Embed Size (px)
Citation preview
Member of the Heidelberg Group
Gallus DCS 340Digital converting solution
February 2016Ver. 2016.02.05_3.0
Member of the Heidelberg Group
Status quo
Conventional presses and job requirements
Member of the Heidelberg GroupPage 3 Source: InfoTrends (www.infotrends.com) N = 219 label and packaging converters
CO
NV
ER
TER
S W
ITH
CO
NV
EN
TIO
NA
L P
RE
SS
ES
in %
Job change over time
Total cost of operation
High numbers of short runs
= Prepress?
Media waste Plate/cylinder costs
Image quality
Paperwork associated with jobs
Printing white
Voice of the Customer
Digital presses address many of the issues converters have with conventional presses
Biggest concerns or issues with conventional presses
Member of the Heidelberg Group
Job requirements are changing
Household
Wine and Spirits
FoodDairy productsRetail products
SoftdrinksPharma
OTC
Cosmetics and
Bodycare
Segmentation
Ref
inem
ent (
prin
ting
qual
ity)
Prestige productsCommodity products Mainly affected by “Short Run”
Wine and Spirits
FoodDairy productsRetail products
PharmaOTC
Member of the Heidelberg Group
Responding to issues
Totally digital
Member of the Heidelberg GroupPage 6
Gallus DCS 340
Gallus DCS 340: The first, fully integrated Industrial-strength, Digital, Converting Solution
Industrial-strength Digital Converting Solution
Member of the Heidelberg GroupPage 7
Production Security
Print Quality
Unparalleled Versatility
Value Proposition
Member of the Heidelberg GroupPage 8
The First Industrial-Strength Digital Converting Solution
based on unprecedented collaboration of three PRINT industry technology leaders:
all renowned experts with world wide service delivery capabilities Heidelberg: delivering the state-of art Digital Print Unit and adding decades of pre-
press experience Fujifilm: providing the most innovative inkjet head technology to achieve “digital
offset quality” Gallus: adding inline production platform, application knowhow as well as global
sales reach and service footprint to the equation
Value PropositionSecurity
Member of the Heidelberg GroupPage 9
Security
Print Quality
Unparalleled Versatility
Value Proposition
Member of the Heidelberg GroupPage 10
A new benchmark of “digital offset print quality” for labels.
true native 1200 x 1200 dpi resolution
smallest droplet (2 pl) and
8 color capability
Value PropositionPrint Quality
Member of the Heidelberg GroupPage 13
Dot size & wave form
How is this level of quality achieved?
2pl 4pl 6plDrop
Sub drops(Merging in print head)
2pl 2pl2pl
2pl2pl2pl
Print head@ 40-60 kHz
1 puls 2 puls 3 pulsWave form
38 µm 48 µm 58 µmDot(depends on spreading)
90% 10%(solids)
<0.1%Share of total print
Member of the Heidelberg GroupPage 14 Member of the Heidelberg Group
Drop size is what really counts!
THE SMALLER THE DROPLET…
… the smaller is the SPREAD and the higher the resolution for thin lines and small characters
Droplet spreadDroplet volume
Addressability of smaller grid due to minimized spread 21 µm@1,200 dpi
Artefacts 4x smaller, e.g., in case of crooked nozzle
2pl 6pl
~30 µm ~60 µm
More grey scales achievable
Member of the Heidelberg GroupPage 15
Drop size is what really counts!
… the smaller its ink VOLUME2pl 6pl
Droplet spread ~30 µm ~60 µm
Droplet volume
Better adhesion ► More substrate variability
Need of less curing power due to less volume ► Less inter color bleeding ~180 µm~180 µm
Less ink consumption in halftone areas ► Less costs 2pl 6pl6x 3x
~180 µm~180 µm
THE SMALLER THE DROPLET…
Member of the Heidelberg GroupPage 17
UV Inkjet DPU
web
web cleaning
web edge control
print module
inspection system
cooling drum
web tension control(register accuracy < 30µm)
LED – dryermercury bulb – dryer
Printing Speed is independent of number of colorsFixed color sequence: White – OGV - YMCK
pinning module
Eight Digital Colors
Member of the Heidelberg GroupPage 18
Eight Colors enables the widest gamut in the industry
V
INK – COLOR GAMUT
Member of the Heidelberg GroupPage 19
High intercolor register accuracy required – no visible color deviations Color Management skills required with knowledgeable prepress Digital spot colors very expensive for digital printing devices and therefore not available
Hassle free brand colors
Member of the Heidelberg GroupPage 20
Digital Offset Quality …
smaller ink VOLUME Less ink consumption semi gloss surface in half tone areas
smaller ink SPREAD more grey scales smaller artefacts
higher resolution sharp thin lines and small characters Step less gradients down to 0%
natural skin tones
Gallus DCS 340 sets a new benchmark…
Member of the Heidelberg GroupMember of the Heidelberg GroupMember of the Heidelberg GroupPage 21 Company Presentation, September 2015
Gallus DCS 340From file to the finished label in one pass
Member of the Heidelberg GroupPage 23
Security
Print Quality
Unparalleled Versatility
Value Proposition
Member of the Heidelberg GroupPage 24
One-Pass-Productivity From file to finished label
at 50m/min… regardless of # of colors, resolution or finishing requirements
Ease-of-use integration Inline Converting Solution…
combining digital flexibility with conventional productivity a new level of integration
One central HMI – controlling the digital and conventional modules, reduced complexity for the operator
Profitability Unmatched inline and automated capabilities set new standard for cost efficiencies True variable operating service cost model. Your efficiency gains go into your pockets,
not others Only pay for what you need.
Unparalleled Versatility
Member of the Heidelberg GroupPage 25
Proprietary Saphira Ink – provided by Heidelberg
Gallus DCS 340 – Consumables
Member of the Heidelberg GroupPage 26
Prinect DFE–Label & Machine HMI
Use your OWN prepress workflow system – just drop ready to print pdf into DCS DFE for easy & fast output conversion!
Gallus DCS 340 – Digital Front End (DFE)
Member of the Heidelberg GroupPage 27
Prinect DFE – Label / Job processing
Gallus DCS 340 – Digital Front End (DFE)
Member of the Heidelberg GroupPage 28
Security
Print Quality
Unparalleled Versatility
Value Proposition
Member of the Heidelberg Group
Summary
Why Gallus believes …
Member of the Heidelberg GroupPage 30
Key Facts & Figures
Native Resolution 1200 dpi x 1200 dpi digital OFFSET quality
Drop size 4 drop sizes0-2-4-6 pl
Max. Speed 50 m/min independent of number of colors
Web Width 170 mm - 340 mm
# of dig. print modules 8 W + GOV + YMCK
Inline functionality Primer / spot color / varnish / laminatecold foil / die cutting / slitting
Gallus DCS 340: The first, fully integrated Industrial Digital Converting Solution
Gallus DCS 340 - Summary
Member of the Heidelberg GroupPage 31
Based on popular Gallus ECS 340 platform - the fastest sold flexo press in the world
Gallus DCS 340 – From PDF file to Label
Unwinder
Substrate conditioning
Double rewinder
CoronaFlexo Print
Flexo Print
Finishing
Coating
Die Cut
Web tensioncontrol
Web tensioncontrol
Flexo Print
Flexo Print & Cold foilDPU Digital Print Unit
upstream downstreamupstream downstream
Gallus DCS 340 - Product and TechnologyOne pass productivity
Member of the Heidelberg GroupMember of the Heidelberg GroupMember of the Heidelberg GroupPage 32
Conventional, Multi-process
Company Presentation, September 2015
Gallus TCS 250 Gallus EM 280
Gallus EM 340/430/510 S
Gallus RCS 330/430
Gallus ECS C Gallus ECS 340
Gallus Label Printing Portfolio
Member of the Heidelberg Group
Corporate Headquarters, St.Gallen / Switzerland Sales Management BU Labels Research & Development BU Labels Production and Assembly:
- Gallus EM 280- Gallus TCS 250- Gallus RCS 330/430
Printing Technology Center Customer Service & Hotline Center Corporate Marketing Corporate Management 8,700 m2 facility
BU Screen printing, Herisau / Switzerland Management Sales & Marketing Research & Development Production (screen printing plates):
- Gallus Screeny Standard/ Special- Gallus Screeny Tactile/ S-Line/ Digital
Customer Service Screen printing training center 1,800 m2 facility
BU Labels/ Gallus Druckmaschinen GmbH, Langgöns / Germany Research & Development
Assembly:- Gallus EM 260/340/410/510- Gallus EM 340/410/510 S- Gallus ECS 340
Customer Service & Hotline Center
Training Center
9,000 m2 facility
Gallus Group at a GlanceFacilities
Member of the Heidelberg Group
Serving the Market WorldwideGlobal Sales and Service Centers
Gallus Sales and Service Centres (Gallus controlled)Gallus Sales and Service Centres (Representations)
Member of the Heidelberg Group
Thank you!For detailed questionsKarl-Gerhard AmerongenDigital Europa Label BusinessPhone +49 175 701 [email protected]
Presentation Downloadbit.ly/Gallus-Pres_2016-02-09
