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© 2007 ASHRAE Hong Kong Chapter Slide 1 Fundamentals of HVAC Control Systems 18, 19, 25, 26 April 2007 ASHRAE Hong Kong Chapter Technical Workshop

Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

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Page 1: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 1

Fundamentals of HVAC Control Systems

18, 19, 25, 26 April 2007

ASHRAE Hong Kong Chapter Technical Workshop

Page 2: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 2

Chapter 4Sensors and Auxiliary Devices

Page 3: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 3

Control System Components

1. Sensing elementsTemperature, humidity/moisture, pressure, flow, proof of operation (e.g. for safety interlock)

2. TransducersConvert (change) sensor inputs and controller outputs from one analogue form to another, more usable, analogue form, e.g. pressure-to-voltage

3. ControllersReceive inputs from sensorsCompares the input signal with the setpointGenerates an output signal to operate a controlled device

Page 4: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 4

Control System Components

4. ActuatorsA device that converts electric or pneumatic energy into a rotary or linear action, e.g. for valves and dampers (can be pneumatic or electrical controlled)

5. Auxiliary elementsTransducers to convert signals from one type to another (e.g. from pneumatic to electric)Relays and switches to manipulate signals, electric power and compressed air supplies to power the control systemIndicating devices to facilitate monitoring of control system activity

Page 5: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 5

[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]

Page 6: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 6

[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]

Page 7: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 7

Types of Sensors

Temperature sensorsHumidity sensorsPressure sensorsFlow sensors

Page 8: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 8

Types of Temperature Sensors

BimetallicFluid expansionSeebeck effectElectrical resistance

Page 9: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 9[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]

Page 10: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 10

Bimetallic Temperature Sensor

Page 11: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 11

Mercury Switch

Page 12: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 12

Rod-and-Tube Sensors

Page 13: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 13

Capillary Sensor

Page 14: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 14

Types of Humidity Sensors

Relative humidity sensorsMechanical sensorsResistance-type sensorsCapacitance-type sensors

Dewpoint temperature sensorsSaturated salt solution typeChilled mirror type

Wetbulb temperature sensorsPsychrometers

Page 15: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 15

Chilled Mirror Dewpoint Sensor

Page 16: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 16

Moisture Sensing Elements

Mechanical – expand and contract as the moisture level change (“hygroscopic”), e.g. nylonElectronic – change in either the resistance or capacitance of the element

Can be affected by temperature changesTemperature compensation may be needed

A dew point sensor senses dew point directly or detects condensation on a cooled surface

Page 17: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 17

[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]

Page 18: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 18

Types of Pressure Sensors

Bourdon tubeSpiral tubeDiaphragm sensorStrain gauge

Page 19: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 19

Bourdon Tube Pressure Sensor

Page 20: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 20

Diaphragm Pressure Sensor

Page 21: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 21

Flow Sensors

Sense the rate of liquid and gas flowFlow is difficult to sense accurately under all conditions

Selecting the best flow-sensing technique for an application requires considering many aspects

Level of accuracy requiredThe medium being measuredThe degree of variation in the measured flow

Page 22: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 22

[Source: Honeywell, 1997. Engineering Manual of Automatic Control: for Commercial Buildings]

Page 23: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 23

Types of Flow Sensors

Differential pressure flow sensorsDisplacement flow sensorsPassive flow sensorsMass flow sensors

Page 24: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 24

Orifice Plate Flow Sensor

Page 25: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 25

Venturi Flow Meter

Page 26: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 26

Pitot Tube Sensor

Page 27: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 27

Air Flow Measuring Station

Page 28: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 28

Averaging, Pipe-MountedPitot Meter

Page 29: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 29

Annubar Flow Sensor

Page 30: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 30

Paddle Flow Switch

Page 31: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 31

Inline Turbine Flow Meter

Page 32: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 32

Target Meter

Page 33: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 33

Ultrasonic Meter

Page 34: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 34

Thermal Anemometer

Page 35: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 35

Flow Measurement Devices

Selecting flow measurement devicesRef.: see the technical article

Spitzer, D. W., 2002. Selecting flow measurement devices, HPAC Engineering, 74 (12): 52-59.

What flow meters measure (volume/mass)Chilled water flow meters

Differential pressureMagneticTurbineUltrasonicVortex shedding & fluidic

Selection criteria & considerations

Page 36: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 36

Types of Auxiliary Devices

RelaysFan and pump status switchesTimeclocksWind-up timersLimit switchesManual switchesHigh and low limit switchesFire and smoke detectorsIndicating lightsAudible alarmsMonitoring instrumentation

Page 37: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 37

Time-Delay Relay Wiring

Page 38: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 38

Limit Switch

Page 39: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 39

Manual RotarySwitch Configurations

Page 40: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 40

Duct Smoke Detector

Page 41: Fundamentals of HVAC Control Systemsibse.hk/cpd/control/ASHRAE_Workshop_Control_SamHui_Part_3.pdf · A device that converts electric or pneumatic energy into a rotary or linear action,

© 2007 ASHRAE Hong Kong Chapter Slide 41

Alarm Horn and Light