Generator

ESSENTIAL DRUGS COMPANY LIMITED

395-397 TEJGAON INDUSTRIAL AREA

DHAKA-1208, BANGLADESH

ESTABLISHMENT OF ESSENTIAL DRUGS

COMPANY LIMITED (3RD

PLANT),

GOPALGANJ, BANGLADESH

VOLUME: 3

BILL OF QUANTITIES

GENERATOR & SUBSTATION

SCHEDULE-B2

September 2012

CONSULTANTS

ENVIRON STRUCTURE LTD.

86, Laboratory Road (Ground Floor),

Dhanmondi, Dhaka-1205

Phone: +880-2-9660876, +880-2-9660851,

email: [email protected]

APC Asia Pacific Consultants Pty Ltd

ABN 45 076 122 515 1265 Nepean Highway

Cheltenham Victoria 3192 Australia

Also at: Sydney - Dhaka - Brno

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1.0 Supply of 11KV AVR & By-pass Switch.

1.1 Supply of 11KV Automatic Voltage Regulators

according to NEMA and ANSIC57.12.31 or equivalent

standards and shall meet latest requirements of

BPDB/REB/DESA/DESCO. ( 1Set = 3 Nos.)

1 Set /Set

Automatic Voltage Regulators shall be type tested

400A, 11KV, 3-phase/6.35KV, single phase in sealed

tank design with digital Control panel, Ground clamps

& standard accessories and as per following technical

data/specification.

Rated output : 264KVA

Rated voltage : 11KV, 3-phase/6.35KV,1-phase

Rated frequency : 50Hz

Rated current : 328Amps

Basic Insulation Level (BIL) : 95KV

Rated range of regulation :+/-10% in 32steps of 0.625

% each

Sealed tank design : Yes

Cooling : Self

Surge Protective device: 10KA, 9KV

Temperature rise : Upto 65 degree C without increase

the oxidation rate of Oil.

Schedule No.B2 - Plant and Mandatory Spare Parts Supplied from Abroad including Installation and other Services

ESTABLISHMENT OF ESSENTIAL DRUGS COMPANY LTD.(3RD PLANT) INCLUDING CONSTRUCTION,SUPPLY,ERECTION,

TESTING, COMMISSIONING AND VALIDATION OF THE PHARMACEUTICAL PLANT AT GOPALGANJ ON TURNKEY BASIS

Installation, Commissioning, Validation and Other Services

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SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF 2NOS. 2500KVA SUB-STATION EQUIPMENTS FOR "EDCL" AT GOPALGANJ

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No.Description of Items

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Mandatory Spare Parts

(Foreign Currency in __)

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Provision for 220-240VAC, 50Hz test input voltage for

testing of the voltage regulator with external power

supply : Yes

Micro-processor based control panel : Yes

Non-PCB oil for the voltage regulator : Yes

Accuracy class of regulator control panel : Class 1

Installation : Indoor/Outdoor

Voltage Regulators shall be supplied with following

spares :

6 Nos. Fuse

2 Nos. Position Indicator Glass

2 Nos. Oil Sight Gauge Glass

1no. 208KVA, 6.35KV, 1-phase, 50Hz, voltage

regulator of above specification as spare.

1No. Digital control panel

1.2 Supply of sheet steel clad, dust & vermin proof, free

standing, floor mounting, indoor type 11KV By-pass

Switch panel boards model GH21D of self quenching,

single phase, two position device LBS type with 20KA

(1sec) and isolating or de-energizing of Auto Voltage

Regulator as per following technical data/specification:

( 1Set=3Nos.) & Surge Arrester type 3EK7

1 Set /Set

Maximum design voltage : 15.5KV

Basic Insulation Level (BIL) : 95KV

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Rated Continuous Current : 630A

Momentary ratings : Disconnect blades 40KA

By-pass blade 30KA

1.3 SUPPLY OF 11KV SWITCHGEAR:

Supply of sheet steel clad (14SWG) dust & vermin

proof, free-standing, floor mounting type completely

local factory assembled with heat proof painting,

11KV, 25KA, 50Hz, 3-phase indoor type high tension

switchgear panel having 800Amps hard-drawn

electrolytic copper busbars and comprising of the

following components in accordance with NEMA

/IEC/ VDE/BS/JIS standards (IEC298 or latest

version) :

1 Set /Set

1.3.1 Incomer feeder equipped with followings:-

a. 1- 630 Amps, 11KV, 50 Hz triple pole manual isolator

and interlocked with earth switch rated at 2.1 KA at

3.0 seconds.

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b. 1-630Amps, 11 KV, 25KA, 50Hz, motor operated

/spring charged stored energy mechanism draw out

type VCB,manual closing /tripping device for

emergency operation, maximum service voltage

12KV, short circuit breaking capacity 25KA,

24/48/110V, DC (with out battery) or 110V, AC from

PT operated shunt tripping coil, mechanically

ON/OFF/TRIP indicator.

c. 2-11KV, cast resin insulated double pole potential

transformer having ratio 11000/110V, (open delta),

burden 50VA, class 0.5 for metering protection.

d. 1-6A, TP MCB for P.T secondary protection.

e. 3-11KV, cast resin insulated dry type double core

current transformer having ratio 400/5/5A, burden 10-

15VA, for metering first core of class 0.5M5 and

second core protection of class 10 P10.

f. 1-Ammeter having scale 0-400A with 4-way selector

switch.

g. 1-Voltmeter having scale 0-15 KV with 7-way selector

switch.

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h. 1-Triple pole solid state micro-processor operated self

powered IDMT relay with 2(two) over current

instantaneous element & short circuit and one earth

fault protection element with standard setting having

in-built power for tripping the circuit breaker.

i. 3-Indicating lamps ON/OFF/TRIP.

j. 1-Panel heater with thermostat.

2.0 SUPPLY OF 11KV SWITCHGEAR:

2.1 Supply of sheet steel clad (14SWG) dust & vermin

proof, free-standing, floor mounting type completely

local factory assembled with heat proof painting,

11KV, 25KA, 50Hz, 3-phase indoor type high tension

switchgear panel having 800Amps hard-drawn

electrolytic copper busbars and comprising of the

following components in accordance with NEMA

/IEC/ VDE/BS/JIS standards (IEC298 or latest

version) :

2.1.1 11KV INCOMER FEEDER: 1 Set /Set

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Incomer feeder equipped with followings:-



3.0 seconds.


/spring charged stored energy mechanism draw out

type VCB,manual closing /tripping device for

emergency operation, maximum service voltage

12KV, short circuit breaking capacity 25KA,

24/48/110V, DC (with out battery) or 110V, AC from

PT operated shunt tripping coil, mechanically

ON/OFF/TRIP indicator.

c. 2-11KV, cast resin insulated double pole potential

transformer having ratio 11000/110V, (open delta),

burden 50VA, class 0.5 for metering protection.

d. 1-6A, TP MCB for P.T secondary protection.

e. 3-11KV, cast resin insulated dry type double core




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f. 1-Ammeter having scale 0-400A with 4-way selector

switch.

g. 1-Voltmeter having scale 0-15 KV with 7-way selector

switch.

h. 1-Triple pole solid state micro-processor operated self





i. 3-Indicating lamps ON/OFF/TRIP.

j. 1-Panel heater with thermostat.

1.1.2 11KV OUTGOING FEEDERS : 2 Sets /Set

Outgoing feeders equipped with followings:-



3.0 seconds.

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/spring charged stored energy mechanism fixed type

VCB,manual closing /tripping device for emergency

operation, maximum service voltage 12KV, short

circuit breaking capacity 25KA, 24/48/110V, DC

(with out battery) or 110V, AC from PT operated

shunt tripping coil, mechanically ON/OFF/TRIP

indicator.

c. 3-11KV, cast resin insulated dry type double core




d. 1-Ammeter having scale 0-200A with 4-way selector

switch.

e. 1-Triple pole solid state micro-processor operated self





f. 3-Indicating lamps ON/OFF/TRIP.

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g. 1-Panel heater with thermostat.

3.0 SUPPLY OF 2500KVA TRANSFORMERS :

3.1 Supply of 2500KVA dry type, cast resin insulated

power transformer shall be complying generally with

IEC726, VDE0532, etc. of following specifications:

2 Sets /Set

Voltage ratio: 11000/415V.

Type of cooling : AN

3-Phase, 50Hz, Vector Group DYn-11.

Impedance volt: 6%~8%

Terminal : HT & LT to be brought out in separate

terminals. HT suitable for XLPE/PVC cable of

maximum 185mm2 and L.T suitable for BBT

connection.

Type of loading: Distribution.

Tapping +/-2.5%, +/-5%, -7.5% of constant KVA

output on H.V. Off-load manually operated tap

changer.

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Permissible average winding temperature rise

100deg.K on the high voltage side & 100deg.K on the

low voltage side.

Provision for radial fans for power increase.

With noise reduction supporting blocks.

Temperature sensors with alarm & tripping system.

Mounted on wheels and fitted with all necessary

accessories.

4.0 SUPPLY OF L.T. PANELS:

4.1 Sheet steel clad, free standing, floor mounting Low

Tension cubical type switchgear according to IEC439-

1 for 415V, 3-Phase, 4-Wire, 50Hz operation complete

with all wiring accessories, hard drawn electrolytic

copper busbars of appropriate ratings & equipped with

the followings :

4.1.1 L.T. PANEL-2 & 6 : 2 Sets /Set

Incoming :

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1X4000A, 100KA, TP motorised ACB with micro

processor based selectively operating built-in-

adjustable overload, adjustable short circuit

protection, ON-OFF & Trip indicating auxiliary

contacts & having provisions for BBT connections &

having Electrical Interlocking facilities.

3-Current Transformer ratio: 4000/5A, with adequate

accuracy and burden.

3 nos. Ammeter (0-4000A)

1-Volt meter with selector switch

1-Push button “ON,OFF”.

3-Indicating lamps ON/OFF/TRIP.

4.1.2 L.T. PANEL-4 & 5 : 2 Sets /Set

Incoming :

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protection, ON-OFF & Trip indicating auxiliary

contacts & having provisions for BBT connections &

having Electrical Interlocking facilities.

3-Current Transformer ratio: 5000/5A, with adequate

accuracy and burden.

3 nos. Ammeter (0-5000A)

1-Volt meter with selector switch



(LT-3 & LT-4 shall act as automatic C.O.S)

4.1.3 L.T. PANEL-4 (BUS COUPLER) : 1 Set /Set

BUS COUPLER :


processor based built-in-adjustable overload,

adjustable short circuit protection, ON-OFF & Trip

indicating auxiliary contacts.

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4.1.4 LT-7 (NON ESSENTIAL PANEL) ; 1 Set /Set

Outgoing:





1X1200A, 50KA, TP MCCB with built in adjustable

overload & adjustable short circuit releases.











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4.1.5 LT-1(ESSENTIAL PANEL) ; 1 Set /Set

Outgoing:









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5.0 SUPPLY OF 1500KVAR AUTOMATIC PFI PLANT:

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5.1 Supply of 1500KVAR automatic PFI plant of

following 415 volt, 3-phase, 50Hz. power factor

improvement plant complete with TP busbars and

earth block, micro processor controlled auto power

factor correction relay with digital PFI reading

display, capacitor bank, contactor, fuse, etc. locally

factory assembled in 14SWG sheet steel clad dust &

vermin proof, free standing, floor mounting, epoxy

resin powder coat painted cabinet, contactors,

capacitor bank, relays, discharge resistor, fuse etc.

shall comply NEMA/IEC/VDE /BS /JIS standard.

2 Sets /Set

3nos. 415V, 3200A hard drawn electrolytic copper

busbar.

1-12 steps digital power factor correction relay

with in-built power factor meter.

1-25KVAR TP Power capacitor bank, rated 415V,

50Hz with built in/separate discharge coil for

connection directly with line through fuse.


50Hz with built in/separate discharge resistor.

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50Hz with built in/separate discharge resistor.

1-100KVAR TP Power capacitor bank, rated

415V,50Hz with built in/separate discharge resistor.

6-200KVAR TP Power capacitor bank, rated

415V,50Hz with built in/separate discharge resistor.

1 Nos. - 415V, 40 Amps, 50Hz. Auto TP magnetic

contactor with AC3 duty.



1 No. - 415V, 160 Amps, 50Hz. Auto TP magnetic




6 Nos.-415V, 50 Amps HRC fuses with base.




1-Auto/Manual selector switch.

6.0 SUPPLY OF BUSBAR TRUNKING SYSTEM :

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6.1 Supply of imported Type Tested Assembly (TTA)

4000A TP+N+E of low impedance, low reactance,

totally enclosed, Busbar Trunking system from

reputed manufacturer and conforming to IEC-439-1&2

as per specification and drawing with all necessary

bends, closed type transformer connection units,

distribution board(LT) connection units, fixing

brackets etc. for connecting transformer No.-1

secondary terminals with LT panel-1 (BBT-1) &

connecting transformer No.-2 secondary terminals

with LT panel-5 (BBT-2).

2 Lots /Lot

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6.2 Supply of imported Type Tested Assembly (TTA)

5000A TP+N+E of low impedance, low reactance,

totally enclosed, Busbar Trunking system from

reputed manufacturer and conforming to IEC-439-1&2

as per specification and drawing with all necessary

bends, closed type transformer connection units,

distribution board(LT) connection units, fixing

brackets etc. for connecting Syn. Gen. panel with LT

panel-2 (BBT-3) & connecting Syn. Gen. panel with

LT panel-4 (BBT-4).

2 Lots /Lot

7.0 CABLE WORKS:

7.1 Supply & installation of 1C-185mm2

XLPE

/NYSEYFGbY 11KV cable having ISO9001

certificate in cable trench/PVC pipes for connecting

the 11KV switchgear & transformer H T terminal

including termination of connection at both ends with

heat shrink termination kit as per drawing and

specification.

150 M /M

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This rate is inclusive of trench/ sheet steel cable tray

making, pit making, brick cable cover, sheet steel

trench cover necessary 125mm dia C-class PVC/GI

pipes for road crossing etc. as per shown in the

drawings.

7.2 Supply & installation of 3C-240mm2

XLPE

/NYSEYFGbY, 11KV cable from reputed

manufacturer's having ISO9001 certified company &

BSTI approved in cable trench/ pipes for connecting

the 11KV line of DESCO/ DPDC with 11KV

switchgears & the transformer H.T terminal with H.T

switchgear including termination of connection at

both ends with heat shrink termination kit as per

drawing & specification.

150 M /M

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7.3 Supply & installation of LT cable of following sizes &

LT Cable from reputed manufacturer's having

ISO9001 certified company & BSTI approved in

cable trench/ pipes for connecting in trench/PVC

pipe/tray including termination of connection at both

ends as per drawing & specification. This rate is

inclusive of cable glands etc. as per site requirements

& as shown in the drawings.

7.3.1 1C-300mm2 XLPE 1500 M /M

7.3.2 1C-400mm2 XLPE 200 M /M

8.0 CABLE TRAY/LADDER:

8.1 Supply and installation of cable tray/ ladder made of

18SWG galvanized sheet steel/angle bar, flat bar of

necessary hangers, supports, cover junction box,

hangers, clamps, bends, nuts, bolts, washer & all other

accessories as per drawing, specifications & direction

of the Engr-in-charge.

8.1.1 600mm width, 80mm-depth 100 M /M

8.1.2 400mm width, 80mm-depth 20 M /M

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9.0 Installation of 11 KV Automatic Voltage Regulators and By-pass Switch

9.1 Installation, testing & commissioning of 11KV

Automatic Voltage Regulators and By-pass Switch as

detailed in item no. 1.0 including carrying the

equipment, making necessary civil foundation, supply

& fixing of 11 kV pole and cross-arm, 11 kV cable

termination, equipment earthing and all necessary

fittings, fixings, accessories as required and as per per

direction of the Engineer-in-charge.

1 /Set /Set

10.0 INSTALLATION OF H.T. GEAR:

10.1 Installation, testing & commissioning of sheet steel

clad, dust and vermin proof floor mounted and free

standing type HT switchgear as detailed in item no.

2.0 including carrying the equipment, making the

necessary foundation & all necessary fittings, fixings,

accessories as required and all direction of the

Engineer-in-charge.

4 Sets /Set

11.0 INSTALLATION OF 2500KVA TRANSFORMER:

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11.1 Installation, testing & commissioning of 2500KVA

transformer as detailed in item no. 3.0 including

carrying the equipment, making the necessary

foundation, repair the foundation during carrying and

all necessary fittings, fixings, accessories as required

& all direction of the Engr-in-charge.

2 Sets /Set

12.0 INSTALLATION OF L.T PANEL :

12.1 Installation, testing & commissioning of Low Tension

Cubicle type switchgear type metal enclosed detailed

in item no. 4.0 suitable for 415V, 3-phase, 4-wire,

50hz, operation complete with all wiring, gutter space

for maximum size cable & entrance suitable for both

top and bottom entry. All metal parts must be bonded

to suitable ground points.The item including carrying

the equipment, making the necessary foundation,

trench making with cover & all necessary fittings,

fixings, accessories per required and all direction of

the Engineer-in-charge.

7 Sets /Set

13.0 INSTALLATION OF 1500KVAR AUTOMATIC PFI PLANT:

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13.1 Installation, testing & commissioning of 1500KVAR

Automatic PFI plant as detailed in item no. 5.0 with

necessary Interconnections with the L.T panel

including carrying the equipment, making the

necessary foundation, trench making with cover & all

necessary fittings, fixings, accessories required as per

drawings, specifications and direction of the Engineer-

in-charge.

2 Sets /Set

14.0 INSTALLATION OF BUSBAR TRUNKING:

14.1 Installation, testing & commissioning of 4000A

TP+N+E / 5000A TP+N+E Busbar Trunking System

with all its accessories as detailed in items no. 6.1 &

6.2 as per specifications, manufacturer’s drawings &

direction of the Engineer-in- charge.

4 Lots /Lot

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The rate should be enclosed of all require installation

materials for this item including the cost of connecting

cables, necessary civil works line cutting & breaking

of walls/columns /ceiling/floor, mending the same

with plastering & painting (approved colour) as per

instruction of the Engineer-in-charge. (The rate should

be enclosed of all require installation materials for this

item)

15.0 FIRE EXTINGUISHER:

15.1 Supply and installation of wall mounted 6Kg. Fire

Extinguisher type BCEF complete with charge and

fixing accessories at the location shown on the

drawing as per specification and direction of the

Engineer-in charge.

10 Set /Set

16.0 EARTHING SYSTEM:

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16.1 Supply and installation of 38.10mm dia GI pipe earth

electrode having 6.35mm dia holes across the dia at

305mm interval securedly bonded with washer, nuts,

bolts etc. sunk upto a depth to attain a earth resistance

of minimum 1(one) ohm (for each electrode) including

blind socket for water pouring facility etc. complete as

per direction of the Engineer-in-charge.

11 Sets /Set

16.2 Construction of 600X600X600mm earth inspection pit

with R.C.C cover as per drawing & instruction of the

Engineer-in-charge.

11 Sets /Set

16.3 Supply & installation of solid copper wire earthing

lead 2X2/0 SWG in 38mm dia G.I. pipe and

termination of connections at both ends as per

drawing & specifications.

170 M /M

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16.4 Supply & installation of following sizes cable from

Eastern Cable/Paradise/BRB cable or its equivalent

manufacturers having ISO9001 certificate for

grounding the neutral of transformers & generators,

equipments to required sizes Equi-potential bars

including G.I pipe & termination of connection with

termination kits at both ends as per direction of the

Engineer-in-charge.

16.1.11C-400mm2 NYY for neutral of transformer 100 M /M

16.1.21C-300mm2 NYY for Equi-potential bar to various

equipments

120 M /M

16.1.3Equi-potential earth bar (100mm X 10mm X 600mm)

with all other facilities for cable connection.

6 Sets /Set

17.0 SUPPLY OF 2200KVA DIESEL GENERATOR SETS :

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17.1 Supply of 2200KVA (Prime Power rating), 415V, 3-

Phase diesel generator sets, generator control panels,

master control with auto paralleling, auto

synchronizing, auto load sharing panel, auto load

demand, cooling tower, 3nos. 4000A 4P ACB, digital

Ammeter & voltmeter with selector switch, auxiliary

relays, hospital type silencer, main storage fuel tank

for three days operation, daily fuel tank, 400RT-3nos.

and all other accessories as per drawing, specification

& direction of the Engineer-in-charge.

3 Sets /Set

17.2 Supply & installation of local made whole room sound

proof system to house 3x2200KVA Generator sets

with service entrance door, fresh air inlet & hot air

discharge outlet fans(as requried) , noise level 85dBA

@ 1 m in free field.

1 Set /Set

18.0 SUPPLY OF GENERATOR SYNCHRONIZING PANEL:

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18.1 Sheet steel clad, free standing, floor mounting Low

Tension cubical type switchgear according to IEC439-

1 for 415V, 3-Phase, 4-Wire, 50Hz operation complete

with all wiring accessories, hard drawn electrolytic

copper busbars of appropriate ratings & equipped with

the followings :

18.1.1 GENERATOR SYNCHRONIZING PANEL: 1 Set /Set

Incoming :




protection indicating auxiliary contacts.



Outgoing:

2X5000A, 100KA, TP ACB with built in adjustable

overload & adjustable short circuit protection, ON-

OFF-TRIP indicating auxiliary contacts & having

provisions for BBT connections.


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19.0 INSTALLATION OF 2200KVA D.G SETS :

19.1 Installation,testing & commissioning of 22000KVA

Generator diesel generator set with all its accessories

as detailed in item no. 17.1 i.e. batteries, battery

charger & control panel.

3 Sets /Set

This item shall also include carrying of equipment,

necessary foundation works, isolating pad, trench

making with cover, supply of control cables , cable

lugs, PIB insulating tapes, exhaust system(silencer

extension), PVC tapes & all other necessary

accessories for commissioning as per site conditions,

as per drawing, specifications and instructions of the

Engineer-in-charge.

20.0 INSTALLATION OF GENERATOR SYNCHRONIZING PANEL:

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20.1 Installation, testing & commissioning of Low Tension

Cubicle type switchgear type metal enclosed detailed

in item no. 18.0 suitable for 415V, 3-phase, 4-wire,

50hz, operation complete with all wiring, gutter space

for maximum size cable & entrance suitable for both

top and bottom entry. All metal parts must be bonded

to suitable ground points.The item including carrying

the equipment, making the necessary foundation,

trench making with cover & all necessary fittings,

fixings, accessories per required and all direction of

the Engineer-in-charge.

1 Set /Set

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21.0 Miscellaneous charges for obtaining H.T power from

PDB/REB including supply fittings, fixing of 11KV

ghtning arrester & dropout fuse and others accessories

as required for bringing 11KV power from

PDB/REB’s cable/overhead line with necessary

connections with H.T switch gear including taking

permission for commissioning from Electrical

licensing Board of Bangladesh, Fire Brigade &

permission for road cutting from concerned

Department /authority and mending good the damages

after laying the cable.

1 Lot /Lot

The security money & Licencing Board fee, Fire

Brigade fees and Pourashava charges will be directly

paid to Bangladesh Bank Treasury on submission of

deposit slip/city corporation cost memo by the

Contractor. The contractor will not include in this item

the amount of security deposit, H.T Metering fees &

Licencing Board fee.

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The contractor shall be responsible for communicating

with Pourashava, Fire Brigade department &

Licencing Board in time and shall submit application

forms for commissioning and complete all other

formalities on behalf of Client till the sub-station is

commissioning and handed over to the Client.

22 15KW ON-GRID TIE SOLAR SYSTEM22.1 Poly-Crystaline Solar Panel

Maximum Peak Power (Wp)-180 W

Nominal Voltage (Vmp)-34.8 V

Nominal Current (Imp)-4.89 A

Open Circuit Voltage (Voc)-43.5 V

Short Circuit Current (Isc)-5.3 A

Solar Cell -60

Operating Temperature -45 ± 2˚C

90 Set /Set

22.2 Inverter (Grid Tied PV Inverter)

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Output Power 15KW,380 V AC ,50 ± 2 Hz ,

Modified Sine Wave and input Voltage Range (Max

Voc) 475V DC. Max DC Current 68A with

Under/Over Voltage & Frequency Protection &

Communication RS232 / RS485 with operating

Software including EMI / RFI Filter .

1 Set /Set

22.3 Metering Unit & Other Connection

DC Operating Meter 1 Set /Set

AC 3 Ph direct Meter 1 Set /Set

Mechanical Structure L/S L/S /Set

Monitoring Through PC 1 Set /Set

Cable, Nut, Screw L/S L/S /Set

TOTAL TK.

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Documents

Generator