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Introduc)on to OREX/PolyZolv Processing

Generation 2 Processing Overview (2014)

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Page 1: Generation 2 Processing Overview (2014)

Introduc)on  to    OREX/PolyZolv  Processing  

Page 2: Generation 2 Processing Overview (2014)

OREX  processing  history    

•  2000-­‐  first  R&D  OREX  processor    constructed  in  Texas  (Genera<on  1)  

•  2003-­‐  OREX  processor  begins  commercial  opera<on  in  Alabama  (240  kg/batch)  

•  2006-­‐  Second  processor  added  in  Alabama  •  2007-­‐  OREX  processor  begins  opera<on  in  Tennessee  for  Special  Nuclear  Material  (90  kg/batch)  

Page 3: Generation 2 Processing Overview (2014)

Genera)on  2  

•  2010-­‐  Small  scale  pilot  processor  developed  and  operated  at  Wolsung  NPP  in  South  Korea  

•  2011-­‐  Team  assembled  to  develop  commercial  size  Genera<on  2  processor  in  USA  

•  2013-­‐  Construc<on  and  successful  tes<ng  completed  •  Two  new  Genera<on  2  processors  have  been  installed  in  ETI  main  facility  in  Alabama.  

•  ETI  has  Contracts  to  fabricate  three  Genera<on  2  Processors  to  be  installed  in  China  Nuclear  Sta<ons  

•  UK  and  Brazil  are  planning  Gen  2  Processor  installs    

Page 4: Generation 2 Processing Overview (2014)

Performance    

•  180  Kg  per  batch  •  Two  step  process:  Chemical  oxida<on  followed  by  Thermal  Oxida<on  

•  Each  step  is  6  hours  •  A  batch  can  be  started  every  6  hours  

Page 5: Generation 2 Processing Overview (2014)

OREX  Processor  Overview  

Page 6: Generation 2 Processing Overview (2014)

Modular  Genera)on  II  System  

Thermal  Oxidiser  

Quench  Tank  

Hot  Water  Supply  Tank  

Main  Solu<on  Tank  

Page 7: Generation 2 Processing Overview (2014)

 Genera)on  2  System  

Page 8: Generation 2 Processing Overview (2014)

 Genera)on  2  System  

Page 9: Generation 2 Processing Overview (2014)

Genera)on  2  System  

Page 10: Generation 2 Processing Overview (2014)

Controls    

•  Touchscreen  interface  •  PLC  controlled  •  System  is  designed  to  run  automa<cally  aaer  “Start”  is  pushed  

•  Alarms,  automa<c  shut  down,  other  safety  features  

Page 11: Generation 2 Processing Overview (2014)

Emissions    

•  Air  leaving  Quench  Tank  –  10%  CO2  –  10%  O2  –  <50  ppm  CO  (realis<cally,  it  is  0)  

•  Water  leaving  Quench  Tank  –  Virtually  dis<lled  water    –  Radioac<vity  levels  <  detectable  

Page 12: Generation 2 Processing Overview (2014)

Benefits to Facilities

�  Eliminate Waste Volume and Cost �  Replace sheeting and plastic bags �  Replace wipes and mops

�  Virtually Eliminate Laundry Burden and Associated Operating and Capital Costs

•  OREX/PolyZolv is Much Easier to handle and Manage than Conventional Materials

�  Improved Worker Comfort and Hygiene �  No Protective Clothing Related Impacts to the Shutdown

Schedule �  Improved Resource Management �  Cost Savings