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Systems Trading Corporation Customer service: (877)782 4482 Email: [email protected] 9’3” 12’2” 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels

Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

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Page 1: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 221www.stcny.com

Systems Trading CorporationCustomer service: (877)782 4482 Email: [email protected]

9’3”

12’2”8’10”

9’11”

13’2”

7’

Assembly Instructions

Gazebo GZ3584 Aluminum Composite Roof Panels

Page 2: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 222www.stcny.com

IntroductionThank you for purchasing the Gazebo GZ3584. When properly assembled and maintained, this gazebo will provide many years of enjoyment!

These instructions include helpful hints and important information needed to safely assemble and properly maintain the gazebo. Please read these instructions completely before you begin.

Our patented gazebo has been designed for easy assembly. All steps can be completed by a team of four people. The assembly should take about two hours.

Before Starting Assembly: CAREFULLY READ ALL THE INSTRUCTIONS BEFORE YOU BEGIN AND FOLLOW THE STEPS IN THE ORDER THEY ARE PRESENTED.

1. Make sure you have all the necessary parts: Compare the contents of the two cartons to the List of Parts. If any parts are missing or damaged, or you have any questions, please contact Customer service: (877)782 4482 before beginning assembly.

2. Lay the parts out in separate staging areas: The List of Parts has the corresponding step number referenced to each part. We recommend that while you go through the list, make staging areas for each step and place the parts necessary for eachstepintheseareas.Thiswillsaveyoutimeandeffortduringassembly.

3. Select a Location: Whenselectingalocationforyourgazebo,aflatlevelareaisessentialandifpossiblewithproper water drainage and easy access to power and water, if neccessary. Choose a sunny, level position away from overhanging trees and power lines and protected from the wind as much as possible. Locate underground pipes or cables before preparing the site or anchoring the gazebo. Note:Youmayassemblethegazeboonahardlevelsurfaceandmoveittoitsfinallocationwhen finished.Makesurethattherearenoobstaclesbetweentheassemblyareaandthefinalposition.

4. Prepare a Foundation: After choosing a location, proper preparation of the site is recommended. The site must be level. If the site is not level, create a base slightly larger than the outside dimensions of the gazebo using a perimeteroftwobyfoursfilledwitheithersoil,sodorgravel. Make sure the base is square by measuring the diagonals from both directions and making sure they are equal. The gazebo is secured with pegs into holes cast with concrete. Ifyoudecidetohaveaconcretebase,itisbesttocontactareliablecontractortomakesureitisflatand level. Make sure you have checked with your local authorities regarding any required building permits.

5. Make sure you have the proper tools: • Tape Measure • 2 Small Step Ladders • Work Gloves • Wooden Mallet • Safety goggles • Scissors • Phillips Screwdriver • Liquid soap or WD40 Lubricant • Spirit Level • Hex Key (included)

NOTE: A cordless drill with Phillips head bit is highly recommended but not essential.

Page 3: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 223www.stcny.com

1

1

5

5

5

5

1

1

2

3 46 7

7

Safety Advice• Thegazebomustbepositionedandfixed

onaflatlevelsurface.• Dispose of all plastic bags safely. Keep

them out of the reach of children.• Keep children and pets away from the

assembly area until the work is completed.• Always wear shoes, gloves and safety

goggles when working.• Take special care not to touch overhead

powerlineswiththealuminumprofiles.• Do not attempt to assemble the gazebo in

windy or wet conditions.• Do not position your gazebo in an area

exposed to excessive wind. • If using power tools or a ladder, always fol-

low the manufacturers safety instructions. • Hot items such as recently used grills,

blowtorches etc. must not be stored in the gazebo.

• Make sure the gazebo complies with local building codes.

Table of ContentsIntroduction.............................................. 2Table of Contents...................................... 3List of Parts............................................... 4 Step 1AssemblingtheCornerProfiles......... 6Step 2AssemblingtheRoofProfiles............. 7Step 3 AttachingtheRoofProfilestoCornerProfiles.. 8 Step 4 Attaching the Roof Connectors............ 9 Step 5 Securing the Gazebo to the Ground..... 11Step 6 Installing the Roof Gables.................... 12Step 7 Installing the Roof Panels.................... 17

ATTENTION: DO NOT ATTEMPT TO ASSEMBLE THE GAZEBO ALONE!

Page 4: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 224www.stcny.com

List of PartsThe gazebo is shipped in two cartons. These cartons are heavy. Be careful when lifting them.Wear proper safety gear including work shoes, gloves and goggles.Thepartsareidentifiedbyremovablestickers.Place all the parts for each step in staging areas, checking that you have all parts as you go.If any parts are missing or damaged, contact STC customer service before beginning assembly:Customer service: (877)782 4482

2170mm

1584mm

1580mm

Aluminum Composite Roof Panel

black side

2000mm

1650mm

1500mm

No. Part Qty Step

1 4 1

2 4 1

3 2 2

4 2 2

5 2 2

6 2 2

7 8 4

8 2 6

No. Part Qty Step

9 1 6

10 4 6

11 6 6

12 2 6

12A 1 6

13 4 7

14 6 7

15 4 7

2200mm

1150mm

Page 5: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 225www.stcny.com

Aluminum Composite Roof Panel

black side

black side

Aluminum Composite Roof Panel

Aluminum Composite Roof Panel

black side

Aluminum Composite Roof Panel

black side

black side

Aluminum Composite Roof Panel

No. Part Qty Step

26 34 7

27 12 6

28 10 7

29 32 7

30 4 6

31 4 1

32 12 5

33 1

34 12 5

35 1

36 4 4

37 1 6

No. Part Qty Step

16 4 7

17 2 7

18 1 6

19 4 7

20 4 7

21 2 7

22 8 4

23 4 4

24 10 7

25 79

We included some extra screws and bolts for your convenience.

Page 6: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 226www.stcny.com

x 4

x 4

Cornerprofile(1)

x 4 Cornerprofilecover (31)

x 4

Support plate (2)

x 4Screw (25)

x 12

1

1 1 1 1

1

1

22 2 2 2

2

31

25

25

25

1.A

1.B 1.C

AssemblingtheCornerProfiles

Place all the parts on a level surface.Make sure the pieces are in the correct positions before assembling.Carefully follow the order of assembly to ensure an easy installation.Wear proper safety gear including work shoes, gloves and goggles.

Placecornerprofiles(1)paralleltoeachotheron the ground. Slide support plates (2) into cornerprofilesfromtheendwithasinglescrew hole, as shown.

Fasteneachplatetoprofileusingthree screws (25).

Insertcornerprofilecovers(31)intotopendsofcornerprofiles(1)as shown.

STEP 1

Components

x 4

Page 7: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 227www.stcny.com

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

2121212121

5

Roofprofile(5)

x 2Roofprofile(6)

x 2

2.A

2.B

AssemblingtheRoofProfilesPlace all the parts on a level surface. Make sure the pieces are in the correct positions before assembling. Carefully follow the order of assembly to ensure an easy installation. Wear proper safety gear including work shoes, gloves and goggles.

Insertendoflongroofprofile(3)intolongroofprofile(4)asshown.Fasten with screws (25).Repeat to make two sets.

Insertendofshortroofprofile(5)intoshortroofprofile(6)asshown.Fastenwithscrews(25).Repeat to make two sets.

STEP 2

Components

Roofprofile(3)

x 2Roofprofile(4)

x 2 Screw (25)

x 8

3

4

6

4

4

25

25

3

5

56

3

x 2

x 2

Page 8: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 228www.stcny.com

Screw (29)

x 32

Components

ILLUSTRATION

34

3

4

3.A

3.B

Attachlongroofprofilesets(3,4)tocornerprofiles(1)asshown.Fasten with screws (29).Repeat to make two sets.

Attachshortroofprofilesets(5,6)tocornerprofiles(1)as shown.Fasten with screws (29).

29

29

29

31

1

1

1

1

1

1

1

1

1

1

5

5

5

6

6

3

4

4

3

3

STEP 3 AttachingRoofProfilestoCornerProfiles

3

Page 9: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 229www.stcny.com

Components

3

3

3

6

5

5

4

4

6

1

31

4.A

Attaching the Roof Connectors toRoofandCornerProfiles

Attach one roof connector (23) to eachcornerprofilecover(31)andthree roof connectors (22) to each roofprofileset(3,4)and(5,6)asshown.Fasten with screws (25).

STEP 4

25

25

25

2525

2525

25

25

2525

25

25

22

25

23

23

31

31

31

31

23

23

22

22

2222

22

23

22

2222

VIEW FROM INSIDE GAZEBO

Screw (25)

x36

Roof connector (22)

x8

Roof connector (23)

x4

Roof connector (7)

x8

Roof corner connector(36)

x4

Page 10: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2210www.stcny.com

7

7

Attachfourroofcornerconnectors(36)togazebocornersontopofprofiles(3,4,5,6)asshown.Fasten with two screws (25) each.

25

34

36

36

36

3625

3 / 5

4 / 6

IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.

4.B

4.C

Attachtworoofconnectors(7)toeacheachroofprofileset(3,4)and(5,6)asshown(facingoutwards).Fasten with two screws (25) each.

3

3

3

3

6

6

5

5

5

5

4

4

4

4

6

6

25

7

7 7

7

7

7

7

Page 11: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2211www.stcny.com

Components

Concrete screws, washers and nuts (32)x 12

Wood Screws, washers x 12NOT SUPPLIED

to be purchased by user

1. 2. 3.

Securing the Gazebo to a Concrete Floor or Wood DeckOptional

Concrete Floor:1.Usinganelectricconcretedrill,drillholesintotheconcretefloor, corresponding to the holes in the support plates.2. Insert concrete screws (32) into the holes and hammer into place, using a mallet.3. Fasten concrete screws with washers and nuts.

Wood Deck:1.Usinganelectricwooddrill,drillholesintothewoodfloor, corresponding to the holes in the support plates.2. Insert wood screws with washers (not supplied) into the holes and fasten, using an electric screw driver.

Securing the Gazebo to the GroundSTEP 5

Components

32

32

32

1

2

5.A Fasten the gazebo frame to the ground, using three spikes (32) for each support plate.

Ground spike (32)

x 12

Page 12: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2212www.stcny.com

8

8

8

8

9

9

25

25

25

37

12A

Screw (27)

x 12Roof top cover (18)

x 1

12A

Installing the Roof GablesSTEP 6

Components

Roof topend (8)

x 2

Roof top (9)

x 1Roof top connector

(12A)

x 1

Roof support (12)

x 2

Roof gable (10)2170mm

x 4

Roof gable (11)1584mm

x6

Screw (25)

x 23

6.A

Attach roof top connector (12A) to roof top (9) and fasten with screw (25) from the top.

Insert roof top ends (8) into both sides of roof top (9) and fasten with screws (25) from underneath.Attach hook (37) from underneath.

Washer (30)

x 4Hook (37)

x 1

Page 13: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2213www.stcny.com

Using at least three people, install the roof gables (10,11,12) in the following order:

VIEW FROM TOP

6.B

11

10

12

5.

5.

11

9 1111

10 10

1010 1111 12

11 12

1.

1.

2.

2.

3.3.

4. 4.

4.4.

IMPORTANT:Theroofgableprofiles(10,11)havepre-drilledscrewholesunderneathoneachend.The end with the shorter distance to the screw hole is connected to the roof top ends (8) and the end with the longer distance to the screw hole is connected to the roof connectors (22,23).

Toward roof top ends (8,12A) Toward roof connectors (22,23)

Page 14: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2214www.stcny.com

11

11

11

11

1111

6.C

ILLUSTRATION

Usingscrews(25),firstconnectfourroofgableprofiles(11)torooftopends(8)Then use screws (27) to attach their other ends to roof connectors (22) as shown.

9

9

8

8

8

22

22

22

25 25

27

Page 15: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2215www.stcny.com

ILLUSTRATION

1 1

Usingatleasttwopeople,slideroofgableprofiles(10,11)intotunnelsofrooftopends(8)andattach with screws (25) from underneath.Then use screws (27) to attach their other ends to roof connectors (22,23) as shown.

Usescrews(25)toattachroofgableprofiles(10)toroofconnectors(36)fromunderneathasshown.

6.E

11

11 11

11

8

8

8

2723

36

25

25

10 10

10

10

10

10

10

Usingscrews(25),firstconnectfourroofgableprofiles(11)torooftopends(8)Then use screws (27) to attach their other ends to roof connectors (22) as shown.

Page 16: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2216www.stcny.com

6.F

9

27

25

12

12

12

12A

12A

6.G Attach roof top cover (18) to roof top ends (8) on roof top (9) and fasten with four screws (25) and washers (30) from the top as shown.

25

25

30

30

9

IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.IMPORTANT: After this step you should place the gazebo frame in its desired location.Make sure all corners are squared at 90 degrees.

22

18

Attachroofsupportprofiles(12)toroofconnector(12A)onrooftop(9)andfastenwithscrews(25)from underneath. Attach their other end to roof connectors (22) using screws (27).

Page 17: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

of 2217www.stcny.com

Screw (28)

x 10

Roof gable cover (13)x 4

Roof gable cover (14)x6

Screw(26)x 20

Roofpanel(16)x 4

Roof panel (20)x 4

black side

black side

black side

black side

Roof panel (15)x 4

black side

Roof panel (19)x 4

black side

Installing the Roof Gables

STEP 7

Components

Slide roof panels (17,21) into their positions as shown.

Secureroofpanel(21)toroofsupportprofile(12)from below, using screw (28) through holeinundersideofprofile(12).

7.A

7.B

Installing the Roof Panels

Roof panel (17)x 2

Roof panel (21)x 2

Remove protective plastic from both sides of roof panels. Place side to face toward the sun facing out when installing.

17

12

1221

21

28

17

21

VIEW FROM THE TOP

VIEW FROM BELOW(from underside of roof)

12

Page 18: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

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207

28

14

1120

15

17

17

12

21

21

ILLUSTRATION

26

14

11

Slide roof panel set (15,20) into position as shown.7.C

7.D

Fasten roof panels (15,20) to connectors (7) from below with screws (28).

VIEW FROM THE TOP

15

20

Placeroofgableprofile(14)ontopofroofgableprofile(11).Alignbothprofiles.Frombelowthegazeboroof,fixroofgablecover(14)toroofgableprofile(11)usingscrews(26)through pre-drilled screw holes at mid point andendofprofile.

11

11

1111

11 10

10

10

10

Page 19: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

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197

28

14

10

1320

19

1516

17

21

ILLUSTRATION

Slideroofpanelset(16,19)intopositionasshown.

7.F

7.E

Fastenroofpanels(16,19)toconnectors(7)frombelowwithscrews(28).

VIEW FROM THE TOP

Placeroofgableprofile(13)ontopofroofgableprofile(10).Alignbothprofiles.Frombelowthegazeboroof,fixroofgablecover(13)toroofgableprofile(10)usingscrews(26)through pre-drilled screw holes at mid point andendofprofile.

Continue in a clock-wise direction all around the gazebo roof.

Page 20: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

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Components

18

14

11

14

24

End Cover (24)

x 10

STEP 8

11

ILLUSTRATION

7.G

7.H

Slideupperendoflastprofile(14)underrooftopplate(18)asshownandlowertheprofiletofitintoroofgableprofile(11).

Frombelowthegazeboroof,fixroofgablecover(14)toroofgableprofile(11)usingscrews(26)throughpre-drilledscrewholesatmidpointandendofprofile.

Close each assembly with end covers (24).

Page 21: Gazebo GZ3584TtqWNS.pdf · 8’10” 9’11” 13’2” 7’ Assembly Instructions Gazebo GZ3584 Aluminum Composite Roof Panels . 2 of 22 Introduction Thank you for purchasing the

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Enjoy your completed Gazebo!

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of 2222www.stcny.com

WARRANTY: Warranty covers damage due to manufacturing defects only. Warranty doesnotcoverweatherinflicteddamage(ForceMajeure)and/or

damages caused by not following assembly instructions and adhering to warnings in manual.

ATTENTION:Roofprofiles,roofpanelsandgablesmustbealignedproperly during assembly to minimize any possibility of leaking.

Assembly Instructions

Gazebo GZ3584 Aluminum Composite Roof Panels