Upload
vutuyen
View
218
Download
2
Embed Size (px)
Citation preview
DIBt | Kolonnenstrasse 30 B | D-10829 Berlin | Tel.: + 49 30 78730-0 | Fax: + 49 30 78730-0 | E-Mail: [email protected] | www.dibt.de
General Technical
Approval
Approval No.: Period of Validity:
Z-14.7-431 from: 16. Februar 2015
to: 16. Februar 2020
Holder: FATZER AG – Drahtseilwerk
Salmsacherstrasse 9 8590 Romanshorn Switzerland
Subject of Approval:
Rope Tension Components with HYEND Sockets
German approval body for construction products and types of construction
Construction Testing Authority
Authority of the German Länder Governments for a uniform fulfilment of technical tasks in the field of public law
Member of EOTA, UEAtc and WFTAO
Date: Reference No.:
16.02.2015 I 34.1-1.14.7-32/14
The subject as named above is hereby approved for use in the construction industry.
This general technical approval includes eight pages and eight appendices.
This construction product was approved for the first time on March 21st 2003.
This translation of the German original has not been verified by DIBt and is for information only.
The legally binding version is the German version.
General Technical Approval No. Z-14.7-431 Page 2 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
I GENERAL REMARKS
1 With the general technical approval, the usability or applicability of the subject of the approval is proven under the regulations of the federal state building regulations.
2 In the case of requirements to § 17 Abs. 5 Musterbauordnung according to federal state regulations in this general technical approval regarding competencies and experiences of personnel in the context of the production of the construction products and construction methods , it needs to be considered that these competencies and experiences can also be proven by equivalent regulations and documentations from other members of the European Union. This may also apply for submitted equivalent proof in the context of the agreement on the European Economic Area (EEA) or other bilateral agreements.
3 The general technical approval does not replace other approvals and certificates that are legally required for construction projects.
4 The general technical approval is granted notwithstanding the rights of third parties, in particular rights protecting private property.
5 Manufacturers and distributors of the object of the approval must, notwithstanding add-on regulations in the "Special Determinations", provide users with copies of the general technical approval and must notify them that the general technical approval must be available at the user site. Copies of the general technical approval must be made available to the participating authorities upon request.
6 The general technical approval may only be copied in its entirety. Publication of extracts requires the consent of the German Institute for Building and Civil Engineering Technology. Text and graphics from printed marketing materials may not contradict the general technical approval. Translation of the general technical approval must contain the notice "This translation of the German original has not been verified by the Deutsches Institut für Bautechnik.
7 The general technical approval, having been granted, may be revoked. The determinations of the general technical approval may subsequently be supplemented and updated, especially as required by new technical findings.
General Technical Approval No. Z-14.7-431 Page 3 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
II SPECIAL REMARKS
1 Subject of Approval and intended Applications
The subject of approval are prefabricated high tensile rope tension components composed of spiral strand ropes with sockets (see Appendix 1). This general technical approval covers the manufacture, the design and the use of prefabricated high tensile rope tension components under static and quasi static loads in respect to DIN EN 1990:2010-121 that do not require fatigue design to DIN EN 1993-1-92. The design rules from DIN EN 1993-1-113 including its corresponding application standards and from the general technical approval No. Z-30.3-64 apply as long as this general technical approval does not overrule them.
2 Requirements for the construction products
2.1 Properties and Compositions
2.1.1 Dimensions and Tolerances
2.1.1.1 Spiral strand ropes
The technical delivery conditions of DIN EN 10264-15, DIN EN 10264-26 and DIN EN 10264-47 as well as the content of DIN EN 12385-18, DIN EN 12385-29, DIN EN 12385-410 and DIN EN 12385-1011, of section 1 and in the annexes.
2.1.1.2 Sockets
The content of the annexes applies.
1 DIN EN 1990:2010-12 Eurocode: Basis of Structural Design 2 DIN EN 1993-1-9:2010-12 Eurocode 3: Design of steel structures - Part 1-9: Fatigue in conjunction with
DIN EN 1993-1-9/NA:2010-12 3 DIN EN 1993-1-11:2010-12 Eurocode 3: Design of steel structures - Part 1-11: Design of structures with tension
components in conjunction with DIN EN 1993-1-11/NA:2010-12 4 Z-30.3-6:2014 General Technical Approval - Products, connectors and components made from
stainless steel 5 DIN EN 10264-1:2012-03 Steel wire and wire products - Steel wire for ropes - Part 1: General requirements 6 DIN EN 10264-2:2012-03 Steel wire and wire products - Steel wire for ropes - Part 2: Cold drawn non alloy
steel wire for ropes for general applications 7 DIN EN 10264-4:2012-03 Steel wire and wire products - Steel wire for ropes - Part 4: Stainless steel wire 8 DIN EN 12385-1:2009-01 Steel wire ropes - Safety - Part 1: General requirements 9 DIN EN 12385-2:2008-06 Steel wire ropes - Safety - Part 2: Definitions, designation and classification 10 DIN EN 12385-4:2008-06 Steel wire ropes - Safety - Part 4: Stranded ropes for general lifting applications 11 DIN EN 12385-10:2008-07 Steel wire ropes - Safety - Part 10: Spiral ropes for general structural applications
General Technical Approval No. Z-14.7-431 Page 4 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
The sockets in the annexes shall have metric ISO threads to DIN 13-1, 10, 20 and 2312. The specifications in the series of the DIN 1312 standards named before apply to the thread tolerances in conjunction with the information documented at the Deutsches Institut für Bautechnik.
2.1.2 Material properties
2.1.2.1 Spiral strand ropes
The technical delivery specification of the standards mentioned in section 2.1.1.1 the provisions in section 1 and in the annexes apply.
2.1.2.2 Sockets for spiral strand rope made from unalloyed steel
The threaded studs shall be made from structural steel S355 with the material number 1.0577 to DIN EN 10025-213. The open and closed sockets shall be made from fine grain structural steel S460N with the material number 1.8901 to DIN EN 10025-314. Alternatively the open and closed sockets can be made from unalloyed cast steel G42CrMo4+QT1 with the material number 1.7231 to DIN EN 1029315. The pins of the open sockets shall be made from steel for quenching and tempering 34CrNiMo6+QT with the material number 1.6582 to DIN EN 10083-316. The internal and external quality of the open and closed sockets made from unalloyed cast steel shall comply with the quality levels SM2, LM2 and AM2 to DIN EN 136917 and with quality level 2 to DIN EN 12680-118. Additionally the rules in the annexes apply.
2.1.2.3 Sockets for spiral strand rope made from stainless steel
The open and closed sockets as well as the threaded studs shall be made from stainless steel X2CrNiMoN22-5-3 with material number 1.4462 in the tensile grade S460 to general technical approval No. Z-30.3-64. The open and closed sockets can also be made from stainless unalloyed cast steel GX2CrNiMoN22-5-3 with material number 1.4470 in tensile grade S460 to DIN EN 1028319. The pins of the open sockets shall be made from stainless steel X2CrNiMoN22-5-3 with material number 1.4462 in tensile grade S460 to the general technical approval No. Z-30.3-64.
12 DIN 13-1:1999-11 ISO general purpose metric screw threads - Part 1: Nominal sizes for coarse pitch threads; Nominal diameter from 1 mm to 68 mm
DIN 13-10:1999-11 ISO general purpose metric screw threads - Part 11: Nominal sizes for 8 mm fine pitch threads; Nominal diameter from 130 mm to 1000 mm
DIN 13-20:2000-08 ISO general purpose metric screw threads - Part 20: Limits of sizes for coarse pitch threads with the prefered tolerance classes; nominal sizes from 1 mm to 68 mm
DIN 13-23:2005-08 ISO general purpose metric screw threads - Part 23: Limits of sizes for fine pitch threads with the prefered tolerance classes; Nominal diameter from 53 mm to 110 mm
13 DIN EN 10025-2:2005-04 Hot rolled products of structural steels - Part 2: Technical delivery conditions for non-alloy structural steels
14 DIN EN 10025-3:2005-02 Hot rolled products of structural steels - Part 3: Technical delivery conditions for normalized/normalized rolled weldable fine grain structural steels
15 DIN EN 10293:2005-06 Steel castings - Steel castings for general engineering uses 16 DIN EN 10083-3:2006-10 Steels for quenching and tempering - Part 3: Technical delivery conditions for alloy
steels 17 DIN EN 1369:2013-01 Founding - Magnetic particle testing 18 DIN EN 12680-1:2003-06 Founding - Ultrasonic examination - Part 1: Steel castings for general purposes 19 DIN EN 10283:2010-06 Corrosion resistant steel castings
General Technical Approval No. Z-14.7-431 Page 5 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
The maximum permissible indication for the internal quality of the open and closed sockets made from stainless cast steel is defined according to table A.1 of DIN EN 1268120 via the comparison pictures series from ASTM-E 19221 with the following criteria: - Cavities / blowholes – Figure 2 for thickness up to 25mm - Cavities / blowholes – Figure 3 for thickness greater than 25mm - Gas pockets – Figure 4 - Inclusions, cracks, chaplets and chills not allowed Imperfections in the outer quality of the open and closed sockets made from stainless cast steel shall not be worse than quality level 6 to table 2 and quality level 5 to table 3 of DIN EN 1371-222. Additionally the rules in the annexes apply.
2.1.3 Corrosion resistance class of the rope tension components made from stainless steel
The rules in annex 2, table 1 apply.
2.2 Manufacturing and labeling
2.2.1 Manufacturing of the rope tension components
The detailed manufacturing procedure of the rope tension components is documented at the Deutsches Institut für Bautechnik.
2.2.2 Labeling
The manufacturer shall display the Ü-Sign on the packaging of the rope tension components according to the federal state's compliance marking regulations (Übereinstimmungszeichen-Verordnung der Länder). The label may only be applied if the requirments of section 2.3 have been met. The label shall also show the manufacturing location, the year of manufacture, the name of the construction product, the rope diameter, the nominal thread diameter and the material of the individual parts. The tension components shall be marked in a way that prevents mix-ups.
2.3 Proof of Conformity
2.3.1 General
The conformity of the rope tension components with the rules in this general technical approval must be ensured for each manufacturing location with a certificate of conformity based on the manufacturer’s in-house quality control and regular third party monitoring including an initial inspection of the rope tension components as provided by the following requirements. The manufacturer of the rope tension components nominates an approved certification body as well as an approved third party for the granting of the certificate of conformity and for the required product testing. The manufacturer demonstrates the issuing of the certificate of conformity by labeling the construction products with the Ü-Sign and the designated use. The certification body provides a copy of the certificate of conformity to the Deutsches Institut für Bautechnik.
20 DIN EN 12681:2003-06 Founding - Radiographic examination 21 ASTM-E 192-95 (Reapproved 2013) Standard Reference Radiographs of Investment Steel Castings for Aerospace
Applications 22 DIN EN 1371-2:1998-07 Founding - Liquid penetrant testing - Part 2: Investment castings
General Technical Approval No. Z-14.7-431 Page 6 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
2.3.2 Manufacturer’s in-house quality control
An manufacturer’s in-house quality control shall be set up and implemented in every manufacturing location. The manufacturer’s in-house quality control is the continuous monitoring of the production processes by the manufacturer which ensures that his products fulfill the requirements of this general technical approval. The manufacturer’s in-house quality control shall include the following measures as a minimum: - Spiral strand ropes
The measurements required in section 2.1.1 shall be checked for every batch. The material properties required in section 2.1.2 shall be proven by a 3.1 certificate to DIN EN 1020423 Conformity between the information in the 3.1 certificate with the information in section 2.1 shall be verified.
- Open sockets, closed sockets and threaded studs The measurements, tolerances and material properties required in section 2.1 shall be verified for each size of component and for each manufacturing batch. All cast steel parts shall be visually checked for external defects. The internal and external quality of unalloyed cast steel parts described in section 2.1.2 shall be checked by non-destructive methods on the basis of DIN EN 1993-1-8/NA24, Annex NA.B for each size of component per manufacturing batch. The internal quality of stainless cast steel parts described in section 2.1.2.3 shall be checked on the basis of DIN EN ISO 557925, DIN EN ISO 19232-126 and DIN EN 1268120 for each size of component per manufacturing batch. The external quality of stainless cast steel parts described in section 2.1.2.3 shall be checked on the basis of surface crack testing by liquid penetrant testing to DIN EN ISO 3452-127 and DIN EN 1371-222 for each size of component per manufacturing batch. In case that the non-destructive methods lead to ambiguous results regarding the internal quality, destructive methods shall be used for clarification. The material properties required in section 2.1.2 as well as the internal and external quality of the open and closed sockets made of unalloyed cast steel and made of stainless cast steel shall be proven by a 3.1 certificate to DIN EN 1020423. Conformity between the information in the 3.1 certificate with the information in section 2.1 shall be verified.
- Checking of ke-values (see annex 2) on prefabricated rope tension components The ke-values given in Annex 2, table 2, shall be checked for each wire rope batch by a tensile test with the end anchorages designated for this batch.
23 DIN EN 10204:2005-01 Metallic products – Types of inspection documents 24 DIN EN 1993-1-8/NA:2010-12 National Annex - Nationally determined parameters - Eurocode 3: Design of steel
structures - Part 1-8: Design of joints 25 DIN EN ISO 5579:2014-04 Non-destructive testing - Radiographic testing of metallic materials using film and X-
or gamma rays - Basic rules 26 DIN EN ISO 19232-1:2013-12 Non-destructive testing - Image quality of radiographs - Part 1: Determination of the
image quality value using wire-type image quality indicators
27 DIN EN ISO 3452-1:2013-09 Non-destructive testing – Pentetrant testing – Part 1: General principles
General Technical Approval No. Z-14.7-431 Page 7 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
The results of the manufacturer’s in-house quality control must be recorded and evaluated. The records must include at least the following information: - Designation construction product or of the material and the components, - Type of check or test, - Date of manufacture and of test of the construction product or of the material or
components, - Result of the checks and tests and comparison with the requirements - Signature of the person responsible for the manufacturer’s in-house quality control. The records shall be retained for at least five years and submitted to the third party authority. They must be submitted to the Deutsches Institut für Bautechnik and to the highest construction authority on demand. In case of insufficient test results, the manufacturer must undertake without delay the necessary measures to remedy the deficiencies. Building products that do not meet the requirements must be handled in such manner that it is impossible to mistake them for those that do comply. Once the deficiencies have been resolved - insofar as technically possible and as necessary to prove that the deficiency has been solved - the appropriate test must be repeated without delay.
2.3.3 Third party control
In every manufacturing location the manufacturer’s in-house quality control shall be accompanied by a regular (but minimum twice a year) third party monitoring. The first third party inspection is an initial inspection of the construction products and random test samples shall be taken to test the requirements of the rope tension components of section 2.1. The checks and tests carried out within the initial inspection must conform to section 2.3.2. The scope of sampling and testing is at the discretion of the third party. The statistic evaluation of the values measured during the third party inspection shall demonstrate that the requirements are fulfilled. The results of the certification and of the third party inspection shall be kept for at least five years. They must be submitted to the Deutsches Institut für Bautechnik and to the highest construction authority on demand.
3 Rules for design and dimensioning
3.1 General
The design calculations for the rope tension components shall be done to DIN EN 1993-1-113. The proof of design for the rope tension components is given when the design loads of the rope tension components do not exceed the design resistance to section 3.2. For the stainless steel rope tension components the coefficient of thermal expansion αT, the creep factor εK, and the nominal modulus EQ shall be taken from annex 2. The creep factor εK shall be taken into account when dimensioning the stainless steel rope tension components if the characteristic values of the design loads exceed 40% of the minimum breaking load to DIN EN 1993-1-113, section 6.2 (4).
3.2 Design resistance of the rope tension components
The design resistance of the rope tension components shall be calculated to DIN EN 1993-1-113, section 6.2 (2) in connection with section 6.2 (4).
General Technical Approval No. Z-14.7-431 Page 8 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
The minimum values for Rm from annex 2, table 1 can be used as characteristic values fu,k for the calculation of the design resistance of the rope tension components made from stainless steel. The partial safety factor γR of 1.1 shall be used. The ks- and ke-values that are required for the calculation of the design resistance shall be taken from annex 2, table 2. The ks-value corresponds to the reduction factor for spinning k to DIN EN 1993-1-113. The design resistance is valid for the rope including the sockets as described in the annexes if - the minimum thread engagement of the sockets corresponds to the annexes 3.1
to 5.2 - the thickness of the connecting plates correspond to the values given in the
annexes 3.1 and 3.2.
4 Rules for installation
The manufacturer shall issue instructions for the installation of the prefabricated rope tension components to the contractor. Before installation, the condition of all components of the rope tension components shall be checked for their integrity. Damaged parts shall not be used. The person responsible for the installation shall make a note stating that all threaded sockets have their associated parts and stating that the minimum thread engagement has been applied. The firm carrying out the construction work shall confirm that the connection parts and the installation of the prefabricated tension components comply with the regulations given in this general technical approval.
Andreas Schult Referatsleiter
General Technical Approval No. Z-14.7-431 Page 9 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
HYEND Open Socket
HYEND Closed Socket
HYEND Threaded Stud
Rope Tension Components with HYEND sockets Annex 1
System overview
General Technical Approval No. Z-14.7-431 Page 10 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Table 1: Stainless steels: Types of steel, corrosion resistance classes and mechanical properties
Parts, component
Type of steel, Material number
Corrosion resistance
class3)
Coefficient of thermal expansion
αT [K-1]
Yield strength
Rp 0.2
[N/mm2]
Ultimate tensile strength
Rm
[N/mm2]
Wires for spiral strand 1) 1.4401 II 16 x 10-6 -
1450 1570
HYEND open and closed sockets
1.4462 2)/1.4470 (S460)
III 13 x 10-6 460 600
Pins for HYEND open and
closed sockets
1.4462 2) (S460)
III 13 x 10-6 460 600
HYEND threaded stud
1.4462 2) (S460)
III 13 x 10-6 460 600
1) see technical delivery specification to DIN EN 10264:2002-11 2) and 3) see general technical approval Z-30.3-6 Table 2: Termination factor ke, spinning factor ks and modulus EQ Rope constructions
Spiral strand rope 1x19 1 x 37 1x61 1x91
Termination factor ke for swaged HYEND sockets4) 0.90 0.90 0.90 0.90
Spinning factor ks4) for
ropes made from unalloyed steel 0.92 0.90 0.89 0.88
Spinning factor ks4) for
ropes made from stainless steel 0.92 0.89 0.89 0.88
Modulus EQ for spiral strand rope made from stainless steel [N/mm2]5) 0.13 x 10 6
4) The values for ke and ks are valid for ropes made from unalloyed steel and for ropes made from stainless steel which are covered in this general technical approval
5) The values in DIN EN 1993-1-11:2010-12 are valid for the modulus of spiral strand rope made from unalloyed steel.
Table 3: Creep strain εK for spiral strand rope made from stainless steel
Temperature [°C]
Coefficient of creep εK [%]
20 2.5 x 10-2
40 3.0 x 10-2
70 3.5 x 10-2
Rope Tension Components with HYEND sockets
Annex 2
Table 1: Stainless steels: Types of steel, corrosion resistance classes and mechanical properties Table 2: Termination factor ke, spinning factor ks and modulus EQ Table 3: Creep strain εK for spiral strand rope made from stainless steel
General Technical Approval No. Z-14.7-431 Page 11 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Rope Short thread stud
S 355 Open socket
S 460N Adjust- ment
Pins 34CrNiMo6
+QT
Connecting plate S355
øS øDv max øDv Lv Thrd. ø M
LG C ød H O N J L V øb min a
min c
øDi Tg
06 14.9 17 89 M16 14 38.0 15 13 21 31.0 23.5 75.5 8 14 16 12 15 11
08 14.9 17 106 M16 14 38.0 15 13 21 31.0 23.5 75.5 8 14 16 12 15 11
10 21.9 25 133 M24 22 57.5 22 20 33 45.0 36.0 111.0 11 20 25 18 22 18
12 21.9 25 150 M24 22 57.5 22 20 33 45.0 36.0 111.0 11 20 25 18 22 18
14 29.0 33 178 M30 29 75.5 28 26 44 60.5 47.5 141.5 14 26 34 24 28 24
16 29.0 33 195 M30 29 75.5 28 26 44 60.5 47.5 141.5 14 26 34 24 28 24
18 37.7 43 234 M36 36 93.5 34 30 52 75.5 59.0 175.0 17 32 42 30 34 28
20 37.7 43 252 M36 36 93.5 34 30 52 75.5 59.0 175.0 17 32 42 30 34 28
22 44.0 50 274 M45 44 110.5 41 37 63 88.5 69.5 208.5 21 39 49 35 41 35
24 44.0 50 291 M45 44 110.5 41 37 63 88.5 69.5 208.5 21 39 49 35 41 35
26 51.0 58 318 M52 51 127.5 48 43 74 101.0 80.0 247.5 23 46 56 40 48 41
28 51.0 58 335 M52 51 127.5 48 43 74 101.0 80.0 247.5 23 46 56 40 48 41
30 63.2 72 366 M64 58 144.5 55 49 84 117.0 90.5 273.5 27 53 63 45 55 47
32 63.2 72 383 M64 58 144.5 55 49 84 117.0 90.5 273.5 27 53 63 45 55 47
34 66.0 75 400 M72x6 64 157.5 62 54 94 127.0 99.0 296.0 30 60 68 48 62 52
36 66.0 75 417 M72x6 64 157.5 62 54 94 127.0 99.0 296.0 30 60 68 48 62 52
All dimensions in [mm], Ø Dv, Ø Dv max = swaged diameter, Lv = swaged length
Rope Tension Components with HYEND sockets Annex 3.1
HYEND Open Socket made from unalloyed steel
General Technical Approval No. Z-14.7-431 Page 12 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Rope Short thread stud
1.4462 / S 460 Open socket
1.4462 / S 460 Adjust- ment
Pins 1.4462 / S 460
Connecting plate S355
øS øDv Max øDv Lv Thrd. ø M
LG C ød H O N J L V
øb
min a
min c
øDi Tg
06 12.7 14.3 78 M16 14 38.0 15 13 21 31.0 23.5 75.5 8 14 16 12 15 11
08 12.7 14.3 95 M16 14 38.0 15 13 21 31.0 23.5 75.5 8 14 16 12 15 11
10 19.1 21.5 122 M22 22 57.5 22 20 33 45.0 36.0 111.0 11 20 25 18 22 18
12 19.1 21.5 139 M22 22 57.5 22 20 33 45.0 36.0 111.0 11 20 25 18 22 18
14 26.3 30.0 165 M30 29 75.5 28 26 44 60.5 47.5 141.5 14 26 34 24 28 24
16 26.3 30.0 182 M30 29 75.5 28 26 44 60.5 47.5 141.5 14 26 34 24 28 24
18 31.6 36.0 213 M36 36 93.5 34 30 52 75.5 59.0 175.0 17 32 42 30 34 28
20 31.6 36.0 230 M36 36 93.5 34 30 52 75.5 59.0 175.0 17 32 42 30 34 28
22 37.7 43.0 257 M42 44 110.5 41 37 63 88.5 69.5 208.5 21 39 49 35 41 35
24 37.7 43.0 274 M42 44 110.5 41 37 63 88.5 69.5 208.5 21 39 49 35 41 35
26 44.0 50.0 302 M48 51 127.5 48 43 74 101.0 80.0 247.5 23 46 56 40 48 41
28 44.0 50.0 319 M48 51 127.5 48 43 74 101.0 80.0 247.5 23 46 56 40 48 41
30 51.0 58.0 344 M56 58 144.5 55 46 80 117.0 90.5 273.5 27 53 63 45 55 44
32 51.0 58.0 361 M56 58 144.5 55 46 80 117.0 90.5 273.5 27 53 63 45 55 44
34 60.7 64.0 372 M64 61 157.0 62 54 94 127.0 99.0 296.0 30 60 68 48 62 52
36 60.7 64.0 380 M64 61 157.0 62 54 94 127.0 99.0 296.0 30 60 68 48 62 52
All dimensions in [mm], Ø Dv, Ø Dv max = swaged diameter, Lv = swaged length
Rope Tension Components with HYEND sockets Annex 3.2
HYEND Open Socket made from stainless steel
General Technical Approval No. Z-14.7-431 Page 13 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Rope Short thread stud
S 355 Closed socket
S 460N Adjust- ment
øS øDv
max øDv Lv
Thread ø M
LG C ød BT O N J L V
06 14.9 17 89 M16 14 38.0 15 8 21 28 23.5 87.5 8
08 14.9 17 106 M16 14 38.0 15 8 21 28 23.5 87.5 8
10 21.9 25 133 M24 22 57.5 22 13 33 43 36.0 130.0 11
12 21.9 25 150 M24 22 57.5 22 13 33 43 36.0 130.0 11
14 29.0 33 178 M30 29 75.5 28 18 44 56 47.5 166.5 14
16 29.0 33 195 M30 29 75.5 28 18 44 56 47.5 166.5 14
18 37.7 43 234 M36 36 93.5 34 22 52 70 59.0 203.0 17
20 37.7 43 252 M36 36 93.5 34 22 52 70 59.0 203.0 17
22 44.0 50 274 M45 44 110.5 41 26 63 82 69.5 247.5 21
24 44.0 50 291 M45 44 110.5 41 26 63 82 69.5 247.5 21
26 51.0 58 318 M52 51 127.5 48 31 74 95 80.0 294.0 23
28 51.0 58 335 M52 51 127.5 48 31 74 95 80.0 294.0 23
30 63.2 72 366 M64 58 144.5 55 35 84 107 90.5 326.5 27
32 63.2 72 383 M64 58 144.5 55 35 84 107 90.5 326.5 27
34 66.0 75 400 M72x6 64 157.5 62 40 94 117 99.0 352.0 30
36 66.0 75 417 M72x6 64 157.5 62 40 94 117 99.0 352.0 30
All dimensions in [mm], Ø Dv, Ø Dv max = swaged diameter, Lv = swaged length
Rope Tension Components with HYEND sockets Annex 4.1
HYEND Closed Socket made from unalloyed steel
General Technical Approval No. Z-14.7-431 Page 14 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Rope Short thread stud
1.4462 / S 460 Closed socket 1.4462 / S 460
Adjust- ment
øS øDv max øDv Lv Thread
ø M LG C ød BT O N J L V
06 12.7 14.3 78 M16 14 38.0 15 8 21 28 23.5 87.5 8
08 12.7 14.3 95 M16 14 38.0 15 8 21 28 23.5 87.5 8
10 19.1 21.5 122 M22 22 57.5 22 13 33 43 36.0 130 11
12 19.1 21.5 139 M22 22 57.5 22 13 33 43 36.0 130 11
14 26.3 30.0 165 M30 29 75.5 28 18 44 56 47.5 166.5 14
16 26.3 30.0 182 M30 29 75.5 28 18 44 56 47.5 166.5 14
18 31.6 36.0 213 M36 36 93.5 34 22 52 70 59.0 203 17
20 31.6 36.0 230 M36 36 93.5 34 22 52 70 59.0 203 17
22 37.7 43.0 257 M42 44 110.5 41 26 63 82 69.5 247.5 21
24 37.7 43.0 274 M42 44 110.5 41 26 63 82 69.5 247.5 21
26 44.0 50.0 302 M48 51 127.5 48 31 74 95 80.0 294 23
28 44.0 50.0 319 M48 51 127.5 48 31 74 95 80.0 294 23
30 51.0 58.0 344 M56 58 144.5 55 34 80 107 90.5 326.5 27
32 51.0 58.0 361 M56 58 144.5 55 34 80 107 90.5 326.5 27
34 60.7 64.0 372 M64 61 157.0 62 40 94 117 99.0 352.0 30
36 60.7 64.0 380 M64 61 157.0 62 40 94 117 99.0 352.0 30
All dimensions in [mm], Ø Dv, Ø Dv max = swaged diameter, Lv = swaged length
Rope Tension Components with HYEND sockets Annex 4.2
HYEND Closed Socket made from stainless steel
General Technical Approval No. Z-14.7-431 Page 15 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Rope Threaded stud S 355 Length of thread
engagement
øS øDv max øDv LG ~Lv Thread
øM SW min
06 14.9 17 60 142 M14 - 14
08 14.9 17 60 159 M16 - 14
10 21.9 25 80 204 M20 21 20
12 21.9 25 80 221 M22 21 20
14 29.0 33 110 276 M27 27 27
16 29.0 33 110 293 M30 27 27
18 37.7 43 130 349 M33 36 33
20 37.7 43 130 367 M36 36 33
22 44.0 50 160 420 M39 41 39
24 44.0 50 160 437 M42 41 39
26 51.0 58 190 491 M45 50 45
28 51.0 58 190 508 M48 50 45
30 63.2 72 220 573 M52 60 52
32 63.2 72 220 590 M56 60 52
34 66.0 75 250 632 M60 65 60
36 66.0 75 250 649 M64 65 60
All dimensions in [mm], Ø Dv, Ø Dv max = swaged diameter, Lv = swaged length
Rope Tension Components with HYEND sockets Annex 5.1
HYEND Threaded Stud made from unalloyed steel
General Technical Approval No. Z-14.7-431 Page 16 of 8 | February 16th 2015
Z22402.14 1.14.7-32/14
Rope Swaged fitting 1.4462 / S460 Thread Length of thread
engagement
øS øDv max øDv LG ~Lv Thread
øM SW min
06 12.7 14.3 60 134 M12 - 12
08 12.7 14.3 60 151 M12 - 12
10 19.1 21.5 80 195 M18 20 18
12 19.1 21.5 80 212 M18 20 18
14 26.3 30.0 110 273 M22 27 22
16 26.3 30.0 110 290 M22 27 22
18 31.6 36.0 130 339 M27 32 27
20 31.6 36.0 130 356 M27 32 27
22 37.7 43.0 160 408 M33 36 33
24 37.7 43.0 160 425 M33 36 33
26 44.0 50.0 190 478 M39 41 39
28 44.0 50.0 190 495 M39 41 39
30 51.0 58.0 220 550 M45 50 45
32 51.0 58.0 220 567 M45 50 45
34 60.7 65.0 250 611 M48 60 48
36 60.7 65.0 250 625 M48 60 48
All dimensions in [mm], Ø Dv, Ø Dv max = swaged diameter, Lv = swaged length
Rope Tension Components with HYEND sockets Annex 5.2
HYEND Threaded Stud made from stainless steel