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INTRODUCTION LETTER
We at SamkiTec focus on environmental and eco-friendly projects,
products and technologies.
We are a group of experienced experts, focusing on recycling
business for the past 12 years. We
develop or source technologies for recycling plastics of all
kind.
Latest in our list is the Fuel Extraction project from Waste
plastics and Rubber/Tyre. It is a
complete automatic plant with control & safety equipments
from reputed make components.
Fuel from Waste Plastics & Rubber
Process TechnologyThis process involves Pyrolysis technology
which is thermal degradation process in the absence
of oxygen. Plastic / Rubber waste is treated in a cylindrical
reactor at temperature of 370C -
420C . The polymer is gently cracked by adding Catalyst and the
pyrolysis gases are condensedin a series of condensers to give a
low sulphur content distillate. All this happens continuously!!
The proposed PLANT is to convert the waste plastics into Fuel
that can be used in Generators or
as Furnace oil
This is a very Innovative and cost effective Technology to use
the all the plastics scrap including
Shoe sole, tyre, film, carpets, mult i-layer metalized film etc.
to get oil. The Yield is about 45-65%
depending upon the input material. This oil has the same calorif
ic value as Diesel.
Manpower requirement:
One Engineer per shift for control & maintenance
3-4 labours for feeding and carbon ash packing.
Our Plant Capacity:
a) 10 MT per dayb) 25 MT per day
Power Required:
a) 10 MT Around 186 HPb) 25 MT Around 408 HP
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Our Output Capacity:
INPUT/OUTPUT Plastics Rubber
Light Oil 60 65% 40 45%
Heavy Oil 10 15% 10-15%
Gas 20% 20%
Ash Content 5% 25%
Area needed:
10 MT : about 20 x 20 m size covered area for processing and
about 1 acre of open land for
Material storage25 MT : about 20 x 40 m size covered area for
processing and about 2 acre of open land for
Material storage
Technology advantage:
Continuous plant with Controls & Instrumentations
International standards and suppliers Simulated designs verified,
HAZOP analysis done Simple to process, operate and maintain Energy
from alternate sources
Process Advantage:
No Sort ing of material and Pre-processing like washing is
required Prevents Toxic emissions ,otherwise burnt Can process any
kind of Non-recyclable plastics No pollut ion / No toxic emissions
/ No Odor Eligible for Carbon Credit : for 10 tpd plant about $
86,500 per annum and for 25
tpd it is about $ 216,000 p.a (this is not included in Profit
calculations)
Price advantage:
Currently much lower to any international technology,
Price includes delivery, commissioning and training
