Generation 5 Model 6 English

8/4/2019 Generation 5 Model 6 English

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Generation 5

A combination of power and functionality

Model 6 Harbour Crane


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Model 6 Harbour CranesHigh performance for higher handling rates

In maritime ports it is reliable, econo-mical and environmentally compatiblehandling machines that are in demand.More specifically, terminal operatorsprefer versatile handling machinesto single-purpose, custom-built ones.

Gottwald Mobile Harbour CranesAs electrically powered, universallyapplicable cargo-handling machines,Gottwald Mobile Harbour Cranesprovide the ideal solution thanks to

their broad range of uses while, atthe same time, offering high handlingperformance with:n containersn bulk materialsn general cargo andn heavy project loads.

As well as their key characteristics:n mobilityn versatilityn economic efficiency andn

environmental friendliness,these machines offer short deliverylead-times and low specific invest-

ment costs for the machine itself andthe quay infrastructure.

Wide range of Harbour CranesThe current crane Generation 5,according to our philosophy YouName it, We Crane it, is based onGottwalds pioneering modular designprinciple which fully meets individualcustomer requirements for all theHarbour Cranes made by Gottwald:n Mobile Harbour Cranes

n Portal and Pedestal Cranesn Floating Cranes on Barges.

The Model 6 crane featureshigh-level performance and

top-of-the range functionality an all-round cargo-handling

machine offering universal

capabilities and, for terminaloperators, it is also anattractive alternative to

custom-made equipment.

All-rounder to meet increasingdemandsModel 6 is a universal high-performancecrane for the growing challenges andincreasing volumes of special and multi-purpose terminals. Depending on theconfiguration, Model 6 is designed fora lifting capacity of 125 t at a radius ofup to 20 m and 100 t at up to 24 m;

it is also equipped for especially highhoisting speeds.


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Model 6 Harbour CranesDesigned to be extremely robust,Model 6 Harbour Cranes are intendedor high-perormance applicationsand, as a consequence, very highhandling rates, assured by litingcapacities o up to 125 t, workingradii o up to 51 m and extremelyhigh hoisting speeds o up to120 m/min. Added to this are theusual high crane classiications, suchas A7 or a 50-tonne grab curve or

A8 or a 40-tonne grab curve.

Ideal for handling containers andbulk materialsOwing to these outstanding eatures,this crane model is mainly designedto service container vessels up to thepost-Panamax size and bulk carriersup to cape size class calling at uni-versal and special terminals.

Their application range includes,in particular intensive, high-speedcontainer handling in both single-lit

and twinlit modes and proessional,continuous bulk handling underextreme conditions. Model 6 is alsosuitable or terminals perorming asigniicant number o heavy-load lits.

For high handling ratesModel 6 offers innovative eatures toprovide sae, ergonomic, economicaland environmentally compatible craneoperation. This is demonstrated by theseeatures, amongst others:n individually steered axles, tight

turning circles and crab steering toenable extremely accurate positioning

n automation o many repetitivemotions

n load guidance system with linear

load motion, load antisway,point-to-point handling mode andhoisting height limiting to assistthe crane driver in achieving highhandling rates

n possibility to connect to an externalpower supply and it a hybrid drive.

Suitable for the following:

Containervessel

size

Standard Panamax Post-Panamax

Capacity [TEUs] 1,000 2,500 3,000 4,500 6,000 9,600

Number o rows 10 13 17Beam [m] ~ 24 ~ 32 ~ 43

Bulkc

arriersize

Handymax Panamax Capesize Bulker

Capacity [DWT] 50,000 80,000 170,000

Beam [m] 22 32 ~ 32 38 65

The types and versatile variants of Model 6 Harbour Cranes

Crane type Variant Max. l ifting capacities [t] Max. hoisting speeds [m/min] Max. radii [m]

100*50**

100 125 90 110 116 120 51

G HMK(G HSK)

(G HPK)

6507 l l l

6407 l l l l

6407 B l l l

* Heavy-load operation** A7 classiication, 40-t grab curve in A8 classiication

Please see the technical datasheet or complete data.


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Energy from storage mediaThe short-term storage medium useselectrostatic wear and riction reedouble-layer capacitors (ultracaps), which:n store the energy as electricity so

it does not have to be convertedand have a high eiciency rating

n have a high power density andcycle rate

n are ideally suited to the toughconditions o proessional craneoperation.

Dynamic brake resistorsWhen the on-board diesel generator isused, energy management is improvedby the use o dynamic brake resistors,resulting in uel savings o up to15.2%*.* Achieved under specifc deployment conditions

and based on experience gained rom operatinga Gottwald Model 6 crane over a period o morethan one year.

Gottwald Harbour Cranes use elec-trical drive technology, the energysource most commonly ound inports, which means they are eco-nomical and ecologically compatible.Power is generated by an eicient,on-board diesel generator with lowuel consumption, minimum exhaustand noise emissions, which complieswith the requirements o EU Directive2000/14/EC.

Use of external power suppliesThe eiciency o Gottwald drivesystems increases still urther i thediesel generator is bypassed andthe crane drives are powered directlywith electricity rom the harbourmains. Crane owners beneit bothrom the energy recovered romthe cranes lowering and braking

motions and rom the act thatexhaust gas emissions are zero andnoise emissions in the terminalare also reduced.

Innovative hybrid drivesI the local quay inrastructure doesnot allow the crane to be connectedto the harbour mains, the newGottwald hybrid drive, made up o:n an on-board diesel generator andn electrostatic short-term storage

mediumsigniicantly improves the eiciency oGottwald Harbour Cranes. The energyrecovered during the cranes loweringand braking actions is stored andthen made available to the cranespower system or the next work cycle.Fuel savings o up to 23.2%* havebeen achieved.

Gottwalds Green Range future-orientated, innovative, sustainable

The energy eiciency o electrical drive technology is unsurpassed. Apart rom state-o-the-art diesel generators it is,in particular, the use o external power and hybrid drives that oers the highest potential or sustainable environmentalprotection and reduced overheads.

Connecting cranes directly to the terminals

low or medium-voltage power supply

provides these benefits:

n improved efficiencyn reductions in overheads such as power

and maintenancen zero exhaust emissions in the terminal

from these machinesn minimised noise pollution.

Where there is no external power supply

on the quay, Gottwalds hybrid drive is

the answer:

n improved efficiencyn reduction in fuel consumption in the

double-digit percentage rangen reduced exhaust emissionsn lower noise emissions as the diesel engine

has quieter running characteristics.

With its products and driveconcepts, Gottwald is set-

ting standards in terms of

environmental sustainability.

Electric drive technology for Harbour CranesEconomical & environmentally compatible

Dieselgenerator

Dynamic

brake

resistors

Ultracaps


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As a member of Gottwalds

Generation 5 Harbour Crane

family, Model 6 is also suitable

for connection to an external

power supply and can be

supplied with a hybrid drive


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With the benefits typical of Generation 5Model 6 Harbour Cranes

As with all GottwaldGeneration 5 HarbourCranes, Model 6 alsohas numerous practicaldesign features.

Maintenance-free equaliser beams with ver-

tical compensation of up to 500 mm ensure

that the axle load is always evenly distrib-

uted, even on quays with uneven terrain.

Tight turning circle and crab steering

ensure excellent manoeuvrability.

Chassis drivers cab

as standard.

Permanently play-free flangeconnection enhances rigidity and

accurate crane motions.

Optimum power-cable feed, minimum

cable loading, and long cable service life

due to the torque-controlled cable reel.

Lamps with high-intensity allow

the crane operator to illuminate

the entire work area.


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18.7t 28.1m 20.4m35 t 41 m 36 m-12 m10 m

7

Proven H-type stabilisers

automatic propping system

stabiliser pads chosen for the

particular conditions of the quay.

Interlocking stabiliser beams

for reduced passage width.

Excellent view of the job site thanks

to the high tower cab position.

Even better view of the vessel thanks

to the forward-mounted cab (optional).

Cab ergonomically designed affording the

best possible comfort. High crane availability

through enhanced diagnostic possibilities via

the Visumatic crane management system.

Visumatic is equipped with colour

graphic symbols clearly represented on

a screen that act as an intuitive operator

guidance system.

Ladders for safe ascent to the tower head.Large platforms for easy access to all ropepulleys for maintenance work.


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A closer look at our innovative technologyModel 6 Harbour Cranes

Hoistsn Modular designn Arranged in a U-shape or easy

accessibility and heat removaln Available in the conigurations

1 x 2 or 2 x 2 as required or thecrane variant and application

n Single-layer rope coiling

or minimal rope wearn DC drive or smooth acceleration

and deceleration o the hoistingmotion

Top floor

n 2.5 m clear headroomn Separate, large rooms or:

- up to 2 hoists in various conigurations- hydraulic unit including tank- electrical equipment

n Spacious stairway to the towern Hoist located at the rear o the superstructure:

- to provide the best possible rope guidancebeyond the tower

- to reduce the overall crane weight


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Central lubrication systemsn Ensures regular and proper lubri-

cation o slew ring, boom rootand luing cylinder bearings

n Optionally extendable to includechassis and rope pulleys

n Pinion lubrication using special-purpose, high-perormance greasevia separate central lubricationsystem (standard on 4-rope grabcranes, optional on 2-rope cranes)

Electrics roomn Electrical equipment

and control systemn Rectiier units or 3phase

to DC power conversionn Clearly divided into

unction groupsn Diagnostics panel

to acilitate troubleshootingn Heated and air-conditioned

Hydraulics unitn 3phase driven axial piston pumpn Supplies luing cylinder, travel

gear, stabilisers, steering and brakesystems with hydraulic oil.


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Lower floor

Stairways

n Easy access up the stairwayto the chassis

n All stairways on the cranewith 50 inclination

Diesel generatorn Mounted on sliden Day tank located next to the generator

set; automatic reilling rom the mainuel tank in the chassis

n Suicient power to permit all craneunctions to be perormed simultan-eously and independently o each other

n Drive power based on crane variantand application

n 2.5 m clear headroomn Separate, large rooms or:

- diesel-generator set- 2 slewing gear units

n Spacious stairway tothe upper loor

n Diesel-generator set located atthe rear o the superstructureto reduce overall crane weight.


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Slewing gear unitsn Modular designn The number o units is as required

or the crane variant and applicationn DC drives or smooth acceleration

and deceleration o the slewingmotion

On tyres, portals,fixed pedestals or bargesThe Model 6 Harbour Crane is auniversally applicable cargo-handlingmachine which is based on a ground-breaking modular design principle.

It is available on a rubber-tyred chassis,a rail-mounted portal or on a ixedpedestal. As a Floating Crane it ismounted either on a ixed pedestal ora travelling portal which allows it totraverse the length o the barge.

Barge of a G HPK Harbour Pontoon Crane

Chassis of a G HMK Mobile Harbour Crane

Portal of a G HSK Portal Harbour Crane

Boom Towers

Superstructure

Portal of a G HSK Portal Harbour Craneon a barge

short high with extension


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Perfectly conceivedBy the technological leader in Mobile Harbour Cranes

Investments in cargo-handlingequipment are dependent on thequay inrastructure, which includesthe permissible ground loadings, railgauges, clearance heights and anyexisting power supply installations.Further key actors in the decisionto purchase proessional handlingmachines are the application proile,liting capacity, annual operatinghours and delivery lead-time.

Perfectly integratedTo enable Harbour Cranes tobe integrated into all manner oexisting quay inrastructures,Gottwald can supply its machineswith modiied stabiliser pads orquays with reduced load-bearingcapabilities and cranes with individu-ally tailored portals and barges oruse on narrow quays, special-pur-pose quays and or handling cargowhere there is no suitable quay.

Turnkey solutionsWhere a turnkey handling solution isrequired, Gottwalds range o servicesincludes:n planning and consulting including

simulation or new terminals andterminal expansions

n peripheral systems such as hoppers,conveyor belts and container handlingequipment in the terminal

n interaces between peripheral sys-tems and terminal operating systems

n complete Floating Cranes includingmaritime classiication.

Short delivery timesThanks to consistent applicationo its Advance Order Programme orHarbour Cranes, which allows ampleroom or the inclusion o customer-speciic wishes, Gottwald can adhereto short delivery lead-times. Togetherwith the comparatively low speciicinvestment costs or the crane and

inrastructure, the rapid delivery is aconsiderable advantage over custom-built single-purpose machinery.

Long service lifeThe anticipated number o workcycles and, as a result, the expectedservice lie o Harbour Cranesdepend, amongst other things, onthe intensity o crane operation,the type o loading and the way thecrane is designed to deal with loads.

To ensure that, right rom the outset,an investment is made in the rightcrane with the required classiication,Gottwald conigures the crane jointlywith the terminal operator to matchthe intended application.


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Gottwald Harbour Cranes, including Model 6, can quickly and efficiently handle all types

of cargo with a broad range of lifting gear


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Reliable serviceAround the world, around the clock, all around the product

Crane transport

Service packages

Installation and

commissioning

Spare parts supply

Repairs

Upgrades and

retrofits

General overhauls

As a subsidiary o Demag Cranes AG,Gottwald can draw on worldwideservice to secure the highest possibleavailability o your cargo handlingcranes and the value o your invest-ment. Integrated in reliable servicenetworks, Gottwald can provideproessional troubleshooting and hasimplemented an eicient, two-stagesupport structure:

First level support

Gottwald has direct access to a globalnetwork o service centres and repre-sentatives within the Demag CranesGroup, which enables us to orientateourselves towards you, the customer,and your needs. When you purchase aGottwald product, we name a contactresponsible in your region.

Second level supportOur representatives are supportedglobally by the Gottwald ServiceCompetence Centre (SCC) in Dssel-dor, Germany. The SCC provides help,especially with complex questions.

Modern eBusiness solutions allow aultdiagnoses in real-time communication.In speciic emergencies, the SCC canbe reached on the global 24/7 hotline:+49 (0) 211 7102-3333

Gottwald provides

customer-orientatedservice for all itsproducts for their entire

service lifetimes.

Professional Crane

Inspections (PCI)


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You can find the regularly updated

contact details for the continuously

expanding global service networkin the About Us section on the

Gottwald website

www.gottwald.com

Sales Service Sales and serviceProduction facility


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Generation 5

A combination of power and functionality


Harbour Cranes

Launching into professional cargo handling

HMK 170 E Mobile Harbour Crane

Mobile Harbour Cranes

Versatile, economical, ecologically compatible

Gottwald Mobile Harbour Cranes

Generation 5

The entry model for the 100-tonne segment


Generation 5

Handling performance with no compromises


Portal Harbour Cranes

Right on track

Gottwald Portal Harbour Cranes

High-performance, functional and compact


Generation 5

Generation 5

Performance that leads the field


Floating Cranes

On a wave of success

Gottwald Floating Cranes

Gottwald Port Technology GmbH PO Box 18 03 43 40570 Dsseldorf, Germany

Phone: +49 (0) 211 7102-0 Fax: +49 (0) 211 7102-3651 [email protected] www.gottwald.com

Gottwald Port Technology GmbH A subsidiary of Demag Cranes AG

Generation5Mode

l6

05/05.11UKS+S

Subjectto

changewithoutnotice

Gottwald Mobile Harbour Cranes detailed product brochure for each model

Generic brochures for Mobile Harbour Cranes, Portal Harbour Cranes and Floating Cranes

Documents

Generation 5 Model 6 English