2
Seven Steps to Select a Pressure Gauge Pressure Gauge Options BULLETIN G7  Ashcroft In c., 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281 • Fax: 203-385-0408 email: [email protected] • www.ashcroft.com  All speci fications are subject to change wit hout notice.  All sales subject to standard terms and conditi ons. © Ashcroft Inc. 2009 10/09 4. MEDIA / WETTED PARTS The wetted parts of the pressure gauge, the Bourdon tube and socket must be compatible with the process media. If not compatible with the wetted parts of the gauge, corrosion will occur . Corrosion of gauge wetted parts will eventually cause gauge failure and possibly safety issues. When the gauge wetted parts are not compatible with the process media, a diaphragm should be considered. 7. PRESSURE RANGES ASME B40.100 recommends that normal operating pressure be confined to 25%-75% of the scale. If pulsation is present in the process, maximum operating gauge pressure should not exceed 50% of the full-scale range. CONCLUSION To properly select a pressure gauge, consider the gauge process, range, environment, accuracy, dial size, connection and mounting requirements. 3. CASE STYLE / MATERIAL Environmental considerations include ambient temperature, air-borne particulate, condensation, humidity, water and chemicals, all of which can affect gauge performance. Ambient temperature may affect the accuracy and integrity of the gauge. Gauges are available either temperature compensated or non-temperature compensated. Ambient conditions may require that the gauge be isolated from temperature extremes. When required, the gauge should be isolated from temperature extremes with a flexible line assembly. When ambient conditions are corrosive, contain a large number of particulate or if the gauge will be exposed to a wet or humid environment like humidity, wash-do wns or rain, specify a gauge that is weatherproof/her metically sealed or liquid filled. 1. ACCURACY For a mechanical pressure gauge, accuracy is defined as a percentage of the full-scale range. While requirements differ from one industry to another, the following are general guidelines: • Test Gauges and Standards: 0.25% through 0.10% full scale accuracies. • Critical Processes: 0.5% full scale accuracy. • General Industrial Processes: 1.0% accuracy. Less Critical Commercial Uses: 2.0% accuracy. Refer to ASME B40.100 or the DIN specifications for more information on accuracy. 2. DIAL SIZE Pressure gauge dial sizes range from 1 1  ⁄ 2˝ to 16˝ diameters. Generally, readability requirements , space limitations and required gauge accuracy determine dial size. Accuracies of 0.25% or 0.5% generally have dial sizes of 4 1  ⁄ 2˝ or larger since more dial graduations are required. 5. CONNECTION SIZE Gauges are available with a variety of connections including NPT, DIN, JIS, BSP & SAE. Process pressure gauges with 4 1  ⁄ 2˝ dial sizes or larger are most often supplied with a 1  ⁄ 2˝ NPT connection to best support the gauge. Factors to consider when selecting a pressure gauge connection include process pressures, gauge size and weight, space limitations, leak integrity, and past experience. 6. CONNECTION LOCATION Consider the following mounting options when selecting a pressure gauge: • Stem mount lower connect • Wall/surface mount lower connect • Panel mount back connect • U-clamp flush mount back connect, for panel mounting • Front flange flush mount back connect, for panel mounting  3  -  2  -  3  % 2  - 1 - 2  %   1 .  0  % 0 . 2 5 %  0.5  %

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Seven Steps to Selecta Pressure Gauge

Pressure Gauge Options

BULLETIN G7

 Ashcroft In c., 250 East Main Street, StratTel: 203-378-8281 • Fax: 203-385-0408

email: [email protected] • www.ashcro

 All speci fications are subject to change wit hout notice. All sales subject to standard terms and conditi ons.

© Ashcroft Inc. 2009 10/09

4. MEDIA / WETTED PARTSThe wetted parts of the pressure gauge, the Bourdon tube and socket must be com

process media. If not compatible with the wetted parts of the gauge, corrosion will

of gauge wetted parts will eventually cause gauge failure and possibly safety issues

wetted parts are not compatible with the process media, a diaphragm should be co

7. PRESSURE RANGESASME B40.100 recommends that normal operating pressure be confined to 25%-7

scale. If pulsation is present in the process, maximum operating gauge pressure sh

50% of the full-scale range.

CONCLUSION

To properly select a pressure gauge, consider the gauge process, range, environme

size, connection and mounting requirements.

3. CASE STYLE / MATERIALEnvironmental considerations include ambient temperature, air-borne particulate, c

humidity, water and chemicals, all of which can affect gauge performance.

Ambient temperature may affect the accuracy and integrity of the gauge. Gauges ar

temperature compensated or non-temperature compensated. Ambient conditions m

the gauge be isolated from temperature extremes. When required, the gauge shoul

temperature extremes with a flexible line assembly.

When ambient conditions are corrosive, contain a large number of particulate or if

exposed to a wet or humid environment like humidity, wash-downs or rain, specify

weatherproof/hermetically sealed or liquid filled.

1. ACCURACYFor a mechanical pressure gauge, accuracy is defined as a percentage of the full-sc

While requirements differ from one industry to another, the following are general g

• Test Gauges and Standards: 0.25% through 0.10% full scale accuracies.

• Critical Processes: 0.5% full scale accuracy.

• General Industrial Processes: 1.0% accuracy. Less Critical Commercial Uses: 2.0%

Refer to ASME B40.100 or the DIN specifications for more information on accura

2. DIAL SIZEPressure gauge dial sizes range from 1 1 ⁄ 2˝ to 16˝ diameters. Generally, readability re

space limitations and required gauge accuracy determine dial size. Accuracies of 0.

generally have dial sizes of 4 1 ⁄ 2˝ or larger since more dial graduations are required.

5. CONNECTION SIZEGauges are available with a variety of connections including NPT, DIN, JIS, BSP &

pressure gauges with 41 ⁄ 2˝ dial sizes or larger are most often supplied with a 1 ⁄ 2˝ NPT

best support the gauge. Factors to consider when selecting a pressure gauge conn

process pressures, gauge size and weight, space limitations, leak integrity, and pas

6. CONNECTION LOCATIONConsider the following mounting options when selecting a pressure gauge:

• Stem mount lower connect

• Wall/surface mount lower connect

• Panel mount back connect

• U-clamp flush mount back connect, for panel mounting

• Front flange flush mount back connect, for panel mounting

 3 - 2 - 3 %

2  - 1 - 2  %   1. 0 %

0 . 2 5 %  0.5 %

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2089208620841084108212791377137924621259

T5500T65001008S1008S

1008S (02C)10091109101010171220

1020S10381339

1150H11221187

11881189149014951125

1125A55035509112711281130113111321133113410321036

2030 Series1001T1005

1005P1005S1000

1007P1008A

2071A30053005P

12MFX/15MFX12DDG/15DDG

23DDG40DDG/50DDG

208920862084

2070 SeriesD1005P

    0 .    0

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    O   p   e   n    F   r   o   n    t

    S   o    l    i    d    F   r   o   n    t

    T    h   e   r   m   o   s   e    t   o   r    T    h   e   r   m   o   p    l   a   s    t    i   c    C   a   s   e

    A    l   u   m    i   n   u   m

    S    t   a    i   n    l   e   s   s    S    t   e   e    l

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    I   n   c   o   n   e    l

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    1               ⁄    4    N    P    T

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    T   r    i  -    C    l   a   m   p    T   y   p   e

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   a   c   u   u   m   a   n    d   c   o   m   p   o   u   n    d

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    &   c   o   m   p   o   u   n    d    )

    0  -    1    0    0    0    P    S    I    (    i   n   c    l   u    d    i   n   g   v   a   c   u   u   m

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    &   c   o   m   p   o   u   n    d    )

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    0  -    1    5 ,    0

    0    0    P    S    I    (    i   n   c    l   u    d    i   n   g   v   a   c   u   u   m    &   c   o   m   p   o   u   n    d    )

    0  -    2    0 ,    0

    0    0    P    S    I    (    i   n   c    l   u    d    i   n   g   v   a   c   u   u   m    &   c   o   m   p   o   u   n    d    )

    0  -    3    0 ,    0

    0    0    P    S    I    (    i   n   c    l   u    d    i   n   g   v   a   c   u   u   m    &   c   o   m   p   o   u   n    d    )

    0  -    1    0    0 ,    0

    0    0    P    S    I    (    i   n   c    l   u    d    i   n   g   v   a   c   u   u   m    &   c   o   m   p   o   u   n    d    )

    A    b   s   o    l   u    t   e

    0  -    1    I    W    I    D    t   o    5    0    I    W    D

ACCURACY

Seven Steps to Pressure Gauge Selection

DIAL SIZECASE

STYLE MATERIALRANGEPROCESS MEDIA

(GAUGE WETTED PARTS)CONNECTION

SIZECONNECTION

LOCATION

MODELNUMBER

    D    I    F    F    E    R    E    N    T    I    A    L    G    A    U    G    E    S

    C    O    M    M    E    R    C

    I    A    L    G    A    U    G    E    S

    S    T    A    I    N    L    E    S    S    S    T    E    E    L    C    A    S    E    &

    I    N    D    U    S    T    R    I    A    L    G    A    U    G    E    S

    P    R    O    C    E    S    S

    G    A    U    G    E    S

    T    E    S    T

    G    A    U    G    E    S

    D    I    G    I    T    A    L

    G    A    U    G    E    S

SANITARYGAUGES

NOTE: Some model numbers may not be available in all sizes, ranges and connections.

PRODUCTCATEGORY

BULLETIN G7

 Ashcroft Inc ., 250 East Main Street, S

Tel: 203-378-8281 • Fax: 203-385-0email: [email protected] • www.ash

 All speci fications are subject to change wit hout notice.

 All sales subject to standard terms and conditi ons.© Ashcroft Inc. 2009 10/09

1 2 7653 4

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