George Morris Azhiyakath House, Kattoor P.O,

Kalavoor, Alappuzha

Kerala, India.

Mob: 00971 502953685(UAE),0091 9846541198(India)

UAE Driving License :1963607

E-mail:georgemorris123@gmail.com

QA/QC Engineer having rich experience of around 5 years in Oil and Gas construction

Objective: Looking for a challenging and demanding position in Engineering in a growth oriented Mechanical

constructing, contracting and consulting organization to render professional skills and add value to

organizational growth and objectives.

PROFILE SNAPSHOT

� A competent individual with a sound academic record all set to shape a gratifying career in the field of

Mechanical Engineering.

� Adept at keeping engineering coordination experience in Oil & Gas sector having familiar/exposure

with EPC environment.

� Knowledge and experience in International Standards and codes. (ASME, ASTM, API, BS).

� ASQ Certified Quality Engineer

� CSWIP 3.1 Level II Certified Welding Inspector

� Knowledge in Oil & Gas Pipelines, Piping, Storage Tanks, Airport Fuel Lines, Procurement Inspection.

� Preparation of WPS and ITP’S and conducting PQT’s and WQT’s

� Proficiency in Project documentation.

� Site Experience and Construction supervising skills.

� Knowledge in Painting & Coating Inspection.

� Knowledge in Pre commissioning and commissioning activities.

� Conceptually strong with a logical approach to the work.

� Quick learner with high levels of adaptability and ability to take initiative.

� Good communication skills, verbal as well as written coupled with exceptional presentation skills with

the ability to perform above expectation.

PROFESSIONAL EXPERIENCES:

AT PRESENT: March-13’- Till Date

Company : Amana Pipelines Construction LLC

Designation : QA/QC Engineer

Job Profile : Working as QA/QC Engineer & reporting to QHSE Manager

Projects Handling 1) ADAC Airport Mid terminal Expansion (Fuel Pipelines), Abu Dhabi, UAE: QA/QC Engineer

Client: L&T

2) ADAC Nine Hard Stands Expansion (Fuel Pipelines) Abu Dhabi, UAE: QA/QC Engineer

Client: Al Naboodah

3) ADAC South Field Rehabilitation & Expansion (Fuel Pipelines) Abu Dhabi, UAE: QA/QC Engineer

Client: HILALCO- WADE ADAMS

Projects Completed

Emicool TES Tank Project: QA/QC Engineer

King Khalid International Airport Expansion Project, Riyadh, KSA: Procurement Quality Control

King Abdul Aziz Airport Fuel Farm Project, Jeddah, KSA: Procurement Quality Control

Hambantota International Airport Fuel Farm Project, Mathala, Sri Lanka: Procurement Quality Control

Chilled Water Pipeline Project, Dubai, UAE: Procurement Quality Control

Job Responsibilities

Quality Management System

Quality Auditing

Contract Study & Review of Project Specifications.

Project Quality Inspection. Chilled Water Tank Project

Inspection of Materials procured for different projects.

Conducting PQR, Welder’s qualification Tests and preparation of PQR records and WQT certificates

Preparation of Quality Plan, Quality Management Procedures, Operational Procedures, and Project

Specific Technical Procedures.

Monitor Quality Related Activities of Every Project Sites.

Verifying material submittals for different projects compliance with the client requirements.

Preparing policies and procedures and implementing them in projects.

Conducting inspections to ensure that work is done as per the set procedures.

Set up corrective and preventive actions

Ensure all control documents comply with customer requirements

Ensure that the company quality policies and management goals are met

Verify the quality of Drawings/ Documents/ Materials and works

Perform field inspection of ongoing work

Abiding by all company policies and procedures

Any other task requested by the Manager

Reporting on any discrepancies noticed

Previous Experiences:

1. EMCO – EDAC (ETA ASCON Group), Abu Dhabi. Dec-11’ –Dec-12’

Project : Replacement of 10” &16” Gas pipelines GASCO - BAB.

EPC : Engineering Maintenance Company, Abudhabi.

Owner : Abudhabi Gas Industries Ltd, Abudhabi.

Engineering Sub: Tebodin Middle East, UK.

Designation : Mechanical Engineer (Inspection)

Job Profile : Working as QA/QC Engineer & reporting to Sr.QA/QC Engineer.

Project scope : 16 inch pipeline of 2.7kms and piping of 20000 inch dia is the project scope

Responsibilities: Construction Supervision and Inspections of 16” gas pipeline, installation of pig-launcher and pig

receiver piping system. The work involving is Fabrication, Installation and Testing of Process Piping

and gas pipeline.

Ensure that all inspections are performed in accordance with the project requirement, specification,

acceptance criteria and international standard. Submission of all final reports to client

Day to day monitoring & inspection of fabrication & Erection activity of Piping.

Weekly project meeting and report to the Project Manager.

Review of piping GA Drawing from P&ID Equipment &specification.

Approval of piping isometric spool drawing &MTO.

Preliminary and detailed analysis of pipeline routing, piping layouts, P&ID’s, Tie-in, Isometric

sketches.

Preparation of piping specification class & Valve Datasheets &piping material selection.

Review of Piping & Valve Specifications, Construction Scope of Work, Piping Calculations, and Safety

Instruction Sheet etc.

Co-ordination with Civil/ Structural, Electrical and Instrumentation.

Witnessed the Material inspection along with the client Design General Specification.

Verifying all fabrication and erection & welding is performed in accordance with the Contract

Documents.

Well interpretation of drawing and assist to produce quality work.

Preparation of piping Test Packs, compiling P&ID, Isometrics and Line List according to piping

material ,Test medium, Test pressure and deciding Test limit.

Verification of Hydro test packages / Mechanical completion Package / Appraise the Client about the

Quality of work with statistics.

Review of test packages clearance/ punch listing as per project specification as per system before

hydrostatic testing prior to pre-commissioning.

Re-routing of piping according to site condition.

Review of Piping Plans, Isometric detail drawings, Mechanical-Piping and Instrument Diagrams,

Fabrication Drawings, Supports, Walkways, and Valve Operating Platforms detail drawings etc.

Verifying the adequacy of the Quality Control Procedure. Checking that inspections and test are carried

out and documented in accordance with the approved procedure and quality plans.

Documentation/filling of all piping/pipeline inspections records.

Witness reinstatement of piping systems after completion of all hydro testing activities

Coordinating the Engineering subcontract.

Reviewed the supplier's inspection test plans as per ASME Code and project specification.

Developing the necessary Inspection Test Plan(ITP) and Method statements to suite Project

requirements

Conducting PQR, Welder’s qualification Tests and preparation of PQR records and WQT certificates

Witnessed destructive tests for PQR

Conducted and Witnessed field joint coating PQT

Stage wise inspection before, during and after fabrication

Inspection of Onshore Pipe-lay works which include Trenching, Stringing, Field Welding, Field Joint

Coating, Lowering and Back-Filling.

Verifying that the welders are qualified to the approved project WPS. Checking that only approved

electrodes, filler wire, flux and gas are used.

Inspection of welds, visual examination and test are carried out and documentation in accordance with

“ITP” for site activities, verifying the inspection record and validating the relevant result

Assisting to reduce the welding defects by proper maintenance of qualified welders

Review of radiographic films, witnessing UT, MPI, DPT and reviewing the results of the tests

Assisting in preparation of site drawings (As Built).

Checking heat treatments for PWHT diagrams. Checking the correct measurements of hardness, when

required, and the acceptability of the result.

Witnessed Hot Tapping work in the Pipelines with all Safety measure

Witnessed Horizontal Directional Drilling

Inspection of Cold Field Bending

Inspection of Shutdown Activities such as cold cutting and tie in works

Witnessing Cathodic Protection Activities

Witnessed and Supervised Pipeline Pigging Activities

Nitrogen Purging Supervision (Pre Commissioning Activities.

2. Amco Constructions June-09’ –Nov-11’

Project : Installation of City Gas Distribution & Cross Country Pipelines for Bhagya Nagar Gas Limited

in Vijayawada and Hyderabad, Andhra Pradesh.

EPC : Tolani Projects Pvt Limited

Client : Bhagyanagar Gas Limited, GAIL

Period of Work : June 2009 to November 2011

Position : QA/QC Engineer reporting to Project Manager

Job Responsibilities:

Preparation and approval of Method Statement and inspection test plan (ITP).

Arranging and conducting WPS, PQR and WQT.

Coordinating with third party inspectors and client.

Raw material inspection, visual, dimension, verification of correctness, identification and correlation

with manufactures test certificates.

Preparation and approval of Hydro test package and punch list.

To visit the construction site daily to check whether all works, materials, equipment, are in accordance

with QA/QC program, Project drawing & specification.

Preparing the weld inspection & material traceability certificate & updating the same.

Pipeline Quality Control Inspection (fit-up, visual inspection and consumables) for the 12”city gas

distribution pipeline.

Making the NDT request for welded joints.

Radiographic film interpretation

Witnessing the weld repair inspection (Ultrasonic testing and Dye Penetrant Testing) for 12” city gas

distribution piping.

Monitoring the site welding activities, to identify any eventual problem related to welding and NDT.

Making the Field Joint Request for cleared joints.

Witnessing Field joint coating

Witnessing the Holyday testing for PE coated pipes.

Preparation of Pipe book and requesting the approval for lowering of pipes.

Documentation of all the procedures.

Construction supervision of compressor station piping spools

Conducting PQT and WPS for Piping.

Supervision of shop fabrication of piping spools.

Inspection of Welding & Painting of Piping Spools

Hydrotesting of Piping Spools.

Witnessing Air Blowing and Nitrogen Purging of Piping & Pipelines

Pre-commissioning activities arrangement & Commissioning of Manifold Piping.

DETAILS OF PROJECT EXECUTED IN COLLEGE

Project Name: Design and Analysis of the Propellant tank used in a Satellite Launch Vehicle at ISRO

Project Description:

This project deals with the design and analysis of a propellant tank of a satellite launch vehicle. Designers have

always strived towards achieving the best possible design that is reliable, failsafe, economical and easy to

realize. An effort has been made here to design the propellant tank and perform a finite element analysis on the

tank to ensure that the stresses are within the design limits. During its service a propellant tank is subjected to

internal as well as external loads in the design and analysis internal pressure was taken as the operating load

and design and analysis is carried out for internal pressure. The specification and acceptance details of the tank

are highlighted. Then modeling of various components of the tank structure was done using AutoCAD and

then assembled. The assembled model was then imported to ANSYS FE software in a compatible format. The

imported model was then converted into an axi-symmetric model and then subdivided into areas. These areas

are meshed using elements and benchmarked for large displacement analysis of thin shells. The analysis results

include deformation pattern and stress plots (hoop, meridonial and Von-Mises). These plots give an important

insight into the displacement, stress and strain distribution of the different components of the propellant tank.

Stress plots are helpful in comparing the strength of material to access margins on the tank which are calculated

using classical design formulae. Launch vehicles are designed with very low margins. The designs margin lied

well within the limit and was cleared for realization of the project.

TECHNICAL PAPERS PRESENTED

Paper Name: Engineering Aspects in Submarines

Description:

This paper is an effort to look into the engineering aspects of submarines which includes construction details,

cruising of submarines, how they are powered, life support aboard a submarine, navigation through the deep

ocean and recue of a downed submarine.

GOOD KNOWLEDGE IN INTERNATIONAL STANDARDS

ASME SEC IX: Welding and Brazing standards.

API & BS Standards

API 1104: Welding of pipelines and Related Facility

ASME SEC II: Materials and Welding Consumables

ASME SEC V: Non Destructive Examination.

ASME SEC VIII: Boiler and Pressure Vessel Code.

ASTM Standards

ASME B31.3, ASME B31.8, ASME B31.4, ASME B16.5.

GASCO Specifications

BGL Specifications

GAIL Specifications

ADAC Specifications

INDUSTRIAL TRAINING AND VISITS

Marmagoa Steels Ltd, Curtorim, Goa

Kerala Automobiles Limited, Aralamoodu, Thiruvananthapuram

Internal Fabrication Facilities of the Materials and Mechanical Entity of the Vikram Sarabhai Space

Centre, Thiruvananthapuram

Southern Railways Mechanical Branch (Diesel), Ernakulam

EXPERT TALKS ATTENDED

Fracture Mechanics By Raghu V Prakash, IIT Madras

Research And Product Design By Prof. Job Kuian, IIT Madras

Aerodynamics of Cricket Ball Swing By A.Sameen, IIT Madras

Energy For Sustainable Development By Ajit Kumar Kolar, IIT Madras

EDUCATIONAL AND PROFESSIONAL CREDENTIALS

Bachelor of Technology (B-Tech in Mechanical Engineering) from Govt. Engineering College Barton

Hill, Thiruvananthapuram, Kerala (University of Kerala) during (2005- 2009.) with First Class.

Plus 2 from Viswadeepthi CMI Public School (CBSE), Kerala (2005) with Distinction.

Xth from ST. Mary’s Residential Central School, Alappuzha, Kerala (2003) with Distinction.

TECHNICAL PROFILE

CSWIP 3.1 Level II Certified Welding Inspector

ASNT Level II in

1) Radiography Testing

2) Ultrasonic Testing

3) Magnetic Particle Testing

4) Liquid Penetrate Testing

Coating Inspection Training Certificate by CANUSA-ABU DHABI

ASQ Certified Quality Engineer (Course Completed Exam on June 2014)

COMPUTER PROFICIENCY

Adept with the knowledge of:

� Knowledge in AUTO CAD tools. � Knowledge in Solid Edge

� Microsoft Office

� Knowledge of Ansys.

SAFETY COURSES ATTENDED IN GASCO, ABU DHABI, UAE

� Safety Induction

� H2S

� Gasco Permit To Work

PERSONAL DETAILS

Father Name : Morris A.V

Sex : Male

Date of Birth : 27-12-1987

Marital Status : Single

Passport No : H8930252

Date of Expiry : 28-06-2020

Language Known : English, Hindi, Malayalam, Tamil, Telugu

Driving License : India

I hereby declare that the above details furnished by me are true to my knowledge.

Yours faithfully,

(George Morris)