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LECO is a registered trademark of LECO Corporation Form No. 203-821-033 8/07-REV5 © 2007 LECO Corporation Spectroscopy Application Note Spectroscopy Application Note Depth Profile Analysis for Surface Product Quality Control Glow discharge spectroscopy (GDS), as an atomic emission technique, is used for both bulk and quantitative depth profiling analyses. GDS allows sampling of the surface a few nanometers at a time; therefore, the correlation between a material’s chemistry and depth becomes readily apparent. Simultaneous data on multiple elements, in different matrices, is provided in an easy-to ® use Windows -based environment. The layer-by-layer removal of sample material allows for the quantification of results in many sample types, both homogenous and non-homogenous. The versatility of GDS allows both routine and non-routine applications, making GDS a practical tool for production control and problem solving applications. Conductive Materials Nonconductive Materials (a) Electroplated steels - coating thickness, coating weight and compositional uniformity (b) Decarburization - profiling of unprepared surface to determine carbon concentration vs depth (c) Nitrocarburized steels - thickness and composition of heat treated zone (d) PVD coatings (TiN, TiCN, CrN, etc.) - thickness, composition and residual oxide/carbon contamination (e) Steel in process (i.e. Zn phosphate) - thickness and composition (f) Semiconductors - profile material layers and composition (a) Thermal barrier coatings - coating thickness and composition (b) Polymer coatings - profile coating to ensure metal is not diffusing through polymer (c) Glass - distribution of diffused elements (d) Paint on steel - profile coating 100 10 1 2 0 4 6 8 10 12 14 0.1 Depth, μm Variation in Concentration Nitrocarburized Steel Carbon Iron Nitrogen n c i t Cn t i h e t r nn e g % o a o i W Depth in μm Zn Interface at 1.0 μm Interface at 8.4 μm Fe Pb C Mn Al 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0.0 1.1 2.3 3.5 4.7 5.9 7.1 8.2 9.4 10.6 11.8 Zinc on Steel Fe = 100.0 x Wt% Zn = 100.0 x Wt% C = 001.0 x Wt% Al = 000.1 x Wt% Mn = 001.0 x Wt% Pb = 010.0 x Wt% SCALE: Variation of carbon and nitrogen concentration vs depth in a nitrocarburized steel surface. Quantitative plot shows depth and concentrations for coated materials. LECO Corporation 3000 Lakeview Ave. • St. Joseph, MI 49085 Phone: 800-292-6141 • Fax: 269-982-8977 [email protected] • www.leco.com • ISO-9001:2000 No. FM 24045 Delivering the Right Results

Gds Depth Profile Analysis 203-821-033

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LECO is a registered trademark of LECO CorporationForm No. 203-821-033 8/07-REV5 © 2007 LECO Corporation

Spectroscopy Application NoteSpectroscopy Application Note

Depth Profile Analysis for Surface Product Quality Control

Glow discharge spectroscopy (GDS), as an atomic emission technique, is used for both bulk and quantitative depth profiling analyses. GDS allows sampling of the surface a few nanometers at a time; therefore, the correlation between a material’s chemistry and depth becomes readily apparent. Simultaneousdata on multiple elements, in different matrices, is provided in an easy-to

®use Windows -based environment. The layer-by-layer removal of sample material allows for the quantification of results in many sample types, both homogenous and non-homogenous. The versatility of GDS allows both routine and non-routine applications, making GDS a practical tool for production control and problem solving applications.

Conductive Materials

Nonconductive Materials

(a) Electroplated steels - coating thickness, coating weight and compositional uniformity(b) Decarburization - profiling of unprepared surface to determine carbon concentration vs depth(c) Nitrocarburized steels - thickness and composition of heat treated zone(d) PVD coatings (TiN, TiCN, CrN, etc.) - thickness, composition and residual oxide/carbon contamination(e) Steel in process (i.e. Zn phosphate) - thickness and composition(f) Semiconductors - profile material layers and composition

(a) Thermal barrier coatings - coating thickness and composition(b) Polymer coatings - profile coating to ensure metal is not diffusing through polymer(c) Glass - distribution of diffused elements(d) Paint on steel - profile coating

100

10

1

20 4 6 8 10 12 140.1

Depth, µm

Var

iati

on

in C

on

cen

trat

ion

Nitrocarburized Steel

Carbon

Iron

Nitrogen

nc

i

t C

nti

h

etr

nn

eg

%o

ao

iW

Depth in µm

Zn

Interface at 1.0 µm

Interface at 8.4 µm

FePbC

Mn

Al

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0.00.0 1.1 2.3 3.5 4.7 5.9 7.1 8.2 9.4 10.6 11.8

Zin

c o

n S

teel

Fe = 100.0 x Wt%Zn = 100.0 x Wt%C = 001.0 x Wt%Al = 000.1 x Wt%Mn= 001.0 x Wt%Pb = 010.0 x Wt%

SCALE:

Variation of carbon and nitrogen concentration vs depth in a nitrocarburized steel surface.

Quantitative plot shows depth and concentrationsfor coated materials.

LECO Corporation3000 Lakeview Ave. • St. Joseph, MI 49085Phone: 800-292-6141 • Fax: [email protected] • www.leco.com • ISO-9001:2000 No. FM 24045

Delivering the Right Results