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© Copyright ABB. All rights reserved. Rev.:Document ID.:
SAN FRANCISCO, 10TH SEPTEMBER 2019
Fuel cells in integrated power system of marine vesselKlaus Vänskä, Global Business Development
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October 25, 2019 Slide 2
From generation to consumptionIntegrated power system
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October 25, 2019 Slide 3
Hybrid diesel - fuel cell – energy storageIntegrated power system
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• Onboard DC Grid concept
• Hybrid fuel cell –energy storagesystem
• Zero-emission operation
October 25, 2019 Slide 4
Fuel cell poweredIntegrated power system
Fuel cell Fuel cell Fuel cell Fuel cell
Energy storage
Energy storage
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• Type and size of vessel• Planned operation profile of
vessel ->planned profile of power system
• Standards and legislations• Redundancy requirement• Normal operational and
habitable condition• Emergency condition
October 25, 2019 Slide 5
Marine vessels are individualsDimensioning principles
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October 25, 2019 Slide 6
Single lineElectric infrastructure
Power generation; Medium voltagedistribution
Engine room main switchboards
Emergency switchboards
EmergencyGenerator
Ring netdistribution system for
accomodation areasTransitional source of
power (UPS)
Main propulsionsystem
Motors for thrusters and AC
chillers
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October 25, 2019 Slide 7
Integrated to almost every technical systemFuel cell integration to vessel system
SYSTEMfuel cells + balance of plant
+controls
FUEL CELL
ELECTRICITY
HEAT
WATER
HYDROGEN
AIR
COOLING WATER
~1 MW
~400 l/h
~800 kW
~70 kg/h
~4500 kg/h
~40 m3/h
POWER MANAGEMENTFUEL CELL CONTROLFUEL HANDLING
HEAT RECOVERY
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October 25, 2019 Slide 8
One solution will not fit for all purposesFuel Cell electric integration
FUEL CELLSTACKS
DC/DCCONVERTER
DC BUS
BALANCE OF PLANT
AC UNIT
FUEL CELLSTACKS
DC/DCCONVERTER
BALANCE OF PLANT
AC BUS
VENTILATION
COOLING
AIR, FUEL,EXHAUST
LOCAL CTRL
LOCAL CTRL
LOCAL CTRL
LOCAL CTRL
LOCAL CTRL
FUEL CELL CO
NTRO
L SYSTEM (FCCS)
POW
ER MAN
AGEM
ENT &
AUTO
MATIO
N
FUEL CELL STACKS
POWER CONVERTERS
parallelunits
FUEL CELL STACKS
POWER CONVERTERS
DC BUS
BALANCE OF PLANT (BoP)
OFF GRIDCONVERTER
AC BUS
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• Fuel cell has a nonlinear voltage – current relationshipand thus requires power conditioning
• Low voltage in high current leads overdimensioning as system to be dimensioned to withstand with no-loadvoltage
• Lack of ”inertia” need to be compensated by othermeans
• Requires tighter control integration than in traditionalsystems
• Control method (ripple) of power electronics mayinfluence negatively to life time of the fuel cell
October 25, 2019 Slide 9
Key factors for electric integration
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October 25, 2019 Slide 10
Waste heat and excess waterValuable side streams
• 3046 passengers• 1271 crew members• ~650 000 liter water consumed daily• ~100 000 kg fuel oil consumed daily• Estimated cost of water production
by RO ~ 2USD/m3
• 100 000 kg HFO means 460MWh produced electric energy + steam• Fuel Cells would then produce 184 000 liter water/day -> 140kUSD/year• 1/3 of water heated ~12,5MWh/day; possibility to utilize waste heat• Laundry and dishwashing machines use steam• Lot of other steam loads
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October 25, 2019 Slide 11
Laboratory, small scale, full scalePathway for carbon free shipping
Energy storage & Shore charging
Small-scalefuel cell systems
Zero emission in harbor
HYDROGEN POWERED SHIPS
CARBON FREE SHIPPING
~ 2030
MARANDA
FLAGSHIP
ABB & SINTEF Oceanhybrid laboratory
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October 25, 2019 Slide 12
Let’s write the sustainable future. Together.