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Gehrlicher Solar - Components and systems
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Gehrlicher Solar Components and Systems 2012/2013 1
Products for photovoltaic systems
Componentsand systems2012/2013
Gehrlicher International
Springfield
Las Palmas
East London
Madrid
Paris
CoburgMunich
Milan
PragueBirmingham
Bullas
Salvador
Bucharest
Istanbul
Mumbai
Turkey Gehrlicher Merk Solar Enerji A.ŞKısıklı Alemdağ Cad. No: 60/B K:4 D:9-10 Çamlıca Üsküdar, İstanbul 34696T +90 216 524 3800F +90 216 521 [email protected]
AfricaSouth AfricaGehrlicher-Ikhwezi (Pty) Ltd.1 de Wet RoadWest Bank East London 5201T +27 43 7018000F +27 43 [email protected]
AmericaUSAGehrlicher Solar America Corp.21 Fadem RoadSpringfield, NJ 07081T +1 908 2194379F +1 908 2194375T (ücretsiz): +1 [email protected]
BrazilGehrlicher Ecoluz Solar do Brasil S.A.Av. Tancredo Neves, 620, salas 1708/1709Edificio Mundo Plaza EmpresarialCaminho das Árvores41820-020 Salvador de BahiaT +55 71 30349900F +55 71 [email protected]
AsiaIndiaGehrlicher Solar India Pvt. ltd.6th floor, Soham House,Hari Om NagarMulund (East), Mumbai 400081T +91 22 65657333F +91 22 25982021M +91 98200 [email protected]
EuropeFranceGehrlicher Solar France SAS97, avenue du Général Leclerc75014 ParisT +33 1 83954218F +33 1 [email protected]
Great BritainGehrlicher Solar UK Ltd.c/o The Wilkes Partnership41 Church StreetBirmingham West Midlands, B3 2RT, [email protected]
Italy Gehrlicher Solar Italia s.r.l.Via Enrico Caviglia 320139 MilanT +39 02 53580811F +39 02 [email protected]
RomaniaGehrlicher Solar AGWorld Trade CentrePiata Montreal, no 10, Entrance F, 1st Floor01149 BucharestM +49 176 14 20 80 [email protected]
SpainSolarland S.L. Grupo Gehrlicher SolarC/La Vista 6 35640 Villaverde Fuerteventura, Las PalmasT +34 928 868081 F +34 928 [email protected]@solarlandsl.com
Gehrlicher Solar España S.L.C/Velázquez 22, 5° izda.28001 MadridT +34 91 4491247F +34 91 [email protected]
C/Valle Guadalentín 2, 2°Polígono Industrial Marimingo30180 Bullas (Murcia)T +34 968 655191F +34 968 [email protected]
Czech RepublicGehrlicher Solar AGEmpiriaNa Strži 1702/6514000 Prague T +420 222 191725F +420 222 191503M +49 176 14 20 80 [email protected]
Gehrlicher Solar AGHead officeMax-Planck-Str. 385609 Dornach near MunichGermanyT +49 89 420792-0F +49 89 [email protected]
Registered office and logisticsAustr. 101b96465 Neustadt near CoburgGermanyT +49 9568 896609-0F +49 9568 [email protected]
Componentsand systems2012/2013
Introduction
Preface page 06-07
Research and development page 08-09
Table of contents
Solar modules page 10-21
Inverters page 22-43
Installation systems page 44-65
System accessories page 66-77
Off-grid systems page 78-95
Service and maintenance page 96-97
Disclaimer and copyrights page 98
Imprint page 99
06
Dear Customers,Business Partnersand Friends,
Klaus GehrlicherFounder and CEOGehrlicher Solar AG
Preface
07
Together with you and your custom-ers, we are contributing daily to the global energy revolution. Each roof-mounted or ground-mounted photovoltaic system installed around the world brings us a step closer to this goal.
As our professional trading partner you set high quality and durability standards for components of solar power systems. This is the only way that you can fulfil the trust placed in you by your customers and investors. For Gehrlicher Solar AG, sustainabil-ity and reliability are the focus of its actions.
Founded in 1994, we plan, construct, finance and operate solar power systems up to and including the multi-megawatt range. As a photovoltaic specialist and one of the ten largest system integrators worldwide, we can supply you with components or complete systems, including our own proven GehrTec® product family as well as solar modules and inverters, at competitive conditions. The wide range of substructures are designed to meet the highest quality standards. Our experts will be delighted to provide you with competent service for maintenance and repair of your systems, including reliable maintenance, monitoring and repair work of all kinds.
Our own research and development department puts innovative ideas into practice for a wide range of challenges. And you, our customer, are the direct beneficiary. In this way, our product portfolio is always adapted to the latest requirements.
The global potential for generating power from solar energy is enormous. There are still millions of people with no affordable or reliable access to electricity. At the same time, the price of solar electricity is now able to compete with that of conventionally generated power. In some countries such as Brazil, so-called "grid parity" has already been reached.
The international photovoltaic market has a great future. We are system partners for both on-grid systems and grid independent off-grid solutions. Each additional milestone that we contribute together or individually to changing the world helps. Make use of energy from the sun – together with Gehrlicher Solar. We supply quality that pays off.
Klaus Gehrlicher Founder and CEO Gehrlicher Solar AG
08 Gehrlicher Solar Components and Systems 2012/2013
Research and development
Only the best solution is good enough for usGehrlicher Solar is synonymous with photovoltaics delivering maxi-mum profit through its experience and quality. In addition to distribut-ing modules, inverters and cabling systems, Gehrlicher Solar stands out from the competition through its in-house product development.
Photovoltaic systems are exposed to a wide range of weather conditions. A photovoltaic system must be able to withstand a severe winter with a lot of snow as well as a violent storm or, and this may appear as a matter of course, extreme heat. Through the constant further development of our products, we are improving the revenue opportuni-ties of solar power systems and lowering transport and installation costs.
Together for optimum resultsPrior to using components in systems, we utilise advanced design and simulation tools to gather important information about demands under extreme conditions. This includes, for example, substructure testing in a wind tunnel. There, even models of ground-mounted systems on a scale of 1:30 are tested for their resilience. To ensure stability of our system, we carry out comprehensive structural calculations. When developing new systems, we cooperate with manufacturers of
modules and inverters and rely on robust network-ing with testing institutes so that we can eliminate potential defects in the early stages.
We use our own pilot system for testing under real conditions and our systems must have proved themselves before they can be offered to custom-ers. Since being founded in 1994, here at Gehrlicher we have been gaining experience through this as well as working closely with our suppliers, partners and customers towards this goal.
Constant improvement for maximum profitConstant improvement and further development are essential for us to significantly develop and boost the energy revolution as well as to turn it into a reality. On a daily basis, numerous experts in the areas of mechanical engineering, design, system planning, electrical engineering and electronics are conducting research aimed at finding ways to make our products even more reliable, robust and durable and to establish photovoltaics as a sustain-able energy source.
As recently as 2010, we were honoured with the Intersolar Award for developing the Gehrlicher assembly robot, a fully automatic assembly robot for PV modules.
Our patented mounting systems are also signifi-cantly contributing to reducing installation and logistics expenditure and result in cost reductions in the construction of solar power plants.
Gehrlicher Solar Components and Systems 2012/2013 09
Sustainable quality managementUnlike many other photovoltaic suppliers, it is not our goal to build as many installations as quickly as possible, instead, we want to establish as many good and reliable installations as possible. When building PV power plants, high quality of workman-ship and of the materials used are essential for us.
For this reason, we have taken care to design a process-orientated quality assurance system across the entire value chain. After all, ultimately, our systems are only as good as their weakest components.
The result is quite remarkable: even after many years, the damage ratio of our products and systems is extremely low.
In the future, research and development will continue as a central aspect of our work in order to maximise revenue opportunities and to make the sun's inexhaustible energy accessible to as many people as possible by providing reliable solutions.
These are goals and tasks to which Gehrlicher Solar AG is committed.
top: Gehrlicher assembly robot mounting PV modules below: View of a solar power system undergoing wind tunnel analysis
10 Gehrlicher Solar Components and Systems 2012/2013
Solar modulesThe solar module is the heart of the solar power system. This is whywe only work with manufacturers with a proven track record for com-petency and reliability over many years:
Yingli is one of the largest manufacturers of photo-voltaics worldwide, covering the entire value chain starting with silicon ingots up to complete modules. With the excellent price/performance ratio of its mono- and polycrystalline photovoltaic modules, the company offers crucial advantages to its customers. Yingli is the only global manufacturer offering crystalline solar modules awarded the "Power Controlled" certificate by the Rhineland TÜV.
Sunowe With over 12 years of experience in re-search and development in photovoltaics, Sunowe has created an optimum basis for manufacturing high-quality, efficient solar cells and photovoltaic modules. The excellent price/performance ratio gives the company a strong standing. Sunowe is continually increasing its production capacity to reduce specific manufacturing costs and satisfy growing demand.
BYD, one of the largest solar manufacturers world-wide produces products ranging from the wafer to the module. In doing so, it attaches great importance to top-quality and sustainable products as well as to continuous further development. Due to the integra-tion of the manufacture of electric vehicles and battery storage system technology, BYD is the world's leading provider of energy solutions, starting with energy production up to energy transmission and energy storage.
Solar-Fabrik Solar-Fabrik AG is one of Europe‘s most experienced solar companies. The PV modules from Solar-Fabrik are synonymous with premium quality made in Germany and are characterised by their high levels of efficiency and longevity, which secure customers' investments over the long term and maximise returns.
Innotech Solar supplies top-quality solar cells, modules and complete solar power systems. Thanks to the unique technology process, ITS offers a high level of quality at low costs so that our customers can always have the best possible solution.
First Solar is the fastest growing module manufac-turer in the USA and worldwide market leader in thin-film photovoltaics. As the module production costs are continuously reduced, the company is creating an affordable and environmentally friendly alternative to fossil fuels. With a module take-back and recycling guarantee which is covered by a reinsurance company, First Solar is setting new standards across the industry.
Products
Solar modules
Thin-film modulesFirst Solar FS 3 series page 15, 16
Monocrystalline modulesYingli PANDA series page 14Sunowe SF series page 17
Polycrystalline modulesYingli YL series page 13Sunowe SF series page 18Solar-Fabrik Premium L page 19BYD page 20Innotech Eco Laminate page 21
12 Gehrlicher Solar Components and Systems 2012/2013
List of Components
Manufacturer Art. No. Name Cell Type Nominal Capacity
Load Capacity (N/sqm)
Weight (kg)
Dimensions (mm)
Page
Z1260913 YL185P-23b poly 185 5400 15.80 1,310 x 990 x 50 13
100057 YL190P-23b poly 190 5400 15.80 1,310 x 990 x 50 13
100010 YL235PT-29b poly 235 5400 19.80 1650 x 990 x 40 13
100013 YL240PT-29b poly 240 5400 19.80 1650 x 990 x 40 13
100053 YL245PT-29b poly 245 5400 19.50 1650 x 990 x 40 13
100018 YL255C-30b - Panda mono 255 5400 19.80 1,650 x 990 x 50 14
100019 YL260C-30b - Panda mono 260 5400 19.80 1,650 x 990 x 50 14
Z1410012 YL265C-30b - Panda mono 265 5400 19.80 1,650 x 990 x 50 14
Z1313077 First Solar FS-377 CdTe 77.5 2,400 12.00 1,200 x 600 x 6.8 15
Z1313080 First Solar FS-380 CdTe 80 2,400 12.00 1,200 x 600 x 6.8 15
Z1313082 First Solar FS-382 CdTe 82 2,400 12.00 1,200 x 600 x 6.8 16
100021 First Solar FS-385 CdTe 85 2,400 12.00 1,200 x 600 x 6.8 16
100026 First Solar FS-387 CdTe 87.5 2400 12.00 1,200 x 600 x 6.8 16
Z1100035 Sunowe SF185 M mono 185 5,400 16.00 1,580 x 808 x 35 17
Z1100038 Sunowe SF190 M mono 190 5400 16.00 1,580 x 808 x 35 17
100037 Sunowe SF195 M mono 195 5400 16.00 1580 x 808 x 35 17
Z1100036 Sunowe SF230 M mono 230 5,400 18.50 1,650 x 992 x 50 17
Z1100039 Sunowe SF235 M mono 235 5,400 18.50 1,650 x 992 x 50 17
Z1100040 Sunowe SF240 M mono 240 5,400 18.50 1,650 x 992 x 50 17
Z1200046 Sunowe SF230 P poly 230 5,400 18.50 1,650 x 992 x 50 18
100024 Sunowe SF235 P poly 235 5,400 18.50 1,650 x 992 x 50 18
Z1200047 Sunowe SF240 P poly 240 5,400 18.50 1,650 x 992 x 50 18
Z1380002 Solarfabrik 230 L Poly poly 230 5,400 24.00 1,667 x 998 x 50 19
Z1380003 Solarfabrik 235 L Poly poly 235 5,400 24.00 1,667 x 998 x 50 19
1460230 BYD230P6-30 poly 230 2400 20.50 1640 x 992 x 50 20
1460235 BYD235P6-30 poly 235 2400 20.50 1640 x 992 x 50 20
1460240 BYD240P6-30 poly 240 2400 20.50 1640 x 992 x 50 20
1460245 BYD 245P6-30 poly 245 2400 20.50 1640 x 992 x 50 20
100034 EcoLaminate230 poly 230 2400 19.50 1,650 x 1,000 x 6 21
Solar modules
Gehrlicher Solar Components and Systems 2012/2013 13
Solar modules Polycrystalline
Yingli Solar YL-Series polycrystallineModule typeArt. No.
YL185P-23bZ1260913
YL190P-23b100057
YL235P-29b100010
YL240P-29b100013
YL245P-29b100053
Nominal capacity at Pmax (W) 185 190 235 240 245
Maximum system voltage (V) 1,000 1,000 1,000 1,000 1,000
Voltage MPP (V) 23.7 23.5 29.5 29.5 30.2
Current MPP (A) 8.00 7.87 7.97 8.14 8.11
Open circuit voltage (V) 30.1 29.5 37.0 37.5 37.8
Short circuit current (A) 8.48 8.45 8.54 8.65 8.63
Temperature Coefficient VOC (%/°C) -0.37 -0.37 -0.37 -0.37 -0.37
Temperature Coefficient ISC (%/°C) 0.06 0.06 0.06 0.06 0.06
Temperature Coefficient PMPP (%/°C) -0.45 -0.45 -0.45 -0.45 -0.45
Permissible Module Temperature (°C) -40 to +85 -40 to +85 -40 to +85 -40 to +85 -40 to +85
Cells per module 48 48 60 60 60
Cell Type Polycrystalline
Cell size (l/w) 156 x 156 156 x 156 156 x 156 156 x 156 156 x 156
Connector type MC4 connector
Mounting frame Aluminium alloy
Dimensions l/w/h (mm) 1,310 x 990 x 50 1,650 x 990 x 40
Weight (kg) 15.8 15.8 19.8 19.8 19.8
Manufacturer performance guarantee4) (years)
10/25 10/25 10/25 10/25 10/25
Manufacturer product guarantee (years)
10 10 10 10 10
Certification/standards IEC 61215 ed. 2, IEC 61730 class A, CE, ISO 90014) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°CFigures ©YGEE GmbH
Polycrystalline
14 Gehrlicher Solar Components and Systems 2012/2013
Solar modules Monocrystalline
Yingli Solar Panda SeriesmonocrystallineModule typeArt. No.
YL255C-30b - Panda1)
100018YL260C-30b - Panda2)
100019YL265C-30b - Panda3)
Z1410012
Nominal capacity at Pmax (W) 255 260 265
Maximum system voltage (V) 1,000 1,000 1,000
Voltage MPP (V) 30.6 30.5 30.6
Current MPP (A) 8.40 8.53 8.66
Open circuit voltage (V) 38.4 38.7 39.0
Short circuit current (A) 8.9 8.97 9.06
Temperature Coefficient VOC (%/°C) -0.33 -0.33 -0.33
Temperature Coefficient ISC (%/°C) 0.04 0.04 0.04
Temperature Coefficient PMPP (%/°C) -0.45 -0.45 -0.45
Permissible Module Temperature (°C) -40 to +85 -40 to +85 -40 to +85
Cells per module 60 60 60
Cell Type Monocrystalline Monocrystalline Monocrystalline
Cell size (l/w) 156 x 156 156 x 156 156 x 156
Connector type MC4 connector MC4 connector MC4 connector
Mounting frame Aluminium alloy Aluminium alloy Aluminium alloy
Dimensions l/w/h (mm) 1,650 x 990 x 50 1,650 x 990 x 50 1,650 x 990 x 50
Weight (kg) 19.5 19.5 19.5
Manufacturer performance guarantee4) (years)
10/25 10/25 10/25
Manufacturer product guarantee (years)
10 10 10
Certification/standards IEC 61215 ed. 2, IEC 61730 class A, CE, ISO 9001
1) PANDA 2552) PANDA 2603) PANDA 2654) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°CFigures ©YGEE GmbH
Monocrystalline
Gehrlicher Solar Components and Systems 2012/2013 15
Solar modules Thin-film
First Solar FS 3 seriesthin-film CdS/CdTeModule typeArt. No.
FS-377Z1313077
FS-380Z1313080
Nominal capacity at Pmax (W) 77.5 80
Maximum system voltage (V) 1,000 1,000
Voltage MPP (V) 48.3 48.5
Current MPP (A) 1.61 1.65
Open circuit voltage (V) 60.7 60.8
Short circuit current (A) 1.84 1.88
Temperature Coefficient VOC (%/°C) -0.27 to -0.20 -0.27 to -0.20
Temperature Coefficient ISC (%/°C) 0.04 0.04
Temperature Coefficient PMPP (%/°C) -0.25 -0.25
Permissible Module Temperature (°C) -40 to +85 -40 to +85
Cells per module 154 154
Cell Type CdS/CdTe CdS/CdTe
Connector type MC4 connector MC4 connector
Mounting frame Frameless Frameless
Dimensions l/w/h (mm) 1,200 x 600 x 6.8 1,200 x 600 x 6.8
Weight (kg) 12 12
Manufacturer performance guarantee1) (years)
10/25 10/25
Manufacturer product guarantee (years)
10 10
Certification/standards IEC 61646, IEC 61730, CE, UL/ULC 1703, Protection Class II
1) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°C
16 Gehrlicher Solar Components and Systems 2012/2013
Solar modules Thin-film
First Solar FS 3 seriesthin-film CdS/CdTeModule typeArt. No.
FS-382Z1313082
FS-385100021
FS-387100026
Nominal capacity at Pmax (W) 82.5 85 87.5
Maximum system voltage (V) 1,000 1,000 1,000
Voltage MPP (V) 48.3 48.5 49.2
Current MPP (A) 1.71 1.76 1.78
Open circuit voltage (V) 60.8 61.0 61.7
Short circuit current (A) 1.94 1.98 1.98
Temperature Coefficient VOC (%/°C) -0.27 to -0.20 -0.27 to -0.20 -0.27 to -0.20
Temperature Coefficient ISC (%/°C) 0.04 0.04 0.04
Temperature Coefficient PMPP (%/°C) -0.25 -0.25 -0.25
Permissible Module Temperature (°C) -40 to +85 -40 to +85 -40 to +85
Cells per module 154 154 154
Cell Type CdS/CdTe CdS/CdTe CdS/CdTe
Connector type MC4 connector MC4 connector MC4 connector
Mounting frame Frameless Frameless Frameless
Dimensions l/w/h (mm) 1,200 x 600 x 6.8 1,200 x 600 x 6.8 1,200 x 600 x 6.8
Weight (kg) 12 12 12
Manufacturer performance guarantee1) (years)
10/25 10/25 10/25
Manufacturer product guarantee (years)
10 10 10
Certification/standards IEC 61646, IEC 61730, CE, UL/ULC 1703, Protection Class II
1) xyears at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of1,000 W/m², air mass AM1.5 and cell temperature of 25°C
Gehrlicher Solar Components and Systems 2012/2013 17
Solar modules Monocrystalline
Sunowe SF-Series monocrystallineModule typeArt. No.
SF185 MZ1100035
SF190 MZ1100038
SF195 M100037
SF230 MZ1100036
SF235 MZ1100039
SF240 MZ1100040
Nominal capacity at Pmax (W) 185 190 195 230 235 240
Maximum system voltage (V) 1,000 1,000 1,000 1,000 1,000 1,000
Voltage MPP (V) 36.0 36.2 36.4 29.9 30.0 30.1
Current MPP (A) 5.15 5.25 5.36 7.70 7.83 7.97
Open circuit voltage (V) 45.00 45.10 45.20 37.00 37.05 37.10
Short circuit current (A) 5.50 5.58 5.71 8.25 8.34 8.51
Temperature Coefficient VOC (%/°C) -0.34 -0.34 -0.34 -0.34 -0.34 -0.34
Temperature Coefficient ISC (%/°C) 0.06 0.06 0.06 0.06 0.06 0.06
Temperature Coefficient PMPP (%/°C) -0.37 -0.37 -0.37 -0.2 -0.2 -0.2
Permissible Module Temperature (°C) -40 to +85 -40 to +85 -40 to +85 -40 to +85 -40 to +85 -40 to +85
Cells per module 72 72 72 60 60 60
Cell Type Monocrystalline
Cell size (l/w) 125 x 125 125 x 125 125 x 125 156 x 156 156 x 156 156 x 156
Connector type MC4 connector
Mounting frame Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium
Dimensions l/w/h (mm) 1,580 x 808 x 35 1,650 x 992 x 50
Weight (kg) 16 16 16 19.5 19.5 19.5
Manufacturer performance guarantee1) (years)
10/25 10/25 10/25 10/25 10/25 10/25
Manufacturer product guarantee (years)
10 10 10 10 10 10
Certification/standards IP65, IEC 61215, IEC 61730, UL 1703, CE, Protection Class II
1) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°C
18 Gehrlicher Solar Components and Systems 2012/2013
Solar modules Polycrystalline
Sunowe SF-Series polycrystallineModule typeArt. No.
SF230 PZ1200046
SF235 P100024
SF240 PZ1200047
Nominal capacity at Pmax (W) 230 235 240
Maximum system voltage (V) 1,000 1,000 1,000
Voltage MPP (V) 29.9 30.0 30.1
Current MPP (A) 7.70 7.83 7.97
Open circuit voltage (V) 37.00 37.05 37.10
Short circuit current (A) 8.25 8.34 8.51
Temperature Coefficient VOC (%/°C) -0.34 -0.34 -0.34
Temperature Coefficient ISC (%/°C) 0.06 0.06 0.06
Temperature Coefficient PMPP (%/°C) -0.37 -0.37 -0.37
Permissible Module Temperature (°C) -40 to +90 -40 to +90 -40 to +90
Cells per module 60 60 60
Cell Type Polycrystalline Polycrystalline Polycrystalline
Cell size (l/w) 156 x 156 156 x 156 156 x 156
Connector type MC4 connector MC4 connector MC4 connector
Mounting frame Aluminium Aluminium Aluminium
Dimensions l/w/h (mm) 1,650 x 992 x 50 1,650 x 992 x 50 1,650 x 992 x 50
Weight (kg) 19.5 19.5 19.5
Manufacturer performance guarantee1) (years)
10/25 10/25 10/25
Manufacturer product guarantee (years)
10 10 10
Certification/standards IP65, IEC 61215, IEC 61730, UL 1703, CE, Protection Class II
1) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°C
Gehrlicher Solar Components and Systems 2012/2013 19
Solar-Fabrik Premium L polycrystallineModule typeArt. No.
Premium 230 LZ1380002
Premium 235 LZ1380003
Nominal capacity at Pmax (W) 230 235
Maximum system voltage (V) 1,000 1,000
Voltage MPP (V) 29.6 29.7
Current MPP (A) 7.80 7.97
Open circuit voltage (V) 37.4 37.4
Short circuit current (A) 8.4 8.5
Temperature Coefficient VOC (%/°C) -0.32 -0.32
Temperature Coefficient ISC (%/°C) 0.065 0.065
Temperature Coefficient PMPP (%/°C) -0.47 -0.47
Permissible Module Temperature (°C) -40 to +85 -40 to +85
Cells per module 60 60
Cell Type Polycrystalline Polycrystalline
Cell size (l/w) 156 x 156 156 x 156
Connector type Lumberg LC3 Lumberg LC3
Mounting frame Aluminium alloy Aluminium alloy
Dimensions l/w/h (mm) 1,650 x 990 x 50 1,650 x 990 x 50
Weight (kg) 19.8 19.8
Manufacturer performance guarantee1) (years)
10/25 10/25
Manufacturer product guarantee (years)
12 12
Certification/standards IEC 61215 ed. 2, IEC 61730 class A, CE, ISO 9001
1) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°CFigures: © Solar-Fabrik AG, Freiburg
Solar modules Polycrystalline
20 Gehrlicher Solar Components and Systems 2012/2013
Solar modules Polycrystalline
BYDpolycrystallineModule typeArt. No.
BYD 230P6-301460230
BYD 235P6-301460235
BYD 240P6-301460240
BYD 245P6-301460245
Nominal capacity at Pmax (W) 230 235 240 245
Maximum system voltage (V) 1,000 1,000 1,000 1,000
Voltage MPP (V) 29.0 29.3 29.64 29.92
Current MPP (A) 7.93 8.02 8.12 8.19
Open circuit voltage (V) 36.8 36.9 37.31 37.61
Short circuit current (A) 8.52 8.59 8.79 8.66
Temperature Coefficient VOC (%/°C) -0.34 -0.34 -0.34 -0.34
Temperature Coefficient ISC (%/°C) 0.045 0.045 0.045 0.045
Temperature Coefficient PMPP (%/°C) -0.47 -0.47 -0.47 -0.47
Permissible Module Temperature (°C) -40 to +85 -40 to +85 -40 to +85 -40 to +85
Cells per module 60 60 60 60
Cell Type Polycrystalline Polycrystalline Polycrystalline Polycrystalline
Cell size (l/w) 156 x 156 156 x 156 156 x 156 156 x 156
Connector type MC4 MC4 MC4 MC4
Mounting frame Aluminium alloy Aluminium alloy Aluminium alloy Aluminium alloy
Dimensions l/w/h (mm) 1640 x 992 x 40 1640 x 992 x 40 1640 x 992 x 40 1640 x 992 x 40
Weight (kg) 18.9 18.9 18.9 18.9
Manufacturer performance guarantee1) (years)
25 25 25 25
Manufacturer product guarantee (years)
12 12 12 12
Certification/standards IEC 61215 ed. 2, IEC 61730 class A, CE, ISO 9001
* x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM1.5 and cell temperature of 25°C
Gehrlicher Solar Components and Systems 2012/2013 21
Solar modules Polycrystalline
Innotech Eco Laminate polycrystallineModule typeArt. No.
EcoLaminate 230100034
Nominal capacity at Pmax (W) 230
Maximum system voltage (V) 1,000
Voltage MPP (V) 29.6
Current MPP (A) 7.9
Open circuit voltage (V) 37.4
Short circuit current (A) 8.3
Temperature Coefficient VOC (%/°C) -0.33
Temperature Coefficient ISC (%/°C) 0.05
Temperature Coefficient PMPP (%/°C) -0.43
Permissible Module Temperature (°C) -40 to +80
Cells per module 60
Cell Type Polycrystalline
Cell size (l/w) 156 x 156
Connector type MC4 connector
Mounting frame Frameless
Dimensions l/w/h (mm) 1,650 x 1,000 x 6
Weight (kg) 19.5
Manufacturer performance guarantee1) (years)
10 / 25
Manufacturer product guarantee (years)
5
Certification/standards IEC 61215 ed. 2, IEC 61730 class A, CE, ISO 9001
1) x years at 90%, x years at 80%The electrical values valid under standard test conditions (STC): Irradiation of 1,000 W/m², air mass AM 1.5 and cell temperature of 25°C
22 Gehrlicher Solar Components and Systems 2012/2013
Inverters
Products
The inverter is the head of the solar power system. The overall system capacity is significantly affected by its capabilities. The inverters we use have proved their effectiveness and reliability in tests over many years.
SMA The German company is the world’s largest manufacturer of solar inverters. SMA develops and manufactures high-efficiency solar inverters for every system size, performance class and grid demand.
Siemens The company manufactures solar invert-ers, among other products, in the renewable energies sector. In order to achieve high levels of efficiency, these inverters are optimised to minimal power loss. The EMC-compatible design allows for operation even in areas sensitive to interference. The compact design and simple installation make servicing the devices easier.
Delta offers solar inverters with state-of-the-art technologies. With high levels of efficiency and reliability, as well as intelligent MPP tracking, Delta’s inverters get the maximum power out of your solar modules.
Gehrlicher Solar Components and Systems 2012/2013 23
Inverters
SMA Sunny Tripower three-phase page 26Sunny Boy with transformer page 28Sunny Boy without transformer page 30Sunny Mini Central with transformer page 31Sunny Mini Central without transformer page 32Power Reducer Box page 33Sunny Beam with Bluetooth Wireless Technology page 34Wireless and wired monitoring page 34Sunny Webbox page 35Sunny Home Manager page 36Grid Gate page 37
Siemens Sinvert (topology without transformer) page 38Sinvert PVM ControlBox page 39
Delta Solivia with transformer page 40Solivia without transformer page 41Solivia central inverter page 42Solivia Gateway page 43
24 Gehrlicher Solar Components and Systems 2012/2013
Inverters
List of Components
Manufacturer Art. No. Name AC – Max (W)
Dimensions (mm)
Weight (kg)
Page
Z2250080 STP 8000TL-10 8,000 665 x 690 x 265 65.0 26
Z2250100 STP 10000TL-10 10,000 665 x 690 x 265 65.0 26
Z2250200 STP 12000TL-10 12,000 665 x 690 x 265 65.0 26
Z2250500 STP 15000TL-10 15,000 665 x 690 x 265 65.0 26
200215 STP 15000TLEE 15,000 665 x 690 x 266 45.0 27
Z2250700 STP 17000TL-10 17,000 665 x 690 x 265 65.0 27
200214 STP 20000TLEE 20,000 665 x 690 x 266 45.0 27
200136 STP 20000TLHE 20,000 665 x 690 x 266 45.0 27
Z2100046 SB 2500 2,500 440 x 339 x 214 30.0 28
Z2100076 SB 3000 3,000 440 x 339 x 214 32.0 28
Z2100096 SB 3300 3,600 450 x 352 x 236 41.0 28
Z2100116 SB 3800 3,800 450 x 352 x 236 41.0 28
Z2100052 SB 2000HF 2,000 434 x 295 x 213 17.0 29
Z2100053 SB 2500HF 2,500 434 x 295 x 214 17.0 29
Z2100054 SB 3000HF 3,000 434 x 295 x 214 17.0 29
Z2100256 SB 1600TL 1,700 440 x 339 x 214 16.0 30
Z2100036 SB 2100TL 2,100 440 x 339 x 214 16.0 30
Z2100144 SB 3000TL-21 3,000 470 x 445 x 180 22.0 30
Z2100146 SB 4000TL-21 4,000 470 x 445 x180 25.0 30
Z2100148 SB 5000TL-21 4,600 470 x 445 x180 25.0 30
Z2110065 SMC 4600A-11 5,000 468 x 613 x 242 62.0 31
Z2110005 SMC 5000A-11 5,500 468 x 613 x 242 62.0 31
Z2110013 SMC 6000A-11 6,000 468 x 613 x 242 63.0 31
Z2110046 SMC 7000HV-11 7,000 468 x 613 x 242 65.0 31
Z2110077 SMC 9000TLRP-10 9,000 468 x 613 x 242 35.0 32
Z2110075 SMC 10000TLRP-10 10,000 468 x 613 x 242 35.0 32
Z2110076 SMC 11000TLRP-10 11,000 468 x 613 x 242 35.0 32
Z2120062 Power Reducer Box 225 x 130 x 57 0.75 33
Z2130001 Sunny Beam 127 x 75 x 195 0.35 34
Z2120006 RS485 (for SMC and SB, except Multistring) 34
Z2120010 RS485 (for New Gen and STP) 34
Z2120091 RS485 (for all HF models) 34
Z2140007 Sunny Webbox (RS485) 255 x 130 x 57 0.75 35
Z2140009 Sunny Webbox (RS485-GSM) 255 x 130 x 57 0.75 35
200197 Sunny Home Manager 170 x 124.5 x 41.5 0.22 36
200168 Grid Gate 100 x 75 x 55 0.2 37
Gehrlicher Solar Components and Systems 2012/2013 25
Inverters
List of Components
Manufacturer Art. No. Name AC – Max (W)
Dimensions (mm)
Weight (kg)
Page
2550908 Sinvert PVM 10 10,000 530 x 600 x 260.5 40.0 38
2550909 Sinvert PVM 13 12,400 530 x 600 x 260.5 40.0 38
2550910 Sinvert PVM 17 16,500 530 x 600 x 260.5 41.0 38
2550911 Sinvert PVM 20 20,000 530 x 600 x 265 40.0 38
Z2561035 Sinvert PVM ControlBox 39
200192 Solivia 2,5 2,600 410 x 410 x 180 21.5 40
200193 Solivia 3,0 3,130 410 x 410 x 180 21.5 40
200195 Solivia 3,3 3,485 410 x 410 x 180 21.5 40
200196 Solivia 5,0 5,240 410 x 510 x 180 32.0 40
200198 Solivia 11 TR 13,300 685 x 410 x 185 39.0 40
200170 Solivia 15 TL 16,000 624.7 x 952 x 278 63.0 41
200146 Solivia 20 TL 21,000 624.7 x 952 x 278 65.0 41
200211 Solivia CM 77 77,000 600 x 2,215 x 1,000 400.0 42
200212 Solivia CM 88 88,000 600 x 2,215 x 1,000 430.0 42
200217 Solivia CM 100 99,000 600 x 2,215 x 1,000 460.0 42
200140 Solivia Gateway 43
26 Gehrlicher Solar Components and Systems 2012/2013
Inverter Three-phase
SMA Sunny Tripower STP 8000TL to STP 15000TLInverter typeArt. No.
STP 8000TL-10Z2250080
STP 10000TL-10Z2250100
STP 12000TL-10Z2250200
STP 15000TL-10Z2250500
Electrical data
AC Nominal Capacity (W) 8,000 10,000 12,000 15,000
DC MPP voltage range (V) 320-800 320-800 380-800 360-800
DC input voltage max. (V) 1,000 1,000 1,000 1,000
DC initial input voltage (V) 188 188 188 188
DC Current max. (A) (Input A/B) 22 / 11 22/11 22/11 33/11
Distortion factor (%) < 4 <4 <4 <4
Frequency, nominal (Hz) 50/60 50/60 50/60 50/60
Reactive power factor cos φ 0.8 leading to 0.8 lagging
Night time / standby consumption max. (W)
< 1 <1 <1 <1
European Annual Efficiency (%) 97.5 97.7 97.7 97.7
Max. relative humidity (%) 100 100 100 100
Dimensions and weight
Dimensions w/h/d (mm) 665 x 690 x 265 665 x 690 x 265 665 x 690 x 265 665 x 690 x 265
Weight (kg) 65 65.0 65.0 65.0
Features
Grid Feed-in Transformerless, three-phase
AC Connection Spring-type Terminal (spring clamp)
Number of DC inputs 5 5 5 6
DC disconnecter Electronic Solar Switch (ESS)
Grid monitoring SMA Grid Guard SMA Grid Guard SMA Grid Guard SMA Grid Guard
Earth connection monitoring yes yes yes yes
Display Graphic display Graphic display Graphic display Graphic display
Ventilator Yes yes yes yes
Cooling OptiCool OptiCool OptiCool OptiCool
Casing Aluminium die-cast
DC connection SUNCLIX SUNCLIX SUNCLIX SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20)
Certification/standards IP 65 according to DIN EN 60529; CE label; DIN VDE 0126-1-1
Gehrlicher Solar Components and Systems 2012/2013 27
Inverter Three-phase
SMA Sunny Tripower STP 15000TL to STP 20000TLInverter typeArt. No.
STP 15000TLEE200215
STP 17000TL-10Z2250700
STP 20000TLEE200214
STP 20000TLHE200136
Electrical data
AC Nominal Capacity (W) 15,000 17,000 20,000 20,000
DC MPP voltage range (V) 580-800 400-800 580 - 800 580 - 800
DC input voltage max. (V) 1,000 1,000 1,000 1,000
DC initial input voltage (V) 580 188 580 580
DC Current max. (A) (Input A/B) 36 33/11 36 36
Distortion factor (%) < 4 <4 < 4 < 4
Frequency, nominal (Hz) 50/60 50/60 50/60 50/60
Reactive power factor cos φ 0.8 leading to 0.8 lagging
Night time / standby consumption max. (W)
1 <1 1 1
European Annual Efficiency (%) 98.7 97.7 98.7 98.7
Max. relative humidity (%) 100 100 100 100
Dimensions and weight
Dimensions w/h/d (mm) 665 x 685 x 265 665 x 690 x 265 665 x 685 x 265 665 x 685 x 265
Weight (kg) 45 65.0 45 45
Features
Grid Feed-in Transformerless, three-phase
AC connection spring-type terminal (spring clamp)
Number of DC inputs 6 6 6 6
DC disconnecter DC load disconnecter
Electronic Solar Switch (ESS)
DC load disconnecter
DC load disconnecter
Grid monitoring SMA Grid Guard SMA Grid Guard SMA Grid Guard SMA Grid Guard
Earth connection monitoring yes yes yes yes
Display Graphic display Graphic display Graphic display Graphic display
Ventilator Yes yes yes yes
Cooling OptiCool OptiCool OptiCool OptiCool
Casing Aluminium die-cast
DC connection SUNCLIX SUNCLIX SUNCLIX SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20)
Certification/standards IP 65 according to DIN EN 60529; CE label; DIN VDE 0126-1-1
28 Gehrlicher Solar Components and Systems 2012/2013
Inverter with Transformer
SMA Sunny Boy SB 2500 bis SB 3800Inverter typeArt. No.
SB 2500Z2100046
SB 3000Z2100076
SB 3300Z2100096
SB 3800Z2100116
Electrical data
AC Nominal Capacity / max. (W) 2,300/2,500 2,750/3,000 3,300/3,600 3,800
DC MPP voltage range (V) 224-480 268-480 200-400 200-400
DC input voltage max. (V) 600 600 500 500
DC initial input voltage (V) 300 330 250 250
DC current max. (A) 12 12 20 20
Distortion factor (%) <4 <4 <4 <4
Frequency, nominal (Hz) 50/60 50/60 50/60 50/60
Reactive power factor cos φ 1 1 1 1
Night consumption max. (W) 0.1 0.1 0.1 0.1
European Annual Efficiency (%) 93.2 93.6 94.4 94.7
Max. relative humidity (%) 100 100 100 100
Dimensions and weight
Dimensions w/h/d (mm) 440 x 339 x 214 440 x 339 x 214 450 x 352 x 236 450 x 352 x 236
Weight (kg) 28.0 32.0 38.0 38.0
Features
Grid Feed-in NF transformer, single-phase
AC connection Plug Connector Plug Connector Plug Connector Plug Connector
Number of DC inputs 2 2 2 2
DC disconnecter Electronic Solar Switch (ESS)
Grid monitoring SMA Grid Guard SMA Grid Guard SMA Grid Guard SMA Grid Guard
Earth connection monitoring yes yes yes yes
Display text line text line text line text line
Ventilator no no yes yes
Cooling Convection Convection OptiCool OptiCool
Casing Stainless steel plate Aluminium die-cast
DC connection SUNCLIX SUNCLIX SUNCLIX SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20)
Certification/standards IP 65 according to DIN EN 60529; CE label; DIN VDE 0126-1-1
SB 2500, SB 3000
SB 3300, SB 3800
Gehrlicher Solar Components and Systems 2012/2013 29
Inverter with Transformer
SMA Sunny Boy SB 2000HF bis SB 3000HFInverter typeArt. No.
SB 2000HFZ2100052
SB 2500HFZ2100053
SB 3000HFZ2100054
Electrical data
AC Nominal Capacity / max. (W) 2,100 2,600 3,150
DC MPP voltage range (V) 175 - 560 175 - 560 210 - 560
DC input voltage max. (V) 700 700 700
DC initial input voltage (V) 220 220 220
DC current max. (A) 12 15 15
Frequency, nominal (Hz) 50/60 50/60 50/60
Reactive power factor cos φ 1 1 1
Night consumption max. (W) 1 1 1
European Annual Efficiency (%) 95 95.3 95.4
Max. relative humidity (%) 100 100 100
Dimensions and weight
Dimensions w/h/d (mm) 348 x 580 x 145 348 x 580 x 145 348 x 580 x 145
Weight (kg) 17 17 17
Features
Grid Feed-in HF transformer, single-phase
AC connection Plug Connector Plug Connector Plug Connector
Number of DC inputs 2 Plug Connector Plug Connector
DC disconnecter Electronic Solar Switch (ESS)
Grid monitoring SMA Grid Guard SMA Grid Guard SMA Grid Guard
Earth connection monitoring yes yes yes
Display Graphic display Graphic display Graphic display
Ventilator yes yes yes
Cooling OptiCool OptiCool OptiCool
Casing Aluminium die-cast Aluminium die-cast Aluminium die-cast
DC connection SUNCLIX SUNCLIX SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20) 5 (optional 10/15/20) 5 (optional 10/15/20)
Certification/standards CE, VDE-AR-N 4105, VDE0126-1-1, G83/1-1, RD 1663/2000, RD 661/2007, PPC, AS4777, EN 50438*, PPDS, IEC 61727, ENEL-Guida, UTE C15-712-1, C10/11
SB 2000 HF, SB 3000 HF
30 Gehrlicher Solar Components and Systems 2012/2013
Inverter without Transformer
SMA Sunny Boy transformerlessSB 1600TL to SB 5000TL-21Inverter typeArt. No.
SB 1600TLZ2100256
SB 2100TLZ2100036
SB3000TL-21Z2100144
SB4000TL-21Z2100146
SB5000TL-21Z2100148
Electrical Data
AC Nominal Capacity / max. (W) 1,700 1,950/2,100 3,000 4,000 4,600/5,000
DC MPP Voltage Range (V) 155-480 125-480 125-440 125-440 125-440
DC Input Voltage max. (V) 600 600 550 550 550
DC initial input voltage (V) 150 150 150 150 150
DC Current max. (A) 11 11 1 x 17 2 x 15 2 x 15
Distortion Factor (%) < 4 <4 <4 <4 <4
Frequency, nominal (Hz) 50 50 50/60 50/60 50/60
Reactive Power Factor cos φ 1 1 1 1 1
Night time consumption (W) 0.1 0.1 0.5 0.5 0.5
European Annual Efficiency (%) 95.2 95.2 96.3 96.4 96.5
Max. Relative Humidity (%) 100 100 100 100 100
Dimensions and Weight
Dimensions w/h/d (mm) 434 x 295 x 214 440 x 339 x 214 470 x 445 x 180 470 x 445 x 180 470 x 445 x 180
Weight (kg) 16 16.0 22.0 25.0 25.0
Features
Grid Feed-in Transformerless, single phase
AC Connection Plug Connector Spring clamb terminal
Number of DC inputs 2 2 2 4 4
DC Disconnector Electronic Solar Switch (ESS)
Grid Monitoring SMA Grid Guard
Earth Connection Monitoring yes yes yes yes yes
Display text line text line Graphic display
Ventilator no no yes yes yes
Cooling Convection Convection OptiCool OptiCool OptiCool
Casing Stainless steel plate
Stainless steel plate
Aluminium die-cast
Aluminium die-cast
Aluminium die-cast
DC Connection SUNCLIX SUNCLIX SUNCLIX SUNCLIX SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20)
Certification/standards IP 65 according to DIN EN 60529; CE label; DIN VDE 0126-1-1
Gehrlicher Solar Components and Systems 2012/2013 31
Inverter with Transformer
SMA Sunny Mini CentralSMC 4600A to 7000HVInverter typeArt. No.
SMC 4600A-11Z2110065
SMC 5000A-11Z2110005
SMC 6000A-11Z2110013
SMC 7000HV-11Z2110046
Electrical Data
AC Nominal Capacity / max. (W) 4,600/5,000 5,000/5,500 6,000 6,650/7,000
DC MPP Voltage Range (V) 246-480 246-480 246-480 335-560
DC Input Voltage max. (V) 600 600 600 800
DC initial input voltage (V) 300 300 300 400
DC Current max. (A) 26 26 26 23
Distortion Factor (%) <4 <4 <4 <4
Frequency, Nominal (Hz) 50/60 50/60 50/60 50/60
Reactive Power Factor cos φ 1 1 1 1
Night time consumption (W) 0.25 0.25 0.25 0.25
European Annual Efficiency (%) 95.2 95.2 95.2 95.3
Max. Relative Humidity (%) 100 100 100 100
Dimensions and Weight
Dimensions w/h/d (mm) 468 x 613 x 242 468 x 613 x 242 468 x 613 x 242 468 x 613 x 242
Weight (kg) 62.0 62.0 63.0 65.0
Features
Grid Feed-in NF Transformer, single-phase
AC Connection PG Screw Connector / Screw Type Terminal
Number of DC inputs 4 4 4 4
DC Disconnector Electronic Solar Switch (ESS)
Grid Monitoring SMA Grid Guard SMA Grid Guard SMA Grid Guard SMA Grid Guard
Earth Connection Monitoring yes yes yes yes
Display LCD LCD LCD LCD
Ventilator yes yes yes yes
Cooling OptiCool OptiCool OptiCool OptiCool
Casing Aluminium die-cast
DC Connection SUNCLIX SUNCLIX SUNCLIX SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20)
Certification/standards IP 65 according to DIN EN 60529; CE label; DIN VDE 0126-1-1
32 Gehrlicher Solar Components and Systems 2012/2013
Inverter without Transformer
SMA Sunny Mini Central transformerlessSMC 9000TLRP-10 to SMC 11000TLRP-10Inverter typeArt. No.
9000TLRPZ2110077
10000TLRPZ2110075
11000TLRPZ2110076
Electrical Data
AC Nominal Capacity (W) 9,000 10,000 11,000
DC MPP Voltage Range (V) 333-500 333-500 333-500
DC Input Voltage max. (V) 700 700 700
DC initial input voltage (V) 400 400 400
DC Current max. (A) 28 31 34
Distortion Factor (%) <4 <4 <4
Frequency, Nominal (Hz) 50/60 50/60 50/60
Reactive Power Factor cos φ 1 1 1
Night time consumption (W) 0.15 0.15 0.15
European Annual Efficiency (%) 97.6 97.5 97.5
Max. Relative Humidity (%) 100 100 100
Dimensions and Weight
Dimensions w/h/d (mm) 468 x 613 x 242
Weight (kg) 35.0 35.0 35.0
Features
Grid Feed-in Transformerless, single-phase
AC Connection PG Screw Connector / Screw-Type Terminal
Number of DC inputs 5 5 5
DC Disconnecter Electronic Solar Switch (ESS)
Grid Monitoring SMA Grid Guard
Earth Connection Monitoring yes
Display LCD
Ventilator yes
Cooling OptiCool
Casing Aluminium die-cast
DC Connection SUNCLIX
Manufacturer's warranty (years) 5 (optional 10/15/20)
Certification/Standards IP 65 according to DIN EN 60529; CE label; DIN VDE 0126-1-1
Gehrlicher Solar Components and Systems 2012/2013 33
Inverter Monitoring and Communication
SMA Power Reducer BoxGrid Feed-in Management for Large PV SystemsArt. No. Z2120062
Communication
with Sunny WebBox/with PC Ethernet
Connections
Wireless Ripple Receiver (AUX COM) 4 digital inputs
Ethernet (Mbit/s) 10/100
Max. Number of SMA Devices
Sunny WebBox 50
Max. Communication Range
Ethernet (m) 100
Voltage Supply
Voltage Supply AC Adaptor
Input Voltage (V AC; Hz) 100–240; 50/60
Power Consumption (W) Type 4/max. 12
Ambient Conditions during Operation
Ambient Temperature (°C) -20 to +60
Relative Humidity (%) 5 to 95, non-condensing
Storage
Internal 16 MB ring memory
External SD card (max. 2 GB)
General Data
Dimensions w/h/d (mm) 225 x 130 x 57
Weight (kg) 0.75
Installation Indoor
Mounting Cap Rail or Wall
Status Display LEDs
Instructions (Language) German, English
Operation, Warranty, Certificates
Operation Integrated Web Server (Internet Browser)
Warranty (Years) 5
Certificates and Approvals www.SMA.de
Accessories
Series Equipment AC Adaptor, Ethernet Cable red (Patch Cable), Ethernet Cable blue (Crossover Cable), Screwdriver, Plug for AUXCOM with 2.5 m cable, 2 Screws and Studs, Technical Description with Drill Template
Optional SD Card 2 GB
34 Gehrlicher Solar Components and Systems 2012/2013
Inverter Monitoring and Communication
SMA Sunny Beamwith Bluetooth Wireless TechnologyArt. No. Z2130001
Communication
Inverter/PC Communication Bluetooth/USB 2.0
Max. Number of Devices/max. Communication Range
Bluetooth 12
Bluetooth in Open Air (m) up to 100
Voltage Supply
Voltage Supply Integrated Solar Cell
Number of Batteries / Battery Type 2 ENEKEEP (Mignon AA), NiMH (1.2 Vdc)
Ambient Conditions during Operation
Ambient Temperature (°C) 0 to +40
Protection Class IP20
General Data
Dimensions w/h/d (mm) 127 x 75 x 195
Weight (kg) 0.35
Installation/Mounting Indoor/Tabletop device
Status Display Graphic
Software, Instructions (Language) German English, French, Greek, Italian, Dutch, Portuguese, Spanish, Czech
Operation, Warranty, Certificates
Operation Push-and-Turn Button
Warranty (Years) 5
Certificates and Approvals www.SMA.de
Displayed Information
General Information Time, Date
System Data Instantaneous Power, Energy generated during the Day, Total Energy, Specific Annual Yield, CO2 savings, Compensation
Accessories
Series Equipment USB Cable
Optional USB AC Adaptor, Replacement Batteries, SMA Bluetooth Repeater
SMA Wireless / Cable Monitoring
TypeArt. No.
RS485Z2120006
Typical Area of Usage
For middle-sized and large solar power systems
Advantages
High speed and reliability
Number of Connected Devices (System Monitoring and Inverters)
up to 50 per RS485 Bus
Range
1,200 m per RS485 Bus
Data Retrieval Devices (e.g. Sunny Beam or Sunny WebBox)
One per RS485 Bus
Gehrlicher Solar Components and Systems 2012/2013 35
Inverter Monitoring and Communication
SMA Sunny Webbox
Art. No. Z2140001 Z2140016
Communication
Inverter Communication Ethernet GSM
Max. Number of Devices 50 50
Max. Communication Range
Bluetooth in Open Air (m) 100 100
RS485 (m) 1200 1200
Voltage Supply
Voltage Supply External AC Adaptor External AC Adaptor
Number of Batteries / Battery Type 2 ENEKEEP (Mignon AA), NiMH (1.2 Vdc)
Ambient Conditions during Operation
Ambient Temperature (°C) -20 – +60 -20 – +60
General Data
Dimensions w/h/d (mm) 255 x 130 x 57 255 x 130 x 57
Weight (kg) 0.75 0.75
Installation/Mounting Indoor/Cap Rail, Wall, Table Device
Status Display LEDs LEDs
Software, Instructions (Language) German English, Italian, Spanish, French, Dutch, Portuguese, Greek, Czech
Operation, Warranty, Certificates
Operation Integrated Web Browser Integrated Web Browser
Warranty (Years) 5 5
Certificates and Approvals www.SMA.com www.SMA.com
36 Gehrlicher Solar Components and Systems 2012/2013
Inverter Monitoring and Communication
SMA Sunny Home Manager
Art. No. 200197
Communication
Inverter/PC Communication Bluetooth/Ethernet
Max. Number of Devices/max. Communication Range
Bluetooth 16
Bluetooth in Open Air (m) up to 100
Voltage Supply
Voltage Supply External AC Adaptor
Number of Batteries / Battery Type 2 ENEKEEP (Mignon AA), NiMH (1.2 Vdc)
Ambient Conditions during Operation
Ambient Temperature (°C) -25 - +60
Protection Class IP20
General Data
Dimensions w/h/d (mm) 170 x 124.5 x 41.5
Weight (kg) 220
Installation/Mounting Indoor/Cap Rail, Wall
Status Display LEDs
Software, Instructions (Language) German English, Italian, Spanish, French, Dutch, Portuguese, Greek, Czech
Operation, Warranty, Certificates
Operation via Sunny Portal
Warranty (Years) 5 years
Certificates and Approvals www.SMA.de
Accessories
Series Equipment SMA Wireless Plug with Bluetooth Wireless Technology for automated Control of Users
Gehrlicher Solar Components and Systems 2012/2013 37
SMA Grid Gate
Art. No. 200168
Connection Data AC
AC Nominal Voltage (V) 230
AC Nominal Voltage Range (V) 80 - 280
AC Mains Frequency (Hz) 50
AC Mains Frequency Range (Hz) 45 - 52
Activation Section Switch IAC max. (A) 6
Activation Section Switch UAC max. (V) 250
Connection Phases 3
Protection Equipment
AC Short-Circuit Proof (A) 16
Protection Class according to IEC 62103 II
Overcharging Class according to IEC 664-1 III
General Data
Dimensions w/h/d (mm) 100 x 75 x 55
Weight (kg) 0.2
Operating Temperature Range (°C) 20 to 50
Standby Consumption (W) 1
Protection Class (according to IEC 60529) IP 20
Humidity Range rel. humidity (%) 10 to 90
Barometric Pressure Range (kPa) 70 to 106
Max. Operating Altitude (m above sea level) 3,000
Climate Class according to IEC 60721 - 3 - 4 3K5
Measuring Accuracy (%) 1.00
Operation, Warranty, Certificates
Connection Screw Clamps
Display Graphic
Operation 3-Key Button
Warranty 5 years
Certificates and Approvals CE / VDE-AR-N 4105
Inverter Grid and System Protection
38 Gehrlicher Solar Components and Systems 2012/2013
Inverter without Transformer
Siemens Sinvert transformerless
Inverter typeArt. No.
PVM 102550908
PVM 132550909
PVM 172550910
PVM 202550911
Electrical data
AC Nominal Capacity / max. (W) 10,000 12,400 16,500 19,200
DC MPP Voltage Range (V) 380-850 420-850 460-850 480-850
DC Input Voltage max. (V) 1,000 1,000 1,000 1000
DC MPP Voltage Range (V) 350 350 350 350
DC Current max. (A) 29 30 37 41
Frequency, Nominal (Hz) 50/60 50/60 50/60 50 / 60
Reactive Power Factor cos φ 0.9 leading to 0.9 lagging
Night time / standby consumption max. (W)
0.5 0.5 0.5 0.5
European Annual Efficiency (%) 97.4 97.5 97.8 97.8
Max. Relative Humidity (%) 100 100 100 100
Dimensions and Weight
Dimensions w/h/d (mm) 530 x 601 x 270 530 x 601 x 270 530 x 601 x 270 530 x 601 x 270
Weight (kg) 40.0 40.0 41.0 41.0
Features
Grid Feed-in Transformerless, three-phase
AC Connection Connector Connector Connector Connector
Number of DC inputs 4 4 6 6
DC Disconnecter integrated integrated integrated integrated
Grid Monitoring VDE 0126-1-1 VDE 0126-1-1 VDE 0126-1-1 VDE 0126-1-1
Display Graphic Graphic Graphic Graphic
Ventilator no no no no
Cooling Natural Convection
Casing RAL 7035 (light grey)
DC Connection MC4 connector MC4 connector MC4 connector MC4 connector
Manufacturer's warranty (years) 5 5 5 5
Certification/Standards CE, EN 50178, EN 61000-6-2, EN 61000-6-4, EN 61000-3-12, EN 61000-3-11, IP65 (EN 60529)
Gehrlicher Solar Components and Systems 2012/2013 39
Inverter Monitoring and Communication
SINVERT PVM ControlBoxGrid Feed-in and Grid ManagementArt. No. Z2561035
Communication
Inverter/PC Communication Ethernet
Connections
Connections RS485
Max. Number of Devices
Sinvert WR 2 x 31
General Data
Power Limitation 0%, 30%, 60% und 100%
Installation: Indoor
Mounting Cap Rail or Wall
Status Display LEDs
Software Language German, English
Instructions Language German, English
40 Gehrlicher Solar Components and Systems 2012/2013
Inverter with Transformer
DELTA Solivia
Inverter typeArt. No.
Solivia 2.5200192
Solivia 3.0200193
Solivia 3.3200195
Solivia 5.0200196
Solivia 11 TR200198
Electrical Data
AC Nominal Capacity / max. (W) 2,500/2,600 3,000/3,130 3,300/3,485 DE: 4,600/5,000 EU: 5,000/5,240
11,600/13,300
DC MPP Voltage Range (V) 150-450 150-450 150-450 150-450 400-900
DC Input Voltage max. (V) 540 540 540 540 1,000
DC Current max. (A) 18 21.7 24 32 29
Distortion Factor (%) <3 <3 <3 <3 <3
Frequency, Nominal (Hz) 50 50 50 50 50/60
Night time / standby consumption max. (W)
<0.2 <0.2 <0.2 <0.2 <1.3
European Annual Efficiency (%) 94.4 94.7 94.8 94.6 >97.5
Max. Relative Humidity (%) 98 98 98 98 90
Dimensions and Weight
Dimensions w/h/d (mm) 410 x 410 x 180 410 x 510 x 180 685 x 410 x 185
Weight (kg) 21.5 21.5 21.5 32.0 39.0
Features
Grid Feed-in Transformer, single-phase Transformer, three-phase
AC Connection Wieland RST25i3S Amphenol C16/3
Number of DC inputs 3 3 3 4 3
DC Disconnecter integrated integrated integrated none integrated
Display LCD LCD LCD LCD 3 LEDs, 4 line LCD
Ventilator no no no optional yes
Cooling Convection Convection Convection Convection Convection
Casing Aluminium die-cast powder-coated
DC Connector 3 pairs of MC-4
Manufacturer's warranty (years) 10 (optional 15/20)
Certification/Standards IP65, Protection Class 1, VDE 0126-1-1, RD1663, ENEL G.L. 12/2008, EN50438, EN61000-6-2, EN61000-6-3, EN61000-3-2, EN61000-3-3, EN60950-1, EN50178, IEC62103, IEC62109-1/-2
IP54/IP65, Protection Class 1, VDE 0126-1-1, RD1663, ENEL G.L. 12/2008, EN50438, EN61000-6-2, EN61000-6-3, EN61000-3-11, EN61000-3-12, EN60950-1, EN50178, IEC62103, IEC62109-1/-2
Gehrlicher Solar Components and Systems 2012/2013 41
Inverter without Transformer
DELTA Solivia transformerless
Inverter typeArt. No.
Solivia 15 TL200170
Solivia 20 TL200146
Electrical Data
AC Nominal Capacity / max. (W) 15,000/16,000 20,000/21,000
DC-MPP Voltage Range (V) 350-800 350-800
DC Input Voltage max. (V) 1,000 1,000
DC Current max. (A) 46 60
Distortion Factor (%) <3 <3
Frequency, Nominal (Hz) 50/60 50/60
Night time / standby consumption max. (W)
<3 <3
European Annual Efficiency (%) >97.5 >97.5
Max. Relative Humidity (%) 90 90
Dimensions and Weight
Dimensions w/h/d (mm) 624.7 x 952 x 278 624.7 x 952 x 278
Weight (kg) 63.0 65.0
Features
Grid Feed-in Transformerless, three-phase Transformerless, three-phase
AC Connection Bulgin PXA911/04/S Bulgin PXA911/04/S
Number of DC inputs 4 4
DC Disconnector integrated integrated
Display black/white graphic LCD black/white graphic LCD
Ventilator yes yes
Cooling Ventilator Ventilator
Casing powder-coated powder-coated
DC connection 4 Multicontact MC4 4 Multicontact MC4
Manufacturer's warranty (years) 10 (optional 15/20) 10 (optional 15/20)
Certification/Standards IP54/IP65, Protection Class 1, VDE 0126-1-1, RD1663, ENEL G.L. 12/2008, EN50438, EN61000-6-2, EN61000-6-3, EN61000-3-11, EN61000-3-12, EN60950-1, EN50178, IEC62103, IEC62109-1/-2
42 Gehrlicher Solar Components and Systems 2012/2013
inverter Central Inverter
DELTA Solivia
Inverter typeArt. No.
Solivia CM 77200211
Solivia CM 88200212
Solivia CM 100200217
Electrical Data
AC Nominal Capacity (W)) 77,700 88,800 100,000
DC MPP Voltage Range (V) 450-800 450-800 450-800
DC Input Voltage max. (V) 900 900 900
DC Current max. (A) 185 210 235
Distortion Factor (%) <3 <3 <3
Frequency, Nominal (Hz) 50 50 50
Night time / standby consumption max. (W)
120 140 160
European Annual Efficiency (%) 95 95 95
Max. Relative Humidity (%) 95 95 95
Dimensions and Weight
Dimensions w/h/d (mm) 600 x 2,215 x 1,000 600 x 2,215 x 1,000 600 x 2,215 x 1,000
Weight (kg) 400.0 430.0 460.0
Features
Grid Feed-in Transformer, three-phase Transformer, three-phase Transformer, three-phase
AC connection Screw clamps Screw clamps Screw clamps
DC Disconnecter integrated integrated integrated
Display 5.7“ Touch-screen 5.7“ Touch-screen 5.7“ Touch-screen
Ventilator yes yes yes
Cooling Ventilator Ventilator Ventilator
Casing powder-coated powder-coated powder-coated
DC connection Screw clamps Screw clamps Screw clamps
Manufacturer's warranty (years) 10 (optional 15/20) 10 (optional 15/20) 10 (optional 15/20)
Certification/Standards IP20, Protection Class 1, VDE 0126-1-1, RD1663, ENEL G.L. 12/2008, EN50438, EN61000-6-2, EN61000-6-3, EN61000-3-11, EN61000-3-12, EN60950-1, EN50178, IEC62103, IEC62109-1/-2
Gehrlicher Solar Components and Systems 2012/2013 43
Inverter Monitoring and Communication
DELTA Solivia GatewayMonitoringArt. No. 200140
Communication
Inverter/PC Communication Ethernet
Connections
Connections RS485
Range (m) 100
General Data
Installation: Indoor
Mounting Cap Rail or Wall
Status Display LEDs
Software Language German, English
Instructions Language German, English
44 Gehrlicher Solar Components and Systems 2012/2013
Installation systems
Products
GehrTec® installation systems are synonymous with efficiency in the installation of PV systems. In addi-tion to traditional systems for rooftop and ground-mounted sys-tems, the GehrTec® range also comprises solutions that can be integrated into buildings.
Gehrtec® Aero Gehrtec® Aero is an aerodynamic PV flat roof system that can be installed without penetrating the roof. Take advantage of the weight-reduced modular system and its excellent adaptabil-ity to different roof situations.
GehrTec® Base, Base FS, Base F/3, Base Backrail Professional substructures for ground-mounted photovoltaic systems. Optimised for First Solar thin-film modules, framed modules as well as large laminates with Backrail system, based on the proven ramming technology.
GehrTec® Flat Gehrlicher's flat roof system for load-bearing roofs meets the highest demands for functionality and enables flexible design due to its modular construction.
GehrTec® Intra Gehrlicher's roof-integrated system is completely incorporated into the roof, making the module surface the water-bearing layer. This system provides you with complete roofing including solar energy generation.
GehrTec® Top Highly variable modular system suitable for rooftop mounting and many different types of roof covering. Options for attaching framed as well as frameless solar modules, which can be fastened quickly and securely using 4-point clamping.
GehrTec® Top TS The GehrTec® Top TS system repre-sents an efficient elevated mounting system for roofs covered with trapezoidal profile plates. This elevated mounting system is utilised to ensure the ideal orientation of the PV modules for flat roofs with a pitch of between 5° and 20°. You benefit from pre-assembled system components.
Gehrlicher Solar Components and Systems 2012/2013 45
Installation systems
GehrTec® Rooftop SystemsGehrTec® Top page 46Rooftop System Components page 47 - 56GehrTec® Top TS page 57
GehrTec® Flat Roof SystemsGehrTec® Flat page 58GehrTec® Aero page 59
GehrTec® Roof-Integrated SystemGehrTec® Intra page 60 - 61
GehrTec® Ground-Mounted Systems page 62GehrTec® Base FS page 63GehrTec® Base F-3 page 63GehrTec® Base F-4 page 64GehrTec® Base Backrail page 64Ground-Mounted System Components page 65
46 Gehrlicher Solar Components and Systems 2012/2013
Installation Systems GehrTec® Rooftop Systems
GehrTec® Top
The GehrTec® Top mounting system can be used under the following conditions:
Area of use Slanted Roof
Pitch >5° to <50°
Mounting Rooftop Mounting
Building Height Max. 25 m
Solar Modules Frameless, Framed
Module dimensions Max. 2,000 mm x 1,300 mm
Module Alignment Vertical, Horizontal
Cross-Rail System for Frameless Solar ModulesSystem overview
1 Roof Hooks2 Cross-rails3 Butt Connectors
4 Main Rails5 Cross Connectors
6 End Clamps of Module7 Middle Clamps of
Module
Gehrlicher Solar Components and Systems 2012/2013 47
Installation Systems GehrTec® Rooftop Systems
List of Components
Art. No. Name DIN Quality Dimensions Top Top TS Page
Mounting rails
Z3100001 Mounting Rail 1 – 6,000 mm – Al 30 x 50 mm + – 49
Z3100002 Mounting Rail 2 – 6,000 mm – Al 30 x 30 mm + – 49
Z3100003 Mounting Rail 3 – 6,000 mm – Al 40 x 50 mm + – 49
Z3100004 Mounting Rail 4 – 6,000 mm – Al 40 x 60 mm + – 49
Z3100005 Mounting Rail 5 – 6,000 mm – Al 40 x 70 mm + – 49
Z3100006 Mounting Rail T1 – 6,000 mm – Al 30 x 30 (80) mm + + 49
Mounting Rail Accessories
Z3110001 Connectors – Al 100 mm + – 50
Z3110002 Rail Cross Connector – – 50 x 30 x 50 mm + – 50
Module Clamps for Framed Solar Modules
Z3120001 Module Middle Clamp Type 1 – Al M8 + – 51
Z3120010 Module Middle Clamp Type 2 – Al M8 + – 51
Z3120007 Module End Clamp 35 mm – Al M8 + – 51
Z3120008 Module End Clamp 40 mm – Al M8 + – 51
Z3120002 Module End Clamp 42 mm – Al M8 + – 51
Z3120035 Module End Clamp 45 mm – Al M8 + – 51
Z3120003 Module End Clamp 46 mm – Al M8 + – 51
Z3120004 Module End Clamp 50 mm – Al M8 + – 51
Module Clamps for Frameless Solar Modules
Z3120016 GehrTec® Laminate Middle Clamp Top-FS – Al/EPDM M8 + – 51
Z3120017 GehrTec® Laminate End Clamp Top-FS – Al/EPDM M8 + – 51
Z3120018 Mounting Clip Top incl. Hammerhead Nut – ASA M8 + – 51
Roof Hooks
Z3301002 Roof Hooks Frankfurt Pan – A2 35 x 6 + – 52
Z3301005 Roof Hooks Frankfurt Pan – A2 35 x 8 + – 52
Z3301015 Roof Hooks Frankfurt Pan, adjustable – A2 35 x 6-V + – 52
Z3301016 Roof Hooks Frankfurt Pan, adjustable – A2 35 x 8-V + – 52
Z3301017 Roof Hooks Slate – A2 35 x 6 + – 52
Z3301018 Roof Hooks Beaver Tail – A2 35 x 6 + – 52
Clamp Holders
Z3330001 Standing Seam Clamp – Al 110 mm + – 53
Z3330002 Round Seam Clamp BEMO, KalZip – Al 110 mm + – 53
Z3330003 Round Seam Clamp RibRoof 465/480 – Al 110 mm + – 53
Z3330004 Round Seam Clamp RibRoof 500 – Al 110 mm + – 53
Z3330008 Girder Pawl Kalzip© – Al 48 mm + – 53
48 Gehrlicher Solar Components and Systems 2012/2013
Installation Systems GehrTec® Rooftop Systems
List of Components
Art. No. Name DIN Quality Dimensions Top Top TS Page
Hanger Bolts and Accessories
Z340010200 Hanger Bolts – A2 M10 x 200 + – 54
Z340012300 Hanger Bolts – A2 M12 x 300 + – 54
on request Solar Fixator Steel – A2 on request + – 54
on request Solar Fixator Wood – A2 on request + – 54
Z3310003 Adaptor Plate M10 – A2 80 x 30 x 5 + – 54
Z3310004 Adaptor Plate M12 – A2 80 x 30 x 5 + – 54
Z3200001 EPDM Sealing, bulk – EPDM M10/M12 + – 54
Screws, Nuts and Accessories
Z340118120 Wood Screw with Wheel Head – A2 8 x 120 + – 55
Z340118140 Wood Screw with Wheel Head – A2 8 x 140 + – 55
Z34054825 Self-drilling Screw - Hex Head 7504-K A2 4.8 x 25 + – 55
Z34055325 Self-drilling Screw - Hex Head 7504-K A2 6.3 x 25 + + 55
Z3430001 Blind Rivet A2/Al 4.8 x 15 + + -
Z3411812 Allen screw 912 A2/70 M8 x 12 + – 55
Z34111816 Allen screw 912 A2/70 M8 x 16 + – 55
Z34111820 Allen screw 912 A2/70 M8 x 20 + – 55
Z34111825 Allen screw 912 A2/70 M8 x 25 + – 55
Z34111830 Allen screw 912 A2/70 M8 x 30 + – 55
Z3412830 Allen-Head Countersunk Screw 7991 A2/70 M8 x 30 + – 55
Z3412835 Allen-Head Countersunk Screw 7991 A2/70 M8 x 35 + – 55
Z3412850 Allen-Head Countersunk Screw 7991 A2/70 M8 x 50 + + 55
Z3412855 Allen-Head Countersunk Screw 7991 A2/70 M8 x 55 + – 55
Z3412848 Allen-Head Countersunk Screw 7991 A2/70 M8 x 48 + – 55
Z3412865 Allen-Head Countersunk Screw 7991 A2/70 M8 x 65 + – 55
Z34131020 Hammerhead Bolt – A2/70 M10 x 20 + – 55
Z34131025 Hammerhead Bolt – A2/70 M10 x 25 + + 55
Z34291030 Hexagon Screw – A2/70 M10x30 – + 55
Z34149 Hammerhead Nut – A2/70 M8 + – 55
Z341510 Self-locking Nut 6923 A2/70 M10 + + 55
Z3415112 Self-locking Nut 6923 A4 M12 + – 55
Z34188 Thrust Washer, form M – A4 M8 + – 55
GehrTec® Top TS Components
Z3340020 Base Support 1, pre-assembled – + 56
Z3340021 Base Support 2, pre-assembled – + 56
Gehrlicher Solar Components and Systems 2012/2013 49
Installation Systems GehrTec® Rooftop Systems
GehrTec® Top and GehrTec® TopMounting Rails Art. No. Name Dimensions Material Miscellaneous
Z3100001 Mounting Rail 1 Standard length: 6,000 mm Cross-section: 30 x 50 mm
Aluminium EN AW6063 T66 (F25)
Usable as cross beam (cross-rail system) or as main beam
Z3100002 Mounting Rail 2 Standard length: 6,000 mm Cross-section: 30 x 30 mm
Aluminium EN AW6063 T66 (F25)
Usable as cross beam (cross-rail system)
Z3100003 Mounting Rail 3 Standard length: 6,000 mm Cross-section: 40 x 50 mm
Aluminium EN AW6063 T66 (F25)
Usable as cross beam (cross-rail system) or as main beam
Z3100004 Mounting Rail 4 Standard length: 6,000 mm Cross-section: 40 x 60 mm
Aluminium EN AW6063 T66 (F25)
Usable as cross beam (cross-rail system) or as main beam
Z3100005 Mounting rail 5 Standard length: 6,000 mm Cross-section: 40 x 70 mm
Aluminium EN AW6063 T66 (F25)
Usable as cross beam (cross-rail system) or as main beam
Z3100006 Mounting Rail T1 Standard length: 6,000 mm Cross-section: 30 x 30 (80) mm
Aluminium EN AW6063 T66 (F25)
For mounting on trapezoidal sheet roofs with special EPDM sealing on the underside.
50 Gehrlicher Solar Components and Systems 2012/2013
Mounting Rail Accessories
Art. No. Name Dimensions Material Miscellaneous
Z3110001 Connectors Length: 100 mm Aluminium EN AW6063 T66 (F25)
As fastener for mounting rails
Z3110002 Rail Cross Connector 50 x 30 x 50 mm Aluminium EN AW6063 T66 (F25)
As fastener for the cross-rail system.
Installation Systems GehrTec® Rooftop Systems
Gehrlicher Solar Components and Systems 2012/2013 51
Installation Systems GehrTec® Rooftop Systems
GehrTec® Top and GehrTec® Top Module Clamps and Accessories for Framed Solar Modules Art. No. Name Dimensions Material Miscellaneous
Z3120001 Module Middle Clamp Type 1 Aluminium EN AW6063 T66 (F25)
For attachment of solar modules with aluminium frames, universally usable
Z3120010 Module centre clamp type 2 Aluminium EN AW6063 T66 (F25)
For attachment of solar modules with aluminium frames, universally usable
Z3120007
Z3120008
Z3120002
Z3120035
Z3120003
Z3120004
Module End Clamp 35
Module End Clamp 40
Module End Clamp 42
Module End Clamp 45
Module End Clamp 46
Module End Clamp 50
Aluminium EN AW6063 T66 (F25)
For attachment of solar modules with aluminium frames
GehrTec® Top and GehrTec® Top Module Clamps and Accessories for Frameless Solar Modules Art. No. Name Dimensions Material Miscellaneous
Z3120016D Laminate Middle Clamp Top FS Aluminium EN AW6063 T66 (F25)
For attachment of frameless solar modules, special EPDM rubber profiles, approval by First Solar PD-5-321-34 EU
Z3120017D Laminate End Clamp Top FS Aluminium EN AW6063 T66 (F25)
For attachment of frameless solar modules, special EPDM rubber profiles, approval by First Solar PD-5-321-34 EU
Z3120018 Top clip Plastic ASA Colour: light grey
For quick and easy mounting of laminate clamps TOP-FS
52 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Top and GehrTec® Top Roof Hooks Art. No. Name Dimensions Material Miscellaneous
Z3301002
Z3301005
Roof Hooks Frankfurt Pan Cross-section Hanger: 35 x 6 mm Baseplate Mounting Holes: Ø = 9 mm
Cross-section Hanger: 35 x 8 mm Baseplate Mounting Holes: Ø = 9 mm
Stainless steel 1.4301
For mounting on pan roofs with normal structural requirements.
For mounting on pan roofs with increased structural requirements
Z3301015
Z3301016
Roof Hooks Frankfurt Pan, adjustable Cross-section Hanger: 35 x 6 mm Baseplate Mounting Holes: Ø = 9 mm
Cross-section Hanger: 35 x 8 mm Baseplate Mounting Holes: Ø = 9 mm
Stainless steel 1.4301
For mounting on pan roofs with normal structural requirements, adjustable version with additional bracket
For mounting on pan roofs with increased structural requirements, adjustable version with additional bracket
Z3301017 Slate Roof Hooks Cross-section Hanger: 35 x 6 mm Mounting Holes: Ø = 9mm
Stainless steel 1.4301
For mounting on slate roofs
Z3301018 Beaver Tail Roof Hooks Cross-section Hanger: 35 x 6 mm Mounting Holes: Ø = 9 mm
Stainless steel 1.4301
For mounting on beaver tail roofs
Installation Systems GehrTec® Rooftop Systems
Gehrlicher Solar Components and Systems 2012/2013 53
Installation Systems GehrTec® Rooftop Systems
GehrTec® Top and GehrTec® Top Clamp Holders Art. No. Name Dimensions Material Miscellaneous
Z3330001 Standing seam clamp Length 110 mm, two long holes: 9 x 25 mm and 11 x 25 mm
Aluminium For mounting on standing seam profile roofs, fixed with 2 round-head screws M8 x 35 mm
Z3330002 Rounded Seam Clamp Length 110 mm, two long holes: 9 x 25 mm and 11 x 25 mm
Aluminium For mounting on rounded seam profile roofs (e.g. Kalzip, BEMO and similar), fixed with 2 round-head screws M8 x 35 mm
Z3330003
Z3330004
Round Seam Clamp 465/480
Round Seam Clamp 500
Length 110 mm, two long holes: 9 x 25 mm and 11 x 25 mm
Aluminium For mounting on clamped seam profile roofs (e.g. RibRoof 465/480 or Domico), fixed with 2 round-head screws M8 x 35 mm
For mounting on clamped seam profile roofs (e.g. RibRoof 500), fixed with 2 flat round bolts M8 x 40 mm
Z3330008 Girder Pawl Kalzip© Length 60 mm, one round hole: Ø = 11 mm
Aluminium For mounting on Kalzip profile roofs, fastening screw M6
54 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Top and GehrTec® Top Hanger Bolts and Accessories Art. No. Name Dimensions Material Miscellaneous
Z340010200
Z340012300
Hanger Bolts Ø 7 mm M10 x 200
Ø 7 mm M12 x 300
Stainless steel 1.4301
For mounting on the supporting wooden substructure.
For mounting on the supporting wooden substructure.
on request
on request
Solar Fixator Steel
Solar Fixator Wood
on request Stainless steel 1.4301
For attachment to the supporting steel substructure, pre-assembled with nuts and EPDM sealing
For attachment to the supporting wooden substructure, pre-assembled with nuts and EPDM sealing
Z3310003
Z3310004
Adaptor Plate M10
Adaptor Plate M12
30 x 80 mm Round hole: Ø 11 mm Long hole: 11 x 35 mm
30 x 80 mmRound hole: Ø 13 mmLong hole: 11 x 35 mm
Stainless steel 1.4301
For attachment of mounting rails on hanger bolt / solar fastener.
Z3200001 EPDM Sealing, bulk M10/M12 EPDM
Installation Systems GehrTec® Rooftop Systems
Gehrlicher Solar Components and Systems 2012/2013 55
Installation Systems GehrTec® Rooftop Systems
GehrTec® Top and GehrTec® TopScrews, Nuts and Accessories Art. No. Name Dimensions Material Miscellaneous
Z34011880
Z340118100
Z340118200
Wood Screw with Wheel Head Ø 8 x 80 mm
Ø 8 x 100 mm
Ø 8 x 200 mm
Stainless steel 1.4301
Z34054825
Z34056325
Self-drilling Screw - Hexagon Head 4.8 x 25 mm
6.3 x 25 mm
Stainless steel 1.4301
Different designs with building authority approval
Z3411812
Z3411816
Z3411820
Z3411825
Z3411830
Allen screw M8 x 12
M8 x 16
M8 x 20
M8 x 25
M8 x 30
Stainless steel 1.4301
with cheese head screw according to DIN EN 4762 (DIN 912)
Z3412830
Z3412835
Z3412850
Z3412855
Z3412860
Z3412865
Allen-Head Countersunk Screw M8 x 30
M8 x 35
M8 x 50
M8 x 55
M8 x 60
M8 x 65
Stainless steel 1.4301
with countersunk head according to DIN EN ISO 10642 (DIN 7991)
Z34131020
Z34131025
Hammerhead Bolt M10 x 20
M10 x 25
Stainless steel 1.4301
Z34291030 Hexagon screw M10 x 30 Stainless steel 1.4301
Z34149 Hammerhead Nut M8 Stainless steel 1.4301
With Clemm-Loc thread locker according to DIN 267-28
Z341510
Z3415112
Self-locking Nut M10
M12
Stainless steel 1.4301
according to DIN EN 1661 (DIN 6923)
Z34188 Thrust Washer, form M Ø 8.2 mm Stainless Steel A4 For high-strength connections With normal contact surface
56 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Top TS Components
Art. No. Name Material Miscellaneous
Z3340020 Base Support 1, pre-assembled Aluminium EN AW6063
For elevated mounting of framed solar modules, fixed with hammerhead bolt and flanged hexagon nut
Z3340021 Base Support 2, pre-assembled Aluminium EN AW6063
For elevated mounting of framed solar modules, fixed with hammerhead bolt and flanged hexagon nut
Installation Systems GehrTec® Rooftop Systems
Gehrlicher Solar Components and Systems 2012/2013 57
Installation Systems GehrTec® Rooftop Systems
GehrTec® Top TS
The GehrTec® Top TS represents an efficient elevated mounting system for roofs covered with trapezoidal profile plates. This elevated mounting system is utilised to ensure the ideal orientation of the PV modules for flat roofs with a pitch of between 5° and 20°. You benefit from pre-assembled system components!
System components– Base support system Top TS with a 15° pitch– GehrTec® Mounting rail T1 for trapezoidal profile covering
Quality– Use of high-quality materials of stainless steel and alumini-
um– Structurally calculated system components– Developed using FEM analysis– Comfortable and error-free installation by using pre-assem-
bled system components– Seating for cross-mounting of framed PV modules
Advantages– Fewer system components– 15° pitch of the system– Pre-assembled support system resulting in quick and easy
installation processes as well as easy component handling– Used with 800–1,100 mm wide PV modules– Module clamp used with modules 35-50 mm high
Pitch angle and module orientation are optimised by using the elevated mounting system. Additional advantages include improved ventilation as well as the self-cleaning effect during rain. PV modules can be orientated cross-wise or parallel (image on right) to the raised beads to achieve optimal yields.
58 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Flat
The Gehrlicher flat roof system GehrTec® Flat meets the highest demands for functionality. The PV system for flat roofs enables flexible design due to its modular construction. Short installation times due to quick placement, supported by the Gehrlicher fastening system composed of rails and clamps, present an optimum product concept.
System components– Flat roof elevated mounting system made of aluminium– GehrTec® fastening system consisting of rails and clamps– Right and left system braces– Structure protection mat– Optional: Cable routing grids
Quality– Static calculations– Light-weight materials and a high level of system safety– Made in Germany
Advantages– Quick installation processes due to detailed mounting
instructions– Comfortable and error-free mounting by using ready-made
system components– High-quality system components– Easy handling processes facilitate quick assembly– Designed for weighting with ballast and roof attachment– Due to the use of rails, tanks can be spanned with a width of
up to 1,000 mm– Tanks in standard lengths of 1,090 mm and 2,100 mm
Installation– Positioning of structure protection mat– Placement and positioning– Fixation of braces– Attachment of mounting rail– Introduction of ballast materials– Fixation of the cable routing grid– Mounting of modules
Installation Systems GehrTec® Flat Roof Systems
System Components GehrTec® Flat
Art. No. Name
Z3140001 GehrTec® Flat 2,100 mm
Z3140002 GehrTec® Flat 1,090 mm
Z3140003 Left brace
Z3140004 Right brace
Z3140009 Cable routing grids
Z3140010 Flat structure protection mat 910 x 1,090 mm
Z3140011 Flat structure protection mat 910 x 2,100 mm
Gehrlicher Solar Components and Systems 2012/2013 59
Installation Systems GehrTec® Flat Roof Systems
GehrTec® Aero
GehrTec Aero is an aerodynamic PV flat roof system that can be placed without roof penetration. Take advantage of the reduced-weight modular construction system and excellent adaptability to different roof situations.– Module supports, mounting brackets– Spoiler system, wind deflectors– Optional: Holding down securing system
System components– Statically calculated system components
(securing system stability)– TÜV tested for increased snow and wind loads
(high system stability is ensured)– High-quality materials of stainless steel and aluminium
(long life cycle)– Lightweight construction (convenient installation)– Pre-assembled system components
(faster and flawless installation)– Optimum ventilation through cooling openings
(yield optimisation)– No roof penetration necessary
(time-saving and no interference with the roof)
Technical data– 15° 17° 19° pitch– Installable power: 1.0 kWp / 10 m2
– Surface load under 8 kg/m² depending on the module– For framed module
Installation– Structural design of the system– Positioning of mounting brackets– Fixing of supporting rails– Installation of elevated module supports– Module clamp
60 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Intra
The Gehrlicher roof-integrated system is completely integrated into the roof, making the module surface the water-bearing layer. The fastening system consists of rubber sealing profiles and intelligent clamp rails, impressing with its combination of attractive design with functionality. The needs of the installer were taken into consideration in the design and assembly processes have been made more efficient. The installer is provided with an individually pre-assembled system that makes it possible to install the modules quickly and without any tools. This system provides you with complete roofing including solar energy generation. If the module meets the requirements, this corresponds to the requirements for "hard roofing". First Solar Modules of Series 2 and 3 meet these requirements.
System components– GehrTec® Profile System– Sealing Profile– Crosspieces– Optional: Edge Shrouding
Quality– Attractive Design– Low Assembly Costs– Proven Water-tightness– Securing against suction and pressure
Image of the waterproof roof-integrated system during heavy rain. Only the anchor and sealing profiles of the system are visible.
GehrTec® Intra System overview
A Waterproof through effective sealing system
B Sealing profile
C Anchor profile railD Crosspiece for connecting module
crossovers
A
B
C
D
Installation Systems GehrTec® Roof-Integrated System
Gehrlicher Solar Components and Systems 2012/2013 61
Installation Systems GehrTec® Roof-Integrated System
Advantages– Profile-integrated condensation water channelling and
ventilation– Protected cable routing- For roof pitches of 10° to 60°- Suitable both for crystalline laminates (e.g. ITS laminates)
as well as for thin-film laminates (e.g. First Solar)
Fastening System– Consisting of basic and supporting profiles– Material: Aluminium EN-AW 6063– Completely pre-assembled– Sealing made of UV-resistant material– Protection against weathering guaranteed
Installation– Easy installation system– Manageable for all technicians (roofer, electrician, carpen-
ters, HVAC mechanic)– Quick, tool-less module installation– Mounting from top to bottom (easy and safe)– Few parts, no pre-framing of modules necessary– Visually attractive system, dark frame design– No frame height increase, no dirt edge– Variable system design options, easy use of dummy modules– Roof sealing solely at module level– Modules can be individually removed
The anchor profiles ensure the modules are fitted in a stable manner along the side and thus optimise the fixing beyond the requirements of the module manufacturers.
System Components GehrTec® Intra
Art. No. Name
Z3060001 Intra Crosspiece Top
Z3060002 Intra Sealing Profile FS 700 mm
Z3060003 Intra Crosspiece Standard
Z3060004 Intra Anchor Profile FS 1,182 mm
Z3060007 Covering Frame Base Set FS
Z3060008 Covering Frame Horizontal Set FS
Z3060009 Covering Frame Vertical Set FS
Z3060012 Covering Frame Base Set ITS
Z3060013 Covering Frame Horizontal Set ITS
Z3060014 Covering Frame Vertical Set ITS
Z3060015 Intra Anchor Profile ITS 1,630 mm
Z3060016 Intra Sealing Profile ITS 1,100 mm
62 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Base is the professional substructure for ground-mounted photovoltaic systems based on proven pile-driving technology, using First Solar thin-film modules, framed modules and large laminates with the Backrail system. With the help of GehrTec® Base substructures, more than 350 MW of ground-mounted systems have already been installed. The mounting system is designed for each specific project according to the local requirements (snow, wind and earthquake loads) and is laid out to achieve the best economical results.
The GehrTec® Ground-mounted Systems portfolio consists of– GehrTec® Base FS– GehrTec® Base F-3– GehrTec® Base F-4– GehrTec® Base Backrail
Cost-Effectiveness– Material-optimised construction– Integrated functions (e.g. cable conduit)– Reduced number of individual parts– Short mounting times with GehrTec® mounting system
Material– Galvanised steel– Uniform materials– Exclusion of contact corrosion
Highest Quality– Withstands the highest wind and snow loads– Excellent corrosion resistance: (corrosion categories C1, C2
and C3)– Convenient and reliable mounting with pre-determined
fixation points– High-quality materials conform to DIN/EN/ISO standards– Designed using state-of-the-art methods (FEM, wind tunnel
tests)
We would be glad to plan your individual system.
Installation Systems GehrTec® Ground-mounted Systems
FS FRAME HORIZONTAL
BACKRAIL
FRAME VERTIKAL
Gehrlicher Solar Components and Systems 2012/2013 63
Installation Systems GehrTec® Ground-mounted Systems
GehrTec® Base FS
Features– Specially for 1,200 x 600 mm frameless solar modules
(e.g. from First Solar)– Angle of elevated mounting system: 25°
(other angles available on request)– 4 or 5 row mounting– Flexible row lengths possible– System is adapted to the gradient of the terrain– Up to wind zone 3– Up to snow load zone 3
Our Profile SystemPerfect installation of the modules using separated GehrTec® laminate clamps, the lower part of which is fixed to a rail profile. In this way the frameless modules are positioned on the clamps which are fixed in the profile, and bolted. Thus we guarantee optimised installation processes for frameless solar modules.
GehrTec® Base F-3
The system BASE F-3 combines the framed modules range. Here, a 3-line module mounting onto the substructure is planned.
FeaturesPV System for framed modules in the sizes:– 60-cell polycrystalline modules approx. 1,650 x 990 mm– 48-cell polycrystalline modules approx. 1,310 x 990 mm– 72-cell monocrystalline modules approx. 1,580 x 810 mm– Module frame height 35 - 50 mm– Other sizes on request– Up to wind zone 3– Up to snow load zone 3
Installation3-line mounting– Quick fixing with GehrTec® rail and clamp system– Module clamps easily adaptable for frame heights 35 - 50 mm
Support substructure from Gehrlicher Solar AG, other references can be seen at www.gehrlicher.com
Ground-mounted system with the proven GehrTec® Base mounting system, other references can be seen at www.gehrlicher.com
64 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® Base F-4
The Base F-4 system is our newly developed, optimised ground-mounted system for the framed modules range. Here, a 4-line module mounting onto the substructure is planned.
FeaturesPV System for framed modules in the sizes:
– 60-cell crystalline modules approx. 1,650 x 990 mm – 72-cell crystalline modules approx. 1,580 x 810mm – Module frame height 35 - 50 mm – Other sizes on request – Up to wind zone 3 – Up to snow load zone 3
Installation – 4-line mounting – Quick fixation with GehrTec® rail and
Clamp System – Module clamps easily adaptable for frame heights 35 - 50 mm
GehrTec® Base Backrail
Features– For AMAT SunFab modules 5.7 m2 (e.g. from ENN, Masdar,
T-Solar, etc.)– For AMAT SunFab modules 1.4 m2 (e.g. from ENN, Masdar,
T-Solar, inventux, etc.)– Other large laminate modules (e.g. from nanosolar)– Mounting with GehrTec® Backrails and Carrier rails– Quick and easy mounting– Up to wind zone and snow load zone 3
Functionality– Backrails are fixed to the backside of the modules– Connection to substructure with fastened carrier rails– Mounting is effected with gravity-assisted hooking in of
Backrails into the carrier rails
Ground-mounted system Neustadt near Coburg: world’s first installation of AMAT quarter and full size modules with the GehrTec® Backrail System
Installation Systems GehrTec® Ground-mounted Systems
Gehrlicher Solar Components and Systems 2012/2013 65
GehrTec® Base Module Clamps Art. No. Name Dimensions Material Miscellaneous
Top PartZ3120013
Bottom PartZ3120014
Laminate End Clamp Left Length: 80 mm Aluminium EN AW6063 T66
Separated profile sections incl. rubber insert and profile clip to facilitate the assembly
Top PartZ3120013
Bottom PartZ3120015
Laminate End Clamp Right Length: 80 mm Aluminium EN AW6063 T66
Separated profile sections incl. rubber insert and profile clip to facilitate the assembly
Top PartZ3120011
Bottom PartZ3120012
Laminate Middle Clamp Length: 80 mm Aluminium EN AW6063 T66
Incl. rubber insert and profile clip to facilitate the assembly
Top PartZ3120030
Bottom PartZ3120031
Middle Clamp, Type F Length: 80 mm Frame Height: 35–50 mm
Aluminium EN AW6063 T66
Separated profile sections incl. profile clip
Top PartZ3120032
Bottom Part LeftZ3120033
Bottom PartRightZ3120034
End Clamp, Type F Length: 80 mm Frame Height: 35–50 mm
Aluminium EN AW6063 T66
Separated profile sections incl. profile clip
Installation Systems GehrTec® Ground-mounted Systems
66 Gehrlicher Solar Components and Systems 2012/2013
System accessoriesWe offer high-quality self-designed components as well as cables from well-known manufacturers for the connection of your photovoltaic system.
These include the GehrTec® Nubbel, which has proved itself time and time again, as well as the new diode/fuse combination GehrTec® Avorec.
Our product line is complemented by top-quality solar cables and PV generator junction boxes for system cabling.
Products
Gehrlicher Solar Components and Systems 2012/2013 67
System accessories
Diodes and FusesGehrTec® Avorec page 68 - 70
Cabling systemGehrTec® Nubbel page 71 - 72
Solar cables, connectors and socketsSolar cables page 73 - 74Solar connectors and sockets page 75 - 76
PV generator junction box page 77
56 Gehrlicher Solar Components and Systems 2012/2013
System Accessories Diodes and Fuses
GehrTec® Avorec – Diode and Fuse for your Ground-Mounted Systems
GehrTec® Avorec diodes and fuses make it possible to fully prevent reverse currents in the cabling system of large PV systems. Because of the limited reverse current resistance of thin-film modules, measures need to be taken to limit or prevent damaging reverse currents, especially in connection with central inverters. GehrTec® Avorec diodes and fuses are used in fenced-in ground-mounted systems in conjunction with the GehrTec® Nubbel system.
Overview of Functions– Robust, durable housing for outdoor use– Operating temperature range -20 to +70°C– Protection class IP65
Advantages– Cost-efficient through simplified wiring and to some extent
saving of the PV generator junction box– Minimal electrical losses (< 0.15% at a system voltage of 800 V)– Design with MC3 or MC4 connectors– Avorec-D allows for a system voltage of up to 1000 V and 5 A
string current– Avorec-D prevents reverse currents through the solar
module.– Avorec-F: in the event of reverse currents, the module is
protected by a fuse– Maximum cost savings in connection with the Gehrlicher
cabling system GehrTec® Nubbel– Higher current resistance and voltage strength on request– Avorec-DF is a diode-fuse combination, with which the diode
practically rules out overloads
UsageGenerally, AVOREC diodes and fuses are intended for fenced-in ground-mounted systems which are cabled with the GehrTec® Nubbel-System. Suitable for the following modules:– Micromorph Sharp modules (MC-3)– AMAT Sunfab modules (MC-4), e.g. ENN, …– α-Si and μC-Si thin-film modules from various
manufacturers– Other sizes on request
Gehrlicher Solar Components and Systems 2012/2013 69
System Accessories Diodes and Fuses
GehrTec® Avorec System Components
Type Use Connection
Avorec-D Diode, 1,000 V, 5 A MC-3, MC-4
Avorec-DF Integrated diode and fuse; design up to 3 A, 4 A, 5 A, 8 A fuse rating MC-4
Avorec-F Fuses up to 3 A, 4 A, 5 A, 8 A, 10 A fuse rating MC-4
In combination with the GehrTec® Nubbel, Avorec diodes and fuses significantly reduce the cable system of your ground-mounted system compared to conventional cabling methods.
System comparison of GehrTec® AVOREC and GehrTec® NUBBEL with conventional interconnection methods Cable system of a ground-mounted system with 6 x 12 thin-film modules
Savings with GehrTec® Avorec and GehrTec® Nubbel compared to conventional string interconnection:– 2/3 cable length– PV generator junction box
Take advantage of this benefit! We would be happy to advise you in the planning of your ground-mounted system.
Conventional string interconnection240 m cable length and PV generator junction box
String interconnection with GehrTec® Avorec and GehrTec® Nubbel80 m cable length, PV generator junction box not required
Junction box
InvertersAvorec-DF
70 Gehrlicher Solar Components and Systems 2012/2013
Product Overview GehrTec® Avorec
Art. No. Name Connection Info
Diodes
Z4700002 Avorec-D MC-3 Diode, 3 A
Z4700023 Avorec-D MC-4 Diode, 5 A
Fuse
Z4700016 Avorec-F MC-4 up to 3 A fuse
Z450678 Avorec-F MC-4 up to 3.5 A fuse
Z4700017 Avorec-F MC-4 up to 4 A fuse
Z4700018 Avorec-F MC-4 up to 5 A fuse
Z4700019 Avorec-F MC-4 up to 8 A fuse
Z4700020 Avorec-F MC-4 up to 10 A fuse
Diodes and fuse
Z4700007 Avorec-DF MC-4 Diode and fuse, 3 A
Z4700008 Avorec-DF MC-4 Diode and fuse, 4 A
Z4700009 Avorec-DF MC-4 Diode and fuse, 5 A
System Accessories Diodes and Fuses
Gehrlicher Solar Components and Systems 2012/2013 71
GehrTec® Nubbel
The GehrTec® Nubbel is the optimum cabling system for ground-mounted and roof-top photovoltaic systems. You get the GehrTec® Nubbel as a pre-manufactured cable system for your plant directly from the roll. Cable cross-sections, connectors and junction systems are made according to your needs.
Profitability and safety– Quick and effective DC wiring– Fewer faults in wiring– Low contact resistance– Minimum number of plug connections– Optimum cable laying through ideally adapted position of
branch connections– Minimum inductive coupling of faults– Customer-specific manufacturing– Minimal use of material– Reverse polarity-protected connection through ex-works
pre-manufactured MC connectors– Every required form of connector can be pre-manufactured– Multiple interconnection options
Nubbel System Design– Single strand– Double strand– Systems comply with the requirements for PV cables– Use in the open and in enclosed spaces– Use in and on insulated devices and systems
GehrTec® Nubbel cabling versions Interconnection Interconnectionsingle strand double strand
Single strand Nubbel Double strand Nubbel
System Accessories Cabling Systems
56 Gehrlicher Solar Components and Systems 2012/2013
Manufactured for– First Solar Modules– AMAT Sunfab quarter- and full size modules– Crystalline modules from various manufacturers
Test Procedures for Weather Resistance– Ozone resistance according to DIN EN 50396 test type B– UV resistance according to UL 1581 (Xeno test), ISO 4892-2
(method A)– Damp-Heat-Test according to DIN EN 60068-2-78, 1,000 h
at 90°C and 85% humidity– Water absorption (gravimetric) according to DIN EN 60811-1-3– Cold bending and elongation test according to DIN EN
60811-1-4– Cold impact according to AK 411.2.3 and TÜV 2 PfG
1169/08.2007– Heat pressure according to DIN EN 60811-3-1– Dynamic penetration to AK 411.2.3 and TÜV 2 PfG
1169/08.2007– Direct current resistance according to AK 411.2.3 and TÜV 2
PfG 1169/08.2007 for 240 h at 0.9 kV DC in salt water at 85° C
– Abrasion resistance according to DIN EN 53516– Acid/base resistance according to DIN EN 60811-2-1– Ammoniac resistance: 30 days in saturated ammoniac
atmosphere
Test Procedures for Fire Resistance– Single cable fire test according to DIN EN 60332-1-2– Cable bundle fire test according to DIN EN 50305-9– Low smoke production according to DIN EN 50268-2– Halogen-free according to DIN EN 50264-1– Low toxicity according to DIN EN 50305
Technical data– Nominal voltage 0.6/1 kV AC and 0.9/1.8 kV DC– Routine test 6.5 kV AC– Screening 1 h in water– Short circuit temperature 250°C on the conductor for max. 5 s
Qualitative Processing– Continuation of the high-quality sheath in the GehrTec®
Nubbel: one-piece continuous, cross-linked material– Absolute and permanent weather resistance– Manufacturing and product responsibility in Germany
Product Overview GehrTec® Nubbel
Art. No. System Distance(mm)
Outgoing Wire Plus(mm)
Outgoing Wire Minus(mm)
Z4500001 2420 250 250
Z4500002 620 2,400 250
Z4500003 620 3,600 250
Z4500004 620 4,800 250
Z4500005 620 6,000 250
Z4500006 620 7,200 250
Z4500007 620 8,400 250
Z4500008 1220 1,200 250
Z4500009 1220 1,800 250
Z4500010 1220 2,400 250
Z4500011 1220 3,000 250
Z4500012 1220 3,600 250
Z4500013 1220 4,200 250
System Accessories Cabling Systems
Gehrlicher Solar Components and Systems 2012/2013 73
GehrTec® by PRYSMIAN Tecsun (PV) PV1-F
Product Specifications
Electrical Parameters
Nominal voltage AC (kV) 0.6/1.0
Max. PV System Voltage DC (kV) up to 2.0 possible
Max. Operating Voltage (kV) AC 0.7/1.2; DC 0.9/1.8
Test Voltage (kV) AC 6/DC 10 (test duration 15 min.)
Current Load according to DIN VDE 0298 Part 4
Tests according to DIN VDE 282 Part 2, HB 22.2, EN 50305 Section 6 direct current resistance
Thermal Parameters
Max./Min. Ambient Temperature (°C) +120/–40 (respectively moved and installed at a fixed place)
Max. Temperature on Conductor (°C) +120
Short Circuit Temperature (°C) +250 (on conductor max. 5 sec.)
Cold Resistance Flexibility in the cold according to DIN EN 60811-1-4, cold impact resistance on the basis of DIN EN 50305
Mechanical Parameters
Tensile Load (N/mm²) 15 (in operation), 50 (during Installation)
Min. Bending Radius 3 x ø
Abrasion according to DIN EN 53516, sleeve against sleeve (internal test)
Shore Hardness 85 (according to DIN EN 53505)
Rodent-resistant (martens) Absolute security is provided by metal casing
Chemical Parameters
Mineral Oil Resistance 24 h, 100°C (according to DIN VDE 0473-811-2-1, DIN EN 60811-2-1)
Acid / Base Resistance 7 days, 23°C (N-oxalic acid, N-caustic soda) on the basis of DIN EN 50264-1
Ammoniac Resistance 30 days, saturated ammoniac atmosphere (internal test)
Weather Resistance Ozone resistance according to DIN EN 50396 test type B, HD 22.2 test type BUV resistance according to UL 1581 (Xeno test), ISO 4892-2 (method A)Water absorption according to DIN VDE 0473-811-1-3, DIN EN 60811-1-3
Conduct in the event of fire Individual cable burning test according to DIN VDE 0482 Part 332-1-2Conductor bundle burning test according to DIN VDE 0482 Part 266-2-5Low smoke development according to DIN VDE 0482 Part 268-2
Ecological Harmlessness Given regarding recycling and disposal as well as energy-saving manufacturing
Design Criteria
Conductor Electrolytic Copper, tin-plated, Class 5 according to IEC 60228 (DIN VDE 0295)
Insulation HEPR 120°C on the basis of IEC 60502-1 (Mix type EI6/EI8)
Lead Wire Identification natural colours/light
Sleeve EVA 120°C on the basis of DIN VDE 0282 Part 1, HD 22.1 (Mix type EM4/EM8)
Sleeve Colour black, red, blue
Identification Raute PRYSMIAN TECSUN (PV) S1ZZ-F (cross-section) 0.6/1 KV (VDE-REG/ TÜV)
Standards/Approvals DIN VDE 0282 Part 13, HD22.13, VDE-Reg. No. 7985, TÜV 2 PfG 1169/08.01 TÜV Certificate No. R 60010750-000
System Accessories Solar Cables, Connectors and Sockets
74 Gehrlicher Solar Components and Systems 2012/2013
GehrTec® by PRYSMIAN Tecsun (PV) PV1-F
Art. No. Cross-section/Colour Outer Diameter Mini-mum Value (mm)
Outer DiameterMaximum Value (mm)
Min. Bending Radius(mm)
Max. permissibleTensile Load (N)
Current Loadat 60°C (A)
Z4110007 4.0/black 5.2 5.6 17.0 60 55
Z4110008 4.0/blue 5.2 5.6 17.0 60 55
Z4110009 4.0/red 5.2 5.6 17.0 60 55
Z4110010 6.0/black 5.7 6.1 18.0 90 70
Z4110011 6.0/blue 5.7 6.1 18.0 90 70
Z4110012 6.0/red 5.7 6.1 18.0 90 70
Alternative Solar CablesFacab Solar (PV) PV1-F FABERKABELArt. No. Cross-section/Colour Outer Diameter
(mm)Min. Bending RadiusFixed Installation (mm)
Max. permissibleTensile Load (N)
Current Loadat 60°C (A)
Z4110021 4.0/red 4.9 20.0 60 55.0
Z4110022 4.0/blue 4.9 20.0 60 55.0
Z4110023 6.0/red 5.5 22.0 90 70.0
Z4110024 6.0/blue 5.5 22.0 90 70.0
System Accessories Solar Cables, Connectors and Sockets
Gehrlicher Solar Components and Systems 2012/2013 75
Art. No. Name Type Conductor Cross-sectionCable Diameter
Z4200002 MC3 Socket PV KBT3II 2–5 mm²/max. 7.1 mm D
Z4200006 MC3 Connector PV KST3II 2–5 mm²/max. 7.1 mm D
Z4210004 MC4 Socket PV KBT4/6II 4-6 mm²/max. 9.0 mm D
Z4210008 MC4 Connector PV KST4/6II 4-6 mm²/max. 9.0 mm D
MC Multi-Contact
Product Specifications
Operating Temperature Range (°C) -40 to +90
System Voltage (V DC) up to 1,000
Rated Current MC3/MC4 (A) up to 20/up to 30
Insulation Increased Insulation, Protection Class II
Protection Class IP 67 in plugged-in condition, touch protection in unplugged condition
Special characteristics UV and Weather Resistant
System Accessories Solar Cables, Connectors and Sockets
56 Gehrlicher Solar Components and Systems 2012/2013
System Accessories Solar Cables, Connectors and Sockets
SOLARLOK Tyco Electronics
Product Specifications
Product Characteristics Easy On-site Processing
Mechanical Locking Device
Easy Multiple Plug-ins
Solar Cable with different diameters, reliably applicable
High Current Load
High Temperature Resistance
Plug-in safety ensured through coded housing
Material and Surface
Socket Contact and Contact Pins CuZn, silver-plated
Casing PPO, weather-resistant against UV radiation and ozone, protection against contact
Plug Connector With Crimp Technology
Mechanical properties
Plug Connector Dimensions (Ø in mm) 18
Operating Temperature Range (°C) -40 to +105
Conductor cross-section (AWG 12/AWG 10) strand conductor (mm²)
4.0/6.0
Protection Class IP 67 in plugged-in condition
Pull-out force (N) 30-40
Protection Class II
Current load capacity (A) 25
Electrical Strength (V DC) 1,000
Art. No. Name Conductor Cross-section
Z4300002 Solarlok female cable coupler (+) 4 mm²
Z4300003 Solarlok female cable coupler (–) 4 mm²
Z4300004 Solarlok male cable coupler (+) 4 mm²
Z4300005 Solarlok male cable coupler (–) 4 mm²
Z4300006 Solarlok female cable coupler (+) 6 mm²
Z4300007 Solarlok female cable coupler (–) 6 mm²
Z4300008 Solarlok male cable coupler (+) 6 mm²
Z4300009 Solarlok male cable coupler (–) 6 mm²
Gehrlicher Solar Components and Systems 2012/2013 77
System Accessories PV Generator Junction Box
ENWI-Etec
TypeArt. No.
S-800-12DT-X-X-MOD14100022
Max. Open Circuit Voltage (Uoc) (V DC) 800
Short Circuit Current (Isc) (A) 2.2
String Diodes (V Vrrm/A) 1,600/30
Separating Clamps »+«-pole
Input Clamps Spring Balancer (mm²) 6
Output Clamps Screw Clamp (mm²) 16
Polycarbonate Housing
Double Membrane Sleeves yes
Screw-on Lid yes
Load Disconnecting Point yes
Overvoltage Protection yes
Protection Class II
Cable Entries DIN Screw Connections
Dimensions w/h/d (mm) 280 x 280 x 130
With blocking diodes 12 parallel strings "Light"
yes
78 Gehrlicher Solar Components and Systems 2012/2013
Off-grid systemsReliable, affordable power supply is not something that is a matter of course. There are still 1.6 billion people around the world without access to electricity. In regions without access to power, off-grid solar systems provide the optimal environmentally friendly solution for electrical energy supplies.
To-date, in many regions of Africa and South America power is often generated from diesel aggregates which inherently come with a number of disadvantages such as the high cost of fuel and maintenance. These devices also impact the envi-ronment with their noise and exhaust emissions.
Gehrlicher Solar AG offers so-called "off-grid systems" to supply self-sustaining energy to remote buildings and rural areas, to run industrial applica-tions in areas without a grid connection and to power telecommunication equipment that is too far away from the public power grid. In order to implement such stand-alone off-grid systems it is necessary to combine photovoltaic equipment with suitable batteries and charge regulators. This results in customer-specific solutions that supply environmen-tally friendly power independent of public grid, weather and time of day.
We have more than 15 years' experience in imple-menting stand-alone photovoltaic systems and are leaders in system design and solutions expertise. As a partner for NGOs, local installation companies, regional specialists in Africa and South America and as a supplier to telecommunications equipment vendors, we sell all sizes of off-grid systems from individual components to complete construction kits. Our product range includes batteries, charge regula-tors, inverters, appropriate modules and our high-quality GehrTec® components, developed in-house.
Please get in touch with us if you want to develop an off-grid system, are looking for a customised solution or would like to become our off-grid partner for rural electrification in Africa.
Products
Gehrlicher Solar Components and Systems 2012/2013 79
Off-grid systems
Inverters and Charge RegulatorsSMA page 82-85Outback page 86-87
Charge regulatorSMA page 88Outback page 89Morningstar page 90-91
BatteriesHoppecke page 92-93
AccessoriesVictron Energy page 94Outback page 95
80 Gehrlicher Solar Components and Systems 2012/2013
List of Components
Manufacturer Art. No. Name Dimensions (mm)
Weight (kg)
Page
2300009 Inverter Sunny Island SI 5048 467 x 612 x 235 63.0 82
2300008 Battery Inverter Sunny Island SI 4248 390 x 590 x 245 39.0 83
2300007 Battery Inverter Sunny Island SI 3324 390 x 590 x 245 39.0 83
2300006 Inverter Sunny Island SI 2024 470 x 445 x 185 19.0 84
2300005 Inverter Sunny Island SI 2012 470 x 445 x 185 19.0 84
2320006 Multicluster for Sunny Island 5048, MC-Box-6 760 x 760 x 210 approx. 55 85
2320007 Multicluster for Sunny Island 5048, MC-Box-12 1,000 x 1,400 x 300 approx. 110 85
2320008 Multicluster for Sunny Island 5048, MC-Box-36 1,200 x 2,000 x 850 approx. 300 85
2300004 Charge Regulator Sunny Island Charger 40 421 x 310 x 143 10.0 88
2051100 Inverter FX2012ET 330 x 210 x 410 28.4 86
2051101 Inverter FX2024ET 330 x 210 x 410 28.4 86
2051102 Inverter FX2348ET 330 x 210 x 410 28.4 86
2051106 Inverter VFX2612E 330 x 210 x 410 27.7 87
2051107 Inverter VFX3024E 330 x 210 x 410 27.7 87
2051108 Inverter VFX3048E 330 x 210 x 410 27.7 87
2056100 Charge Regulator FLEXmax 80 MPPT 413 x 140 x 100 5.56 89
2056100 Charge Regulator FLEXmax 60 MPPT 400 x 140 x 100 5.3 89
2052100 Remote Monitoring Display MATE 108 x 146 x 50.8 0.454 95
2052100 Communication Manager HUB4 270 x 160 x 30 0.5 95
2052105 Communication Manager HUB10 270 x 160 x 30 0.5 95
2052103 Battery Monitoring FN-DC 19 x 94 x 168 0.14 95
2057210 Charge Regulator Tristar TS-MPPT-45 291 x 130 x 142 4.2 90
2057211 Charge Regulator Tristar TS-MPPT-60 291 x 130 x 142 4.2 90
2057318 Three-function Regulator Tristar TS-45 260 x 127 x 71 1.6 90
2057319 Three-function Regulator Tristar TS-60 260 x 127 x 71 1.6 90
2057305 Charge Regulator SHS-6 151 x 66 x 66 0.113 90
2057304 Charge Regulator SHS-10 151 x 66 x 66 0.113 90
2057210 Mid-range Solar Regulator ProStar PS-15 91
2057211 Mid-range Solar Regulator ProStar PS-30 91
2057316 Solar Regulator SunSaver SS-6 91
2057312 Solar Regulator SunSaver SS-10 91
2057315 Solar regulator SunSaver SS-20 91
2057308 Solar Lighting Regulator SunLight SL-10 91
2057310 Solar Lighting Regulator SunLight SL-20 91
Off-grid systems
Gehrlicher Solar Components and Systems 2012/2013 81
Off-grid systems
List of Components
Manufacturer Art. No. Name Dimensions (mm)
Weight (kg)
Page
2059919 Sealed Lead Acid Batteries 6 OPzS solar.power 620 147 x 208 x 535 31.5 92
2059921 Sealed Lead Acid Batteries 6 OPzS solar.power 910 147 x 208 x 710 44.8 92
2059924 Sealed Lead Acid Batteries 12 OPzS solar.power 1820 215 x 277 x 710 88.0 92
2059940 Vented Lead Acid Batteries 7 OPzV solar.power 620 168 x 208 x 535 42.0 92
2059942 Vented Lead Acid Batteries 8 OPzV solar.power 1000 215 x 193 x 710 68.0 92
2059945 Vented Lead Acid Batteries 12 OPzV solar.power 1700 215 x 277 x 840 120.0 92
2059906 Sealed Lead Acid Batteries solar.bloc 12V 150 498 x 177 x 230 55.0 93
450594 Battery Monitor BMV-600S 69 x 69 x 31 0.30 94
82 Gehrlicher Solar Components and Systems 2012/2013
SMA Sunny Island SI 5048for Off-Grid Inverter Systems (3 to 300 kW)Inverter typeArt. No.
Sunny Island SI 50482300009
AC output (load)
AC voltage (adjustable) (V) 230 (202–253)
Nominal frequency (adjustable) (Hz) 50/60 (45–65)
AC continuous power output at 25°/45° (W) 5,000/4,000
AC power output at 25° for 30 min/1 min/5 s (W) 6,500/8,400/12,000
AC nominal current/max. AC current (peak) (A) 21.7/120 for 60 ms
Distortion factor for output voltage (%) <3
Phase displacement -1 to +1
AC input (generator or grid)
Input voltage (range) (V) 230 (172.5-264.5)
Input frequency (range) (Hz) 50/60 (40-70)
Max. input current (adjustable) (A) 56 (0-56)
Max. input power (kW) 12.8
DC input battery
Battery voltage (range) (V) 48 (41-63)
Max. battery charging current / Continuous charging current at 25°C (A)
120/100
Battery type/Battery capacity (range) (Ah) Lead, NiCd/100–10,000
Charge regulation IUoU procedure
Level of efficiency/auxiliary consumption
Max. level of efficiency (%) 95
Auxiliary consumption without load/standby (W) 25/4
Protection equipment
DC polarity reversal protection/DC fuse yes/yes
AC short circuit/AC overload yes/yes
Over temperature/Total battery discharge yes/yes
General Data
Dimensions w/h/d (mm)/Weight (kg) 467 x 612 x 235/63
Operating Temperature Range (°C) -25 to +50
Protection Class Interior assembly (IP30)
Features/Functions
Operation & display Internal
Multifunction relays 2
3 phase systems/Parallel connection yes/yes
Integrated bypass/Multicluster operation no/yes
Charge status calculation/Full/Equalising charge yes/yes/yes
Integrated soft-start/Generator support yes/yes
Battery temperature sensor/Communication wire yes/yes
Warranty (5 years/10 years) yes/optional
Off-Grid-Systems Inverters and Charge Regulators
Gehrlicher Solar Components and Systems 2012/2013 83
SMA Sunny Island SI 4248/3324Battery Inverter for Off-Grid Systems (2 to 5 kW) Inverter typeArt. No.
Sunny Island SI 42482300008
Sunny Island SI 33242300007
AC output (load)
AC power (adjustable) (V) 230 (202-253) 230 (202-253)
Nominal frequency (adjustable) (Hz) 50/60 (45-65) 50/60 (45-65)
AC continuous power output at 25°/45° (W) 4,200/3,400 3,300/2,300
AC power output at 25° for 30 min/1 min/5 s (W) 5,400/7,000/11,400 4,200/5,000/7,300
AC nominal current/Max. AC current (peak) (A) 18/100 for 100 ms 14.5/70 for 100 ms
Distortion factor for output voltage (%) <3 <3
Phase displacement -1 to +1 -1 to +1
AC input (generator or grid)
Input voltage (range) (V) 230 (172.5-250.0) 230 (172.5-250.0)
Input frequency (range) (Hz) 50/60 (40-60) 50/60 (40-60)
Max. input current (adjustable) (A) 56 (2-56) 56 (2-56)
Max. input power (kW) 12.8 12.8
DC input battery
Battery voltage (range) (V) 48 (41-63) 24 (21-32)
Max. battery charging current / Continuous charging current at 25°C (A)
100/80 140/104
Battery type/battery capacity (range) (Ah) Lead, NiCd/100-6,000 Lead, NiCd/100-6,000
Charge regulation IUoU procedure IUoU procedure
Level of efficiency/Auxiliary consumption
Max. level of efficiency (%) 95 95
Auxiliary consumption without load/standby (W) 22/4 22/4
Protection equipment
DC polarity reversal protection/DC fuse yes/yes yes/yes
AC short circuit/AC overload yes/yes yes/yes
Over temperature/Total battery discharge yes/yes yes/yes
General Data
Dimensions w/h/d (mm) 390 x 590 x 245 390 x 590 x 245
Weight (kg) 39 39
Operating Temperature Range (°C) -25 to +50 -25 to +50
Protection Class Interior assembly (IP30) Interior assembly (IP30)
Features/functions
Operation & display/ Internal Internal
Multifunction relays 2 2
3 phase systems/Parallel connection no/no no/no
Integrated bypass/Multicluster operation no/no no/no
Charge status calculation/Full/Equalising charge no/yes/yes no/yes/yes
Integrated soft-start/Generator support yes/no yes/no
Battery temperature sensor/Communication wire yes/no yes/no
Warranty (5 years/10 years) yes/optional yes/optional
Off-Grid-Systems Inverters and Charge Regulators
84 Gehrlicher Solar Components and Systems 2012/2013
SMA Sunny Island SI 2024/2012for Off-Grid Systems (1 to 9 kW)Inverter typeArt. No.
Sunny Island SI 20242300006
Sunny Island SI 20122300005
AC output (load)
AC power (adjustable) (V) 230 (202–253) 230 (202–253)
Nominal frequency (adjustable) (Hz) 50/60 (45–65) 50/60 (45–65)
AC continuous power output at 25°/45° (W) 2,200/1,600 2,000/1,400
AC power output at 25° for 30 min/1 min/5 s (W) 2,900/3,800/3,900 2,500/3,800/3,900
AC nominal current/Max. AC current (peak) (A) 9.6/25 for 500 ms 8.7/25 for 500 ms
Distortion factor for output voltage (%) <4 <4
Phase displacement -1 to +1 -1 to +1
AC input (generator or grid)
Input voltage (range) (V) 230 (172.5-264.5) 230 (172.5-264.5)
Input frequency (range) (Hz) 50/60 (40-70) 50/60 (40-70)
Max. input current (adjustable) (A) 25 (0-25) 25 (0-25)
Max. input power (kW) 5.75 5.75
DC input battery
Battery voltage (range) (V) 24 (21-31.5) 12 (8.4-15.6)
Max. battery charging current / continuous charging current at 25°C (A)
90/80 180/160
Battery type/Battery capacity (range) (Ah) Lead, NiCd/100–10,000 Lead, NiCd/100–10,000
Charge regulation IUoU procedure IUoU procedure
Level of efficiency/Auxiliary consumption
Max. level of efficiency (%) 94 93
Auxiliary consumption without load/standby (W) 21/6 21/6
Protection equipment
DC polarity reversal protection/DC fuse no/no no/no
AC short circuit/AC overload yes/yes yes/yes
Over temperature/Total battery discharge yes/yes yes/yes
General Data
Dimensions w/h/d (mm) 470 x 445 x 185 470 x 445 x 185
Weight (kg) 19 19
Operating Temperature Range (°C) -25 to +60 -25 to +60
Protection Class Interior assembly (IP54) Interior assembly (IP54)
Features/Functions
Operation & display External via SRC-1 External via SRC-1
Multifunction relays 2 2
3 phase systems/Parallel connection yes/yes yes/yes
Integrated bypass/Multicluster operation yes/no yes/no
Charge status calculation/Full/Equalising charge yes/yes/yes yes/yes/yes
Integrated soft-start/Generator support yes/yes yes/yes
Battery temperature sensor/Communication wire yes/yes yes/yes
Warranty (5 years/10 years) yes/optional yes/optional
Off-Grid-Systems Inverters and Charge Regulators
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SMA Multicluster for Sunny Island 5048for Off-Grid Inverter Systems (3 to 300 kW)Multicluster typeArt. No.
MC-Box-62320006
MC-Box-122320007
MC-Box-362320008
General
Number of Phases 3-phase 3-phase 3-phase
Nominal Capacity (V) 3 x 230/400 3 x 230/400 3 x 230/400
Voltage Range (V) 172.5-265/300-460 172.5-265/300-460 172.5-250/300-433
Nominal Frequency (range) (Hz) 50 (40-70) 50 (40-70) 50 (40-70)
Dimensions w/h/d (mm) 760 x 760 x 210 1,000 x 1,400 x 300 1,200 x 2,000 x 850
Mounting Type Suspended Standing on base Standing on base
Weight (kg) approx. 55 approx. 110 approx. 300
Sunny Island connections
Number 6 12 36
AC continuous power at 25°C (kW) 30 60 180
AC power output for 30 min/1 min (kW) 40/50 80/100 234/300
AC nominal current at 25°C (A) 3 x 44 385 x 87 3 x 260
PV system connection
Number 1 x 3-phase 1 x 3-phase 1 x 3-phase
Nominal AC power (kW) 55 110 300
AC current (A) 3 x 80 3 x 160 3 x 435
Load connection
Number 1 x 3-phase 1 x 3-phase 1 x 3-phase
Nominal power (kW) 55 110 300
Current (A) 3 x 80 3 x 160 3 x 435
Generator connection
Number 1 x 3-phase 1 x 3-phase 1 x 3-phase
Nominal power (kW) 55 110 300
Current (A) 3 x 80 3 x 160 3 x 435
Ambient conditions
Ambient Temperature (°C) -25 to +50 -25 to +50 -25 to +60
Protection Class according to DIN EN 6052
IP65 IP65 IP55
Accessories
Communication wire 4 x 5 m FTP Cat 5e 4 x 5 m FTP Cat 5e 4 x 5 m FTP Cat 5e
Multicluster-Piggy Back optional optional optional
Off-Grid-Systems Inverters and Charge Regulators
86 Gehrlicher Solar Components and Systems 2012/2013
OutBack FX-Series DC/AC Sinewave Inverter and Charge Regulator with Cooling VentilatorInverter typeArt. No.
FX2012ET2051100
FX2024ET2051101
FX2348ET2051102
DC input battery voltage (V) 12 24 48
AC continuous power (25°C) (VA) 2,000 2,000 2,300
AC nominal capacity (VAC) 230 230 230
Nominal frequency (Hz) 50 50 50
AC nominal current at 25°C (Amper AC) 8.7 8.7 10
Auxiliary consumption without load (W) 20 20 23
Auxiliary consumption standby (W) 6 6 6
Typical level of efficiency (%) 90 92-93 90
Distortion factor typical (%) 2 2 2
Distortion factor maximum (%) 5 5 5
Output voltage control (%) +/– 2 +/– 2 +/– 2
Output current max./Effective (A) 28/20 35/25 35/25
Overload capability surge power/5 s/30 min (VA)
4,600/4,000/2,500 5,750/4,800/3,100 5,750/4,800/3,100
Maximum AC input current (A) 30 30 30
AC Input current range (adjustable via MATE) (V)
160-300 160-300 160-300
AC Input frequency (range) (Hz) 44-56 44-56 44-56
DC Input voltage (range) (V) 10.5-17.0 21.0-34.0 42.0-68.0
Warranty (Years) 2 (extendable up to 5) 2 (extendable up to 5) 2 (extendable up to 5)
Weight (kg) 28.4 28.4 28.4
Dimensions (mm) 330 x 210 x 410 330 x 210 x 410 330 x 210 x 410
Off-Grid-Systems Inverters and Charge Regulators
The charger and AC Transfer Switch are located in a robust, diecast aluminium enclosure.
Gehrlicher Solar Components and Systems 2012/2013 87
OutBack VFX-Series DC/AC Sinewave Inverter and Charge Regulator with Ventilation
The charger and AC Transfer Switch are located in a robust, diecast aluminium enclosure.
Inverter TypeArt. No.
VFX2612E2051106
VFX3024E2051107
VFX3048E2051108
DC input battery voltage (V) 12 24 48
AC continuous power (25°C) (VA) 2,600 3,000 3,000
AC nominal capacity (VAC) 230 230 230
Nominal frequency (Hz) 50 50 50
AC nominal current at 25°C (Amper AC) 11.3 13 13
Auxiliary consumption without load (W) 20 20 23
Auxiliary consumption standby (W) 6 6 6
Typical level of efficiency (%) 90 92 93
Distortion factor typical (%) 2 2 2
Distortion factor maximum (%) 5 5 5
Output voltage control (%) +/– 2 +/– 2 +/– 2
Output current max./effective (A) 28/20 35/25 35/25
Overload capability surge power/5 s/30 min (VA)
4,600/4,000/3,100 5,750/4,800/3,300 5,750/4,800/3,300
Maximum AC input current (A) 30 30 30
AC Input current range (adjustable via MATE) (V)
160-300 160-300 160-300
AC Input frequency (range) (Hz) 44-56 44-56 44-56
DC Input voltage (range) (V) 10.5-17.0 21.0-34.0 42.0-68.0
Warranty (Years) 2 (extendable up to 5) 2 (extendable up to 5) 2 (extendable up to 5)
Weight (kg) 27.7 27.7 27.7
Dimensions (mm) 330 x 210 x 410 330 x 210 x 410 330 x 210 x 410
Off-Grid-Systems Inverters and Charge Regulators
88 Gehrlicher Solar Components and Systems 2012/2013
SMA Sunny Island Charger 40Charge Regulator with MPPTCharge Regulator TypeArt. No.
12 V2300004
24 V2300004
48 V2300004
PV input voltage
Max. PV power (W) 630 1,250 2,100
Max. DC voltage (V DC) 140 140 140
Ideal MPPT voltage range (V) 25-60 40-80 70-100
Number of MPPT trackers 1 1 1
Max. PV current (A) 40 40 30
Output (battery)
DC power up to 40°C (W) 600 1,200 2,000
Battery voltage (V) 12 24 48
Battery voltage ranges (V) 8-15.6 16-31.5 36-65
Battery Type Vented and sealed lead acid batteries
Max. charging current/Continuous charging current (A)
50/50 50/50 40/40
Battery Type Lead, NiCd/100–10,000 Ah
Charge regulation IUoU procedure
Level of efficiency/Power consumption
Max. level of efficiency (%) 98 98 98
Euro-Eta (%) 97.30 97.30 97.30
Auxiliary consumption day/night (W) <5/<3 <5/<3 <5/<3
General
Dimensions w/h/d (mm) 421 x 310 x 143
Protection class according to DIN EN 60529
IP65
Weight (kg) 10
Device protection Short circuit, polarity, overload, over- and undervoltage, over and under temperature
Certificates and Approvals CE
Display 1 x multi-coloured LED
Configuration Plug and Play in combination with SI 5048, SI 2224, SI 2012 (SIC-PB required), DIL switches for stand-alone applications
Parallel operation up to 4 devices via synchronous bus
Interface for Sunny Island synchronous bus
optional (SIC-PB)
External temperature sensor optional (TYP KTY)
Warranty (Years) 5
Ambient conditions
Permissible ambient temperature during operation (°C)
-25 to +60
Humidity (%) 0-100
Off-Grid Systems Charge Regulator
Gehrlicher Solar Components and Systems 2012/2013 89
OutBack FLEXmaxCharge Regulator with MPPTCharge Regulator TypeArt. No.
FLEXmax 80 MPPT2056100
FLEXmax 60 MPPT2056100
Nominal battery voltage (V DC) 12, 24, 36, 48 or 60 12, 24, 36, 48 or 60
Max. output current 40°C (A) 80 (with adjustable current limit) 60 (with adjustable current limit)
Max. solar line arrangement according to STC (Wp)
12 V DC system: 1,250 24 V DC system: 2,500 48 V DC system: 5,00060 V DC system: 7,500
12 V DC system: 900 24 V DC system: 1,800 48 V DC system: 3,600 60 V DC system: 4,500
Open circuit voltage VOC (VDC) 145
Open circuit power consumption (W) >1
Level of efficiency (%) (@ 80 A in 48 V DC system)
97.5 98.1
Charging process regulation Five-stage: bulk, absorption, float, silent, equalisation
Voltage adjustment (V DC) 10-60 (adjustable with password protection)
Charging equalisation Programmable voltage and holding duration
Battery temperature equalisation Automatic with optional RTS Sensor/5 mV per °C per 2V battery cell
Voltage reduction Reduces higher generator voltage to lower battery voltage - max. 150 V DC input
Programmable monitoring output 12 V DC output signal - programmable for various monitoring applications (max. 0.2 A DC)
Display 8 cm back-lit LCD screen
External display and monitoring unit Optional MATE or MATE2 with RS232 serial communication port
Network cabling Company's own network with RJ45 modular connections and CAT 5e cabling (8 wire)
Data storage Last 128 days operation - Ah, Wh, float time, Wp, A, V DC solar line, max. V DC battery, min. V DC battery, daily demand supplied Ah and generated kWh
Positive earthing application Requires 2-pole breaker on generator and battery side
Operating Temperature Range (°C) -40 to +60
Possible cabling arrangement/cable exit (mm)
1 x 35 (at rear), 1 x 35 (left side), 2 x 35 (in floor)
Warranty (Years) 5 (extendable to 10)
Weight (kg) 5.56 5.3
Dimensions h/w/d (mm) 413 x 140 x 100 400 x 140 x 100
Menu languages English, Spanish
Certification ETL listing with UL1741, CSA C22.2 No. 107.1
Off-Grid Systems Charge Regulator
90 Gehrlicher Solar Components and Systems 2012/2013
Morningstar Tristar TS-MPPTCharge Regulator with MPPT for Off-Grid PV Systems up to 3 kWpCharge Regulator TypeArt. No.
Tristar TS-MPPT-452057210
Tristar TS-MPPT-602057211
Nominal battery voltage (V DC) 12, 24, 48 12, 24, 48
Max. battery charging current (A DC) 45 60
Max. solar input (Wp) 12 V DC-System: 600 24 V DC-System: 1,200 48 V DC-System: 2,400
12 V DC-System: 800 24 V DC-System: 1,600 48 V DC-System: 3,200
Open Circuit Voltage VOC (V DC) 150 150
Level of efficiency (%) 99 99
Display Optional Optional
External display and monitoring unit Optional (Ethernet connection for data analysis, system monitoring, configuration)
Standard (Ethernet connection for data analysis, system monitoring, configuration)
Operating Temperature Range (°C) -40 to +45 -40 to +45
Warranty (Years) 5 5
Weight (kg) 4.2 4.2
Dimensions h/w/d (mm) 291 x 130 x 142 291 x 130 x 142
Certification CE, ETL listing with (UL1741), cETL(CSA C22.2 No. 107.1-01), FCC Class B
Morningstar Tristar TSTriple function regulator (permissible solar battery charging, load or diversion regulator) Charge Regulator TypeArt. No.
Tristar TS-452057318
Tristar TS-602057319
Nominal battery voltage (V DC) 12-48 12-48
Max. battery charging current (A DC) 45 60
Display Optional Optional
External display and monitoring unit Optional (Ethernet connection for data analysis, system monitoring, configuration)
Operating Temperature Range (°C) -40 to +45 -40 to +45
Warranty (Years) 5 5
Weight (kg) 1.6 1.6
Dimensions h/w/d (mm) 260 x 127 x 71 260 x 127 x 71
Certification CE, ETL listing with (UL1741) CE, ETL listing with (UL1741)
Morningstar SHSCharge Regulators for Solar Home Systems up to 170 WCharge Regulator TypeArt. No.
SHS-62057305
SHS-102057304
Nominal battery voltage (V) 12 12
Max. battery charging current (A DC) 6/load with max. 6 10/load with max. 10
Display no no
External display and monitoring unit no no
Operating Temperature Range (°C) -25 to +50 -25 to +50
Warranty (Years) 2 2
Weight (kg) 0.113 0.113
Dimensions h/w/d (mm) 151 x 66 x 36 151 x 66 x 36
Certification CE, World Bank CE, World Bank
Off-Grid Systems Charge Regulator
Gehrlicher Solar Components and Systems 2012/2013 91
Morningstar SunLightSolar Lighting RegulatorCharge Regulator TypeArt. No.
SunLight SL-102057308
Sunsaver SL-202057310
Nominal solar input current (A) 10 20
Nominal load (A) 10 20
System voltage (V) 12/24 12
Low-voltage disconnection yes yes
A world-leading solar lighting regulator connects the SunSaver with a microcontroller for automated lighting control applications
Morningstar SunSaverSolar Regulator (pulse-width modulated battery charging, PMW)Charge Regulator TypeArt. No.
SunSaver SS-62057316
SunSaver SS-102057312
SunSaver SS-202057314/2057315
Nominal solar input current (A) 6.5 10 20
Nominal load (A) 6.0 10 20
System voltage (V) 12 12/24 12/24
Low-voltage disconnection yes yes yes
World-leading small solar regulator for professional and consumer applications
Morningstar ProStarSolar Regulator (pulse-width modulated battery charging, PMW)
World-leading medium-sized solar regulator for professional and consumer applications
Charge Regulator TypeArt. No.
ProStar PS-152057210
ProStar PS-302057211
Nominal solar input current (A) 15 30
Nominal load (A) 15 30
System voltage (V) 12/24 12/24
Digital measuring device yes yes
Positive earthing no yes
Remote temperature sensor yes yes
Low-voltage disconnection yes yes
Off-Grid Systems Charge Regulator
92 Gehrlicher Solar Components and Systems 2012/2013
Off-Grid Systems Batteries
Sealed Lead Acid Batterieswith liquid electrolyteOPzS cell typeArt. No.
6 OPzS solar.power 6202059919
6 OPzS solar.power 9102059921
12 OPzS solar.power 18202059924
Capacity C10/1.80 V (Ah) 468 686 1,370
Capacity C10/1.80 V (Ah) 620 910 1,820
Weight (kg) 31.5 44.8 88.0
Dimensions l/w/h (mm) 147 x 208 x 535 147 x 208 x 710 215 x 277 x 710
Sealed Lead Acid Batterieswith fixed electrolyte (gel) - maintenance-free1)
OPzV cell typeArt. No.
7 OPzV solar.power 6202059940
8 OPzV solar.power 10002059942
12 OPzV solar.power 17002059945
Capacity C10/1.80 V (Ah) 548 910 1,520
Capacity C100/1.80 V (Ah) 660 1,080 1,720
Weight (kg) 42 68 120
Dimensions l/w/h (mm) 168 x 208 x 535 215 x 193 x 710 215 x 277 x 840
1) no water refill required
Gehrlicher Solar Components and Systems 2012/2013 93
Off-Grid Systems Batteries
Sealed Lead Acid Batterieswith fixed electrolyte (AGM) - maintenance-free1)
Battery TypeArt. No.
solar.bloc 12V 1502059906
Capacity C10/1.80 V (Ah) 130
Capacity C10/1.80 V (Ah) 151.7
Weight (kg) 55
Dimensions l/w/h (mm) 498 x 177 x 230
1) no water refill required
94 Gehrlicher Solar Components and Systems 2012/2013
Victron Energy BMV 600SBattery System Monitoring Display of voltage, input and output current in amps, amp hours and charging
status
TypeArt. No.
Victron BMV 600S 450594
Battery Monitor
Input voltage (V) 9.5 - 90
Standby current (mA) <4
Max. input voltage (V) 9.5 - 95
Battery capacity (Ah) 20 - 9,999
Temperature Range (°C) -20 - +50
Resolution (with 500A shunt)
Current (A) +/-0,01
Voltage (V) +/- 0,01
Battery capacity (Ah) +/- 0,1
Charging status (0 - 100%) +/- 0,1
Remaining time (min.) +/- 1
Accuracy of current (%) +/- 0.3
Accuracy of voltage (%) +/- 0.4
Dimensions
Front diameter (mm) 63
Protective cap (mm) 69 x 69
Enclosure l/w/h (mm) 52 x 52 x 31
Accessories
Shunt (included) 500 A / 50mV
Cable (included) 10 meters, 6 wire, with RJ12 connection and cable with fuse for "+" connection
Off-Grid Systems Accessories
Gehrlicher Solar Components and Systems 2012/2013 95
Off-Grid Systems Accessories
OutBack FN-DCDC system monitoring Display option of current, day and past system values as well as
the battery status via MATE
TypeArt. No.
FN-DC2052103
Input voltage range (V DC) 8 to 80
Current range (per channel) (A DC) -1,000 to +1,000
Charging status display (%) 0 to 100 (1% steps)
Display MATE
Data storage (days) Last 128
Operating Temperature Range (°C) 0 to +50
Dimensions h/w/d (mm) 19 x 94 x 168
Weight (kg) 0.14
Warranty (Years) 2
OutBack MATERemote Monitoring Display/Control Remote monitoring and control of inverters/charging devices, charge
regulators and monitoring devices
TypeArt. No.
MATE2052100
Installation Wall
Display LCD, 4 lines a 80 characters
PC interface RS232
Status Display LED
Operation 6 backlit membrane keys
Dimensions h/w/d (mm) 108 x 146 x 50.8
Weight (kg) 0.454
Warranty (Years) 2 (optional extension)
OutBack HUBCommunication Manager
TypeArt. No.
HUB42052100
HUB102052105
Connection facility up to 4 devices and one MATE display up to 10 devices and one MATE display
Number of ports 4 + MATE 10 + MATE
Data interface Ethernet CAT5 Ethernet CAT5
Weight (kg) 0.5 0.5
Dimensions h/w/d (mm) 270 x 160 x 30 270 x 160 x 30
56 Gehrlicher Solar Components and Systems 2012/2013
Service and maintenanceWould you like to transfer the re-sponsibility for ongoing system operations to a service provider? What happens in the event of a system failure while you are on holiday? Do you have plans for something more appealing or im-portant than worrying about getting hold of a qualified service techni-cian in the event of a repair?
If this is the case, we have a solution for you! We can take over the technical monitoring of your solar power system by connecting it to our server and, in the event of failure and/or yield reduction, we will decide when and what type of work has to be done. Naturally, you will be informed right away and kept up to date regarding the yield of your PV system. Put your trust in our expertise when it comes to carrying out service work and dealing with legal requirements.
During its life cycle, every solar power system should be checked at regular intervals.
This includes;– Electronic checking of all module strings, cables
and inverters, as well as the AC installation– Mechanical check of the substructure and mod-
ules for glass breakage or similar– Leak-tightness check and preventative measures
against dirt and corrosion
In addition, we also offer the following as part of our service portfolio:– Integration of the PV system into an internet portal– Daily 24-hour remote system monitoring, 7 days a
week– Fault limitation and initiation of fault clearance– Evaluation and documentation of warning and
error messages– Guaranteed response time, reducing system
shutdown duration– Evaluation of yield data and feasibility checks– Communication of meter readings to the utilities
provider– Notification of damage to your insurance company
and negotiation, if necessary– Trimming grass with outdoor and flat roof systems– Module cleaning
Put your trust in our experience – we will help you to achieve your target yields!
Gehrlicher Solar Components and Systems 2012/2013 65
Of course, we will also take over the technical monitoring of your solar power system. Put your trust in our many years of expertise when it comes to carrying out service work and dealing with legal requirements. Our maintenance and repair service will guarantee the highest possible degree of safety for your system while providing you with maximum system availability. Quick on-site help, qualified service technicians and regular component inspec-tions and evaluation of data will ensure the efficient operation of your system for many years to come.
A detailed look at our services System monitoring – Daily analysis and evaluation of yield data – Continuous monitoring and evaluation of system availability – Viability check of current yield and weather values – Management of meter data – Provision of a service hotline (Monday to Friday 08.00 until 17.00)
Inspection and maintenance management – Inspection and maintenance of system compo-nents in accordance with manufacturer's specifica-tions – Regular on-site system inspections – Provision of sundries and operating materials – Documentation of all relevant system events – Execution of legally required checks and/or in accordance with technical standards
Fault detection and analysis – Checking operability following receipt of an error message – Immediate initiation of fault clearance measures – Short and long-term trend analysis
Management of measures for fault clearance and repairs – Processing fault and incident messages – Evaluating fault and incident messages – Managing measures for fault clearance and repair, incl. analysis – Supply chain management for spare parts , e. g. modules, inverters, cables, mechanical components – Support with identification and implementation of guarantee and warranty cases
Documentation and data management (KPIs) – Documentation of system performance and system availability – Documentation of irradiation values within the reporting period – Detailed information regarding incidents and measures initiated – Quarterly and/or annual reporting to customers
Warranty and service management – Monitoring and tracking of warranty and guaran-tee cases – Documentation and direct information from customer – Support in clearing and settling insurance cases – Coordination of external service providers
Structure management – Green space and vegetation care – Implementation of official requirements – Module cleaning – Electronic theft monitoring
56 Gehrlicher Solar Components and Systems 2012/2013
Disclaimer and copyrights
DisclaimerThe content of this catalogue is intended to provide an overview of the products and services of Gehrlicher Solar AG and its trading partners and is intended solely for the purpose of the provision of non-binding information. This catalogue does not contain any binding offer, representations or warranties, nor does it provide any guarantee whatsoever with regard to the accuracy and completeness of the statements made.
Gehrlicher Solar AG wishes to draw attention to the fact that this catalogue also contains statements and information from third parties. Gehrlicher Solar AG does not assume any responsibility for the up-to-dateness, accuracy, completeness or quality of these statements and information. Furthermore, it does not claim third party statements, especially technical and legal state-ments, as its own (including those regarding liability, warranty, guarantees and manufacturers' warranties). Gehrlicher Solar AG wishes to draw attention to the fact that, in most cases, it is not the exclusive supplier of the third party products depicted.
Irrespective of the legal basis, including tortious act, Gehrlicher Solar AG will only be responsible for damage relating to the use of this catalogue, as caused by wrongful intent or gross negli-gence. Liability based on product liability will remain unaffected by this. The aforementioned limitations of liability will likewise fail to apply in the event of injury to the life, body or health of a person.This catalogue is aimed solely at commercial customers and is not intended for end customers. This catalogue does not constitute an offer. All statements are subject to confirmation and are non-binding. We reserve the right to make changes at any time with respect to technical as well as pricing/commer-cial information.
Any subsequent contract conclusion will exclusively be subject to the respective contractual conditions, including the general terms and conditions of trade of Gehrlicher Solar AG.
CopyrightsThis catalogue is legally protected, both in full and in part. In particular, its contents are protected worldwide by the German Urheberrechtsgesetz [Copyright Act] and by international agreements. The same applies to the selection and arrange-ment of data, texts, tables, artwork and images. Reference is made in particular to the fact that images and other works contained in the catalogue are partly subject to the copyright of third parties.
Unless permitted by law, the duplication, processing, dissemi-nation and/or public reproduction of the legally protected contents of this catalogue require the prior consent of the respective holder of the rights.
Gehrlicher Solar Components and Systems 2012/2013 65
Legal notices
Publisher Gehrlicher Solar AGMax-Planck-Str. 385609 Dornach near Munichwww.gehrlicher.com
Concept, design and layoutKMS TEAM GmbHTölzer Str. 2c81379 Munichwww.kms-team.com
Setting and reprographicsHans Baumgartner Reprotechnik GmbHHaydnstr. 482110 Germeringwww.repro-baumgartner.de
Production ILDA Druck Stefan EberlAm Kirchenhölzl 1382166 Gräfelfing
Only wood from controlled forestry operations is used for the production of the paper, which is subject to the certification guidelines of the FSC and the "Blauer Engel" (environmental watchdog agencies).
Copyright Gehrlicher Solar AG
We reserve the right to make technical changes. The current version is available at www.gehrlicher.com.
100 Gehrlicher Solar Components and Systems 2012/2013
Gehrlicher Solar AGHead officeMax-Planck-Str. 385609 Dornach near MunichT +49 89 420792-0F +49 89 [email protected]
Registered office and logisticsAustr. 101b96465 Neustadt near CoburgT +49 9568 896609-0F +49 9568 [email protected]
www.gehrlicher.com
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