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www.spvmb.com
ENG/APRIL 2017
Valve Repair Services
CONTENT
COMPANY OVERVIEW
PRODUCT LIST
CUSTOMER FOCUS
33
Our Clients 35
Ball Valve Series 13
About Us 2
Corporate Qualifications
Advanced Manufacturing Technology
Commitment to Quality Excellence
Total Quality Control
4
7
9
11
Gate Valve Series
Globe Valve Series
Check Valve Series
Butterfly Valve Series
Product Highlights
17
22
25
29
32
1
TKDN Proudly Indonesia 34
ABOUT US
PT. Stainless Steel PrimavalveMajubersama is a manufacturer and distributorof stainless steel based equipment. Established in 1994 and has grownrapidly to become one of the major stainless steel equipment manufacturersin Indonesia.
in 1996 the Stainless Steel Investment Casting Division was established toproduce Stainless Steel Sanitary components and other precision castcomponent. In 2005, Automation machine and new testing equipment weredeployed to ensure accuracy and to increase productivity. Companyexpansion was also include the establishment of Surabaya branch office andwarehouse in 2006. In 2010, the company head office moved to a newfacility in Cikupa Mas, occupying a 10.000 m2 area which is also include atechnologically advanced factory.
SPV Head Office and factory in Cikupa Tangerang
2
PT. Stainless Steel Primavalve Majubersama
PT. Stainless Steel Primavalve Majubersama
From the initial design stage through production to the point ofdelivery, we promise a service and product that exceeds yourexpectation. We lead the competition in quality, value, delivery andservice. Our Quality Management Standard (DIN EN ISO 9001 : 2008)assures customers of our commitment to quality in both product andservice. 3
We are proud of our quality standard and aware of any certificationto comply with international standard, such as: ISO-9001:2008 inQuality Management System, API certified for Valve Oil & Gas, SKUPand SKT issued by the Ministry of Energy & Mineral Resources, andTKDN by the Ministry of Industry.
CORPORATE QUALIFICATIONS
SKT Migas No. 0079/SK03/DMT/2015
Quality Management SystemISO 9001: 2008Reg. No: 01 100 023813 fromTUV Rheinland Germany
PT. Stainless Steel Primavalve Majubersama
APITKDN Values
TKDN
NO Jenis Produk/ Spesifikasinya Standard TKDN
1 Product: Valve Oil and Gas
Tipe: Ball Valve
Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
API 6D 38.35%
2 Product: Valve Oil and Gas
Tipe: Gate Valve
Spek: 3 - 8 Inch, ANSI Class #150 - #900, Carbon Steel
API 600 41.89%
3 Product: Valve Oil and Gas
Tipe: Check Valve
Spek: 3 - 8 Inch, ANSI Class #150 - #900, Carbon Steel
API 6D 40.07%
4 Product: Valve Oil and Gas
Tipe: Cable Protector
Spek: 3 - 8 Inch, ANSI Class #150 - #900, Carbon Steel
- 68.87%
5 Product: Valve Oil and Gas
Tipe: Casting Ball Valve
Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
API 6D 50.85%
6
7
8
9
10
Product: Valve Oil and Gas
Tipe: Butterfly Valve
Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
Product: Valve Oil and Gas
Tipe: Globe Valve
Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
Product: Valve Oil and Gas
Tipe: Plug Valve
Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
Product: Valve Oil and Gas
Tipe: Water Check Valve
Spek: 2 - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
Product: Valve Oil and Gas
Tipe: DBB Valve
Spek: ½ - 12 Inch, ANSI Class #150 - #2500, Carbon Steel
API 609
API 623
API 6D
API 6D
API 6D
52.56%
49.54%
54.98%
48.65%
36.01%
SKUP no.
4113/19.07/DMB/2015
SKUP scope : Valves & Machinery Accessories & Instruments
PT. Stainless Steel Primavalve Majubersama
FIRE SAFE TEST CERTIFIED – API 607
TRUNNION BALL VALVE 6” ANSI 600 GATE VALVE 3” ANSI 300 FLOATING BALL VALVE 3” ANSI 300
FIRE SAFE TEST CERTIFIED – API 607
CORPORATE QUALIFICATIONS
Certificate Of Qualification
(Welding Inspector)
Customer Approval & Certification
PT. Chevron Pacific Indonesia
6
PT. Stainless Steel Primavalve Majubersama
ADVANCED MANUFACTURING TECHNOLOGY
As it has been the core expertise of the company, investment casting allowsus to produce a high quality valves. Supported by the use of innovative andlatest manufacturing technology, SPV is trusted by many prominentcompanies, serving both local market and international market (export).
Robotic DippingAuto Wax Injection
CeramicMolding
ConveyorDrying Room
7
PT. Stainless Steel Primavalve Majubersama
Melting – PouringInduction Furnace
#2
Melting – PouringInduction Furnace
#1
••••••••••••
AutomaticWax Injection MachineRobotic Dipping MachineConveyor Drying RoomElectric AutoclaveBoiler AutoclaveSintering FurnaceGun BlastingHeat Treatment FurnacInduction Furnace 500 kgShot Blasting HangerVibrator Polish MachineCNC Lathe Machine
Measuring Equipment :
•••
Universal Testing Machine (Tensile Test)Gravimetric Test EquipmentLiquid Particle AnalysisMachine
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PT. Stainless Steel Primavalve Majubersama
OUR COMMITMENT TO QUALITY EXCELLENCE
The management's commitment to continuous improvement in quality andcapacity, supported by the use of latest manufacturing technology, has ledus to a high level of quality standard. Our products have been exported toother Asian countries as well as to Australia, Europe, Canada and theUnited States of America.
Manual
MachinesCNC Lathe
Machines9
PT. Stainless Steel Primavalve Majubersama
Manual
MachinesCNC Lathe
Machines
Machining Facility
Machining Facility Quality Control Equipment
•••••••••••••
CNC Lathe MachineCNC MillingMachineManual LatheMilling MachineRadial DrillingMulti Spindle DrillingPress Straightening MachineWelding GTAWWelding SMAWElectro PolishMechanical PolishPainting RoomBalancing machine
•
••••••••
Optical Emission Spectrometer(OES-5500 Shimadzu)Portable Spectrometer (Spectro)Rockwell Hardness TesterPenetrant Test (PT)Magnetic Particle Test (MT)Hydrostatic Pressure TestSurface Roughness Tester (Ra Meter)PosiTector / Thickness MeterLight Scope / Endoscope
Balancing Machine
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PT. Stainless Steel Primavalve Majubersama
TOTAL QUALITY CONTROL
Our company has established a procedure to measure various qualityparameters using special and sophisticated equipment. Material testingcan be carried out in accordance with ISO, API, BS, GB to ensure that theproducts released to the customers are stable, zero defect, and in primecondition.
11
PT. Stainless Steel Primavalve Majubersama
Hydrostatic Pressure for Valves 7
refer to API 598, API 6D, API 600
Ra meter
Portable
SpectrometerRockwell Hardness
TesterOptical Spectrometer
We carry out strict inspection on every product. Each part offinished product is being scrutinized under a very rigid testingprocedures, and supervised by our experienced engineers, toensure that every product leaving out our factory is in itsprime condition.
Measuring Dimension on Granite Table
PosiTector /
Thickness Meter Light Scope
12
PT. Stainless Steel Primavalve Majubersama
Ball Valve is widely used in oil refining, pipeline,chemistry, paper making, pharmaceutical, power
station, municipal and construction.
BALL VALVE SERIES
13
14
PT. Stainless Steel Primavalve Majubersama
SIDE ENTRY TRUNNION BALL VALVE
Design : API 6D
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
ASME B16.47 (above 26”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150 up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 120ºC (Soft Seat)
-29ºC up to 425ºC (Metal Seat)
Manual (Level or gearbox)
Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)
Description: Bolted Bonnet Body, Full Welded Body, Side Entry,
Trunnion Mounted Ball , Floating Fire-Safe, Anti- Static,
and anti – Blowout stem design, Emergency Injection
Self-Relieving Seat Effect Function
Seat Function DBB. DIB-1.DIB-2
Soft Sealing and Metal to Metal sealing
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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TOP-ENTRY BALL VALVE
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Design : API 6D
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
ASME B16.47 (above 26”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150 up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 120ºC (Soft Seat)
-29ºC up to 425ºC (Metal Seat)
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-
-
Description: Bolted Bonnet Body, Full Welded Body, Side Entry,
Trunnion Mounted Ball , Floating Fire-Safe, Anti- Static,
and anti – Blowout stem design, Emergency Injection
Self-Relieving Seat Effect Function
Seat Function DBB. DIB-1.DIB-2
Soft Sealing and Metal to Metal sealing
Manufacturing Standards
Manufacturing Range
Characteristics
Manual (Level or gearbox)
Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)
Operation
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PT. Stainless Steel Primavalve Majubersama
FORGED STEEL BALL VALVE
Design : API 608, API 6D, ISO 14313
ASME B16.34.ISO 17292
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ)
But Weld (BW)
Socket Weld (SW), ASME B16.11
NPT ASME B1.20.1
Ratings : From 150, up to 2500
Size : ½ ” Up to 2 ½ ”
Applicable Temperature : -29ºC up to 120ºC (Soft Seat)
-29ºC up to 425ºC (Metal Seat)
Description: Split Body, Bolted Bonnet Body,
Floating Ball Valve, Fully Welded Body
Fire-Safe, Anti- Static, and anti – Blowout stem design
Locked Device
Soft Sealing Seat and Metal to Metal sealing Seat
Manufacturing Standards
Manufacturing Range
Characteristics
Manual (Level or gearbox)
Actuator (Motor, Pneumatic, Hydraulic, Pneu-Hydraulic)
Operation
PT. Stainless Steel Primavalve Majubersama
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Gate Valves are widely used water treatment,
construction, oil, food & pharmaceuticals, chemistry;
used as medium connection and truncation.
GATE VALVE SERIES
17
18
API 6D GATE VALVE
Design : API 6D
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
ASME B16.47 (above 26”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150 up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 120ºC (Soft Seat)
-29ºC up to 425ºC (Metal Seat)
Description: Bolted Bonnet Body, Full Welded Body,
Parallel single disc gate valve
Soft metal double seal seat ring
Divide to with conduct hole and non-conduct
Adjusting type have Flow Control Function
Assembling direction: Vertical or horizontal
Manufacturing Standards
Manufacturing Range
Characteristics
Manual (Handwheel or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Operation
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PT. Stainless Steel Primavalve Majubersama
API 6D EXPANDING GATE VALVE
Design : API 6D
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
ASME B16.47 (above 26”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150, up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 120ºC (Soft Seat)
-29ºC up to 425ºC (Metal Seat)
Description: Bolted Bonnet Body, Full Welded Body,
Parallel single disc gate valve
Soft metal double seal seat ring
Divide to with conduct hole and non-conduct
Adjusting type have Flow Control Function
Assembling direction: Vertical or horizontal
Manufacturing Standards
Manufacturing Range
Characteristics
Manual (Handwheel or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Operation
PT. Stainless Steel Primavalve Majubersama
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API 600 GATE VALVE
Design : API 6D, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150, up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 425ºC
Description: Bolted Bonnet Body, OS & Y
Flexible Wedge
Back Seal design
Hard alloy sealing surface
Manufacturing Standards
Manufacturing Range
Characteristics
Manual (Handwheel or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Operation
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PT. Stainless Steel Primavalve Majubersama
Design : API 602
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ)
But Weld (BW)
Socket Weld (SW), ASME B16.11
NPT ASME B1.20.1
Ratings : From 150, up to 2500 , 1690,2680 (limited Class)
Size : ½ ” Up to 2 ½ ”
Applicable Temperature : -29ºC up to 425ºC
Manual (Level or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Description: Split Body, Bolted Bonnet Body,
Floating Ball Valve, Fully Welded Body
Fire-Safe, Anti- Static, and anti – Blowout stem design
Locked Device
Soft Sealing Seat and Metal to Metal sealing Seat
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
API 602 GATE VALVE
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PT. Stainless Steel Primavalve Majubersama
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The product is suitable for every full open or fullclosed pipeline and on-off equipment facility.
Opening and closing the valves by stem throughthe seat axis. Commonly used in oil and gas
industry.
GLOBE VALVE SERIES22
Design : API 602
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ)
But Weld (BW)
Socket Weld (SW), ASME B16.11
NPT ASME B1.20.1
Ratings : From 150, up to 2500 , 1690,2680 (limited Class)
Size : ½ ” Up to 2 ½ ”
Applicable Temperature : -29ºC up to 425ºC
Manual (Level or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Description: Split Body, Bolted Bonnet Body,
Floating Ball Valve, Fully Welded Body
Fire-Safe
Locked Device
Forging Globe Valve (Straight Pattern & Y-Pattern)
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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PT. Stainless Steel Primavalve Majubersama
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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Design : API 623, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Ranged Ends : ASME B16.5 (Up to 24”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150, up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 425ºC
Manual (Handwheel or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Description: Bolted Bonnet Body, OS & Y
Back Seal design
CASTING GLOBE VALVE
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PT. Stainless Steel Primavalve Majubersama
Check valve is an automatic valve, the role is to
prevent the medium back, reverse pump and drive
motor and also discharge of the container medium.
CHECK VALVE SERIES25
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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Design : API 6D, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Ranged Ends : ASME B16.5 (Up to 24”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150, up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 425ºC
Actuator (Hydraulic Damper)
Description: Top Cover
Swing Disc
Hard alloy sealing surface
SWING CHECK VALVE
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PT. Stainless Steel Primavalve Majubersama
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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Design : API 6D, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
Butt Weld Ends : ASME B16.25
Pressure Test : API 598, API 6D, ISO 5208
End Connection : Flange (RF,FF, RTJ) and But Weld (BW)
Ratings : From 150, up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 425ºC
Automatic
Description: Top Cover
Piston lifting Disc
Hard alloy sealing surface
Disc fast closing, small impact
LIFT TYPE CHECK VALVE
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PT. Stainless Steel Primavalve Majubersama
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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Design : API 594, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
Wafer , Lug Installation Comply to ASME B16.5
Pressure Test : API 598
Ratings : From 150, up to 2500
Size : 2” Up to 24”
Applicable Temperature : -29ºC up to 120ºC (Soft Seat)
-29ºC up to 120ºC (Metal Seat)
Automatic
Description: Soft seal or metal seal seat
Retainer Shaft
Retainerless
Single Plate, Dual Plate
WAFER TYPE DUAL PLATE CHECK VALVE
28
PT. Stainless Steel Primavalve Majubersama
Butterfly valves can be applied for water supply,sewage, F&B, heating, gas & electricity. Suitable
for two ways sealing, adjusting floe andintercepting medium.
BUTTERFLY VALVE SERIES
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Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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Design : API 609, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
ASME B16.47 (Above 26”)
Butt Weld ends : ASME B16.25
Pressure Test : API 598
End Connection : Flange (RF,FF,wafer)
Ratings : From 150, up to 300, 125 (ASME)
Size : 2” Up to 40”
PN 6,10,16,25,40
Applicable Temperature : -29ºC up to 120ºC
Manual (Lever or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Description: Soft seal
Lining Rubber
Retainer Shaft
Retainerless
Single Plate, Dual Plate
CONCENTRIC TRUCTION BUTTERFLY VALVE
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PT. Stainless Steel Primavalve Majubersama
Design : API 609, ASME B16.34
Pressure – Temp Rating : ASME B16.34
Face to face dimension : ASME B16.10
Flanged Ends : ASME B16.5 (Up to 24”)
ASME B16.47 (Above 26”)
Butt Weld ends : ASME B16.25
Pressure Test : API 598
End Connection : Flange (RF,FF,wafer)
Ratings : From 150, up to 300, 125 (ASME)
Size : 2” Up to 40”
PN 6,10,16,25,40
Applicable Temperature : -29ºC up to 120ºC
Manual (Lever or gearbox)
Actuator (Electric, Pneumatic, Hydraulic)
Description: Soft seal or metal seal seat
Lining Rubber
Retainer Shaft
Retainerless
Single Plate, Dual Plate
DOUBLE ECENTRICITY BUTTERFLY VALVE
Manufacturing Standards
Manufacturing Range
Characteristics
Operation
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PT. Stainless Steel Primavalve Majubersama
PRODUCT HIGHLIGHTS
PT. Stainless Steel Primavalve Majubersama
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VALVE REPAIR SERVICEOur in-house repair capabilities include the repair of almost all types andsizes of gate, globe, check & ball valves. Utilizing the latest technology ofmachineries and equipment in the valve repair and service industry, enableus to effectively repair and re-test almost all types of valves. In-housecapabilitiesmean the job is performed in a cost effective manner.
Experienced staff engineers, along with our alliances with major valvemanufacturers, has given us the technical expertise required to do the jobright. We operate as a vital link between our end user customers and themajor valve manufacturers. In this role, we provide valuable information toboth parties that saves money and improves valve performance. Bydocumenting the condition of a valve after it comes out of service, we cananalyze the material condition and wear associated with the service.
The services provided include:
New valve & actuator supplyValve & actuator repairValve modificationsValve testing (FAT)Engineering supportValve diagnostics & condition monitoring
PT. Stainless Steel Primavalve Majubersama
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PT. Stainless Steel Primavalve Majubersama
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Proudly Indonesia is the company’s slogan reflecting its pride as an Indonesia,Company which able to comply with all industry standards and requirements
Utilizing as much as possible Indonesian’s technology and resources
We always consider our clients as the most important aspect of ourbusiness. We provide solutions to what clients needs and we proactivelyseeks the best options to support our client business. That’s how we winthe trust of our clients.
OUR CLIENTS
PT. Stainless Steel Primavalve Majubersama
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PT. Stainless Steel Primavalve Majubersama
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www.spvmb.com
www.spvmb.com
PT. Stainless Steel Primavalve Majubersama
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PT. Stainless Steel Primavalve Majubersama
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www.spvmb.com
www.spvmb.com
PT. Stainless Steel Primavalve Majubersama
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PT. Stainless Steel Primavalve Majubersama
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www.spvmb.com