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© 2007 ASHRAE Hong Kong Chapter Slide 1
Fundamentals of HVAC Control Systems
18, 19, 25, 26 April 2007
ASHRAE Hong Kong Chapter Technical Workshop
© 2007 ASHRAE Hong Kong Chapter Slide 2
Chapter 4Sensors and Auxiliary Devices
© 2007 ASHRAE Hong Kong Chapter Slide 3
Control System Components
1. Sensing elementsTemperature, humidity/moisture, pressure, flow, proof of operation (e.g. for safety interlock)
2. TransducersConvert (change) sensor inputs and controller outputs from one analogue form to another, more usable, analogue form, e.g. pressure-to-voltage
3. ControllersReceive inputs from sensorsCompares the input signal with the setpointGenerates an output signal to operate a controlled device
© 2007 ASHRAE Hong Kong Chapter Slide 4
Control System Components
4. ActuatorsA device that converts electric or pneumatic energy into a rotary or linear action, e.g. for valves and dampers (can be pneumatic or electrical controlled)
5. Auxiliary elementsTransducers to convert signals from one type to another (e.g. from pneumatic to electric)Relays and switches to manipulate signals, electric power and compressed air supplies to power the control systemIndicating devices to facilitate monitoring of control system activity
© 2007 ASHRAE Hong Kong Chapter Slide 5
[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]
© 2007 ASHRAE Hong Kong Chapter Slide 6
[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]
© 2007 ASHRAE Hong Kong Chapter Slide 7
Types of Sensors
Temperature sensorsHumidity sensorsPressure sensorsFlow sensors
© 2007 ASHRAE Hong Kong Chapter Slide 8
Types of Temperature Sensors
BimetallicFluid expansionSeebeck effectElectrical resistance
© 2007 ASHRAE Hong Kong Chapter Slide 9[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]
© 2007 ASHRAE Hong Kong Chapter Slide 10
Bimetallic Temperature Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 11
Mercury Switch
© 2007 ASHRAE Hong Kong Chapter Slide 12
Rod-and-Tube Sensors
© 2007 ASHRAE Hong Kong Chapter Slide 13
Capillary Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 14
Types of Humidity Sensors
Relative humidity sensorsMechanical sensorsResistance-type sensorsCapacitance-type sensors
Dewpoint temperature sensorsSaturated salt solution typeChilled mirror type
Wetbulb temperature sensorsPsychrometers
© 2007 ASHRAE Hong Kong Chapter Slide 15
Chilled Mirror Dewpoint Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 16
Moisture Sensing Elements
Mechanical – expand and contract as the moisture level change (“hygroscopic”), e.g. nylonElectronic – change in either the resistance or capacitance of the element
Can be affected by temperature changesTemperature compensation may be needed
A dew point sensor senses dew point directly or detects condensation on a cooled surface
© 2007 ASHRAE Hong Kong Chapter Slide 17
[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]
© 2007 ASHRAE Hong Kong Chapter Slide 18
Types of Pressure Sensors
Bourdon tubeSpiral tubeDiaphragm sensorStrain gauge
© 2007 ASHRAE Hong Kong Chapter Slide 19
Bourdon Tube Pressure Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 20
Diaphragm Pressure Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 21
Flow Sensors
Sense the rate of liquid and gas flowFlow is difficult to sense accurately under all conditions
Selecting the best flow-sensing technique for an application requires considering many aspects
Level of accuracy requiredThe medium being measuredThe degree of variation in the measured flow
© 2007 ASHRAE Hong Kong Chapter Slide 22
[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]
© 2007 ASHRAE Hong Kong Chapter Slide 23
Types of Flow Sensors
Differential pressure flow sensorsDisplacement flow sensorsPassive flow sensorsMass flow sensors
© 2007 ASHRAE Hong Kong Chapter Slide 24
Orifice Plate Flow Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 25
Venturi Flow Meter
© 2007 ASHRAE Hong Kong Chapter Slide 26
Pitot Tube Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 27
Air Flow Measuring Station
© 2007 ASHRAE Hong Kong Chapter Slide 28
Averaging, Pipe-MountedPitot Meter
© 2007 ASHRAE Hong Kong Chapter Slide 29
Annubar Flow Sensor
© 2007 ASHRAE Hong Kong Chapter Slide 30
Paddle Flow Switch
© 2007 ASHRAE Hong Kong Chapter Slide 31
Inline Turbine Flow Meter
© 2007 ASHRAE Hong Kong Chapter Slide 32
Target Meter
© 2007 ASHRAE Hong Kong Chapter Slide 33
Ultrasonic Meter
© 2007 ASHRAE Hong Kong Chapter Slide 34
Thermal Anemometer
© 2007 ASHRAE Hong Kong Chapter Slide 35
Flow Measurement Devices
Selecting flow measurement devicesRef.: see the technical article
Spitzer, D. W., 2002. Selecting flow measurement devices, HPAC Engineering, 74 (12): 52-59.
What flow meters measure (volume/mass)Chilled water flow meters
Differential pressureMagneticTurbineUltrasonicVortex shedding & fluidic
Selection criteria & considerations
© 2007 ASHRAE Hong Kong Chapter Slide 36
Types of Auxiliary Devices
RelaysFan and pump status switchesTimeclocksWind-up timersLimit switchesManual switchesHigh and low limit switchesFire and smoke detectorsIndicating lightsAudible alarmsMonitoring instrumentation
© 2007 ASHRAE Hong Kong Chapter Slide 37
Time-Delay Relay Wiring
© 2007 ASHRAE Hong Kong Chapter Slide 38
Limit Switch
© 2007 ASHRAE Hong Kong Chapter Slide 39
Manual RotarySwitch Configurations
© 2007 ASHRAE Hong Kong Chapter Slide 40
Duct Smoke Detector
© 2007 ASHRAE Hong Kong Chapter Slide 41
Alarm Horn and Light