Generator Solutions

Dale Power Solutions plc

GENERATINGBUSINESS CONTINUITY

Generator Solutions

17011 Dale genset brchr 24/09/2010 09:08 Page 1

Generator Solutions | Dale Power Solutions plc

Generator Solutionsfrom Dale Power Solutions

Together we make a winning team


www.dalepowersolutions.com

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As part of the Secure Power Division of TT electronics plc, the £500m turnover UK quoted global electronics

group, each year Dale supplies more than 3,000 generator and UPS systems worldwide, and services more than

4,000 generating sets and UPS systems.

For more than 75 years worldwide we have provided our business partners with high quality systems and services,protecting critical power supplies at all times and in all conditions.

From humble beginnings in 1935, the company has developed into a globally-recognised business twice winning theQueen’s Award for Export and has built up an outstanding track record of delivering mission critical secure power systemsand solutions.

Renowned for both technical excellence and operational expertise, the business specialises in protecting the mostdemanding applications. In all major sectors including power utilities, oil and gas, telecommunications, medical andfinancial services, the Dale and Erskine product brands are synonymous with outstanding service, reliability and expertise.

Our professional structure, financial strength and the necessary quality assurance, health and safety, and productaccreditations meet the demands of the world’s most discerning clients. These include:

Dale Power Solutions – delivering secureback-up power across the globe.

Supplier No. 73199

Supplier No.10040683

Supplier No.19330

Proud of our pedigree…proud to be your partner.


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Outstanding spread of power optionsWith a catalogue of products offering 15 to 3,300 kVA, DalePower’s standard generator sets are designed to meet anexhaustive range of needs

Unmatched company pedigreeDale Power Solutions gives you the confidence of 75 years ofexcellence in design, manufacturing and testing products.

Worldwide warranty and supportDale’s superb range of standard generator sets is backed by ourglobal warranty and service support giving you total peace ofmind.

Generator power where it is neededOur power options, combined with excellence in manufacturing,ensures our standard range can be used in a vast number oflocations and applications.

Access to the finest componentsDale’s ability to design and build world-class products is aided bya worldwide supply chain for major components.

Environmentally-friendly designAll products are designed to comply with the very latestenvironmental requirements on safety, exhaust emissions andnoise.

Standard Range of Generator SetsDelivering an unrivalled range of products – worldwide


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Open, Canopied or containerised• 15 KVA – 3300kVA 50Hz and 60Hz.

Open skid mounted generating sets15-630kVA:• Dale automatic remote start control panels with multi-

function digital metering.• Range of optional control system configurations tailored to

specific applications. • Electronic governing standard on engines above 200kVA.• EU emission certified engines available.• 8 hour capacity minimum integral skid mounted bunded fuel

tanks.• 40oC ambient engine driven radiators. Optional 50oC on all

models.

Open skid mounted generating sets650kVA – 3300kVA:• Extensive range of Dale designed control system options.• Electronic governing on all engine models to improve

generator performance and increase step load capabilities.• Permanent Magnet Generator (PMG) or equivalent auxiliary

winding alternator excitation control to improve response toload changes and to ensure compatibility with unbalancedloads.

• 40oC ambient engine driven radiators. Optional 50oC andmotor driven radiators on all models.

Standard packaged canopied orcontainerised generating sets:• Available on all models.• Close fit sheet steel constructed canopy, weather proof and

acoustic, designed to meet European noise directives.• ISO type acoustic and weatherproof generator container

packages.

Product Range – utilising the latest Cummins,Perkins, Mitsubishi, MTU and Volvo industrial diesel engines:

Standard Generator Control System


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Bespoke generator projects forevery applicationTailored products to meet your exact specification

Trusted for the most demandingapplicationsDale’s bespoke generator packages are built for the mostdemanding of applications including onshore and offshore oiland gas and hospitals.

75 years of design excellenceOur qualified engineers draw on more than 75 years ofexperience in meeting and exceeding customers’ expectations.

Global capability from design tocommissioningDale has vast, global experience in design, project management,testing, installation and commissioning.

Meeting the highest standardsOur products comply with the highest internationalspecifications, including ISO 9001, and global health and safetyand environmental requirements.

Purpose-built manufacturing facilityDale’s purpose-built manufacturing facility has 60-tonne materialhandling capability for even the largest project requirements.

Total control at your fingertipsBespoke, integrated power management systems are built toyour exact specification by our experienced, in-house designteam.

Expert Project Management,Installation and CommissioningYour system is in expert hands. Project managers work with youto plan, control and co-ordinate everything from orderplacement, design and manufacture to installation. Ourengineers join you on site to install and commission yourequipment.


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Complete generator projectsolutionsA wide range of capabilities including...

Plant Room Design and Installation• Standby generator units selected and designed to meet your

specific plant room and operational requirements• Tailored generating set fuel supply systems integrated with

the daily service fuel and bulk fuel tanks.• Ventilation system including essential noise attenuation, duct

work and fans to meet the most demanding environmentalconstraints.

• Engine exhaust silencers integrated with building fluesystems, including emission optimised solutions.

Canopied and Containerised PackagedSolutions• Low noise solutions with intake and outlets designed for the

specific generator location.• Designed for the most severe environments including oil and

gas installations.• Incorporating all the required ancillary options including fire

systems, air starting, remote cooling, bulk fuel tanks, load cableconnection and distribution.

• Extensive purpose built manufacturing facility has a 60 tonnematerial handling capability and integrated facility for bothlow and high voltage generator testing.

Control Systems• Our control systems are designed and manufactured

incorporating the latest intelligent microprocessor generatorcontrollers and optional Dale PLC system panels to meetspecific site operational requirements.

• All designs by our in-house electrical and software systemengineering team.

Upgrade and Refurbishment• Dale provides engineered solutions to upgrade and refurbish

your existing standby generator systems to meet yourimmediate and future operating requirements.

On site installation and commissioning• Dale engineers supporting you from initial site survey through

to delivery, installation, commissioning, system integrationtesting and future system operation.


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The Dale Secure Power SeriesRaising the bar in containerised generating sets

Ground breaking power and flexibilityThe Secure Power Series sets new parameters for flexible, off-the-shelf containerised generators. Power options offer greatervariety of application and use, breaking the mould forcontainerised sets. Outstanding power output, compact size andease of transportation make the series perfect for limitlessapplications worldwide.

Environmentally friendlyThe Secure Power Series generators are supplied in fully bundedcontainers, protected against any leakage of diesel or lubricants.The 2000-litre capacity fuel tank is also fully bunded within thecontainer, with all bunding complying to PPG2 DEFRA guidelines.Engine exhaust emissions comply with the very latest emissionstandards for exhausts.

User-friendly designBuilt with the end user in mind, Secure Power Series generatorsare easy to maintain. This, coupled with longer periods betweenoil changes, equates to a higher level of service and usability. The units can also be controlled and monitored externally,offering improved health and safety benefits.

Design with service and maintenancein mindSecure Power Series generators have been designed to allowefficient servicing, including dual side door access and anexternal fuel fill point.

Remote monitoring for ease of useand optimum performanceThe generators can be fully monitored off site, allowing the userto ensure they are running at their most efficient and assess anymaintenance needs. They are also fitted with a full satellitetracking system.

Tremendous 800 kW step load powerhandlingThe secure 1600 handles step loads of up to 800kW giving youtotal flexibility. Up to 25% more step load capability than otherleading competitors to handle the most demanding of situationsand applications.


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Standard pre-engineered containerisedgenerating set packages featuring...

Secure+

High specification low noise containerised generator packagefeaturing:• 40ft HC generator container • Large capacity fuel tank• Robust design• Synchronising capabilities• Transportable power - Mobility for UK roads <44tonnes gvw

fully laden• Super quiet at 75dbA at 1m • Large capacity, 48-hour fuel tank• Synchronising capabilities generator-generator or

generator-mains

Mega power, mini footprint

The Securec 1600 offering6.4MVA in a 123m2 footprint

Three models to choose from...The Dale Secure Power Series rangefeatures three models, each with it’s own unique benefits.

SecureE

Standard pre-engineered containerised generating set packagefeaturing:• Fully configurable with a range of options• 20ft and 40ft HC generator container• Noise level of 85dbA at 1m• Suitable for a wide range of applications globally• High ambient radiators for operation in 50oC ambient• Cost-effective, modular design for maximum flexibility

SecureC

Range of compact containerised generator packages featuring:• Power and flexibility• 1600 kVA in a 20ft HC generator container• Fully transportable and hire specification • High Output• Compact footprint• Synchronising capabilities,

generator-generator and generator-mains• Up to 800kW step load up to 25% more

capability than other leading competitors• Low noise – 80dBA at 1m and just 68bBA at 7m



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Cost saving against “as new” productAn overhauled ‘zero hours’ gas turbine generator offers the samefeatures and specification as new but with a 20% cost saving

Twenty-five years’ experience in gasturbine generatorsDale draws upon extensive experience and knowledge of a widevariety of gas turbine products to refurbish turbines, generators,control systems and all auxiliary and packaging equipment

Modern control systems expertlyinstalledIn-house control panel design and manufacturing, combinedwith Dale software engineer expertise, ensure that a new,bespoke Dale control system exactly matches your gas turbine.

Advance inspection facility forcustomersA thorough, advance site visit and equipment inspectiondetermines a cost-effective and future-proof solution for your gasturbine equipment.

Flexible maintenance and serviceagreementsFrom basic maintenance to long-term strip down inspection andservice for the gas turbine, reduction gearbox and otherequipment to meet your exact requirements and provide totalpeace of mind.

Purpose-built refurbishment facilityDale’s plant refurbishment facility is fully equipped with a 60tonne lifting capacity and full gas turbine testing capability.

Faster generator power availabilityOur refurbished gas turbine generators offer a shorter operationallead time compared to “new” machines.

Improved capacity and environmentalcomplianceAn upgraded and refurbished gas turbine generator provided byDale offers increased capacity and complies with the latestenvironmental standards.

Comprehensive work scheduleComplete work schedule to include vibration surveys, boroscopeinspections, laser alignment and equipment balancing, start-upand commissioning,

Gas Turbine GeneratorsModern solutions to keep your equipmentoperating effectively



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Our gas turbine solutions keep equipmentoperating efficiently and cost effectivelyPrimary services include:

Gas Turbines expertiseSolar• Saturn • Centaur• Taurus®Saturn, ®Centaur and ®Taurus are trademarks of Solar Gas Turbine, Inc.

EGT Turbines• Typhoon • Tornado• Cyclone

Rolls Royce• Olympus • KB5

All units can be configured as required. We also have exchangepower turbines, accessory and reduction gearboxes, as well asancillary package parts such as fuel controls, pumps, motors andPLC control cards.

For more than 25 years, Dale Power Solutions has built anenviable reputation for effectively packaging and refurbishinggas turbine generator equipment in a wide variety ofapplications and locations across Europe, Africa and the Middle East.Primary services include:• Bespoke new PLC-based digital control systems and upgrades• In-depth, on site equipment inspection and diagnosis• Fuel system upgrades, including dual fuel and fuel conversion• Acoustic packaging, air filtration and remote coolers• 24/7 strategically-located field service capability• Remote monitoring and trending• Extensive spare part holding facility• Comprehensive and flexible maintenance options

A typical “zero Hours” refurbished gas turbine generator packagefrom Dale Power Solutions would include:• Zero hours refurbished gas turbine and reduction gearbox• 12 months warranty on all

refurbished units• Refurbished alternator• New/refurbished fuel skid• New/refurbished generating set

enclosure• New/refurbished generator skid• Air filtration system• Lubrication system• Upgraded or new controls• Factory acceptance testing• Site and system integration testing

Before Refurbishment After Refurbishment



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Fuel tanks, transfer switches,spares and hire

Spares:Keeping every spare part for your generator or UPS is notpractical, especially as some equipment is now obsolete. DalePower Solutions specialises in advising which spare parts are vitalfor your machinery, sourcing them and supplying or holdingthem for you. If your equipment fails at a crucial moment, therewill be something you can do.

Our services include:• Dedicated spare parts service• Extensive library of 75 years of technical and product

information• Spares procurement management• Support of major component supplies• Design support • Testing and set-up of control equipment• Dedicated repairs team

Automatic Transfer Switches:• Dale manufactured product.• Contactor type switches rated at 60A, 125A, 200A, 300A and

430A in wall mounting IP21cabinet.• Contactor type switches rated at 660A, 950A and 1520A in free

standing IP21 cabinet.• Air Circuit Breaker type switches rated at 1250A, 1600A, 2000A,

2500A and 3200A in a free standing IP21 cabinet.• The ATS panel incorporates a fully configurable control

module type 332. It is designed to monitor the incoming ACmains supply (1 or 3 phases) for under/over voltage andunder/over frequency

Bunded Fuel Tanks:Any size tank is available either bespoke designed or from ourstandard sizes:

225L 450L 950L 2000L 3000L 4500L• Manufactured from high grade steel in accordance with the

DEFRA Pollution Prevention Guidelines PPG2• Fuel tank connections housed under lockable steel hatch

Hire Services:We maintain and offer a large range of hire equipment to satisfyyour requirements all with 24 hour support. Maintenance andoverhauls using exchange equipment can save a considerableamount of downtime. Our hire services include:

Load Banks• Resistive range of 50kW – 5MW• Reactive range up to 2MVA• Mobile and static• Cables

UPS• Range of 250VA - 20kVA single phase• Range of 10VA - 500kVA 3 phase

Diesel Generating Sets• Range of 20kVA - 2000kVA• Fully bunded• Sound attenuated containers



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Worldwide Service & SupportLocal support worldwide - setting the benchmark incustomer support

Diesel generator servicingRegardless of the number, manufacture and location of yourgenerators you can rely on Dale Power Solutions to providepeace of mind and ensure your generator will be available whenrequired.• Planned preventative maintenance – Minor and major

scheduled maintenance inspections• Predictive maintenance – ensuring normal operation with oil

sampling also helping to reduce quantities of waste • Fleet management – multi-site, multi-set management of your

fleet of generators anywhere• Waste disposal – providing environmentally ethical and

compliant disposal and recycling services• Exhaust treatment equipment - to help reduce emissions• OFTEC Qualified Fuel tank inspections – all of our engineers

are qualified to inspect and recommend replacement whererequired

• Assistance with environmental awareness – we support yourbusiness in meeting its environmental obligations

• Coolant cleaning and recycling – to keep your equipmentrunning smoothly

• Radiator cleaning and refurbishment – increase the efficiencyof your equipment without complete replacement

• Fuel management including sampling and polishing –ensuring maximum efficiency of your equipment

• Control system management – ensuring your equipmentmeets the latest technology

• System enhancements and upgrades – prolonging the life ofyour equipment

Gas turbine servicingGas turbine technology is a continuous process for industriesdemanding high availability. Dale Power Solutions can supplyfully trained Field Service Engineers and Technicians who havemany years of hands on experience to look after all aspects of theoperation and maintenance of a wide range of turbine powerand gas engine generators. The installation and operation of data collection equipmentenables preventative maintenance procedures to be applied. Ourservices include:• Start-up and commissioning• Customised maintenance inspection programmes• Monthly, quarterly, semi-annual or annual inspections• Relay logic and PLC control systems• Compressor and power generation packages• Work on all associated on skid equipment• 25 years’ experience of gas turbine packaging• Independent inspections of most types of gas turbines and

ancillary equipment• Vibration surveys• Boroscope inspections• Laser alignment and equipment balancing• Remote monitoring and trending• Fuel control system upgrades• Stripdown inspection reports


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Generator Solutionsfrom Dale Power Solutions

A 75 year history...of continued supply of secure power solutions for the mostdemanding requirements worldwide, providing total customersatisfaction.

• Medical• Leisure• Power Generation• Electrical Distribution• Utilities• Petrochemical• Process Control• Telecommunications• Manufacturing• Transport Infrastructure

D Dependable and Reliable

A Advanced Power Technology

L Leading Worldwide Brand

EEthical and EnvironmentallyFriendly

P Peace-of-mind Guaranteed

O Outstanding Service & Support

W Worldwide Warranty

EExcellence in Design andManufacture

RReliable Power for BusinessContinuity



Dale Power Solutions

Generator solutions for everyone


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TT electronics Secure Power Division Worldwide

BRAZIL

Rua Umuarama 164 da Quadra 22Bairro Portal da Serra

CEP 83325-000 Pinhais-PR

Tel: +55 41 3525 2255

MEXICO

Calz San Lorenzo 1150Col Cerro de la Estrella

Del Iztapalapa CP 09860Mexico City

Tel: +52 55 5624 5600

MIDDLE EAST

P6-100Saif Zone

P O Box 120853Sharjah

UAE

Tel: +971 6 5578475

ABERDEEN, UK

Westpoint HouseProspect Road

Arnhall Business ParkWesthill

Aberdeen AB32 6FE

Tel: +44 (0) 1224 270391

LONDON, UK

Highway Business ParkLondon E1W 3HS

Tel: +44 (0) 20 3217 3041

SWINDON, UK

Kembrey ParkSwindonWiltshireSN2 8BW

Tel: +44 (0) 1793 250038

UKREGISTERED OFFICE

Salter RoadEastfield Industrial Estate

ScarboroughNorth Yorkshire

YO11 3DU

Tel : +44 (0) 1723 583511

EUROPEAN DEVELOPMENT & TEST CENTRE

FileyNorth Yorkshire

YO14 9PJ

Tel : +44 (0) 1723 583511

PART OF THE SECURE POWER DIVISION OF


POWER – WHERE YOU WANT IT, WHEN YOU WANT IT


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