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© Copyright ABB. All rights reserved. Rev.: Document ID.: SAN FRANCISCO, 10 TH SEPTEMBER 2019 Fuel cells in integrated power system of marine vessel Klaus Vänskä, Global Business Development

Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

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Page 1: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

© Copyright ABB. All rights reserved. Rev.:Document ID.:

SAN FRANCISCO, 10TH SEPTEMBER 2019

Fuel cells in integrated power system of marine vesselKlaus Vänskä, Global Business Development

Page 2: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 2

From generation to consumptionIntegrated power system

Page 3: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 3

Hybrid diesel - fuel cell – energy storageIntegrated power system

Page 4: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

• Onboard DC Grid concept

• Hybrid fuel cell –energy storagesystem

• Zero-emission operation

October 25, 2019 Slide 4

Fuel cell poweredIntegrated power system

Fuel cell Fuel cell Fuel cell Fuel cell

Energy storage

Energy storage

Page 5: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

• Type and size of vessel• Planned operation profile of

vessel ->planned profile of power system

• Standards and legislations• Redundancy requirement• Normal operational and

habitable condition• Emergency condition

October 25, 2019 Slide 5

Marine vessels are individualsDimensioning principles

Page 6: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 6

Single lineElectric infrastructure

Power generation; Medium voltagedistribution

Engine room main switchboards

Emergency switchboards

EmergencyGenerator

Ring netdistribution system for

accomodation areasTransitional source of

power (UPS)

Main propulsionsystem

Motors for thrusters and AC

chillers

Page 7: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 7

Integrated to almost every technical systemFuel cell integration to vessel system

SYSTEMfuel cells + balance of plant

+controls

FUEL CELL

ELECTRICITY

HEAT

WATER

HYDROGEN

AIR

COOLING WATER

~1 MW

~400 l/h

~800 kW

~70 kg/h

~4500 kg/h

~40 m3/h

POWER MANAGEMENTFUEL CELL CONTROLFUEL HANDLING

HEAT RECOVERY

Page 8: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 8

One solution will not fit for all purposesFuel Cell electric integration

FUEL CELLSTACKS

DC/DCCONVERTER

DC BUS

BALANCE OF PLANT

AC UNIT

FUEL CELLSTACKS

DC/DCCONVERTER

BALANCE OF PLANT

AC BUS

VENTILATION

COOLING

AIR, FUEL,EXHAUST

LOCAL CTRL

LOCAL CTRL

LOCAL CTRL

LOCAL CTRL

LOCAL CTRL

FUEL CELL CO

NTRO

L SYSTEM (FCCS)

POW

ER MAN

AGEM

ENT &

AUTO

MATIO

N

FUEL CELL STACKS

POWER CONVERTERS

parallelunits

FUEL CELL STACKS

POWER CONVERTERS

DC BUS

BALANCE OF PLANT (BoP)

OFF GRIDCONVERTER

AC BUS

Page 9: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

• Fuel cell has a nonlinear voltage – current relationshipand thus requires power conditioning

• Low voltage in high current leads overdimensioning as system to be dimensioned to withstand with no-loadvoltage

• Lack of ”inertia” need to be compensated by othermeans

• Requires tighter control integration than in traditionalsystems

• Control method (ripple) of power electronics mayinfluence negatively to life time of the fuel cell

October 25, 2019 Slide 9

Key factors for electric integration

Page 10: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 10

Waste heat and excess waterValuable side streams

• 3046 passengers• 1271 crew members• ~650 000 liter water consumed daily• ~100 000 kg fuel oil consumed daily• Estimated cost of water production

by RO ~ 2USD/m3

• 100 000 kg HFO means 460MWh produced electric energy + steam• Fuel Cells would then produce 184 000 liter water/day -> 140kUSD/year• 1/3 of water heated ~12,5MWh/day; possibility to utilize waste heat• Laundry and dishwashing machines use steam• Lot of other steam loads

Page 11: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 11

Laboratory, small scale, full scalePathway for carbon free shipping

Energy storage & Shore charging

Small-scalefuel cell systems

Zero emission in harbor

HYDROGEN POWERED SHIPS

CARBON FREE SHIPPING

~ 2030

MARANDA

FLAGSHIP

ABB & SINTEF Oceanhybrid laboratory

Page 12: Fuel cells in integratedpower systemof marine vessel...Fuel Cells in Integrated Power System of Marine Vessel Subject Presentation by Klaus Vanska, ABB, at the H2@Ports Workshop held

October 25, 2019 Slide 12

Let’s write the sustainable future. Together.