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Generation of Hydrogen Peroxide In ORR Over Low Loadings of Pt/C Catalysts Raja Swaidan The Cooper Union Advisor: Dr. Branko N. Popov Electrochemical Engineering 26 July 2007

Generation of Hydrogen Peroxide In ORR Over Low Loadings of … · 2007-07-27 · Generation of Hydrogen Peroxide In ORR Over Low Loadings of Pt/C Catalysts ... Oxygen Reduction Reaction

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Page 1: Generation of Hydrogen Peroxide In ORR Over Low Loadings of … · 2007-07-27 · Generation of Hydrogen Peroxide In ORR Over Low Loadings of Pt/C Catalysts ... Oxygen Reduction Reaction

Generation of HydrogenPeroxide In ORR Over

Low Loadings of Pt/C Catalysts

Raja SwaidanThe Cooper Union

Advisor: Dr. Branko N. Popov

Electrochemical Engineering

26 July 2007

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Overview of Research

• Studied the selectivity of Pt catalysts supported on different types of porous carbons as a function of Pt loading on the Rotating Ring Disk Electrode (RRDE)

– Carbon supports included: Vulcan Carbon, Etched Vulcan Carbon, KetjenBlack, USC MFC, USC CC

•XRD, TEM for carbon surface and Pt dispersion analysis as well as Pt particle sizes

• B.E.T. Surface Area and distribution of mesoporous and microporousareas

• Comparative study of all Pt/C catalysts at one loading of Pt (µgPtcm-2) to

determine the effects of support properties like surface area and porosity on selectivity

• Studied the phenomena that lower loadings of Pt/C electrocatalysts demonstrate preference for 2e- reduction routes to H2O2

– Encounter a struggle between physical and electrochemical factors

– Fundamental question: Which plays the dominant role?

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Oxygen Reduction Reaction (ORR)

Primary PEMFC Failure Mechanisms

Aggravated by H2O2

•Membrane thinning

• Reactant crossover

• Internal shorting

• Oxidation of H2 gas produces protons and electrons that transfer to cathode for ORR

O2 2H2O

2e- H2O2 2e- H2O

H2O2

Adsorb on catalyst

Flow into Electrolyte

Int.

• Cathode ORR

4H+ + 4e-

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RRDE Technique

Pt Ring, 0.46V vs MMS

[Detection of H2O2intermediates that escape a series 2e- reduction to H2O]

Teflon

[Electrical separation between Disk and Ring allowing separate voltages on each]

Glassy Carbon Disk[ORR]

CATALYST

COAT

Electrolyte flow over the catalyst layer is increased with increasing RPM of electrode. Convection transports

H2O2 intermediates to the ring for detection and regulates catalyst’s O2 supply.

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Page 5: Generation of Hydrogen Peroxide In ORR Over Low Loadings of … · 2007-07-27 · Generation of Hydrogen Peroxide In ORR Over Low Loadings of Pt/C Catalysts ... Oxygen Reduction Reaction

Low Pt/C Loading Phenomena

E-TEK 19.6% Pt/C Selectivity

900 RPM, 0.5M H2SO4, 25oC, 5 mV s

-1

0

2

4

6

8

10

12

14

16

0 0.2 0.4 0.6

Disk Potential [V]

Generated % H

2O

2

4 ugcm-2 8 ugcm-2 16 ugcm-2

20 ugcm-2 60ugcm-2

Selectivity, Vulcan Carbon

900 RPM

0

5

10

15

20

25

30

35

40

45

50

0 0.2 0.4 0.6

Disk Potential [V]Generated % H

2O

2

80 ug/cm^2

240 ug/cm^2

•Further testing reveals that E-TEK 60 µgPtcm-2 (240 µgVCcm

-2)loading yields the lowest peroxide.

The impression is that Pt is causing this phenomena. On the contrary, as shown here, it is the support which is the guiding factor.

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Page 6: Generation of Hydrogen Peroxide In ORR Over Low Loadings of … · 2007-07-27 · Generation of Hydrogen Peroxide In ORR Over Low Loadings of Pt/C Catalysts ... Oxygen Reduction Reaction

Low Pt/C Loading Phenomena

• Further testing reveals that the Pt/KB 20 µgPtcm-2 (80 µgKBcm

-2)loading yields the lowest peroxide.

Selectivity, KB

900 RPM

0

5

10

15

20

25

30

35

40

45

50

0 0.1 0.2 0.3 0.4 0.5 0.6

Disk Potential [V]

Generated % H

2O

2

80 ugcm-2240 ugcm-2

20 wt.% Pt/KB Selectivity

900 RPM, 0.5 M H2SO4, 25oC, 5 mV s

-1

0

1

2

3

4

5

6

7

0 0.1 0.2 0.3 0.4 0.5 0.6Disk Potential [V]

Generated %H

2O2

4 ugcm-2 8 ugcm-2 12 ugcm-2 20 ugcm-2

Moreover, at any given loading, the catalyst with the support having larger B.E.T. surface area (KB) produces lower H2O2. This catalyst also reaches a

minimum in H2O2 production at a lower Pt loading.

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Platinum UtilizationConcept of A Saturation Point

Electrochemically Active Pt Surface Area [ECSA]Note: Electrode Geometrical Surface Area is 0.5 cm2

0

10

20

30

40

50

60

70

0 20 40 60 80 100 120 140

Pt Loading onto Working Electrode [µgPtcm-2]

ECSA

[m2/g

Pt]

240 µgVCcm-2

80 µgKBcm-2

E-TEK 20 wt.% Pt 20 wt.% Pt/KB

Ignore absolute values of ECSA (different Pt deposition methods and support modifications)

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A Model

= H2O2= H+ = O2 = H2O= C = Pt = e-

H+ from Anode

2 e-

released 2 more e-

released

O2 Gas Feed

Legend:

• O2 reduces to H2O2intermediate upon contact with active Pt/C particle

• H2O2 is likely to encounter nearby Pt/C particles in the agglomerates and reduce to H2O before being swept to the ring for oxidation and detection

Effect of Agglomeration of Pt/C Catalyst on Hydrogen Peroxide Formation

M. Inaba et al.

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S.E.M. Images of Catalyst Layer

4 ugPtcm-2 20 ugPtcm

-2 60 ugPtcm-2 100 ugPtcm

-2

Agg. ~ 20 µm Agg. ~ 130 µm Agg. ~ 130 µmAgg. ~ 60 µm

E-TEK (Low B.E.T. Surface Area Support)

4 ugPtcm-2 12 ugPtcm

-2 20 ugPtcm-2 40 ugPtcm

-2

Agg. ~ 40 µm Agg. ~ 130 µm Agg. ~ 130 µmAgg. ~ 100 µm

Pt/KB (High B.E.T. Surface Area Support)

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Carbon Support VS

Physical Concept

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A link between the two is clear, but which is the dominant player?

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The Carbon Support

Agglomerate Size, Peroxide, and Real Pt

Surface Area

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

Disk Potential [V]

Generated % H

2O2

ETEK Pt/C, 20 Pt/KB, 20

ETEK Pt/C, 60

• Note: Electrode geometrical area is 0.5 cm2

• Note: Numbers in legend have units µgPtcm-2

Agglomerate Size, Peroxide, and Real Pt

Surface Area

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

Disk Potential [V]

Generated % H

2O2

ETEK Pt/C, 20 Pt/KB, 20

ETEK Pt/C, 60

• Note: Electrode geometrical area is 0.5 cm2

• Note: Numbers in legend have units µgPtcm-2

60 µm

130 µm

130 µm

Agglomerate Size

The link pivots upon properties of the carbon support

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Conclusions

ECSA Saturation Point

Pt/C Agglomerate

Size

H2O2

Formation

Low Loading Phenomena

• Carbon Support is steering, or causing, the physical phenomena

• Increasing particle agglomeration parallels decreasing H2O2 levels

• At the S.A. saturation point, particle agglomeration reaches maximum and H2O2 level reaches a minimum

The Carbon Support, Not Pt

• Pt—C Interactions

• Pt Particle Dispersion on Carbon

• B.E.T. Surface Area

•Mesoporous, Microporous Area Distributions

Future Work

• Compare selectivity of each of the aforementioned carbon supports at a given loading, holding Pt and carbon amounts on electrode constant.

•Highlight which support properties are impacting the selectivity of the catalyst

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MaxMax

Min

Page 13: Generation of Hydrogen Peroxide In ORR Over Low Loadings of … · 2007-07-27 · Generation of Hydrogen Peroxide In ORR Over Low Loadings of Pt/C Catalysts ... Oxygen Reduction Reaction

Acknowledgments

Many thanks to

Dr. Gang WuDr. Prabhu GanesanDr. Branko N. Popov

Members of the Fuel Cell DivisionMy Family

for the intellectual enlightenment and encouragement that allowed me to make the best of my first research experience.

The NSF-REU fund is greatly appreciated.

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