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    Intelligent Hydraulics inNew Dimensions.Industrial Hydraulics From Rexroth

    IndustrialHydraulics

    Electric Drivesand Controls

    Linear Motion andAssembly Technologies Pneumatics

    ServiceAutomation

    MobileHydraulics

    The Drive & Control Company

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    2 Industrial Hydraulics

    You Want to Move More With Less Energy?Then Choose Modern, Intelligent Hydraulics

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    4 Industrial Hydraulics

    Behind Every Good Application is a Good Product.And Intelligent Engineering

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    5

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    66 Customer Benefit

    Set Standards in New Dimensions:Rexroth Hydraulics Gets You Moving

    With its extensive product range and outstanding application expertise, Rexroth is the technological and market

    leader in industrial hydraulics.You benefit from the world’s biggest range of standard products,application-adapted

    products and special customized solutions for industrial hydraulics. Teams operating worldwide engineer and

    deliver complete turnkey systems. Rexroth is the ideal partner for the development of highly efficient plant and

    machinery—from the initial contact through to commissioning and for the application’s entire li fe-cycle. Extra

    quality is ensured by internal quality guidelines that go beyond the ISO standards and by performance specifications

    that are consistently oriented to the upper limits. It is precisely in international large-scale projects and research

    projects that the Company’s financial strength forms a fi rm foundation. All over the world, Rexroth can provide

    you with ski lled advice, suppor t and exceptional service—with its own distribution and service companies

    in 80 countries.

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    77

    For Complete Projects:

    Systems and Engineering

    At Rexroth’s integrated Systems and Engineering

    unit and in cooperation with the client, highly

    specialized teams develop technology-transcend-

    ing one-off and customized solutions for speci-

    fic industr ies. These can be individual hydraulic

    components or complete turnkey systems.

    For Better Results:

    Support and Documentation

    Rexroth works continuously on improving sup-

    port and service to the customer. This can in-

    clude anything from supranational design and

    product selection aids, approvals,software down-

    loads and information from the application

    centers through to training in many languages.

    Keeping Things Moving:

    Worldwide Presence/After-Sales Service

    Rexroth has production plants and distribution

    service companies in over 80 countries of the

    world. This means that Rexroth customers can

    supply the best possible, top-qualit y products

    and services to all important markets—backedup by a strong technology group with interna-

    tional operations.

    Rexroth Hydraulics

    Exploits Three Functional Principles:

    1.Valve technology and control concepts

    for the reliable control of dynamic masses

    2.Secondary control for precise motion

    processes and energy efficiency

    3.Hydrostatic drives with outstanding

    efficiency

    This way you always receive the optimum

    solution—based on the most efficient hydrau-

    lic principle.

    For Development Partnerships:

    Application Centers

    To give you, the series producer, the best possible

    support at the early stages in the development

    of innovative solut ions, Rexroth has established

    international application centers.Join forces with

    the specialists for applications in your industry—

    from design through to series maturity.

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    8 Advantages of Hydraulics

    The Technical Advantages ofModern Hydraulics Take Some Beating

    Hydraulics doesn’t just do the rough work. Combined with modern closed-loop control electronics,

    it also reveals its outstanding controllabil ity. The high reliabili ty of hydraulics, its high power density

    in confined installation spaces, its incredible ruggedness and low maintenance requirements speak

    volumes. Today, many tasks can be handled more efficiently wi th hydraulics than wi th most other

    motion technologies.As it i s, hydraulics has the best credentials for countless applications. Novel

    products such as high-resolution control valves have made innovative drive concepts possible. The

    development of digital controls with intell igent closed-loop control algorithms and the fusion of 

    actuators and sensors permit faster,more precise and more efficient solutions.

    The Fundamental Advantages of Hydraulics:

    • High force and power density

    • Low installation space requirements

    • Simple closed-loop controllability of forces,

    positions and speeds

    • Excellent dynamic response, low mass

    moment of inertia

    • Simple power storage, branching and

    limitation

    • High ruggedness, even in exacting conditions

    • High durability and overload safety

    • Maintenance- and repair-friendliness.

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    10 Electrohydraulics

    Clear the Stage for New, Intelligent Networking:The World of Electrohydraulics

    In terms of performance and reliabil ity, intelligent hydraulics “Made by Rexroth” is today more com-

    petitive than ever—particularly when combined with electronic control components.For mechanical

    and plant engineering, modern industrial hydraulics opens up new possibili ties. The performance

    of hydraulic drive components and systems from Rexroth has been enhanced significantly by the

    consistent integration of microelectronics. Rexroth makes drive solutions possible with decentralized

    electronic subassemblies,with interfaces to open-loop machine controls,and with closed-loop control

    electronics and sensors.Via field buses, hydraulic drives can be incorporated just as simply in higher-

    level open-loop control concepts today as with electromechanical axes. This opens the way for the

    intell igent networking of hydraulic drive systems—and hence to greater flexibili ty and efficiency.

    HNC 100: Hydraulic Controls for Decentralized Drive Structures

    The HNC 100 from Rexroth is a freely programmable axis control tailored

    specially for hydraulic drive systems. It handles the closed-loop control

    of positions, speeds, pressures and synchronization. Communication with

    high-order open-loop controls is effected via standardized field buses.

    Hydraulic Solutions With Integrated Electronics and Bus Connection

    Rexroth realized the first standard hydraulic valve with a fully integrated

    open- and closed-loop control function. As a result , exceptionally fast

    control loops—as required, for instance, in plastics processing machines—

    can be now created. The field bus connection permits, among other

    things, simpler installation, more flexible parameterization and remote

    maintenance. This means that commissioning time and stoppages can be

    considerably reduced.

    Hydraulic Solutions With Integrated Axis Control

    Innovative servo and proportional valves with a digital amplifier and signal

    processing, integrated axis controllers and field bus connection permit the

    creation of complete hydraulic axes for pick-and-place applications. The

    freely parametrizable open- and closed-loop control algori thms optimize

    hydraulic drive performance.

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    11

    Hydraulic Solutions With an

    Energy-Saving Control System

    The pressure and flow pump control system com-

    bines the advantages of integrated electronics

    with the possibi li ties of bus control. The existing

    advantages of the axial piston pump, such as

    ruggedness and high efficiency, are supplemen-

    ted by the digital transmission of command

    and actual values via the CAN bus. Moreover,

    closed-loop controller parameters can be adap-

    ted by the higher-order open-loop control, and

    diagnosis data can be read out.

    Hydraulic Solutions With

    Incremental Measuring Systems

    The integration of sensors permits new solutions

    for the optimization of applications. The best

    example is CIAMS, the absolute-position mea-

    suring system connected to the cylinder rod for

    controlled,wear-free motions.

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    12 Application Centers

    Focusing on Your Applications

    Rexroth supports you competently and holistically in the development of innovative drive and control solutions.

    Internationally active application centers are at your disposal for the development of all conceivable applications—

    with everything from advisory service, design,development and testing through to series maturity. Punctually,

    state-of-the-art and wi th modern project management.You can count on Rexroth’s unique hydraulics experience

    and know-how.At the application centers geared to specific branches of industry, there are highly specialized

    experts who not only have the required hydraulics expert ise, but also always have a keen eye for the customer

    application. In close contact with leading research institutes, we constantly strive to optimize process technologies

    and systems.

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    13

    Pressure Intensifiers for High-Pressure Forming

    During high-pressure forming with liquid, the tool l imi ts the workpiece’sexternal contours.To apply the required forming force, Rexroth supplies

    systems with pressure intensifiers that generate the 4,000 bar of hydraulic

    pressure required for internal forming.

    Hydraulic Pitch Control for Wind Turbines

    To finely adjust the flow angle of a wind turbine’s rotor blade to the

    current wind force, Rexroth suppl ies optimized ready-to-install axes for

    this application. The hydraulic cylinder, together with its safety block,high-response control valves, position transducers and CAN bus interface,

    is optimized in terms of efficiency, power and cost-effectiveness.

    Motor-Pump Module for Machine Tools

    For lathes and machining centers, Rexroth has developed ready-to-install

    modules for the hydraulic power supply.The electr ic motor, pump, cooler

    and valve stacking assemblies form a functional unit with a relatively small

    number of interfaces for fast-t rack engineering and assembly.

    Servo-Hydraulic Axis for Sheet Metalworking Machines

    By integrating Rexroth axes with high dynamic response, modern sheet

    metalworking machines can boost their productivity significantly.The

    fully assembled and tested unit complete with axis electronics permits

    maximum flexibility during punching, embossing/forming, soft punching

    and engraving.

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    14 Systems and Engineering

    We Also Smoothly Steer Complete ProjectsThrough to Completion

    All customers wishing to commission projects from a full-scale supplier will find experienced specia-

    lists at Systems and Engineering. Depending on the customer’s requirements, the engineering here

    extends from design and engineering through to commissioning and the supervision of complex

    turnkey systems. Consequently, Rexroth customers can concentrate more on what they do best. The

    application of comprehensive specialized knowledge to individual special or one-off solutions across

    technologies is one of the strengths of this uni t. The very latest design and simulation techniques for

    the analysis of vibrations and component deformation facilitate efficient engineering services that

    repeatedly set new quali ty standards throughout the industry. To this end, Bosch Rexroth exploits

    the huge synergistic potential of an integrated technology group. With the know-how of the world’s

    leading motion specialist and in close cooperation with the client, highly specialized industry-specific

    teams realize outstanding, state-of-the-art solutions.

    Objective Advice

    With its technology-transcending approach,

    Rexroth always recommends the most sensible

    drive and control solution.You can utilize all

    three working principles of hydraulics.And you

    can choose from the world’s biggest and broa-

    dest product range.

    Economy

    In our view,serving the customer means keeping

    a sharp eye on costs. As a full-service provider,

    we aim to work efficiently. High quali ty, a long

    service life, a worldwide presence and synergies

    across technologies give the customer quantifia-

    ble cost advantages.

    Rexroth’s Engineering Strengths

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    15

    Reliability

    Rexroth takes good care of you and your project.

    In addition to briefings, training,warranties and

    repairs, we offer you the certainty of a 24-hour

    supply of original parts. Trust in the reliabili ty of 

    the world’s biggest supplier of hydraulics.

    Development of customized components,

    drives, simulations and animations

    Programming, parameter assignment,

    prototype testing and optimization

    Interface matching, repair,

    maintenance and modernisation

    Supply of fully tested units,

    supervision and training

    Supply of original parts

    Installation and commissioning

    Warranty

    Engineering

    Feasibility tests

    Advice geared to the specific industry

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    16 Key Industries

    We’re Familiar With Your Industry.Here’s a Selection

    Whatever the process employed in

    metallurgy,hydraulic systems from

    Rexroth improve efficiency,precision

    and speed. They li ft, handle, form

    and machine even in the toughest

    environmental conditions such

    as heat, dust and vibrations. Their

    strengths include their high degree

    of automation, incredible power

    density combined with a significant

    reduction in drive energy, and out-

    standing stabili ty. This is probably

    why all leading metallurgical com-

    panies value Rexroth’s hydraulic

    technology—in foundries,steelworks

    and roll ing mills.

    On non-cutting machine tools—

    in presses, punching presses, ben-

    ding machines and even internal

    high-pressure forming machines—

    Rexroth hydraulics has a high level

    of application know-how. For vir-

    tually every application, Rexroth

    offers special solutions that work

    highly efficiently and rank among

    the best of their kind. In the cutting

    sector, Rexroth hydraulics delivers

    maximum precision when driving

    and moving tools and holding

    workpieces.

    Metallurgy Machine tools

    Foundry technology

    Steelworks

    technology

    Rolling milltechnology

    Cutting

    Non-cutting

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    17

    For whatever the machine—be it for

    injection molding,blow molding,

    plastics processing or foaming—

    Rexroth supplies intell igent hydrau-

    lic systems with extra power. On

    injection molding machines, special

    pump and control systems are em-

    ployed that precisely meter pressures

    and speeds, thus enhancing the

    quality of the end product. In blow

    molding,Rexroth electr ically con-

    trolled valve technology ensures

    extra precision dur ing the blow

    molding process and higher speed

    during mold feed. On plastics pro-

    cessing machines, short cycle times

    with constant high output are made

    possible by hydraulics. On foaming

    machines,where aggressive media

    have to be metered with precision,

    Rexroth supplies pumps with cor-

    rosion-resistant special alloys.

    Shipbui lding,offshore technology,

    dredging,ship l ifts—these sectors

    cover the majority of mari time ap-

    plications for industrial hydraulics,

    e.g. li fting and posit ioning heavy

    loads (in shipbuilding,with l ift ing

    gear and winches), opening and

    closing hatches or gates, and the

    drive and control of ships (e.g. with

    hydraulic steering systems). Leading

    shipyards and shipping lines all

    over the world opt for industrial

    hydraulics from Rexroth—not least

    because of its proverbial reliabil ity

    in the toughest practical condit ions

    and low life-cycle costs.

    Plastics and Rubber Maritime Applications

    Injection molding

    machines

    Blow molding

    machines

    Plastics processing

    machines

    Shipping

    Offshore technology

    Dredging

    Ship lifts

    Transfer systems

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    18 Key Industries

    Civil engineering—in the form of 

    dams, weirs, locks, bascule bridges,

    ship lifts, roll-on/roll-of linkspans

    or ir rigation systems—is unthink-

    able today without hydraulic drive

    technology. Pumps with servo and

    proportional valves permit the

    stepless adjustment of speeds, acce-

    lerations, decelerations etc.With

    innovative technologies, Rexroth is

    continually enhancing the rugged-

    ness, corrosion resistance and dura-

    bili ty of hydraulic drives. Examples

    of this are ceramic piston rod coa-

    tings and integrated absolute-posi-

    tion measuring systems.

    Hydraulic systems are ideal for im-

    proving the efficient exploitation of 

    wide-ranging forms of energy in

    power generation. Whatever the sy-

    stem—wind energy systems, power

    station technology, turbines or

    control systems—Rexroth develops

    integrated,highly advanced open-

    and closed-loop control and safety

    systems to satisfy the varied require-

    ments of different applications.

    Wherever they are employed, sys-

    tems from Rexroth achieve maxi-

    mum efficiency with minimum in-

    put while ensuring optimum safety.

    Civil Engineering Power Engineering

    Dams

    Flood weirs

    Ship lifts

    Locks

    Bascule bridges

    Roll-on/roll-off linkspans

    Irrigation systems

    Wind turbines

    Power station

    technology

    Gas turbine controls

    Steam turbine controls

    Gas turbine starters

    Water turbines

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    19

    Modern, low-noise stage drives are

    today part of the standard equip-

    ment of any reputable theatre. Many

    are already equipped with precise

    and low-noise electrohydraulic or

    electromechanical stage machinery

    from Rexroth. The system solutions

    are characterized by a standard of 

    safety unmatched worldwide,out-

    standing user comfort and optimum

    availabil ity. In the entertainment

    industry, as elsewhere, the standards

    demanded of special effects are

    constantly rising. Complex motion

    processes and extreme forces are

    therefore employed to give audiences

    thri lls and excitement.At the same

    time, in all lifting, turning, lowering,

    braking or locking processes, the

    emphasis for all concerned is on

    safety. At film, leisure and theme

    parks, Rexroth meets the special re-

    quirements of animated figures,

    monsters and driving simulators.

    Simulators are largely equipped

    with Rexroth hydraulics, e.g. fl ight

    simulators in which flight staff gain

    a good deal of their flight experien-

    ce. Hydraulically powered crash test

    facilities contribute towards ongo-

    ing improvements in passive safety

    for vehicle passengers. And in test-

    ing,hydraulic components from

    Rexroth are employed in all areas

    where safe, maintenance- and user-

    friendly technology is all-important.

    Entertainment Testing and Simulation

    Stage machinery

    Fun and leisure

    technology

    Simulators foradvertising

    Animated figures

    Test benches

    Simulators

    Crash test facilities

    Computer simulations

    Systems for research

    Motion for training

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    20 Key Industries

    In the woodworking and process-

    ingindustry, hydraulic drives are

    mainly used in sawmill and venee-

    ring machines. In belt saws, for

    instance, the clamping systems and

    positioning axes for the log carriage

    are moved hydraulically.The drives

    have to be flexible, responsive and

    accurately posit ionable, while at the

    same time withstanding such exter-

    nal influences as vibration.

    In the papermaking industry,control

    and drive technology from Rexroth

    also ensures precise motions and

    reliable, trouble-free processes in a

    variety of applications. And the

    requirements can be very exacting:

    The machines have to produce

    high-quality paper at a web speed

    of up to 120 km per hour without

    a hitch. Hydraulic systems from

    Rexroth eliminate roller sag and en-

    sure uniform paper thickness.

    Rexroth cooperates very closely with

    the automotive industry and ma-

    chine suppliers.Responsibil ity starts

    right at the planning stage of hy-

    draulic equipment for production

    facil it ies. This continues with in-

    stallation, commissioning,day-to-

    day operation and training.

    Whatever the requirement—hydrau-

    lics for foundries, for the mechanical

    production of automotive drives,

    for press plant, for the engineering

    of vehicle bodies, frames and doors,

    for painting installations, for assem-

    bly equipment or for testing and

    simulation systems, Rexroth, often

    as a single-source supplier, takes

    responsibi li ty for ensuring high

    productivi ty. For machine builders

    and car makers operating world-

    wide, Rexroth is the ideal supplier

    of hydraulic drive and control

    technology.

    Wood and Paper Automotive

    Woodworking and

    -processing

    Papermaking

    Foundry installations

    Mechanical production

    of drives

    Press plant

    Body shell

    construction

    Assembly technology

    Training

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    21

    The trend in modern drives in ma-

    terials handling and transshipment

    is towards growing size and speed.

    Since conventional electromechani-

    cal drives set the standards, the

    control characteristics, operational

    safety,reliabili ty and life-cycle costs

    of hydraulic drives have to be equal

    or better.The hydrostatic solutions

    from Rexroth Industrial Hydraulics

    comfortably meet these require-

    ments. This is confirmed by nume-

    rous international projects. For

    instance, the classical container quay

    crane has now evolved into a super

    post-Panamax high-performance

    crane. Up to 18 rows of containers

    can be reached with ease with a 5°

    ship’s heel—with a 50-metre project-

    ion and even faster lifting and trolley

    traversing speeds. The result of 

    cooperation with manufacturers and

    operators is solutions with hyper-

    modern hydraulic safety systems.

    Wherever things are in motion,

    Rexroth is at the heart of it . Whether

    people or materials have to be

    transported,whether loads have to

    be moved or energy controlled,

    Rexroth is the driving force. And

    Rexroth redefines the relationship

    between man and machine.Techno-

    logy for mankind—available every-

    where and at all times—has to be

    safe,reliable and efficient. This is

    where Rexroth, as in all other sec-

    tors, suppl ies package solutions,

    geared to the task and so highly

    developed that those in charge of the

    project can concentrate on their

    own disciplines.

    Materials Handling General Engineering, Special Applications

    Bulk goods handling

    Mining

    Piece goods handling

    Container handling

    Customized materials

    handling equipment

    Environmental

    technology

    Process engineering

    Mining

    Transport

    technology

    Customized

    technology

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    22 Quality

    If You Expect Quality,You’re in Good Hands With Rexroth

    As the world’s leading supplier of industr ial hydraulics, Rexroth occupies a prominent posit ion with i ts parts,

    systems and specially adapted electronic components. With Rexroth, bui lders of machines and plant have access

    to products that consistently set new standards of performance and quali ty. Thanks to comprehensive quality

    management systems, customers all over the world are assured maximum reliabili ty even in the toughest field

    conditions. It goes without saying that Rexroth products conform to all current national and international standards

    and can be integrated without difficulty into global concepts.A large number of products have also been granted

    approvals by international car makers and countless classification insti tutions.

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    23

    Best-in-Class Components

    According to Rexroth’s philosophy, the components brought onto the

    market must belong to the best in their class. Anyone opting for Rexroth

    is opting for quality. The best example of this is that only Rexroth offers

    you large industrial hydraulic control blocks cast in one piece from its own

    foundry.

    Unparalleled Know-How

    Thanks to i ts vast development and production know-how, Rexroth is able

    to achieve maximum quality and reliabili ty with all forms of motion. In its

    bid to build on i ts technological leadership, Rexroth is constantly opening

    up new opportunities for its customers.

    Certification and Standards

    As a result of comprehensively certified quality management systems, all the

    products conform to all current national and international demands and

    standards. This means that you will have no problems integrating Rexroth

    components or systems into your overall strategy.

    Uniform Standards Worldwide

    The standard of quali ty of our products is uniform internationally, and

    within Europe a single standard applies. Thanks to the Group’s own pro-

    duction plants, subsidiaries and national companies in over 80 countries of 

    the globe, you receive internationally standardized products and services—

    inclusive of after-sales support.

    Very Latest Tests and Simulations

    With the latest test methods and highly advanced design and simulation

    techniques for the analysis of vibrations and component deformation,

    and prototype testing and optimization, our products consistently redefine

    quality standards in their respective industries.

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    24 Products

    Your Springboard for Innovative Solutions:Products From Rexroth

    Rexroth offers a complete range

    of pumps and motors exploiting all

    design principles. These include

    in particular axial piston pumps,

    internal gear pumps, variable- and

    fixed-displacement vane pumps,

    external gear pumps and radial

    piston pumps.

    The range is supplemented by pump

    combinations and compact units,

    composed of an electric motor and

    pump uni t as a ready-built subas-

    sembly.

    The range of hydraulic motors

    consists of axial piston motors, ex-

    ternal and internal gear motors,

    and radial piston motors. The latest

    development work has been con-

    cerned wi th strongly integrated

    units consisting of a motor, pump

    and cooling units for direct tank

    mounting. These uni ts are generat-

    ing new system solutions in the

    machine tool construction sector.

    Challenging customer requirements

    have also led to joint development

    projects giving rise to new drive

    and control solutions,e.g. control

    oil and lubrication units for visco-

    sities of 10,000 cSt. We suggest a

    more recognizable unit of measure.

    Pumps and Motors

    The unbeatably broad range of hydraulic and electronic

    components in a variety of designs for drive, control

    and mot ion is characterized by supreme qualit y. This

    has been made possible by Rexroth’s profound know-

    ledge of industry’s needs, in-depth research and ongo-

    ing further development.

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    25

    The cylinders for industrial hydrau-

    lics comprise tie-rod cylinders,

    mill-type cylinders, servo cylinders

    with hydrostatic bearings, and

    special cylinders up to 45 m long.

    For many branches of industry,

    tried-and-tested application-adap-

    ted cylinder systems are available on

    demand.

    Industr ial hydraulics cylinders are

    distinguished by their high quality.

    They perform efficiently day after

    day in high-precision machine tool

    drives and in the exacting ambient

    conditions of steelworks and roll-

    ing mills, civi l engineering and in

    the offshore sector. Special paten-

    ted solutions are in operation here:

    Ceramax (ceramic piston rod coa-

    tings), integrated absolute-posit ion

    measuring systems (CIAMS),

    self-adjusting end position cushion-

    ing and automatic safety bleeding

    systems.

    When fitted with hypermodern

    sealing elements, precision-guided

    piston rods in standard cylinders

    last five times longer than those of 

    conventional designs. This minimi-

    zes maintenance and service input

    and improves machine availability.

    Cylinders

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    26 Products

    With the aid of its ingenious iden-

    tical-parts strategy, Rexroth offers a

    broad spectrum of cartridge valves.

    True to Rexroth’s claim, there is not

    only the standard range, but also

    high-performance cartridge valves

    employed in more sophisticated

    applications with higher pressures

    and fatigue strengths. Whether

    these are solenoid operated seat and

    spool valves, proportional valves

    with adapted electronics, or alumi-

    num or steel block designs, Rexroth

    supplies the engineer with com-

    pact hydraulic components that set

    standards in terms of service-friend-

    liness, cost-effectiveness and quality.

    A minimum number of standardi-

    zed mounting cavities cover all valve

    functions and ensure maximum

    flexibi li ty. Ingenious valve designs

    permit low power loss, maximum

    functional reliabili ty and system

    pressures up to 500 bar.

    Experienced control block engineers

    are at your disposal for the realiza-

    tion of your compact hydraulics in

    confined spaces with optimum valve

    combinations.

    Compact Hydraulics

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    27

    In Industr ial Hydraulics, Rexroth

    builds small, customized and large

    scale units for vir tually any appli -

    cation to uniform specifications at

    its various production locations

    worldwide. Industr ial Hydraulics is

    responding to the customer’s grow-

    ing demand for rapid delivery by

    developing standardized systems

    and subassemblies. Modularization

    extends to drive units, motor-pump

    groups, oil tanks, fi lter-cooler heat

    exchanger uni ts, accumulator

    stations and pressure relief blocks

    for pumps.

    This saves labor during design,

    engineering, logistics and assembly.

    With Rexroth’s comprehensive

    industr ial hydraulics range, which

    comprises products and system

    technology containing on/off valves,

    servo and proportional valves, con-

    trol electronics,open- and closed-

    loop control systems, and control

    plates, solutions are possible for

    every conceivable application.

    The product range also of course

    includes mechanical, hydraulic and

    electr ical controls for drives. For

    the realization of open- or closed-

    loop-controlled dr ives, the relevant

    analog or digital amplifier cards,

    adapted to the valve technology, are

    available in Euro card format or on

    the modular principle.Depending

    on the application, there is a choice

    between external electronics and

    electronics integrated in the valve.

    As of recently, valves have been

    equipped with bus interfaces.

    Hydraulic directional on/off valves

    from Industrial Hydraulics can be

    connected directly to AS interfaces.

    Servo and proportional valves,

    electrohydraulic axes and pressure

    and feed systems can be controlled

    via conventional field buses. Newly

    developed axis controls with interfa-

    ces to higher-level machine controls

    permit the simple commissioning

    of complete axes.

    Industrial Controls Units and Accessories

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    28 Service

    Trust in OurCross-Technology Service Expertise

    We have bundled all of the services for the entire Rexroth spectrum of factory and industrial automation prod-

    ucts into a single organization. The Service Automation Business Unit unites the customer service and training

    activit ies of the Rexroth technology areas of Industrial Hydraulics, Electr ic Drives and Controls, Linear Motion

    and Assembly Technologies as well as Pneumatics. All from a single source with only one contact partner.For

    you, service from Rexroth means worldwide,cross-technology expertise.

    Comprehensive Portfolio of Services

    A product- and system-related service concept

    is developed as early as the creation of the

    product. Here,all significant experience that

    our service technicians gain in practice is

    passed on to the respective technology areas

    and is evaluated there for the development of 

    new products.

    We perform assembly before commissioning,

    either ourselves or under our di rection. In

    doing so we optimize the software and compile

    product-specific informational materials to-gether with you.

    During ongoing operation we ensure the supply

    of spare parts and make suspended products

    available. In the case of damage, we repair your

    system and maintain it according to the agree-

    ments made in each case.You receive preventive

    maintenance and monitoring and, where requir-

    ed, remanufacturing from us.We assist you

    quickly and simply with immediate repairs and

    replacement units in our service shops.

    To extend the service li fe of your system, we

    offer the option of modernization or retrofit ting.

    Of course, the software or system is adapteddepending on the project.

    Product Creation Commissioning Service Life ProlongationOngoing Operation

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    29

    For You, Our Service Has no Borders

    Our network of service centers and partners

    ensures short routes, fast reaction times and

    direct support. Quali fied personnel geographi-

    cally distributed and a professional coordination

    of service activities ensure the sati sfaction

    of our customers. We are represented in

    more than 80 countries around the world.

    In Germany, 6 sales and 13 service locations

    are available. Subsidiaries in 36 count ries

    and foreign representatives in an additional

    44 countries offer a unique service density forindustrial and factory automation.

    Our Services

    Helpdesk—fast, competent assistance

    Helpdesks for competent consultation and answering of your

    service related questions by specialists as well as hotlines—

    in urgent cases even outside of normal business hours and on

    weekends

    Field service—system reliability guaranteed

    Field service for on-site support of commissioning, application

    problems or troubleshooting and remedies

    Repair service—fast, qualified and certified

    Repair service according to global, uniform specifications and

    quality standards of Rexroth

    Spare parts service—for every system

    Reliable and fast spare parts service with ready-packed spare parts

    kits for every system. Complete repair sets are sent immediately,

    as required

    Retrofitting/Modernization—refitting to the latest standard

    Retrofitting/modernization for favorably priced modernization and

    refitting of your machines and systems

    didactic—training, teachware and training systems

    didactic for the efficient use of your machines and systems;

    extensive training programs for qualifying your employees

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    30 The Drive & Control Company

    What Do You Actually Getfrom the Drive & Control Company?

    Rexroth offers you a unique,complete and cross-technology range of services from a single source—with a

    strong global presence, innovative products,a comprehensive portfolio of technology and a high level of system

    expertise. Thus, you profit from high-quality individual technologies with a broad spectrum of components,

    modules and services (best in class). We bundle the technologies for you into service packages with best in class

    components, global service, cross-technology industry expertise, and the targeted selection of the ideal tech-

    nology for our customers (best as company). The best is: You receive customer-specific systems and complete

    solutions from a single source, based on holistic consultation and project planning knowledge (best in systems)—

    whether you are active in industrial and factory automation or implement mobile solut ions.

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    31

    IndustrialHydraulics

    Electric Drivesand Controls

    Linear Motion andAssembly Technologies

    Pneumatics

    ServiceAutomation

    MobileHydraulics

    Rexroth, the only global supplier for mechanical engineering and plant construction,

    commands all relevant technologies for drive, control and motion—from mechanical

    technology to hydraulics, pneumatics and electronics.

    Rexroth is the technology and market leader in industrial hydraulics with an

    extensive range of products and in-depth application knowledge. Here, you

    receive the world’s most extensive range of standard products, application-

    related systems and high-quality custom solutions in hydraulics. Complete

    systems are planned and handed over in a turnkey condition by globally operat-

    ing teams. Rexroth is the ideal development partner for you for highly efficient

    machines and production facilities—from the first contact to commissioning and

    throughout the entire service life of the system.

    In electric drives and controls, Rexroth offers industry-specific systems for theefficient automation of production processes. With a comprehensive, perfectly

    matched modular system of highly dynamic drives, open control systems and

    intelligent software packages, we offer you comprehensive and scalable system

    solutions. Universally applicable frequency converters, modular bolting and

    insertion systems, as well as complete system solutions for resistance welding

    round out the extensive portfolio of products.

    Reliable guiding and precise positioning—this is the comprehensive expertise

    of Rexroth in linear motion and assembly technologies. For example, rail guides,

    ball screw drives, linear modules and other components act as an interface

    between stationary and moving machine parts.

    In addition, we offer aluminium profile systems, complete assembly workstations

    and transfer systems as well as SCARA robots for creating production plants.

    All components, modules and systems are absolute top of the line worldwide

    with regard to their variety and functionality.

    In pneumatics, Rexroth provides motion with air. With pneumatic, electronic

    and electro-pneumatic components and systems for the automation of machines

    and production facilities, we offer a broad range of standard products and

    application-specific solutions. Moreover, we develop and produce components

    and systems for control and handling of marine vessels. A special feature of our

    range of products is found in transport and conveyor systems.

    Rexroth unites the customer service and training activities of the technology

    areas Industrial Hydraulics, Electric Drives and Controls, Linear Motion and

    Assembly Technologies as well as Pneumatics under a single roof. Thus , all

    services required for the entire product range of industrial and factory automation

    worldwide are bundled in a single organization. Our globally active teams and

    experts are there for you in more than 80 countries.

    Rexroth develops and produces mobile hydraulic systems for the largest machine

    manufacturers in the world. You profit from the expertise and experience of the

    world leader for all drive and control solutions for every aspect of mobile machines.

    With a portfolio of products containing hydraulic drives and controls, planetary

    transmission, our own electronics expertise and global mobile service unique to

    the market, we increase the success of our customers.

    Rexroth has bundled comprehensive system knowledge into application centers

    for a wide variety of industries for you.

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    Bosch Rexroth AGIndustrial HydraulicsZum Eisengießer 197816 Lohr am Main, GermanyTel. +49(0) 93 52-18-0Fax +49(0) 93 52-18-16 [email protected]