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FURNACES
• REGENERATIVE• RECUPERATIVE• FURNACE CONTROL SYSTEMS
Control systems focused on key-performance factors to grant:•MinimumEnergyConsumptionandOperationCost
•GlassQuality•LowPollutingEmission•FurnaceLife-Time•ElaborationofTrendProcessTheSystemallowseffective,reliablecontrolandrecordingofrealtimeorhistoricaldataduringthewholefurnacecampaign
Continuousmonitoringandcontrolofparameterssuchas:•PilotTemperatures•Combustion•ElectricEnergy
Flexibleapplication•Fullsupplyorintegrationwithmostbest-knownPLCbrands.
•IntegrationwithglassplantSupervisionviaSCADAsystem(SupervisoryandDataAcquisition):
-Forehearths -BatchHouse -FormingArea -Cold-End -WholeProductionProcess
TheapplicationofaSCADAacquisitionsystemcreatesamulti-terminalnetworkforafastaccesstorequiredinformationandgrantsaconstantoverviewof:•Process•CentralizedControls•Historical•Trend•Correlationbetweendifferentareas oftheplantprocess.
Accessfromdifferentplacesandwithhierarchieslevelsisavailabletoensureaproperflexibilityandsafetymanaging.
•SCADASOFTWARE: -HiSTORiCAl -WHOlECAmpAignmEmORyCApACiTy -AlARmmAnAgEmEnT(inCluDED; THROugHmObilEAnDE-mAil)•plC–DCSARCHiTECTuRE: -mOSTpREFERREDplCORDCSbRAnD plATFORmAVAilAblE-REDunDAnCy plCAVAilAblE
UTILITIESCONTROL
DUSTFILTER
CONTROL
BATCHHOUSE
CONTROL
MELTINGCONTROL
WEFOREH.
CONTROL
ISMACHINECONTROL
ANNEAL.CONTROL
COLD END
WAREHOUSE
MES ERP
CONTROLSTATION
PLANTCONTROLLEVEL
OPERATORLEVEL
MANAGEMENTLEVEL
OUR COMPETENCE IN GLASS
CONTROLSTATION
ENGINEERSTATION
MEAUSURING,CONTROL ANdSUPERVISINGSYSTEM
FURNACE• REGENERATIVE• RECUPERATIVE
Type / Tpd20 200 400 600 800 1000
REGENERATIVEEND-FIRED
CROSS-FIRED
RECUPERATIVE
ENd-FIREd
BDFEngineeringDept.developsfurnaceengineeringpayingthegreatestattentiontoreachthefollowingtargetswiththeaidofthemostadvanced3D-CADdesignsoftware:
•Lowestfurnaceenergyconsumption•Highestfurnacepull•LowestNOxemissions•Bestglassquality•Bestfurnaceoperationtoassureminimumoperatingcostsatfixedglassquality•Highestfurnacelifetimeintermsofmetrictons/m2
Main FeaturesMelting Pull• From30upto650tpdMelting Area•From20upto150m2
Application•Container,Tableware,GlassFiberDesign•End-fired,Cross-Fired,Recuperative,Oxy-FuelFuel•NaturalGas,Heavy-Oil,Diesel
CROSS-FIREd
Whenevernecessarythedesignissupportedbythefurnacemathematicalmodeling.
Mathematicalmodelingisanimportantaidtodesign,forinstance,thebestelectrodesorbubblersconfigurationandachievethebestfurnaceefficiency.
RECUPERATIVE
Mathematical Modeling
Manufacturedby
Services•Glass-to-GlassRebuilding•Construction•ColdRepair•HotRepair•Endoscopy•Audit•TechnicalSupport•Commissioning•ProjectManagement•FeasibilityStudy•Training
Manufactured by
studiobrand.it
www.bdf.itbDFinDuSTRiESS.p.A.-HeadOfficeandSalesDepartmentViadell’Industria,40-36100Vicenza-Italyphone+390444.286.100-fax+390444.286.299-e-mail:[email protected]
glassTechnologiesS.r.l.-TechnicalDepartmentViaJ.Massarenti,9-29122Piacenza-Italyphone+390523.623.058-fax+390523.609.785-e-mail:[email protected]
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