GCSE ENGN Single Award Live Controlled Assessment MayJune Series 2014 9436

8/9/2019 GCSE ENGN Single Award Live Controlled Assessment MayJune Series 2014 9436

1/24

This is a compulsory unit. Candidates have 25hoursto complete the task.

Candidates must choose oneof the tasks provided and are expected to manufacture the

product from the drawings supplied within the allocated time frame.

This Controlled Assessment Task is marked out of 40and carries a weighting of 30%.

Candidates work to be submitted May 2013 and May 2014

INFORMATION FOR CANDIDATES

Engineering

Controlled Assessment Task

Unit 2: Engineering Production

[GEE21]

VALID FROM SEPTEMBER 2011

General Certificate of Secondary Education

Controlled Assessment Tasks must comply with the Regulations as detailed in the Subject Specification.

NB: Some Controlled Assessment Tasks instructions may constitute more than 1 page.

Please check you have all the information you need to complete the task if printing from a computer.

INSTRUCTIONS FOR THE CONTROLLED ASSESSMENT TASK

7807.01 R


2/24

27807.01 R

Unit 2: Engineering Production (30%)

The task aims to help develop an understanding of the process of designing a product and

producing it. Techniques to produce a production plan should be taught along with techniques

used to select appropriate materials and components and processes to produce products.

Students are not expected to have occupational competencies at this level or to be working to

commercially accepted standards.

Instructions for Teachers

The unit introduces candidates to:

seven aspects of designing and producing a product;

using product specifications;

reading and interpreting engineering drawings and diagrams;

selecting suitable materials, parts and components for a product;

creating a production plan, using processes, tools and equipment, including ComputerAided Manufacture (CAM), required to make an engineered product;

manufacturing a product;

checking the quality of their work to ensure it conforms to the standards required;

and applying health and safety procedures.


3/24

37807.01 R

Task 1

Combination Bevel Square


4/24

47807.01 R

GCSEENGINEERING

UNIT

2

COMB

INATION

BEVEL

SQUARE


5/24

57807.01 R

DESCRIPTION

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

MATERIAL

1/

TITLE

COMBINATIONBEVELSQUARE

DRAWINGSHEET-A4,LANDSCAPE

23 4

CCEA

61

SCALE

QUANTITY

5

/

PART

D

ESCRIPTION

M

ATERIAL

1

B

EVEL

M

ILDSTEEL(3mm)

2

M

ACHINESCREW

B

RASS

3

S

IDE1

M

ILDSTEEL(3mm)

4

R

IVETS

S

UITABLEMATERIAL

5

S

QUAREEDGE

M

ILDSTEEL(3mm)

6

S

IDE2

M

ILDSTEEL(3mm)

MILDSTEEL

ASSEMBLYDRAWING


6/24

67807.01 R

DESCRIPTION

3mm

ACRYLICPLASTIC

APPLY60BEND

80m

mFROMTHEBASE

LAMINATETOACHIEVE

9mmDEPTH

92

240

42

60

25

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

BEVELSTAND

MATERIAL


1/

TITLE


QUANTITY

SCALE

1:2

CCEA


7/24

77807.01 R

DESCRIPTION

MILDSTE

EL

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

BEVEL

MATERIAL


11

TITLE


CCEA

SCALE

100

R12.5

6

60

325

1:1

175

6

QUANTITY

+

+

Mo

tioncentrepoints


8/24

87807.01 R

DESCRIPTION

BRASS

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

MACHIN

ESCREW

MATERIAL


12

TITLE


R5

5:1

SCALE

R3

CCEA

R2with

M4ExternalThread

14.00

QUANTITY

3

8

1mmCHAM

FER

KNURLED


9/24

97807.01 R

DESCRIPTION

MILDSTEEL

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

SIDE1

MATERIAL


13

TITLE


COUNTERSUNKFORRIVETS

1:1

3

6

3.1

R12.5

10

SCALE

QUANTITY CCEA

6.1

5

80

5

25


10/24

107807.01 R

DESCRIPTION

MILDSTEEL

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

SQUARE

EDGE

MATERIAL


15

TITLE

COMBINATIONBEVELSQUA

RE

QUANTITY

SCALE

1:1

CCEA

3.1

3

25

5

6

1

0

5

30

325

125


11/24

117807.01 R

DESCRIPTION

MILDSTEEL

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

SIDE2

MATERIAL


16

TITLE


QUANTITY

SCALE

1:1

CCEA

M4THREAD

R12.5

3.1

3

80

5

10

25

5

6

3

6


12/24

127807.01 R

Task 2

Engineers Lamp


13/24

137807.01 R


14/24

147807.01 R

DESCRIPTION

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

MATERIAL

1/

TITLE

SCALE

9

/

3

5

QUANTITY

4

CCEA

6

1

2

7

8

1

L

ENS

ACRYLIC(9mm)

2

S

TUD

BRASS

3

U

PRIGHTS

ALUMINIUM(FLAT)

4/5

B

ASE

ACRYLIC/WOOD

6

S

UPPORT

ALUMINIUM(2mmSHEET)

7/8

B

ALANCE

BRASS

9

A

RM

ALUMINI

UM(USECTION)

ASSEMBLYDRAWING

ALUMIN

IUM/BRASS

/

WOOD

ENGINEERSLAMP

PART

D

ESCRIPTION

MATERIAL


15/24

157807.01 R

DESCRIPTION

ACRYLIC

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

LENS

MATERIAL


11

TITLE

ENGINEERSLAMP

SCALE

8

CCEA

18

LAMINATETOACHIEVE

9mmTHICKNESS.

8

90

45

12

4

1:1

8

QUANTITY

3

5HOLESFO

RLEDS.

9

18

2

6


16/24

167807.01 R

DESCRIPTION

BRASS

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

STUD

MATERIAL


12

TITLE

ENGINEERSLAMP C

CEA

8

QUANTITY

M6

INTERNALTHREAD

12

2

SCALE

3:1

15

45

CHAMFER


17/24

177807.01 R

DESCRIPTION AL

UMINIUM

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

UPRIGHTS

MATERIAL


23

TITLE

ENGINEERSLAMP

SCALE

3

7.9

CCEA

QUANTITY

30

12.7

3.2

6

20

3

15.8

1:2

20

300

3

3


18/24

187807.01 R

DESCRIPTION

ACRY

LIC/WOOD

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

BASE

MATERIAL


14/5

TITLE

ENGINEERSLAMP

PART5/ANYSUITABLE

WOODMAYBEUSED

R3

X4

CCEA

2:1

PART4/ACRYLICP

LASTIC

160

124

52

18

QUANTITY

SCALE

3

Centrepart6onthisaxis

onceremainingpartsare

ass

embled

Centrepointsfor

selftappingscrews


19/24

197807.01 R

DESCRIPTION

2mmo

r1.5mm

ALUMIN

IUMSHEET

PARTNUMBER

TOLERANCE

GCSEENGINEERINGUNIT2

+/-0.5mm

SU

PPORT

MATERIAL


16

TITLE

ENGINEERSLAMP

10

10

CCEA

SCALE

2mmor

1.5mm

15

3

1:1

3

QUANTITY

50

2

Totpart3(Uprights)

47.5

8

3

50

10

20


20/24

207807.01 R

DESCRIPTION

1.5mm

or2mm

ALUMINIUMSHEET

PARTNUMBER

TOLERANCE


+/-0.5mm

SUPP

ORT/

SIDE

1

MATERIAL


16

TITLE

ENGINEERSLAMP

23

QUANTITY

35

3

100

45

50

50

CCEA

SCALE

10

15

3

5

SIDE1

1:1

10

10

8


21/24

217807.01 R

DESCRIPTION

1.5mm

or2mm

ALUMINIUMSHEET

PARTNUMBER

TOLERANCE


+/-0.5mm

SU

PPORT/

SID

E2

MATERIAL


16

TITLE

315

47.5

ENGINEERSLAMP

135

10

25

23

SCALE

2

QUANTITY

15

15

CCEA

20

65

10

1:1

SIDE2


22/24

227807.01 R

DESCRIPTION

BRASS

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

B

ALANCE

MATERIAL

DRAWINGSHEET-A4,LANDSCA

PE

17

TITLE

ENGINEERSLAMP

2

6M6EXTERNALTHREAD

PART7

2

CCEA

1

60

25

2:1

6

SCALE

12

14

QUANTITY

4

5

CHAMFER


23/24

237807.01 R

DESCRIPTION

BRASS

PARTNUMBER

TOLERANCE


+/-0.5mm

BALANCE

MATERIAL


18

TITLE

ENGINEERSLAMP C

CEA

QUANTITY

60

SCALE

12

PART8

2

2:1

15

6M6INTERNALTHREAD

45

CHAMFER


24/24

DESCRIPTION AL

UMINIUM

PARTNUMBER

TOLERANCE

G

CSEENGINEERINGUNIT2

+/-0.5mm

ARM

MATERIAL

SHEET-A4,LANDSCAPE

19

TITLE

ENGINEERSLAMP

12.7

6

M3INTERNALTHREAD

3

40

20

3

80

6

3M3INTERNALTHREAD

3x3mmSET-BACKFORCHAMFER

1:2

SCALE

78

146

C

CEA

QUANTITY

1.6

40

6

5.6

PART9

350

6.35

12.7

12.7

6

80

Documents

GCSE ENGN Single Award Live Controlled Assessment MayJune Series 2014 9436