist-ing fuel systems to guarantee Optimal Fuel Quality, Reliable Power and Peak Engine Performance at All Times.
AXI designs and manufactures fuel condition-ing and fuel transfer equipment for a variety of applications ranging from trucking to power plants and anything in between.
Flow Rate 120 GPM 150 GPM 300 GPM 500 GPM
In/Out connections 2” NPT 2” NPT 3” Flanged 4” Flanged
Filter Elements Fine Filters 1-100 µ orWater Block Filters1-100 µ
Fine Filters 1-100 µ orWater Block Filters1-100 µ
Fine Filters 1-100 µ orWater Block Filters1-100 µ
Fine Filters 1-100 µ orWater Block Filters1-100 µ
Filter Elements Required 1 2 4 8
Vent Port 1/4” NPT 1/4” NPT 1/2” NPT 1/2” NPT
Drain Port 2” NPT 2” NPT 1” NPT 1” NPT
Gauge Ports 2 x 1/4” NPT 2 x 1/4” NPT 2 x 1/4” NPT 2 x 1/4” NPT
Dimensions(LxWxH)
12 x 12 x 32.5”(30 x 30 x 82.5 cm)
12 x 12 x 50.5”(30 x 30 x 128 cm)
24 x 24 x 59”(60 x 60 x 150 cm)
28 x 28 x 78”(71 x 71 x 198 cm)
Weight (lbs) 110 lbs (50 kg) 130 lbs (59 kg) 480 lbs (218 kg) 590 lbs (268 kg)
High CapacityFilter Vessels
120 GPM 150 GPM 300 GPM 500 GPM
High CapacityFilter Vessels
Power plant fuel conditioning skid
FV-120 FV-150 FV-300 FV-500
µ = MicronsHigher capacity, horizontal and custom design available.
Keeping the Lights On 23
MTC Connectivity MTC 500MTC 1000
MTC 3000 MTC 3000
Available Connections
Cam & GrooveQuick Disc
Cam & Groove Cam & Groove
Shut-Off Valves 1” 1.5” 1.5”
Flow Rate ( GPM) 50 GPM 220 GPM 220 GPM
Drain (NPT) 1/2” 1” 1”
Filter Bags 1-800 µ 1-800 µ 1-800 µ
Gauges Stainless Steel Liquid-Filled Vacuum Gauge
Stainless Steel Liquid-Filled Vacuum Gauge
Stainless Steel Liquid-Filled Vacuum Gauge
Dimensions(HxWxD)
26 x 19.5 x 5.5”(66 x 50 x 14 cm)
34.5 x 28 x 8.5”(88 x 71 x 22 cm)
40 x 28 x 8.5”(102 x 71 x 22 cm)
Weight (lbs) 16 lbs (7 kg) 45 lbs (20 kg) 122 lbs (51 kg)
Inlet & Outlet Ports (NPT)
2” 2” 2”
Drain (NPT) 3/4” 3/4” 3/4”
Flow Rate 66 GPM 133 GPM 200 GPM
Filter Elements 1, 5, 10 or 25 µ Particulate
1, 5, 10 or 25 µ Particulate
1, 5, 10 or 25 µ Particulate
Pressure & Temp 150 psi @ 250° F (10 bar @ 121° C)
150 psi @ 250° F (10 bar @ 121° C)
150 psi @ 250° F (10 bar @ 121° C)
Gauges Differential Pressure Gauge(optional)
Differential Pressure Gauge(optional)
Differential Pressure Gauge(optional)
Dimensions(HxWxD)
35.3 x 13.5 x 13”(90 x 34 x 33.5 cm)
50 x 13.5 x 13”(126.5 x 34 x 33.5 cm)
64 x 13.5 x 13”(162 x 34 x 33.5 cm)
Weight (lbs) 100 lbs (45 kg) 115 lbs (52 kg) 130 lbs (59 kg)
Inlet & Outlet Ports (NPT) 2” 2” 2”
Drain (NPT) 3/4” 3/4” 3/4”
Flow Rate 25 GPM 50 GPM 75 GPM
Filter Elements 2 Required
5, 10 or 25 µ Coalescer and 5, 10 or 25 µ Separator
5, 10 or 25 µ Coalescer and 5, 10 or 25 µ Separator
5, 10 or 25 µ Coalescer and 5, 10 or 25 µ Separator
Pressure & Temp 150 psi @ 250° F (10 bar @ 121° C)
150 psi @ 250° F (10 bar @ 121° C)
150 psi @ 250° F (10 bar @ 121° C)
Gauges Differential Pressure Gauge(optional)
Differential Pressure Gauge(optional)
Differential Pressure Gauge(optional)
Dimensions(HxWxD)
35.3 x 13.5 x 13”(90 x 34 x 33.5 cm)
50 x 13.5 x 13”(126.5 x 34 x 33.5 cm)
64 x 13.5 x 13”(162 x 34 x 33.5 cm)
Weight (lbs) 100 lbs (45 kg) 115 lbs (52 kg) 130 lbs (59 kg)
Particulate Filter Vessel
Pre-Filter Assemblies
Filter/Water Separator Vessel
Particulate Filter Vessel
RVMF-1 RVMF-2 RVMF-3
RVFS-1 RVFS-2 RVFS-3
PF-10 PF-30 PF-30HD
PF-10 PF-30 PF-30HD
RVMF-1 RVMF-2 RVMF-3
RVFS-1 RVFS-2 RVFS-3
µ = Microns
Monitoring Mission Critical Fuel FiltrationAXI Smart Filtration Controllers (SFC) provide operators with advanced warning to switch filters and keep mission-critical equipment reliable at all times. RMS-60 programmable Smart Filtration Controllers monitor Fuel Quality when redundant filtration is a necessity and downtime is unacceptable.
The RMS-60 integrates seamlessly with BMS/BMA systems for on-site and remote monitoring of dual, primary filtration, preventing unexpected downtime caused by water or sudden filter plugging. The controller’s color coded panel lights give an instant status report on system power and alarms for high vacuum, high water level in the separator bowl and system leaks. (See page 20.)
24 Filters, Separators and Coalescers
Max Flow Rate 79 GPH (300 lph) 158 GPH (600 lph) 285 GPH (1080 lph) 630 GPH (2400 lph)
In & Out Port 3/4” - 16 UNF 7/8” - 14 UNF 1-1/16” - 12 UNF 1-5/16” - 12 UNF
Pressure Drop at Max Flow 0.53” Hg (18 mbar) 0.31” Hg (11 mbar) 0.44” Hg (15 mbar) 0.95” Hg (32 mbar)
Filtration 10/30 µ 10/30 µ 10/30 µ 10/30 µ
Dimensions (HxWxD) 11.5 x 5.5 x 3.7”(293 x 140 x 93 mm)
13 x 6 x 4”(330 x 146 x 107 mm)
15 x 8 x 6.5”(385 x 200 x 165 mm)
19 x 11.5 x 8”(480 x 290 x 21 mm)
Space for Element Change 2.4” (60 mm) 2.4” (60 mm) 2.4” (60 mm) 2.4” (60 mm)
Dry Weight 4 lbs (1.8 kg) 5 lbs (2.3 kg) 11 lbs (5 kg) 24 lbs (11 kg)
2000/5 2000/10 2000/18 2000/40MK
µ = Microns
SEPAR SWK 2000-40UM
In & Out Port 1.25” #20 JIC, 37°
Flow Rate (GPH) 600
Sensors Watect 550 (2)
Dimensions 24 x 32 x 20” (61 x 81 x 51 cm)
Weight (lbs) 85 lbs (38 kg)
25Keeping the Lights On
Max Flow Rate 60 GPH (227 lph) 90 GPH (341 lph) 180 GPH (681 lph)
In & Out Port 3/4” - 16 UNF (16 mm x 1.5) 7/8” - 14 UNF (22 mm x 1.5) 7/8” - 14 UNF (22 mm x 1.5)
Pressure Drop at Max Flow 0.25 psi 1.72 kPa 0.34 psi 2.4 kPa 0.49psi 3.4 kPa
Filtration 2, 5, 10, 30 µ 2, 5, 10, 30 µ 2, 5, 10, 30 µ
Dimensions (HxWxD) 11.5 x 5.8 x 4.8”(292 x 147 x 122 mm)
17 x 5.6 x 6”(432 x 152 x 178 mm)
22 x 5.6 x 7”(559 x 152 x 178 mm)
Space for Element Change 4” (102 mm) 5” (127 mm) 10” (254 mm)
Dry Weight 4 lbs (1.8 kg) 6.5 lbs (3 kg) 10 lbs (4.5 kg)
AXI represents a full line of marine and industrial filters.
500MA 900MA 1000MA
Max Flow Rate (Filter/WB) 18 GPM (38 GPM) 25 GPM (95 GPM)
In & Out Port 1.5” NPT 1.5” NPT
Filtration 1, 5, 10 or 25 µ Micro Filter, Water Block or Coalescing
1, 5, 10 or 25 µ
Dimensions (HxWxD) 16.5 x 8.6” (42 x 22 cm) 20.5 x 8.6” (52 x 22 cm)
Space for Element Change 2.4” (60 mm) 2.4” (60 mm)
Dry Weight 5 lbs (2.3 kg) 11 lbs (5 kg)
High capacity FBO filters are used in a variety of primary and secondary industrial filtration applications. They are available with cellulose, microglass and coalescing elements. (Duplex steel housing optional.)
High capacity FBO filters are used in a variety of primary and secondary
FBO-10 FBO-14
26 Systems & Filter Elements Reference Chart
SMART FPS FUEL POLISHING SYSTEMSHIGH PERFORMANCE CARTRIDGE FILTERS HIGH PERFORMANCE SPIN ON FILTERS
10 µ
15 µ Water Block 30 µ
60 µ SS
Screen
80 Mesh 178 µ
SS Screen
40 Mesh 380 µ
SS Screen
1 µ B100 & All Bio 3 µ
3 µ Water Block 10 µ
10 µ Water Block 25 µ
X-Glass 3 µ
AbsoluteSmart FPS DX-D TK-081 TK-082 TK-084 TK-083Smart FPS Compact 00510 00530 00560Smart FPS FX 01010 01030 01060SSmart FPS FX-R 2020TM-OR 2020PM-ORSmart FPS SX 01010 01030 01060SSmart FPS SX-R 2020TM-OR 2020PM-ORSmart FPS MX 01810 01830 01860SSmart FPS MX-F 01810 01830 01860S WBS-3 FFS-10Smart FPS LX 04010 04030 04060SSmart FPS LX-F 04010 04030 04060S FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3TC 1000 FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3TC 3000 FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3
Spin On Filter Efficiencies at Micron Rating: FF-1 FF-3 FF-10 FF-25 FFZ-3 WB-3 WB-10 FFS-10 WBS-3Nominal 97.3% 98.7% 97.8% 98.7% Nominal Nominal Nominal Nominal
MICRON TO MESH TABLEMicron 1 2.5 3 5 10 12 20 25 37 44 53 63 74 105 125 149 177 210 250 297 354 420Mesh 12000 5000 4800 2500 1250 1200 625 550 400 325 270 230 200 140 120 100 80 70 60 50 45 40
STS AUTOMATED FUEL FILTRATION SYSTEMSHIGH PERFORMANCE CARTRIDGE FILTERS HIGH PERFORMANCE SPIN ON FILTERS
10 µ
15 µ Water Block 30 µ
60 µ SS
Screen
80 Mesh 178 µ
SS Screen
40 Mesh 380 µ
SS Screen
1 µ B100 & All Bio 3 µ
3 µ Water Block 10 µ
10 µ Water Block 25 µ
X-Glass 3 µ
AbsoluteSTS 6000-SX 01010 01030 01060SSTS 6000-4 GPM TK-081 TK-082 TK-084 TK-083 WBS-3 FFS-10STS 6000-4 GPM-S 01810 01830 01860S WBS-3 FFS-10STS 6000-4 GPM-1M 01810 01830 01860S FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3STS 6000-P35 FF-1* FF-3* WB-3* FF-10* WB-10* FF-25* FFZ-3*STS 7004 01810 01830 01860S FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3STS 6000-10 GPM 04010 04030 04060S FF-1* FF-3* WB-3* FF-10* WB-10* FF-25* FFZ-3*STS 7010 04010 04030 04060S FF-1* FF-3* WB-3* FF-10* WB-10* FF-25* FFZ-3*
* NOTE: STS 7010, STS 6000-10 GPM and STS 6000-P35 Systems require 2 each of the same cartridge
Spin On Filter Efficiencies at Micron Rating FF-1 FF-3 FF-10 FF-25 FFZ-3 WB-3 WB-10 FFS-10 WBS-3Nominal 97.3% 98.7% 97.8% 98.7% Nominal Nominal Nominal Nominal
1 MICRON 5 MICRON 10 MICRON 25 MICRONSTS 7030** FBO-60339 Micro Filter FBO-60340 Micro Filter FBO-60357 Micro Filter FBO-60341 Micro FilterSTS 6000-30 GPM** FBO-60342 Water Block FBO-60343 Water Block FBO-60358 Water Block FBO-60344 Water BlockSTS 6000-P35† FBO-60336 Coalescing FBO-60337 Coalescing FBO-60356 Coalescing FBO-60338 Coalescing
Bold - Denotes standard filter configuration for each AXI System µ = Microns
Bold - Denotes standard filter configuration for each AXI System µ = Microns
** NOTE 30 GPM Systems Require 2 Different Filters: Standard Primary is a 10 µ Micro Filter. Standard Secondary is a 10 µ Coalescing. †P-35 Systems Require 1 FBO Filter: Standard is a 10 µ Coalescing. Consult an AXI Expert for assistance.
Keeping the Lights On 27
FIltER BAgS FOR PRE FIltERS, HC50 And HC80 1 µ 5 µ 10 µ 25 µ 75 µ 250 µ 800 µ 1500 µ
PF-10* PFB-10-25 PFB-10-75 PFB-10-250 PFB-10-800 PFB-10-1500
PF-30* PFB-30-1 PFB-30-5 PFB-30-10 PFB-30-25 PFB-30-75 PFB-30-250 PFB-30-800 PFB-30-1500
PF-30/HD* PFB-30-1 PFB-30-5 PFB-30-10 PFB-30-25 PFB-30-75 PFB-30-250 PFB-30-800 PFB-30-1500
MTC HC50* PFB-30-1 PFB-30-5 PFB-30-10 PFB-30-25 PFB-30-75 PFB-30-250 PFB-30-800 PFB-30-1500
MTC HC80* PFB-30-1 PFB-30-5 PFB-30-10 PFB-30-25 PFB-30-75 PFB-30-250 PFB-30-800 PFB-30-1500
HIGH CAPACITY TANK CLEANING SYSTEMS & FILTER VESSELSCF SERIES ELEMENTS FOR MTC-HC AND FV SERIES FE SERIES ELEMENTS FOR MTC-HC AND FV SERIES
5 µ 10 µ
5 µ Water Block
10 µ Water Block 2 µ 10 µ 30 µ
10 µ Water Block
30 µ Water Block
Micro Gl3 µ
Absolute
Micro Gl7 µ
Absolute
Micro Gl 10 µ
AbsoluteMTC HC-50* CF 618-5 CF618-10 CFWB618-5 CFWB618-10 FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202
MTC HC-80* CF 618-5 CF618-10 CFWB618-5 CFWB618-10 FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202
FV-120* CF 618-5 CF618-10 CFWB618-5 CFWB618-10 FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202
FV-150** CF 618-5 CF618-10 CFWB618-5 CFWB618-10 FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202
FV-300*** CF 618-5 CF618-10 CFWB618-5 CFWB618-10 FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202
FV-500**** CF 618-5 CF618-10 CFWB618-5 CFWB618-10 FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-30202
FE Element Filter Efficiencies at Micron Rating: FE-30066 FE-30008 FE-30009 FE-30034 FE-30037 FE-30204 FE-30203 FE-3020297.3% 98.7% 97.8% 99.8% 98.3% 99.5% 98.7% 99.5%
MOBILE TANK CLEANING SYSTEMSHIGH PERFORMANCE CARTRIDGE FILTERS HIGH PERFORMANCE SPIN ON FILTERS
10 µ
15 µ Water Block 30 µ
60 µ SS
Screen
80 Mesh 178 µ
SS Screen
40 Mesh 380 µ
SS Screen
1 µ B100 & All BioFuels 3 µ
3 µWater Block 10 µ
10 µWater Block 25 µ
X-Glass 3 µ
AbsolutetK 180-Xt, tK-180 TK-081 TK-082 TK-084 TK-083MTC 350 01810 01830 01860SMTC 500 FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3MTC 500-AFR FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3MTC 1000 FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3MTC 1000-LX FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3MTC 3000 FF-1 FF-3 WB-3 FF-10 WB-10 FF-25 FFZ-3
Spin On Filter Efficiencies at Micron Rating: FF-1 FF-3 FF-10 FF-25 FFZ-3 WB-3 WB-10 FFS-10 WBS-3Nominal 97.3% 98.7% 97.8% 98.7% Nominal Nominal Nominal Nominal
Bold - Denotes standard filter configuration for each AXI System µ = Microns
µ = Microns
µ = Microns
FILTER TYPESWATER BLOCKWater absorbing polymers trap water and remove it from fuel, preventing free, dissolved and emulsified water from passing through the filter.
MICROGLASSInorganic fibers capable of capturing and retaining up to 400 times more contaminant than traditional filter elements. Microglass filters last approx. 5-times longer.
X-GLASSX-Glass Microglass filters have a much higher contaminant-holding capacity and lower pressure drop than traditional microglass elements, significantly extending filter change intervals.
COALESCINGCoalescing filters strip suspended water from fuel.
* Requires One Filter Element ** Requires two Filter Elements *** Requires three Filter Elements **** Requires Eight Filter Elements
* Requires one. Filter bags are not included with PF prefilters nor MtC-HC Systems. Please order separately.
MICRON SIZE RELATIVITYHuman Hair 80 µ
Damaging to Fuel Systems 5-10 µ
StandardFiltration 15 µ
High Efficiency Filtration 2 µ
Fuel Testing28
Monitoring fuel integrity is an essential part of all fuel maintenance programsFuel degradation is an unavoidable, costly, natural process, until we implement adequate fuel quality maintenance equipment, effective “housekeeping” and a fuel sampling and testing program. In every tank, fuel will continuously deteriorate forming sediment and acid. This process cannot be stopped by simply using filters and a separator. The installation of AXI Fuel Conditioners and Fuel Optimization equipment is the only way to assure fuel integrity at all times.
Fuel deterioration and microbial contamination result in an expensive loss of product in fuel storage tanks and negatively impacts engine and generator performance and reliability. Implementing a fuel quality sampling, testing and monitoring program is a must because hospitals, data centers, telecommunications and first responders require a 0% failure rate to eliminate liabilities and loss of life.
The National Fire Protection Association states in NFPA 110 Standard for Emergency and Standby Power Systems that: “fuel maintenance and testing should begin the day of installation.”
AXI works with established fuel testing and research labs to support customers in developing fuel maintenance and testing programs to ensure that fuel is in pristine condition at all times.
Keeping the Lights On 29
Microbial Contamination Testing Kits are excellent tools to monitor aerobic bacteria, anaerobic bacteria, fungus, yeast, mold and microbial activity. They easily demonstrate and quantify bacterial contaminant growth in fuels and other fluids. (Additional fuel tests and test kits are available.)
Water Finding PasteKolor Kut paste is amber in color and changes to a brilliant red when exposed to water. It is a simple tool to check for the presence of water in:• Gasoline • Kerosene• Diesel • Heavy Fuel Oil
Capacity 4 oz. (120 ml) 4 oz. (120 ml) 8 oz. (237 ml) 8 oz. (237 ml) 16 oz. (473 ml) 16 oz. (473 ml)
Material Plated Brass Stainless Steel Plated Brass Stainless Steel Plated Brass Stainless Steel
Dimensions 1-7/8” x 9-11/16” 1-7/8” x 9-11/16” 2-5/16” x 10-5/32” 2-5/16” x 10-5/32” 2-3/4” x 12-1/32” 2-3/4” x 12-1/32”
Weight 4 lbs 4 lbs 5 lbs 5 lbs 9 lbs 8 lbs
FS200 FS205 FS210 FS215 FS220 FS225
AXI Fuel SamplerThe Sample Thief or “Bacon Bomb” takes samples from storage tanks. The device has a plunger assembly which opens upon contact with the tank’s bottom, or when opened with a tripline if a mid-tank sample is desired. Upon withdrawing, the plunger seals tightly to contain the fuel sample. Available in plated brass or stainless steel in 4 oz., 8 oz. and 16 oz. sizes.
The Fuel Sampling Pump KitAn excellent tool to easily obtain fluid samples while keeping your hands clean. The kit contains a Hand Pump and uses flexible 1/4” tubing and see-through treated bottles. The pump protects against cross contamination by drawing fluids directly into the bottle and can be used for fuels, oil, hydraulic fluids, coolant, water and other liquids.
FS100 Fuel Sampling Hand Pump with 4 oz. sample bottles.
Use with FS120 tubing and FS110 or FS116 sampling bottles
4 oz. (120 ml) plastic bottles with 33 mm thread to attach to pump
16 oz. (473 ml) plastic bottles with 33 mm thread to attach to pump
1/4” clear suction tubing in 100 ft lengths
FS100 FS110 FS116 FS120
6000-SX • • • • 150 3/4” in 1/2” out AC 6A
6000-4 GPM • • • • 240 3/4” AC 6A
6000-4 GPM S • • • • 240 3/4” AC 6A
6000-10 GPM • • • • 600 1” AC 13A
6000-10 2T • • • • 600 1” AC 13A
6000-30 GPM • • • • 1800 2” in 1.5” out AC 9.2A
7004 • • • • 240 3/4” AC 6A
7010 • • • • 600 1” AC 13A
7010-2T • • • • 600 1” AC 13A
7000-P35 • • • • 2100 1.5”
7030 • • • • 1800 2” in 1.5” out AC 9.2A
SMART-DX • • • 80 1/2” DC 5A
SMART-DX-D • • • 80 1/2” DC 5A
SMART-DX-LD • • • • 80 1/2” DC 5A
SMART FX • • • • • 150 1/2” DC 10A
SMART FX-R • • • • • 150 1/2” DC 10A
SMART SX • • • • • 150 3/4” X 1/2” AC 6A
SMART SX-R • • • • • 150 3/4” X 1/2” AC 6A
SMART MX • • • • • 250 3/4” AC 6A
SMART MX-F • • • • • 250 3/4” AC 6A
SMART LX • • • • • 600 1” AC 13A
SMART LX-F • • • • • 600 1” AC 13A
TK 180-XT • • • 180 1/2” DC 10A
500 • • • • 480 1” X 3/4” AC 10A
500-AFR • • • • 180-480 3/4” AC 10A
1000 • • • • 900 1” AC 8A
1000-LX • • • • 900 1” AC 8A
3000 • • • • 1500 1.5” X 1.25” AC 10A
HC-50 • • • • 4500 2” Air N/A
HC-80 • • • • 4800 2” AC 10.8A
200 • 1-25 1/4” 200
500 • 20-110 1/2” 500
1500 • 50-350 3/4” 1500
3000 • 200-800 1” 3000
4000 • 1500 1.5” 3000+
5000 • 2500 2” 3000+
AXI In-Li
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el Con
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On-Boa
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Mob
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imizin
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Autom
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Sto
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uel F
iltrat
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Wat
er S
epar
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/Coales
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Partic
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Filtr
ation
Flow R
ate (
GPH)
Port S
ize
Power
Sou
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Full L
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HP Ran
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STS
MODEL
FPS
MTC
LG-X
PLEASE NOTE: The above recommendations are general sizing guidelines, valid for most environments. However, there are many conditional and application variations that can alter the appropriate solution. AXI Sales Engineers are experts at assisting you in proper selection and custom adaptations. Contact us for free engineering support and a consultation.
Full product specifications and CSI specs are available at www.AXIFuelConditioning.com
MODEL
AXI Equipment Specs
Company DesignationsDUNS: 957070386CAGE: 1L608NAICS: 325199, 325998, 333298, 333911, 339999
Notable ClientsDetroit Diesel/MTUCaterpillar CumminsGeneral DynamicsUnited States Coast Guard AT&T Disaster RecoveryUS Embassy NassauUS Embassy AbujaAlaska Power & Telephone Co.Viking Yacht CompanyCruisers Yachts-Div. of KCS Intl.Wajax Power Systems/NFUnion Pacific RailroadNapa Auto PartsHewlett-Packard CorporationIntel CorporationeBay, Inc.VA DataCoreSiteJohnson ControlsCity of Ft. LauderdaleBank of BermudaAuto Owners InsuranceJubaili Bros LLCReagan EquipmentHawaiian Telcom Florida Keys Aqueduct Authority
Dealers & Distributors of Major Engine ManufacturersDetroit Diesel - MTUCumminsCaterpillar
Memberships
Separation
Fuel Conditioning
Filtration
AXI Keeps the Lights On…… wherever fuel is being used and stored
and fuel quality is critically important.
AXI specializes in designing, engineering and manufacturing fuel filtration, maintenance, transfer and tank cleaning equipment. This catalogue provides information on our standard fuel optimization systems, equipment and products. Customized systems can be designed to meet your specifications.
Whenever and wherever fuel is being used or stored for future emergencies, AXI’s engineered systems and equipment provide the solutions needed to protect engines and maintain the reliability of critical power. Applications range from single engine, generator or pump systems to fuel conditioning equipment for power plants, refineries and tank facilities.
In addition to the equipment and products in this catalogue, AXI offers engineered solutions for: • Liquid fuel unloading equipment for tanker trucks and trains• Liquid fuel and gas filtration vessels and skids• Liquid and gas separation equipment• Liquid fuel conditioning equipment• Liquid fuel forwarding skids• Oil-water separators
For HFO applications in turbines, engines and boilers, AXI offers Sludge Reduction and Combustion Improvement equipment to comply with increasingly stringent disposal and emissions regulations.
Key Industries:• Prime & Emergency Power Generation• Commercial, Military & Recreational Marine• Mining, Construction, Agriculture & Heavy Equipment• Transportation, Rail & Automotive
ALGAE-X International
www.AXIFuelConditioning.com
MEMBER
™
AXI designs and manufactures standardized and custom-engineered Automated Fuel Conditioning, Fuel Polishing and Transfer Systems, Tank Cleaning Equipment, Fuel Additives and In-line Fuel Conditioners to ensure optimal fuel quality at all times.
Our scope of expertise covers fuel storage and fuel supply systems from single engine installations to power plants. AXI is your single source for all fuel conditioning related equipment and support available world-wide.
• Peak Engine Performance
• Reliable Power Supply
• Lower Maintenance Costs
• Lower Exhaust Emissions
The “Why” & “How” of Fuel Shelf Life, Fuel Conditioning Filtration and Separation www.AXIFuelConditioning.com.
Distributed Bywww.AXIFuelConditioning.com.
©Copyright 2012 ALGAE-X International
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