GE MARK VI

Embed Size (px)

Citation preview

  • 7/22/2019 GE MARK VI

    1/22

    GE Energy

    Mark VI for Gas Turbine Control Retrofits

    Application OverviewThis document is distributed for informational purposes only.It is not to be construed as creating or becoming part of anyGeneral Electric Company contractual or warranty obligationunless expressly stated in a written sales contract.

    !2002 - 2005 by General Electric Company, USA. All rights reserved.

    GEI-100538A

  • 7/22/2019 GE MARK VI

    2/22

    Section Page

    Introduction .................................................................................................................3Acronyms and Abbreviations ......................................................................................3Product Options...........................................................................................................4Architecture.................................................................................................................6I/O Interface.................................................................................................................8

    Diagnostics ................................................................................................................10Communication .........................................................................................................10Control Functions ......................................................................................................12HMI ...........................................................................................................................16Typical Turbine Instrumentation...............................................................................18Packaging ..................................................................................................................19Typical Power Requirements.....................................................................................20

    Ethernet is a registered trademark of Xerox Corporation.CIMPLICITY is a registered trademark of GE Fanuc Automation North America, Inc.Microsoft and Windows are registered trademarks of Microsoft Corporation.

    Modbus is a registered trademark of Schneider Automation.Proximitor is a registered trademark of Bently Nevada.

  • 7/22/2019 GE MARK VI

    3/22

    IntroductionMost existing transmitters,

    sensors, and switches arecompatible with the Mark

    VI I/O, and, in some cases,

    the I/O is totallycompatible.

    The Mark VI is a fully programmable gas turbine controller with its own power

    supply, processor, communications, and I/O for turbine control, and protection.

    Critical functions, such as emergency overspeed, redundant exhaust over-temperature protection, and backup synchronous check protection are provided by

    the backup protection module.

    Application software is derived from current control and protection algorithms,

    originally designed for new gas turbines, and modified only where it is necessary for

    compatibility with the existing site conditions. In addition, the controller has thespeed and capacity to implement many new advanced features such as Dry Low

    NOx technology. All Mark VI controllers are shipped with application software and

    display software.

    Acronyms and Abbreviations

    ADL Asynchronous Drives Language

    DCS Distributed Control System

    EGD EthernetGlobal Data

    FSR Fuel Stroke Reference

    GSM GE Standard Messages

    GUI Graphical User Interface

    HMI Human-Machine Interface

    LVDT Linear Variable Differential Transformer

    PDH Plant Data Highway

    rms root mean square

    RTD Resistance Temperature Detector

    TMR Triple Modular Redundant

    UDH Unit Data Highway

    UPS uninterruptible power supply

    VME VERSA module Eurocard

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 3

  • 7/22/2019 GE MARK VI

    4/22

    Product OptionsThe Mark VI controller is available in two state-of-the-art types: simplexand Triple

    Modular Redundant (TMR). These vary in cabinet size and I/O configuration

    based on the turbine type, application (generator or mechanical drive), and I/Orequired at a particular site.

    A simplex controller is available in two sizes:

    36x 36 (900 mm x 900 mm), which fits into the standard Mark I or Mark IIcontroller footprint

    54x 36 (1350 mm x 900 mm), which fits into the standard Mark II with ITS

    controller footprint. This version also provides increased I/O capacity, as well asa redundant VME rack-power supply.

    The standard size of the TMR unit is 54x 36 (1350 mm x 900 mm), which fits intothe standard Mark IV controller footprint (refer to the following diagram).

    4 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    5/22

    P

    S

    Control Module

    X

    P

    S

    Y

    P

    S

    Control Module

    Z

    Control Module

    Protection Module

    Emergency Overspeed

    Emergency Overtemp

    Backup Synch Check

    Control

    Protection

    Monitoring

    Communication from Control Module:

    Serial Modbus Slave

    Serial Modbus Master

    Ethernet TCP-IP Modbus Slave

    Ethernet UDP-IP (UDH)

    Additional

    Communications(if required)

    Devices on UDH:HMI, EX2000, Mark VI

    P.S.

    CPU

    I/O

    P.S.

    CPU

    I/O

    P.S.

    CPU

    I/O

    Ethernet - IONet

    Ethernet - IONet

    Ethernet - IONet

    AdditionalCommunications

    (if required)

    TMR only

    System Architecture

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 5

  • 7/22/2019 GE MARK VI

    6/22

    ArchitectureScalable hardware and software make the Mark VI architecture well-suited for gas

    turbine control retrofits.

    A TMR system is generally

    recommended for base load,DLN, and cogen

    applications.

    The TMR and simplex versions of the Mark VI controller have equivalent control

    and turbine protection capabilities. The primary difference is running reliability.Running reliability is based on the percent of I/O used in the system, the percent of

    I/O classified as critical, and the amount of redundancy.

    TMR systems have the highest running reliability, represented by a longer Mean

    Time Between Forced Outage (MTBFO) than other types of controllers.

    Select a TMR system when:

    Co-generation (cogen) plants where the gas turbine exhaust is the only source of

    heat to generate steam for the production process and steam turbines

    Turbines are equipped with triplicated field devices, for maximized runningreliability

    Dry Low NOx (DLN) combustion system upgrades, where instrumentationstandards often require more replicated field devices than standard combustion

    systems

    Generator drive applications that require continuous base-load operation

    Mechanical drive applications where compressors or pumps are critical to theproduction process

    Select a simplex system when:

    Using non-base load applications that are not critical to other plant processes

    Customer operating experience indicates this system is adequate

    6 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    7/22

    s

    Mark VI Simplex 36" by 36" Cabinet

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 7

  • 7/22/2019 GE MARK VI

    8/22

    I/O InterfaceTerminations support the

    existing #12 AWG (3.0mm2) wires at site with

    barrier type terminal blocks

    or ease ofmaintenance.

    The Mark VI is designed for direct interface to turbine and generator devices such as

    vibration sensors, flame scanners, linear variable differential transformers (LVDT),

    magnetic speed pickups, thermocouples, and resistance temperature detectors(RTD). Direct monitoring of these sensors reduces the need for interposing devices

    with their associated single-point failures. Direct connection to a field device reduceslong-term maintenance, and enables diagnostics to directly monitor the health of

    devices mounted on the machinery.

    Contact inputsare normally powered from the 125 V dc battery bus (optional 24and 48 V dc) through the Mark VI termination boards. Each contact input is optically

    isolated and has a 1ms time stamp for Sequence of Events (SOE) monitoring.

    Terminations for existing contact inputs can be replaced 1-for-1 or split up for

    greater alarm resolution. For example, instead of having several field contacts wired

    to a single contact input for theLube System Troublealarm on the enunciatorwindow, they can be separated into multiple contact inputs to provide a separate

    alarm message for each problem in the lube oil system.

    Diagnostics monitor the

    secondary side of each fuse.Contact outputsare from plug-in, magnetic relays with dry, Form-C, contact

    outputs. Turbine solenoids are normally powered from the 125 V dc battery bus with

    suppression for each solenoid with a 3.2 A slow-blow fuse on each side of the feeder

    circuit.

    Analog inputsmonitor 4 20 mA (250 ), which can be configured for self-powered, differential inputs, or as sensors that use a +24 V dc supply from the Mark

    VI. Selected inputs can be configured for 0 1mA inputs (5,000 ) or 5, 10 V dc

    inputs. This interfaces to

    existing 0 1mA generator MW and MVAR transducers

    existing Dynesco-type gas fuel pressure and compressor discharge pressure

    transducers with 12 V dc supply and 0 5 V dc inputs

    Most Mark II generator drive systems already have these transducers; however,

    Mark I systems do not. Compressor discharge pressure biases the temperaturecontrol system to improve turbine operation.

    Analog outputscan be configured for 4 20 mA output (500 maximum) or 0

    200 mA output (50 maximum).

    Thermocouple inputscan be grounded or ungrounded. Software linearization is

    provided for type J and K thermocouples used on GE gas turbines plus types E, S, orT thermocouples. Existing control and overtemperature thermocouples are retained

    and divided between the Mark VI controller and the backup protection module for

    temperature control and overtemperature protection, respectively.

    RTD inputs can be grounded or ungrounded. Software linearization is provided for

    10 copper, 100/200 platinum, or 120 nickel RTDs. The generator or load

    compressor RTDs can be monitored directly by the Mark VI with all turbine anddriven-load temperatures being collected in a common database with other turbine-generator parameters.

    8 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    9/22

    Speed inputs.Redundant, passive, magnetic speed sensors provide an input to the

    control module(s) for speed control and overspeed protection. Emergency overspeed

    protection is provided electronically; mechanically on older turbines. A separate

    backup protection module is provided with separate power supplies, processors, and

    I/O cards to provide enhanced machine protection. Overspeed detection by either theprimary or emergency electronic trip systems or the mechanical overspeed bolt

    automatically de-energizes the hydraulic solenoids.

    Flame inputs.A direct interface is provided for ultra-violet flame scanners that

    produce a pulsed output. This eliminates any interposing transducers and enables the

    diagnostics to monitor the actual light level. An alarm is initiated if the light leveldiminishes below an acceptable level due to carbon or other deposits on the scanner

    window.

    Integrating servo interface. The Mark VI provides a direct interface to the bipolar

    servo actuator and LVDT valve position feedback. Bi-polar integrating servo current

    outputs are provided in 10, 20, 40, 80, and 120 mA ranges for fuel valves and InletGuide Vane (IGV) control. Mark VI LVDT excitation is 7.0 Vrms at 3.2 kHz. Pulse

    rate inputs are also provided for servo control loops using liquid fuel-flow, pulse-rate

    feedback.

    Vibration protection.A direct interface is provided for vibration protection sensors,which are required to trip the turbine. This includesseismic (velocity) type sensors

    used on heavy-duty gas turbines and accelerometerson aircraft-derivative gasturbines. This eliminates the single-point failure of a separate monitoring system, and

    allows Mark VI diagnostics to monitorseismic sensorswhen the turbine is runningor stopped. Aircraft derivative applications primarily use accelerometers,which

    produce a velocity signal from external charge amplifiers. The Mark VI contains

    speed-tracking filters to isolate the appropriate vibration frequencies of each shaft for

    the display, alarm, and trip.

    Proximitor

    monitoring provides monitoring and protection for GE gas-turbine

    applications. Mark VI provides a direct interface to the keyphasor, radial proximitor,

    and axial proximitor inputs, which are collected in a common database with turbineparameters. The fundamental (1X), first harmonic (2X), and composite vibration

    signals are collected by the Mark VI and displayed with both magnitude and phaseangle on the Human-Machine Interface (HMI). Active isolators provide buffered

    outputs to BNC connectors on the Mark VI termination boards for temporary

    connection to portable analysis equipment.

    The PTs are paralleled to

    the backup protectionmodule for redundant

    backup synch check

    rotection.

    Synchronizing interfaceincludes one generator PT and one line PT to match the

    generator frequency (turbine speed) to the line frequency and match the generator

    voltage to the line voltage through commands to the generator excitation control.The Mark VI monitors actual breaker closure time and self-corrects each time the

    breaker closes.

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 9

  • 7/22/2019 GE MARK VI

    10/22

    DiagnosticsMark VI diagnostics include power-up, background, and manually initiated

    diagnostic routines capable of identifying both control panel, sensor, and output

    device faults. These faults are identified down to the VME board and terminal boardlevel for the panel, and to the circuit level for sensors and actuators.

    CommunicationThe Mark VI uses the following communication networks.

    I/O Netis an Ethernet-based network between a control module, the three

    sections of the backup protection module, and expansion I/O modules (if

    required). I/O Net uses Asynchronous Drives Language (ADL) topollthemodules for data instead of using the typical collision detectiontechniques used

    in Ethernet LANs.

    Unit Data Highwat (UDH) is an Ethernet-based network that provides peer-to-peer communication between the Mark VI and a GE generator excitation

    control. The network uses Ethernet Global Data (EGD), a message-based

    protocol with support for sharing information with multiple nodes based on theUDP/IP standard. Data can be transmitted unicast or broadcast to peer

    controllers on a network with up to 10 network nodes at 25 Hz.

    Refer to the section, HMI,

    or information on the user

    interface.

    The Mark VI can communicate to a GE HMI or directly with a plant Distributed

    Control System (DCS) network or Plant Data Highway (PDH) through Ethernet

    serial Modbus

    slave/master, Ethernet TCP/IP Modbus slave, or Ethernet TCP/IP

    with GE Energy Standard Messages (GSM).

    GSM is only available from a Mark VI HMI; its protocol provides

    Administration messages

    Spontaneous event-driven messages (with local time tags)

    Periodic group data messages at rates to one second

    Common request messages

    10 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    11/22

    EX2100

    Unit Data Highway

    Gas Turbine

    Control

    Mark VI

    Generator

    Excitation

    Plant DCS

    HMIOperatorStation

    HMIOperatorStation

    Ethernet TCP/IP GSMEthernet TCP/IP ModbusRS-232C/RS-485 Modbus

    IRIG-B

    Time Sync

    Ethernet TCP/IPModbus

    RS-232C/RS-485Modbus

    Plant Data Highway

    Ethernet UDP/IP

    Typical Network for Mark VI and EX2100 with Direct Connect to DCS Option

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 11

  • 7/22/2019 GE MARK VI

    12/22

    Control FunctionsThe control functions below are typical for a single-shaft generator drive application.

    Nozzle control for two-shaft machines and load compressor controls are also

    supported by Mark VI.

    Startup controlis an open-loop system that increases the fuel stroke reference as theturbine startup sequence progresses to preassigned plateaus.

    Acceleration controladjusts the fuel stroke reference according to the rate ofchange of the turbine speed to reduce the thermal shock to the hot gas path parts of

    the turbine.

    Speed controluses the median speed from three speed sensors for droop and

    isochronous speed control with an automatic transfer to isochronous upon loss of the

    tie-line breaker. Separate shaft speed-control algorithms are provided for each shaftin multi-shaft machine applications. The Mark VI varies shaft speed to control real

    power (megawatt) output in a mechanical (compressor or pump) drive application. In

    a generator drive application, the Mark VI maintains a constant generator shaft speedto meet the electrical power demand and also controls the generator field through the

    use of VAR/Power Factor (PF) control algorithms to generate excitation raise and

    lower commands.

    Generator load controlcompares the load setpoint with the MW feedback from a

    single-phase transducer and adjusts the speed setpoint to regulate the load. ASpinning Reserveselection allows the machine to start automatically and await an

    operator input to synchronize to the grid. Selection ofFast Load StartorPre-

    selected Loadraises the output to thePre-selected Loadsetpoint limit. Selection of

    base or peak raises this setpoint to the maximum limit.

    Exhaust temperature controlalgorithms sort the input from each thermocouple

    from the highest to the lowest temperature. They automatically reject badthermocouple data, average the remaining data values, and execute the control

    algorithm based upon the average calculated temperature. Redundant transducers

    monitor the compressor discharge pressure and bias the temperature control to

    correct for ambient conditions and the corresponding variations in mass flow.

    Inlet guide vane controlmodulates the position of the compressor stator vanes toprovide optimum compressor and unit operation. During startup, the guide vanes

    open as the turbine speed increases. When the unit is online, the guide vanes

    modulate to control turbine airflow temperature to optimize combustion system and

    combine-cycle performance.

    Fuel control is a reference from the governor and feedback of the fuel controlvalves. The Fuel Stroke Reference (FSR) is determined by the turbine parameter

    (speed, temperature, and so on) calling for the least fuel. FSR calculation occurs in

    the main processor, then is transmitted to the servo valve cards on the backplane of

    the control module(s). Liquid fuel control establishes the FSR of the bypass valve.

    Fuel flow is proportional to the speed (Fuel Flow = Speed X FSR). Gas fuel control

    uses a Gas Control Valve (GCV), where fuel flow is a function of pressure (FuelFlow = Fuel Pressure X FSR). An added Stop/speed Ratio Valve (SRV) opens as a

    turbine speed function, so pressure becomes a function of speed and the liquid fuel

    control system and the gas fuel control systems have the same characteristic.

    12 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    13/22

    Emissions controlis available with diluent (water or steam) injection through a

    multi-nozzle quiet combustor to quench flame temperature and reduce thermal NOx

    formation. Lean-burning, pre-mixed flame combustors are available for lower NOx

    levels without the need for water or steam injection called Dry Low NOx (DLN).

    Load compressor controladjusts the turbine power output (speed) and providesvalve sequencing and surge control to optimize compressor operation.

    Generator excitation controlfor voltage matching during synchronization andVAR/PF control after breaker closure can be integrated into the turbine control.

    When a reference or setpoint is entered, feedback from a single-phase VAR

    transducer regulates the setpoint in the Mark VI. Mark VI calculates PF from MWand MVAR inputs, or an external PF transducer can be connected to the Mark VI.

    Setpoints are transmitted from the turbine control to the generator excitation control.

    Gas Fuel

    Servo

    90SR

    LVDT

    96SR

    TSVO

    Stop/Speed

    Ratio Valve

    Termination

    BoardVSVO Card

    A/D

    VCMICard

    Main Processor

    FPRG

    TNH (Speed)

    Constants

    LogicSoftware

    RegulatorD/A

    96FG

    Gas Fuel

    PressureTBAIVAIC Card

    D/A

    +

    -

    Servo

    65GC

    LVDT96GC

    TSVO

    Gas Control

    ValveVSVO Card

    A/D

    FSROUT

    FSR2

    LogicSoftware

    RegulatorD/A

    Combustion

    Chamber

    Servo65FP

    TSVO

    Stop/Speed

    Ratio Valve

    VSVO Card

    A/D

    SoftwareRegulator

    Flow

    Divider

    Liquid Fuel

    Pulse

    77FD

    D/A

    FSROUT

    Logic

    TNH (Speed)

    FSR1

    FuelSplitterFSR

    Logic

    Control Module

    Typical Dual Fuel Control System

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 13

  • 7/22/2019 GE MARK VI

    14/22

    Sequencing

    Turbine control can include automated startup and shutdown sequences customized

    to meet operator requirements, as well as control and monitoring of all gas turbine

    auxiliary and support systems. Operators can have the turbine automatically

    sequence to intermediate hold points by selecting Crank,Fire, orAutowithout

    enabling automatic synchronization. All ramp rates and time delays are pre-programmed for optimum performance. Timers and counters record long-term

    turbine operating information that can include:

    Total fired time

    Separate DLN operating mode timers

    Manually initiated starts

    Total starts

    Fast load starts

    Fired starts

    Emergency trips

    This automation enables gas-turbine operation from a remote site with the assurancethat the turbine fully protected. Diagnostics capture a record of any abnormal

    conditions.

    Protection

    Turbine control monitors all control and protection parameters and initiates an alarm

    if an abnormal condition is detected. If the condition exceeds a predefined trip level,

    the turbine control drives the gas/liquid control valves to a zero-flow position and de-

    energizes the fuel shut-off solenoids. All control, protection, and monitoringalgorithms are contained in the control modules for efficiency in sharing common

    data. The protection module includes standard backup turbine protection that meets

    OEM tripping reliability requirements for turbine overspeed, overtemperature, andsync-check protection.

    In a typical installation, a trip solenoid is powered from the 125 V dc floating batterybus with:

    Contacts from the control module in series with the negative side of the bus

    Contacts from the backup protection module in series with the positive side ofthe bus

    Additionally, diagnostic and

    trip data is communicated

    between the control moduleand the backup protection

    modules on the triple

    redundant I/O Nets forcross-tripping.

    Diagnostics monitor:

    Contact from each relay

    Voltage directly across the trip solenoid

    Overspeed protection includes a primary overspeed monitoring system in the threecontrol modules and an emergency overspeed monitoring system in the backup

    protection module that replaces the mechanical overspeed bolt used on older

    turbines. The control module and each section of the backup protection module

    monitors magnetic speed sensors from 2.0 rpm on a 60-tooth wheel. Diagnostics

    monitor the speed and acceleration, then exchange the data between the controlmodule and the protection module on startup to verify that all sensors are active.

    14 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    15/22

    Typical gas turbine trip protection system

    Trips Types

    Pre-ignition Auxiliary check (Servos)

    Seal oil dc motor undervoltage

    dc lube oil pump undervoltageStartup fuel flow excessive

    Failure to ignite

    Post-ignition Loss of flame

    High exhaust temperature

    Exhaust thermocouples open

    Compressor bleed valve position trouble

    Load tunnel temperature high

    Gas fuel hydraulic pressure low

    Turbine lube oil header temperature high

    Turbine electronic overspeed

    Protective Status Starting device trouble

    Inlet guide vane trouble

    Manual trip

    Control speed signal lost

    Exhaust pressure high

    Protective speed signal trouble

    Control speed signal trouble

    Breaker failure trip lockout

    Vibration tripLoss of protection HP speed inputs

    Customer trip

    Control system fault

    Low lube oil pressure

    Fire indication

    Generator lockout trip

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 15

  • 7/22/2019 GE MARK VI

    16/22

    HMI

    The HMI or user interface is provided through a GE CIMPLICITY

    graphics

    window with unit-specific screens, a Microsoft

    Windows

    operating system, and a

    Control Systems Toolbox with editors for application software. It can be applied as:

    Primary user interface for single or multiple units

    Gateway for communication links to other controllers

    Permanent or temporary maintenance station

    Engineering workstation

    All control and protection is resident in the Mark VI controller, which allows the

    HMI to be a non-essential component. With the turbine running, it can be

    reinitialized or replaced with no impact on the controller. The HMI communicateswith the processor in the controller through the UDH.

    Gas turbine control screens show a diagram of the turbine with the primary controlparameters. The diagram is repeated on most of the screens to provide a visual image

    of the turbines performance while changing screens.

    Typical Gas Turbine Screens

    ControlScreens

    MonitorScreens Auxiliaries Tests

    Startup Bearingtemperature

    Flame Overspeedtest

    Motors Exhausttemperature

    Water wash

    FSR control Generator RTDs Start checkGenerator/exciter Wheelspace

    temperatureTrip diagram

    Synchronizing Seismic vibration Timers

    Buttons on the right side of

    all screens produce sub-menus of category-specific

    screens.

    The main screen is the Startupscreen. Since the gas turbine control provides fully

    automatic startup including all interfaces to auxiliary systems, all basic commandsand all primary control parameters and status conditions start from this screen.

    For example, the Startcommand can be sent to the Mark VI whenReady to Startdisplays in the startup status field. A pop-up window displays above the Start-up

    button for verification. Upon verification, the application software checks the startup

    permissives and starts a sequence that displays Startingand Sequence in Progressmessages.

    If startup permissives were not satisfied, the messageNot Ready to Startdisplays,

    with a message in the alarm field that identifies the reason. Additionally, when the

    Auxbutton is clicked and the Start Checkscreen is selected, it displays graphicalinformation for the Start Check/Ready to Startpermissives.

    A message reminds you to

    investigate the nature of thelatched trip prior to clicking

    Master Reset.

    Trip conditions that display in the alarm field and in the Trip Diagram are accessed

    by clicking the Auxbutton and selecting the Trip Diagramscreen. A trip duringstartup causes the messageNot Ready to Start.

    16 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    17/22

    v o o

    Mark VI also allows you to change a numeric setpoint, such asMegawatts (MW)fora generator drive or Speed Reference (TNPREF)for a mechanical drive, by entering

    a setpoint value rather than issuing continuous discrete raise/lower commands. The

    Mark VI application compares the requested setpoint with acceptable limits and the

    present output to determine a suitable ramp rate to the new target.

    The Mark VI supports trending displays for comparing operating parameters. A

    startup trend can be set with pre-assigned parameters, such as meanExhaust GasTemperature (EGT),speed, maximum vibration, Compressor Discharge Pressure

    (CPD), andFuel Stroke Reference (FSR). More detailed information and trending are

    provided on supporting screens, along with the capability to create customizedtrends.

    Typical Turbine Instrumentation

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 17

  • 7/22/2019 GE MARK VI

    18/22

    Typical Turbine InstrumentationAnalog and digital devices found on a typical dual fuel gas turbine without emission

    suppression are provided in the following tables.

    Analog Turbine Devices

    Device Parameter Device Type

    28FD Flame detector Flame scanner

    39V-x Vibration sensor Velocity pickup

    65FP Liquid fuel pump servo Torque motor

    65GC Gas control valve servo Torque motor

    65NZ Nozzle control servo (2-shaft only) Torque motor

    77FD Liquid fuel flow Magnetic pickup

    77NH High Pressure shaft speed Magnetic pickup

    77NL Low Pressure shaft speed (2-shaft) Magnetic pickup

    90SR Gas ratio valve servo Torque motor90TV Inlet guide vane servo Torque motor

    96FG-2 Gas fuel control pressure Transducer

    96GC Gas control valve LVDT

    96NC Nozzle control (2-shaft only) LVDT

    96SR Gas ratio valve LVDT

    96TV Inlet guide vane LVDT

    CTDA Compressor discharge temperature Thermocouple

    CTIF Compressor inlet temperature Thermocouple

    TTWS-x GT wheelspace temperature Thermocouple

    TTXD-x GT exhaust temperature Thermocouple

    18 Mark VI for Gas Turbine Control Retrofits GEI-100538A Application Overview

  • 7/22/2019 GE MARK VI

    19/22

    Digital Turbine Devices

    Device Parameter Device Type

    12HA Mechanical overspeed bolt sensor Limit switch

    20FG Gas fuel trip oil Solenoid valve

    20FL Liquid fuel trip oil Solenoid valve

    26FD Liquid fuel temperature Temperature switch

    26QA/T Lube oil temperature high alarm / trip Temperature switch

    26QL/M Lube oil temperature low / moderate Temperature switch

    26QN Lube oil temperature normal Temperature switch

    33CS Starting clutch Limit switch

    33FL Liquid fuel stop valve position Limit switch

    33HR Ratchet position Limit switch

    45F-x Fire detector Temperature switch

    63AD Atomizing air differential pressure Pressure switch

    63FD Liquid fuel pressure Pressure switch

    63FG Gas fuel pressure Pressure switch

    63HG Gas fuel trip oil pressure Pressure switch

    63HL Liquid fuel trip oil pressure Pressure switch

    63LF1 Liquid fuel filter pressure Pressure switch

    63LF2 Liquid fuel forwarding filter pressure Pressure switch

    63QA/T Lube oil header / bearing pressure Pressure switch

    63QL Lube oil pressure Pressure switch

    63TF Inlet filter pressure Pressure switch

    71QH Lube tank high level Pressure switch

    71QL Lube tank low level Level switch

    71WL Water tank low level Level switch

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 19

  • 7/22/2019 GE MARK VI

    20/22

    Packaging

    Mark VI packages can be customized to meet any site requirement. Package options

    that fit into the Mark I, Mark II and Mark IV footprints are shown below.

    Component Description

    Card Backplane VME type (VERSA module Eurocard)

    Cabinet NEMA 1 convection cooled, similar to IP-20

    Cable Entrance Top and/or bottom

    Material Sheet steel

    Terminal Blocks 24-point, barrier type terminal blocks that can be unplugged formaintenance. Each screw can terminate two #12 AWG (3.0mm

    2), 300-volt insulated wires.

    Width Depth Height Weight

    36" (900 mm) 36" (900 mm) 91.5" (2,324 mm) 1300 lbs(590 Kg)

    Dimensions- Cabinet Option #1

    - Cabinet Option #2

    54" (1350 mm) 36" (900 mm) 91.5" (2,324 mm) 1600 lbs(725 Kg)

    GEI-100538A Mark VI for Gas Turbine Control Retrofits 19

  • 7/22/2019 GE MARK VI

    21/22

    Typical Power Requirements

    The control cabinet is powered from a 125 V dc battery bus that is normally short-

    circuit protected in the motor control center. Both sides of the floating 125 V dc busare continuously monitored for grounding. A floating bus eliminates the need for the

    dc ground relay and dc under-voltage relay present in older controllers. The 125 V dc

    bus is fuse-isolated in the Mark VI power distribution module and sent to:

    VME rack power supply for each control module

    Termination boards for the field contact inputs and the turbine solenoids

    A separateuninterruptible power

    supply (UPS) is required

    to power the HMI and

    network equipment.

    Additional 3.2 A fuse protection is provided on the termination board for each

    solenoid. A 120 V ac feed is provided for ignition transformers. Control cabinetpower specifications are shown below.

    Steady-state Voltage Frequency Load Comments

    125 V dc (100 to 145 V dc) 10 A dc Ripple

  • 7/22/2019 GE MARK VI

    22/22

    g GE Energy1502 Roanoke Blvd.Salem, VA 24153-6492 USA GEI-100538ARevised 051109Issued 020525