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GaN Brings About a New Way of Thinking to Power Conversion Stephen Colino Efficient Power Conversion Corporation 1

GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

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Page 1: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

GaN Brings About a New Way of Thinking to Power ConversionStephen Colino

Efficient Power Conversion Corporation

1

Page 2: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

GaNWide Bandgap Hetero Junction

• Wide Bandgap– Shorter distance required to support voltage

• Hetero Junction– Forms 2 Dimensional Electron Gas (2DEG)– Electrons not bound to any particular atom– Higher conductivity

• GaN is still far from theoretical limits

EPC – The Leader in GaN Technology www.epc-co.com 2

GaN

Si

Distance electrons need to travel

Conductivity

Page 3: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Dielectric

GaN

Si

AlGaN Electron Generating Layer

Aluminum NitrideIsolation Layer

DGS- - - - - - - - - - - - - - -- - - -

eGaN FET Structure on Silicon

Two DimensionalElectron Gas (2DEG)

• For a given RDS(on) and VDS capability– Smaller device– Lower Capacitance– Zero QRR– Lower Inductance

+-

EPC – The Leader in GaN Technology www.epc-co.com 3

Page 4: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

7980818283848586878889909192

2 6 10 14 18 22 26 30 34 38 42 46 50

Effic

ienc

y (%

)

Output Current (A)

GaN Circa 2014

GaN Circa 2010

GaN Circa 2012

GaN Circa 2015

VIN=12 V, VOUT=1.2 V, fsw=1 MHz

GaN Developing Quickly

Page 5: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

GaN Versus SiliconParameter Conditions EPC2045 BSC070N10NS5

RDS(on) (typ) VGS = 5 V*, TJ = 25 °C 5.6 mΩ 6 mΩQG (typ) VGS = 5 V, VDS = 50 V, ID = 16 A* 5.2 nC 30 nCQGD (typ) VDS = 50 V 1.1 nC 6 nCQSW (typ) VGS = 5 V, VDS = 50 V, ID = 10 A* 1.6 nC 11 nCQOSS (typ) VDS = 50 V 21 nC 30 nCEOSS (typ) VDS = 50 V 0.4 µJ 1.45 µJ**QRR (typ) VDS = 50 V, IF = 20 A, diF/dt = 100 A/µs 0 nC 89 nC

LCS (estimated) 0.1 pH 0.5 pH

RG (typ) 0.6 Ω 1 ΩRDS(on) x QSW Switching FOM 8.96 mΩ nC 70.4 mΩ nC

RDS(on) x (QOSS + QRR) Rectifier FOM 118 mΩ nC 624 mΩ nC

RӨ(JC) Thermal impedance to top 1.4 °C/W 20 °C/W

Area 3.75 mm2 31.7 mm2

EPC – The Leader in GaN Technology www.epc-co.com 4

*VGS = 10 V, ID = 40 A for BSC070N10NS5**Estimated by taking second integral of COSS versus CDS curve

Page 6: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Wafer Level Packaging

EPC – The Leader in GaN Technology Company Confidential Information www.epc-co.com 7

• Single interface with PCB• No wires or clips• Active area Intimate with PCB for inductance cancelling • RoHS 6 of 6• MSL-1

Page 7: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

What eGaN Technology Has Less Of

• Less parasitic capacitance and inductance– Efficient at high frequency– Less overshoot and ringing

EPC – The Leader in GaN Technology www.epc-co.com 8

10 V/ div 10 A 20 ns/ div

80 V Si MOSFET

10.3 mΩ100 V eGaN FET

5.6 mΩ

LCS

CGS

CDS

CGDRG

LD

QRR

Page 8: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

WLP - Excellent Thermally

• Dual Sided Cooling• Gap Filler• Thermal interface (electrically isolating)• Heatsink

– (200 PSI max)

Page 9: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

What Does Fast,Low Loss Switching Buy?

EPC – The Leader in GaN Technology www.epc-co.com 10

Page 10: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

11

Heat-sink

Sensor

Kapton

Sensor leads

RTV adhesive

EPC – The Leader in GaN Technology www.epc-co.com

Extreme Output Power @ High Frequency

Page 11: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Extreme Output Power @ High Frequency

Steps indicate duration to reach thermal equilibrium

10

15

20

25

30

35

40

45

50

55

60

75

77

79

81

83

85

87

89

91

93

95

0 10 20 30 40 50 60 70 80 90 100 110 120 130

Tota

l Pow

er L

oss [

W]

Effic

ienc

y [%

]

Time [minutes]

EPC2047 Duration Heatsink Test

250kHz Eff

200 kHz Eff

250kHz Loss

200 kHz Loss

EPC – The Leader in GaN Technology www.epc-co.com

140 V in 28 V out stepped to 34 A

Page 12: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Increase Bandwidth in Power Supplies for Base Stations

• PA with constant voltage acts as constant power dissipater• GaN enables high bandwidth power supply• 4 phase, 60 W

– 92% Power system efficiency– 20 MHz, 7 dB PAPR LTE envelope signal

EPC – The Leader in GaN Technology Company Confidential Information www.epc-co.com 13

Page 13: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Reduce Notebook and Tablet Size

• 100 nH inductor• Reduces board system height• Reduces voltage regulator footprint

EPC – The Leader in GaN Technology Company Confidential Information www.epc-co.com 14

3 mm x 1.5 mm half bridge50 mm2 x 1.2 mm high

Page 14: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Reduce Size and Cost of 48 V to 12 V

EPC – The Leader in GaN Technology www.epc-co.com 15

600 W Isolated 600 W Isolated 500 W Buck (or Boost)f 100 kHz 200 kHz 500 kHz 1 MHz

L 6.8 uH 3.3 uH 1 uH 0.68 uH

IPP 13.2 A 13.6 A 18 A 13.2 A

Inductor IHLP8787GZ-51 IHLP6767GZ-51 IHLP5050CE-01 IHLP3232DZ-01

Size (mm) 22 x 22.5 x 13 17 x 17.2 x 7 12.9 x 13.2 x 3.5 8.2 x 8.6 x 4

DCR (mΩ) 3.09 3.27 3.5 3.67

Page 15: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Wireless Power Transfer

• 6.78 MHz and 13.56 MHz magnetic resonance• Power into the body• Power a desk• 100 W + demonstrated

EPC – The Leader in GaN Technology www.epc-co.com 16

Page 16: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Find the Richness in Music

• Where’s the heatsink?• Increased open loop linearity reduces

magnitude of feedbackEPC – The Leader in GaN Technology www.epc-co.com 17

FFT from 20 Hz to 20 kHz of a 1 kHz signal at -60 dBr

400 W into 4 ohms2.11 mm

1.63 mm

Page 17: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Increase Resolution of3D Imaging

EPC – The Leader in GaN Technology www.epc-co.com 18

• LiDAR 3D imaging systems chase the speed of light (30 cm/ns (1 ft/ns))

• Breaking distance is 150 m at 160 km/h• Identify the object

43 A, 75 V, 2.8 ns, Laser Driver IC

Page 18: GaN Brings About a New Way of Thinking to Power …files.iccmedia.com/events/powercon17/bangkok_10_epc.pdf · Stephen Colino Efficient Power Conversion Corporation 1. GaN ... EPC

Conclusions

• GaN provides fast, low loss switching• Fast, low loss switching enables different

ways to solve power conversion and deliver problems

EPC – The Leader in GaN Technology www.epc-co.com 19