Fypon Balustrade

Balustrades & Columns

Look and feel of wood without the maintenance Most non-corrosive fasteners are concealed

Variety of styles and sizes define both indoor and outdoor spaces Make porches, patios, balconies and stairways more elegant and inviting

Structurally reinforced with PVC, aluminum and steel

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Define Your BoundariesBalustrade Systems & Columns

This design accent is excellent for defining living space. With Fypon® balustrade

systems and columns, you can transform any ordinary porch, patio, balcony or stairway

into an impressive, sophisticated space. With distinctive styles and sizes available,

balustrades and columns are made from non-corrosive parts that keep their beauty

with little maintenance. Most fasteners remain totally hidden to provide a clean, classic

appearance from any view. And all parts are composed of the same durable urethane

material featured in all of our products. Baluster rails, newels and porch posts are

reinforced. For easy installation and ordering, complete systems are available with all

the essential components. For installation instructions, visit the Product Support

section at www.fypon.com.

BTR7X96 7" Top Rail

BAL5X22BE Beaumont Baluster

BBR7X96 7" Bottom Rail

BTR12X96 12" Top Rail

BAL6X24AY Ashley Baluster

BBR12X96 12" Bottom Rail

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Remember to Order AdhesiveA urethane-based adhesive must be used on all joint surfaces. See page 138 to order PL Premium® Adhesive.

www.fypon.com Phone 800.446.3040 • Fax 800.446.9373 U.S. and Canada

Planning Your Layout Balusters For each baluster, we have noted a "Center Spacing" dimension, which is the maximum center-to-center distance between balusters that still does not allow a 4" ball to pass through at any point. The number of balusters you need can be found by dividing the rail span, in inches, by the center spacing dimension shown or smaller. NOTE: When dividing gives you a fractional result, always round up to the next whole number.

ExampleBAL3X20CC — requires 5" on center spacing

Rail Installation Kits Each rail section (span between two newel posts) will require two rail installation kits (BRK). Rail installation kits will connect both ends of one rail to a newel post, with the exception of BRK12ANGLBKT. This kit connects both ends of one section, requiring only one kit per section. NOTE: Fypon rail installation kits will not work on stair applications.

Newel Posts Each newel post will require one newel post installation kit (NPK) to anchor the base of the post, as well as any post tops, balls or trim collars desired.

NPK400Secures one 6" newel post to the floorKit Contents:

(1) Steel Base Plate (1) Channel Bracket (1) 1/2" 13 Hex Nut(1) 1/2" Lock Washer(1) 1/2" 13 x 72" Threaded Rod

NPK600 Secures one 8" newel post to the floorKit Contents:


NPK10Secures one 10" newel postto the floorKit Contents:


NPK12 Secures one 12" newel post to the floorKit Contents:

(2) 3/8" Hex Nuts(2) 3/8" Lock Washers(2) 3/8" Flat Washers(2) Corner Brackets(2) 3/8" 16 x 40" Threaded Rods(8) #10 x 3/4" Flat Head Self Tapping Screws(1) Steel Base Plate

NPK13 Secures one 13" newel post to the floor Kit Contents:


Rail Installation Kit ContentsBalustrade rail installation kits are sold separately. Order two kits per rail section unless otherwise specified.

How to OrderBalustrade Systems

Classic Baluster5" Balustrade System

Part Number WidthOverall Height

Block Height

Center Spacing

BAL3X20CC 2 1/2" 20" 3 1/2" 5"

BAL3X28CC 2 1/2" 28" 3 1/2" 4 15/16"

Newel Post Installation Kit ContentsNewel post installation kits are sold separately from the newel posts. Fasteners to mount steel base plate to floor surface not provided.

BRK5 Connects both ends of one 5" rail to newel, porch post or wall. Order two kits per section.Kit Contents:

(2) 2" wide x 1 ½" x 2" Angle Brackets (6) #14 x 2 ½" Stainless Steel Flat-Head Screws

BRK6-7 Connects both ends of one 7" rail to newel, porch post or wall. Order two kits per section.Kit Contents:

(2) 4" wide x 1 ½" x 2" Angle Brackets (8) #14 x 2 ½" Stainless Steel Flat-Head Screws

BRK12 Connects both ends of one 12" rail to newel or wall. Order two kits per section.Kit Contents:

(4) Bear Claw Brackets (16) #12 x 3/4" Pan-Head Screws(4) 5/16" 18 x 5" Hex-Head Cap Screws(2) 1/4" 20 x 2" Flat-Head Phillips Thread Cutting Screws(4) 5/16" Clip Nuts(4) 1 1/2" O.D. x 5/16" I.D. x 3/64" thick Fender Washers

BRK12ANGLBKTConnects both ends of one 12" rail section (four connections) to 13" newels ONLYKit Contents:

(2) Top Bracket (2) Bottom Bracket(8) 1/4" 20 x 3" Hex-Head Bolt(4) 5/16" 18 x 1 1/2" Hex-Head Bolt(8) 1/4" 20 Hex Nut(8) 5/16" Split Lock Washer(8) 1/4" x 1 1/4" Fender Washers(8) #14 x 2" Phillips Pan-Head Screw

Fypon® smooth, white balustrades are available in three systems: 5," 7" and 12." This size designates the width of the top and bottom rail. For ease of ordering, we've grouped the products within these systems. In addition to these three sizes, we now offer a new stone-textured system, which has a 6"-wide top and bottom rail.


Sample ChartEach category chart includes a product photo, part numbers and product dimensions. The accessory matches for each part are listed, if applicable.

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Note: Baluster photo shown may not be an accurate representation of every size within each category.


Ashley Baluster5" Balustrade System


Block Height

Center Spacing

BAL2X10AY 2 1/4" 10" 2" 5 7/8"

BAL2.5X15AY 2 1/2" 15" 3 1/2" 5 27/32"

BAL3X20AY 2 1/2" 20" 2 1/2" 5 3/8"

BAL3X24AY 2 1/2" 24" 4 1/2" 5 3/8"

BAL3X28AY 2 1/2" 28" 4 1/2" 5 11/32"

BAL3X32AY 2 1/2" 32" 4 1/2" 5 11/32"

BAL3X36AY 2 1/2" 36" 6" 5 3/16"



Block Height

Center Spacing

BAL3X20CC 2 1/2" 20" 3 1/2" 5"

BAL3X24CC 2 1/2" 24" 3 1/2" 4 31/32"

BAL3X28CC 2 1/2" 28" 3 1/2" 4 15/16"

BAL3X32CC 2 1/2" 32" 3 1/2" 5 1/32”

Logan Baluster5" Balustrade System


Block Height

Center Spacing

BAL3X18LN 3" 18" 3" 5 19/32"

BAL3X18LNOB 3" 18" 1 1/2" (Top)

1 3/4" (Bottom)5 7/16"

BAL3X20LN 3" 20" 3" 5 7/16"

BAL3X24LN 3" 24" 3" 5 7/16"

BAL3X28LN 3" 28" 3" 5 7/16"

BAL3X32LN 3" 32" 3" 5 7/16"

BAL3X36LN 3" 36" 3" 5 7/16"

5" Balustrade SystemBalustrade Systems & Columns

Rosedale Baluster5" Balustrade System

Woodruff Baluster5" Balustrade System


Block Height

Center Spacing

BAL3X18WF 2 1/2" 18" 4" 5 17/32"

BAL3X20WF 2 1/2" 20" 4" 5 7/32"

BAL3X20WFOB 2 3/4" 20 1/4" 3 3/4" (Top)

4" (Bottom)5 1/2"

BAL3X24WF 2 1/2" 24" 4" 5 5/32"

BAL3X28WF 2 1/2" 28" 4" 5 5/32”

BAL3X32WF 2 1/2" 32" 4" 5 5/32”

BAL3X36WF 2 1/2" 36" 4" 5 5/32”

Square Baluster5" Balustrade System


Block Height

Center Spacing

BAL2X16SQ 1 3/4" 16" — 5 11/16"

BAL2X20SQ 1 3/4" 20" — 5 11/16"

BAL2X24SQ 1 3/4" 24" — 5 11/16"

BAL2X28SQ 1 3/4" 28" — 5 11/16"

BAL2X32SQ 1 3/4" 32" — 5 11/16"

BAL2X48SQ 1 3/4" 48" — 5 11/16"


Block Height

Center Spacing

BAL3X24RL 2 1/2" 24" 3" 5 7/16"


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Top & Bottom Rails5" Balustrade System

Part NumberTop

WidthBottom Width Height Rail Length

BTR5X968' Top Rail

4 5/8" 3 1/4" 3 1/8" 96"

BTR5X144*12' Top Rail

4 5/8" 3 1/4" 3 1/8" 144"

BBR5X968' Bottom Rail

3 3/4" 4 1/2" 3 1/8" 96"

BBR5X144*12' Bottom Rail

3 3/4" 4 1/2" 3 1/8" 144"*Note: Max. rail span distance for field applications is 96."

Rail Accessories5" Balustrade System

Part Number Installation Notes

BRK5Rail Installation Kit

Connects both ends of one 5" top or bottom rail to support structure. Order two kits per section. (Kit contents are listed on page 109.)

RSB4X4X6Rail Support Block

Install under the bottom rail at a span of 48" or less. Dimensions: 4" x 4" x 7 1/4" (May be trimmed for height.)

Plain Newel Post 5" Balustrade System

Accessories

This PagePart Number Width Overall Height

NP6X48 5 1/2" 48"PST6X6FPPST7X7FPST7X7P

TC6

NPK400 Secures one 6" Newel Post to the structural substrate (Kit contents are listed on page 109)

AccessoriesThis PagePart Number Bottom Width Top Width Height

B5X7Ball Top

4 3/8" 5 1/4" 6 3/4" PST7X7FPST8X7C

PST3X5Pedestal Ball Top

3 1/2" 3" 4 3/4" PST7X7F

PST6X6FPFancy Peaked Top

7 1/16" — 2" NP6X48

PST7X7FFlat Post Top

6 1/2" 4 1/2" 1 1/2" NP6X48

PST7X7PPeaked Post Top

6 1/2" — 1 1/2" NP6X48

TC6Trim Collar

9 1/8" 5 5/8" 2" NP6X48

Newel Post Accessories5" Balustrade System

Radius Rails5" Balustrade System

Part Number Radius HeightCenter Line

Length

BTRR5X60Radius Top Rail

60" 3 1/8" 94 1/2"(1/4 Circle)

BBRR5X60Radius Bottom Rail

60" 3 1/8" 94 1/2"(1/4 Circle)

RSB4X4X6

Design TipA variety of post options is available to customize your system. Choose from structural porch posts (page 116), structural columns (page 117) or PVC column wraps (pages 124-125).

BTR12X144 Top Rail

BAL6X24AY Ashley Baluster

BBR12X144 Bottom Rail

PST13X13P Peaked Cap

NP12X48 Newel Post

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Block Height

Center Spacing

BAL5X20WF 4 1/2" 20" 4" 7 3/16"

BAL5X24WF 4 1/2" 24" 4" 7 5/32"

BAL5X28WF 4 1/2" 28" 4" 7 5/32"

BAL5X32WF 4 1/2" 32" 4" 7 5/32"

Logan Baluster7" Balustrade System

Part Number WidthOverall Height Block Height

Center Spacing

BAL4X24LN 3 1/2" 24" 1 3/4" (Top)

2" (Bottom)5 15/16"

BAL5X31LN 4 1/2" 31" 3 1/2" 5 15/16"



Block Height

Center Spacing

BAL5X16RL 4 1/2" 16" 4" 7 1/4"

BAL5X20RL 4 1/2" 20" 4" 6 21/32"

BAL5X24RL 4 1/2" 24" 4" 6 21/32"

BAL5X24RLOB 4 1/2" 24" 3" (Top)

4" (Bottom)6 3/16"

BAL5X28RL 4 1/2" 28" 4" 6 21/32"

Beaumont Baluster7" Balustrade System


Center Spacing

BAL4X22BE 4" 22"1 1/8" (Top)

1 3/4" (Bottom)6 9/32"

BAL5X19BE 5 1/4" 19 1/8"1 1/8" (Top)

1 3/4" (Bottom)6 23/32"

BAL5X22BE 5" 22"2 1/8" (Top)

3 3/4" (Bottom)7 5/32"



Block Height

Center Spacing

BAL4X24AY 4 1/2" 24" 4 1/2" 7 3/8"

BAL5X20AY 4 1/2" 20" 3 1/2" 7 21/32"

BAL5X24AY 4 1/2" 24" 3 1/2" 7 3/8"

BAL5X28AY 4 1/2" 28" 4 1/2" 7 11/32"

BAL5X32AY 4 1/2" 32" 4 1/2" 7 11/32"




Block Height

Center Spacing

BAL5X28SQ 4 7/8" 28" — 8 13/16"

(OB



Block Height

Center Spacing

BAL4X27CCOB 4 1/4" 27" 4" 5 13/16"

BAL4X31CCOB 4 1/4" 31" 4" 5 11/16"

BAL5X28CCOB 4 1/2" 28" 3 3/8" 5 29/32"

BAL5X20CC 5" 20" 4 1/2" 7 21/32"

BAL5X24CC 5" 24" 5" 7 21/32"

BAL5X28CC 5" 28" 5" 7 1/2"

BAL5X30CC 5" 30 1/2" 5" 7 17/32"


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Panel Newel Post7" Balustrade System

AccessoriesThis PagePart Number Width

Overall Height

Top View

NPCP8X48Corner Panel Newel Post

8" 47 3/4" PST9X9FP PST10X10P PST10X10F

TC8-8NPSP8X48Straight Panel Newel Post

8" 47 3/4"

NPK600Newel Installation Kit

Secures one 8" newel post to the structural substrate. (Kit contents are listed on page 109.)


Part NumberTop

WidthBottom Width Height

Rail Length

BTR7X968' Top Rail

7" 5 1/2" 5 1/4" 96"


7" 5 1/2" 5 1/4" 120"


7" 5 1/2" 5 1/4" 144"


5 1/2" 7" 5 1/4" 96"


5 1/2" 7" 5 1/4" 120"


5 1/2" 7" 5 1/4" 144"*Note: Max. rail span distance for field applications is 96."



BRK6-7Rail Installation Kit

Connects both ends of one 7" top or bottom rail to support structure. (Kit contents are listed on page 109.)


Install under the bottom rail at a span of 48" or less. Dimensions: 4" x 4" x 7 1/4" (May be trimmed for height.)

Post Top Sold Separately

Plain Newel Post7" Balustrade System

AccessoriesThis PagePart Number Width Overall Height

NP8X48Newel Post

7 1/2" 48"PST8X8FP

PST10X10P PST10X10F

TC8



Decorative Newel Post7" Balustrade System

AccessoriesThis PagePart Number Width Overall Height

NP10X48Newel Post

10" 48" PST11X11FPPST12X12F




AccessoriesThis PagePart Number Bottom Width Top Width Height

B5X7Ball Top

4 3/8" 5 1/4" 6 3/4" PST10X10F

PST3X5Pedestal Ball Top

3 1/2" 3" 4 3/4" PST10X10F


9 3/8" — 3" NP8X48


10 3/8" — 3" NPCP8X48NPSP8X48


9 1/2" 6 1/4" 2"NP8X48

NPCP8X48NPSP8X48


9 1/2" — 3"NP8X48

NPCP8X48NPSP8X48


13 5/32" — 4 1/2" NP10X48


11 7/16" 10 1/2" 1 5/16" NP10X48

TC8Trim Collar

11 1/8" 7 5/8" 2" NP8X48

TC8-8Trim Collar

11 1/8" 8 1/8" 2" NPCP8X48NPSP8X48


RSB4X4X6

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Beaumont Baluster12" Balustrade System



Block Height

Center Spacing

BAL5X20WF 4 1/2" 20" 4" 7 3/16"

BAL5X24WF 4 1/2" 24" 4" 7 5/32"

BAL5X28WF 4 1/2" 28" 4" 7 5/32"

BAL5X32WF 4 1/2" 32" 4" 7 5/32"

BAL6X28WF 5 1/2" 28" 4" 8 5/32"


Center Spacing

BAL5X19BE 5 1/4" 19 1/8" 1 1/8" (Top)

1 3/4" (Bottom)6 23/32"

BAL5X22BE 5" 22" 2 1/8" (Top)

3 3/4" (Bottom)7 5/32"

BAL5X31BE 5 3/4" 31" 2 17/32" (Top)

4 1/32" (Bottom)6 27/32"

BAL5X34BE 5 3/4" 33 7/8" 3 31/32" (Top)

5 15/32" (Bottom)6 7/8"

BAL6X22BE 6 3/16" 21 7/8" 2 1/16" (Top)

3 11/16" (Bottom)7 15/16"



Center Spacing

BAL5X28SQ 4 7/8" 28" - 8 13/16"



Center Spacing

BAL6X24AY 5 1/2" 24" 4 1/2" 8 3/8"




Center Spacing

BAL5X16RL 4 1/2" 16" 4" 7 1/4"

BAL5X20RL 4 1/2" 20" 4" 6 21/32"

BAL5X24RL 4 1/2" 24" 4" 6 21/32"

BAL5X24RLOB 4 1/2" 24" 3" (Top)

4" (Bottom)6 3/16"

BAL5X28RL 4 1/2" 28" 4" 6 21/32"

BAL7X25RL 6 3/4" 24 1/2" 3" (Top)

4 1/2" (Bottom)6 15/16"

BAL7X28RL 6 3/4" 28" 6" 8 29/32"

(OB



Block Height

Center Spacing

BAL7X24CC 7" 24" 6" 9 15/32"

BAL7X28CC 7" 28" 6" 9 3/8"

BAL7X28CCOB 7" 28" 3 13/32" 7 17/32"


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Part NumberTop


Rail Length

BTR12X968' Top Rail

11 7/8" 9" 5 1/4" 96"


11 7/8" 9" 5 1/4" 120"


11 7/8" 9" 5 1/4" 144"


9" 11 7/8" 5 1/4" 96"


9" 11 7/8" 5 1/4" 120"


9" 11 7/8" 5 1/4" 144"*Note: Max. rail span distance for field applications is 96."

BAL7X25RLBaluster Reinforced



BRK12Rail Installation Kit

Connects both ends of one 12" top or bottom rail to 12" newel post or other support. Order two kits per section. (Kit contents are listed on page 109.)

BRK12ANGLBKTRail Installation Kit

Connects both ends of one 12" top and bottom Rail to 13" newel post ONLY - Order one kit per section. (Kit contents are listed on page 109.)


Install under the Bottom Rail at a span of 48" or less. Dimensions: 4" x 4" x 7 1/4" (May be trimmed for height.)

Panel Newel Post12" Balustrade System

Part Number WidthOverall Height Top View

AccessoriesThis Page

NPCP13X48Corner Panel Newel

12 1/2" 47 3/4"PST13X13FPPST14X14FPST14X14P

NPSP13X48Straight Panel Newel

12 1/2" 47 3/4"




Part Number Bottom Width Top Width HeightAccessories

This Page

B10X13Ball Top

8 7/16" 10" 12 7/8" PST13X13FPST14X14F


12 1/2" 8 21/32" 1 1/2" B10X13NP12X48


13 1/4" — 4 19/32"NP12X48

NPCP13X48NPSP13X48


12 1/2" — 1 1/2" NP12X48


14" 8 11/16" 3 1/8"B10X13

NPCP13X48NPSP13X48


14" — 5" NPCP13X48NPSP13X48


Newel Post12" Balustrade System


Overall Height

Block Height

NP12X483-pc Newel Post

12" 48" 12"PST13X13FPPST13X13FPST13X13P

PST14X14X3P



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Lamp PostNon-Structural

Part NumberBottom Width Top Width Height

Pipe Diameter

LP5X96 5" 4 1/2" 96" 2 3/4"

LP6X96 5 1/2" 3 1/2" 96" 3"

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Colonial Porch PostStructural

Balustrade SystemPart Number Width

Overall Height

Bottom Block Height

Load Bearing Capacity

PP5X102 4 3/4" 101 5/16" 41 7/16" 6,000#

5" System*

PP6X96 5 1/2" 96" 44 7/16" 6,000#

PP6X108 5 1/2" 108" 44 1/2" 6,000#

PP6X120 5 1/2" 120" 44 1/2" 6,000#

PP8X96 7 1/2" 96" 44 7/16" 12,000# 7" System

PPCK288 installation kit is included with 5" & 6" posts. PPCK450 installation kit is included with PP8X96.

Porch posts can be field trimmed to various heights without losing load rating.

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Fluted Porch Post6,000# Load Rating


Overall Height

Bottom Block Height

PP5X108F 5 1/2" 108" 42 1/8" 5" System*

PPCK288 Installation kit included.


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Plain Square Porch Post12,000# Load Rating


Overall Height

PP6X96FBSQ 5 1/2" 96" 5" System*

PPCK450SQ Installation kit included.


S

Porch Post12,000# Load Rating


Overall Height

Bottom Block Height

PP8X120A 7 1/2" 120" 42" 7" System*

Installation kit included.


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Fluted Porch Post12,000# Load Rating


Overall Height

Bottom Block Height

PPF8X120 7 1/2" 120" 42" 7" System*

PPCK450 Installation kit included.


LP5X96

LP6X96

Galvanized pipe extends 1 3/4" beyond top of post.

Structural Porch PostsBalustrade Systems & Columns

*Design TipWhen using Porch Posts with any railing system, make sure that the base height of the post can accomodate the overall height of your railing system.

LP6X96


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Structural ColumnsBalustrade Systems & Columns

Fluted Square Column12,000# Load Rating

Part Number Shaft WidthBase/Cap

Width HeightBase

Height

COL8X96FSQ 6" 8" 96" 11 3/4"

COL11X96FSQ 8" 10 1/2" 96" 12 3/4"

COL11X108FSQ 8" 10 1/2" 108" 13 3/4"

Panel Square Column12,000# Load Rating

Part Number Shaft WidthBase/Cap

Width HeightBase

Height

COL8X96PSQ 6 1/8" 8" 96"15 7/16"

COL11X96PSQ 8" 10 1/2" 96" 13 3/4"

COL11X108PSQ 8" 10 5/8" 108" 13 3/4"

Serpentine Column12,000# Load Rating

Part Number Diameter Height Overall Width

COL8X96SPNColumn Shaft

8" 95 7/8" -

CC8SPNDeco Cap

11 3/16" 15 3/4" 16 13/16"

CB8SPNDeco Base

10 7/16" 9 1/4" 7 11/16"

Plain Square Column12,000# Load Rating

Part Number Shaft Width Cap Width Height

COL8X96FBTSQ 6" 8" 96"

Installation Kit included.




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Column Caps & Bases

Part Number Width Overall Width Height

CC7 Tuscan Cap

7 1/4" 8 21/32" 1 3/16"

CC9Tuscan Cap

9 1/4" 10 21/32" 1 3/16"

CBS14-1 Tuscan Base

10 3/4" 13 1/4" 4 5/32"

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Stone Balustrade System & ColumnsBalustrade Systems & Columns

Euro Stone BalusterStone Balustrade System

Part Number Width Overall Height Center Spacing

BAL5X28EUST 5 11/32" 27 27/32" 7 5/8"

Top & Bottom RailsStone Balustrade System

Part NumberTop


Rail Length

BTR6X96ST8' Top Rail

6" 4 1/2" 4" 96"

BTR6X120ST10' Top Rail

6" 4 1/2" 4" 120"

BBR6X96ST8' Bottom Rail

6 7/32" 5 7/32" 4 27/32" 96"

BBR6X120ST10' Bottom Rail

6 7/32" 5 7/32" 4 27/32" 120"


Overall Height

Block Height

NP8X48ST 8" 48" 12" PST10X10PST


Secures one 8" newel post to the structural substrate.(Kit contents are listed on page 109.)

Newel PostStone Balustrade System

Post TopStone Balustrade System

Part Number Width Height

PST10X10PST 5 11/32" 3"

Part Number Width Height Projection

HRCBCC96X12ST 22 3/8" 110 1/4" 11 3/4"

Ships in three pieces:(1) Cap Half(1) Shaft Half(1) Base Half

Kit ships in three pieces and creates a single half column. Order two kits to create a full column.

Half Round Column KitStone Balustrade System

Part Number Width Height Projection

HRC15X168ST 15" 167 3/16" 7 1/2"

Ships in four pieces:(1) Cap Half(1) Shaft Top Half(1) Shaft Bottom Half(1) Base Half

Kit ships in four pieces and creates a single half column. Order two kits to create a full column.

Half Round Column KitStone Balustrade System

Documents

Fypon Balustrade