Gesamtprogramm E 2014 2 Satzspiegel FORK ITW CIneu · of the world’s most highly demanded providers of high quality workholding solutions developed and supervised by a team of highly

Product Range

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W O R K H O L D I N G S O L U T I O N S W O R L D W I D E

T H E W O R L D W I D E S P E C I A L I S T

More information at www.forkardt.com

Its unique combination of technology, experience,and entrepreneurial potential makes FORKARDT oneof the world’s most highly demanded providers ofhigh quality workholding solutions developed andsupervised by a team of highly qualified engineersand experts.The innovative developments produced by our Househave been setting standards in workholding technolo-gy for decades.

It all began with an ingenious idea in the early twen-tieth century: Paul Forkardt developed his famousF type hand-operated chuck that even today – withthe corresponding advancements – ranks among thehigh precision FORKARDT standards.

Founding the company in Dusseldorf in 1923 PaulForkardt laid the foundation stone for a combine thatis now operating worldwide.Its members include not only the two FORKARDTcompanies in Europe (Germany and France), but alsoan US and Chinese company and a partner companyin Japan.

Besides their links to one of the world’s mostmodern CAD networks all companies of the Grouprun their own design divisions. As a measure to elimi-nate wasted research and to channel capacities eachlocation focuses on a range of technologies that areproduced in part in joint production areas.

FORKARDT because of its global network assuresour clients worldwide the optimal workholding solu-tions and the services they need for the smooth flowof their production processes.

ContentsProduct group Page

The company 2 - 3

Power chucks 4 - 11

Clamping cylinders 12

Manual chucks 13 - 14

Gripping jaws 15 - 18

Precision power chucks 19 - 20

Special clamping systems 21

Expanding mandrels 22

Collet chucks 23 -24

Shock absorbers 25

The company 26 - 27

This catalogue describes the entire range ofFORKARDT products. Should you require furtherinformation beyond the data contained in thiscatalogue, please contact us and ask for the docu-mentation according to the subject you are interestedin. Our sales department will be pleased to help you.

As we are constantly striving to improve our products, the dimensions andspecifications in this catalogue cannot always represent the latest state of theart; they are therefore given as an indication only and are not binding.

More information at

www.forkardt.com

FORKARDT DEUTSCHLAND GMBHHeinrich-Hertz-Str. 7D-40699 ErkrathTel: (+49) 211-25 06-0Fax: (+49) 211-25 06-221E-Mail: [email protected]

FORKARDT DEUTSCHLAND GMBHProduktionsst. Reutlingen-NordMahdenstr. 11D-72138 KirchentellinsfurtTel: (+49) 7121-68082-0Fax: (+49) 7121-68082-22E-Mail: [email protected]

FORKARDT FRANCE S.A.R.L.28 Avenue de BobignyF-93135 Noisy le Sec CédexTel: (+33) 1-4183 1240Fax: (+33) 1-4840 4759E-Mail: [email protected]

FORKARDT USA2155 Traversefield DriveTraverse City, MI 49686, USATel: (+1) 800-544-3823

(+1) 231-995-8300Fax: (+1) 231-995-8361E-Mail: [email protected]: www.forkardt.us

Applications• Series production• Suitable for heavy-cutting

and fine finishing

The Advantages• Reduced machining times due to lower

piece costs• Centrifugal force compensation for

speeds 20% higherthan conventional chucks

• Wedge type mechanism with zerobacklash for high precision concentricity

• Multiple profile jaw guide (patented)for low maintenance

• Force feed circular lubrication (patented)• Optional quick jaw change system

Applications• Heavy-cutting

The Advantages• Optimised chuck mechanism

for clamping forces up to 15% higherthan comparable chucks

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Power chucks


http://www.forkardt.com/products/powerchucks/qlc/index.htmlMore information at:

QLC

QLC-KT

Chuck sizes:ø 140ø 160ø 200ø 250ø 315ø 400ø 500ø 630

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 500ø 630

PATENTED

The corresponding jaws can be found on page 17.

Economic efficiency for series production – QLC

Applications• In particular for bar stock

The Advantages• Larger through hole for handling

larger diameter work pieces• Extremely good proportion between

through hole and outer diameter• 40% greater through hole than

comparable chucks due to short multiplejaw guide

Applications• Work pieces with a large range

of diameters• Parts with difficult geometry

(step over clamping)

The Advantages• Jaw stroke up to 100% longer• Two and three jaw design

Applications• Shafts

The Advantages• Easy moving compensation even at high

clamping forces• Adjustable ingenious pull-back action for

improved part location on center• Easily interchangeable and finely

adjustable center housings• Simple change-over for self-centering

mode for general clamping work

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Power chucks

Economic efficiency for series production – QLC

For shaft balance

Weitere Informationen siehe Druckschrift 270.10.08 D


http://www.forkardt.com/products/powerchucks/qlc/index.htmlMore information at:

QLC-LS (Long-Stroke)

QLC-AG

QLC-KS (King-Size)Chuck sizes:

ø 200ø 250ø 315ø 400ø 500ø 630

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 500

Chuck sizes:ø 200ø 250ø 315ø 400

The corresponding jaws can be found on page 17.

The Advantages• Best repeatability (0.02 mm) even

under high clamping pressures• Jaw change within approx. 5 seconds

(ordinary systems 5-10 minutes)• Highly efficient• This system can be installed

and removed quickly and easilywithout tools

• V shaped profilefor optimal jaw mounting

• Intermediate WMB jawsfor internal clamping

• High precision

Applications• Production of diverse parts• Production with frequent changeover• Series production with frequent changeo-

ver

The Advantages• Quick change jaw system for internal

and external clamping• Quick jaw change in 5 seconds• Double V-shaped profile for

optimal jaw mounting• Highly efficient• High speed due to centrifugal

force compensation• High concentricity• Quick change jaw system for internal

and external clamping• Low maintenance due to circulation

lubrication

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Power chucks


MIR

Quick-Change Jaw Systems - MIR and VC

3QLC MIR IA

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Power chucks


The Advantages• Top jaws to be used

for O. D. and I. D. clamping• Jaw change within seconds• V shaped profile

for optimal jaw mounting• Highly efficient• No additional base jaw necessary• Jaw change system easily to be realised

automatically (patented)

Applications• Gear cutting• Hard turning• High precision thrust and concentricity

The Advantages• Axial pull down• Short retooling times for different

work pieces• High clamping force for roughing

operation

ZL/ZLH-Self centering chucks

PATENTED

V-Change

Chuck sizes:ø 160ø 200ø 260ø 315ø 400

http://www.forkardt.com/news/vchange/index.htmlMore information at:

Applications• Medium and small batch production• Frequent retooling

The Advantages• Quick-change jaw system• Jaw change times reduced

to a few seconds• Jaw sets can be used from existing

F chucks• Weight optimised• High speeds• High concentricity and repeat precision

with long service life• Assigned attachments for flexible

connections to all machine spindles• Chuck piston with heavy duty,

patented trapezoidal wedgesfor maximum clamping forces

• Through hole

FNC - The lightweight

Easy setup for medium and small batches

The corresponding jaws can be found on page 15 and 16.http://www.forkardt.com/products/powerchucks/fnc/index.htmlMore information at:


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Power chucks


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Power chucks

Full chucks for heavy duty machiningApplications• Heavy-cutting

The Advantages• Without through hole• Heavy duty design for heavy cutting• Variants also with two, three or four jaws• Versatile for difficult work piece shapes• High precision with high clamping forces• Robust design• Long service life

Applications• For very large clamped parts

The Advantages• Clamping forces from chuck wedges• Exchangeable, hardened, and ground

guide rails• Rails protected with cover strips against

soilingOptional: • KSV additional jaw adjustment

• Centrifugal force compensation(KSF) for high speeds

• Design with three or six jaws• Finishing on the machine’s plane side for

improved axial runout• Master jaws with Module 2 serrations

Applications• For clamping bulk storage parts sensitive

to distortion

The Advantages• Centrifugal force compensation

with electronically controlled hydraulics• Single piece chuck body• Clamping force range 20–200 kN

(centrifugal force compensated)• Optional central/compensatory clamping

KT - The powerhouse

KS - KS Power chucksfor large scale lathes

WAZK - Angle lever chucks

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 500ø 630

Chuck sizes:ø 800

ø 1000ø 1250ø 1400ø 1600ø 1500ø 1800ø 2000

Special sizes on request

Chuck sizefrom

ø 250up to

ø 4000on request


http://www.forkardt.com/products/specialchucks/page5.htmlMore information at:

http://www.forkardt.com/products/powerchucks/kt/index.htmlMore information at:

http://www.forkardt.com/products/powerchucks/kt/index.htmlMore information at:

The Advantages• Positive pull back action throughout

gripping range• Easy conversion from external to internal

clamping• Internally lubricated and sealed

against contamination• Offered in two different styles:

Centralizing and compensating• Integrated pendulum compensation

for optimal six point clamping

Advanced Ball Lok Chuck ABL

The Advantages• The new post style arm with patent pending

"Quick Lok" jaw mount, further reduces theoverall weight of the chuck as well as reducesthe mass of the tooling extending from theface of the chuck, allowing not only higherRPM's, but improved chip shed.

• The "Quick-Lok" design allows for jawchangeover in less than 1 minute.

• The one piece bearing improves greaseretention and provides for easier in-housemaintenance.

• The arm and bearing are available as anupgrade to your existing UBL design.

Additional advantages to thistechnology:• The composite body provides

a dampening effect, which can improveharmonics in turning operations.

• Easier handling when mounting

UBLChuck sizes:

ø 160ø 200ø 250ø 315ø 400ø 450

Chuck sizes:ø 160ø 200ø 250ø 315ø 400ø 460

ABL

Jaw mountingThe new "Quick Lok" jaw mount will provide you with no loose screw design, easy jaw changeoverand a reduction in mass.

http://www.forkardt.com/news/ABL/index.htmlMore information at:

http://www.forkardt.com/products/powerchucks/ubl/index.htmlMore information at:

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Power chucks


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Power chucks


Applications• Small series production• Single-part production• Frequent set-up

The Advantages of Forkardt ForChange• Quick chuck changing• High exchange precision up to

chuck size Ø 630• Easy to use• Can be automated• Modular design• Can be retrofitted to

existing machines• Machine utilisation increases

significantly• Set-up costs are no longer

a relevant factor• Compact design• 1 central locking screw• Optimal utilisation of

working space• Larger chuck with the same machine• No special lifting equipment• Compact dimensions

Comparison

ForChange

until now• Large design• 6 screws• Flange restricts

working space• Special lifting

equipment(rotation necessary)

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Clamping cyl inders


Applications• Power clamping attachments for full

or partially hollow chucks• Ideal for use on high precision,

fast running machines

The Advantages• Modular design• Hydraulic actuation • With optional air connection and/or

cooling water circulation

Applications• Without through hole for power-operated

chucks, but can be used on chucks withand without centre hole

The Advantages• Modular design • Pneumatic actuation• With optional air connection and/or

cooling water circulation

OKRJ - Closed-center cylinder(hydraulic)

PZRJ - Closed-center cylinder(pneumatic)

Sizes:90

120150175200230

Sizes:90

120150200250300

http://www.forkardt.com/products/cylinders/index.htmlMore information at:

http://www.forkardt.com/products/cylinders/index.htmlMore information at:

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Manual chucks


Applications• Universal wedge block chuck

for conventional and CNC machines• Standard quick-change jaw system

for small lot sizes

The Advantages• Nitrided chuck body• High gripping power• Maximum precision• Used successfully worldwide• Easy to use• Quick jaw change• Large through hole

F+ - The original


http://www.forkardt.com/products/manualchucks/fplus/index.htmlMore information at:

The Advantages• With two, three, four and six jaws• All usual DIN designs• Chuck body of steel or cast iron• Combination chucks for conventional

machines• Optimal price-performance ratio• Suitable for diverse clamping tasks

in small batches

Applications• For circular and irregular shaped parts• Suitable for large machining tasks

The Advantages• 4 independently adjustable jaws• Long service life• Case-hardened steel body• Quick-change jaws

for easy resetting from insideto outside clamping

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Manual chucks


Scroll chucks

http://www.forkardt.com/products/manualchucks/psa/index.htmlMore information at:

PSA - Independent chuck Chuck sizes:

ø 400ø 500ø 560ø 610ø 630ø 710ø 800ø 900

ø 1000ø 1200

Up to ø 3500 on request

Chuck sizes:ø 100 - 630

Hard top jaw FHB andbase jaw FGB• Hardened top jaw for universal application• Jaws can be ground in the chuck when

mounted• Higher clamping force due to

diamond style serration• Ready ground when delivered

with a FORKARDT chuck

One piece stepped hard jawFStB• Hardened, one piece stepped jaws

for universal application• Jaws can be ground in the chuck

when mounted• Higher clamping force due to

diamond style serration• Ready ground when delivered with

a FORKARDT chuck• Optimum stability

Soft top jaw FWB andbase jaw FGB• Ideal for clamping on machined surfaces• High precision due to grinding

of jaws under clamping pressurein the chuck

• Jaws are availablein different dimensions

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Gripping jaws for F+ and FNC

FGB/FHB

FSTB

FGB/FWB


http://www.forkardt.com/products/chuckjaws/index.htmlMore information at:

One piece steppedsoft monoblock jaw FMB• Ideal for clamping on machined surfaces• High precision due to grinding of jaws

under clamping pressure in the chuck• Maximum clamping length• Optimum stability

Roughing jaw-system KBKTNC• Maximum cutting performance

at highest clamping forces• Less time for cutting operation needed

at given clamping force• Highly efficient due to changeable

claw inserts

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Gripping jaws for F+ and FNC


FMB

KBKTNC


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Gripping jaws for power chucks


Hard top jaws HB• Hardened top jaw for universal application• Jaws can be ground in the chuck

when mounted• Higher clamping force due to

diamond style serration• Ready ground when delivered with a

FORKARDT chuck

Soft top jaws WB• Ideal for clamping

on machined surfaces• High precision due to grinding of jaws

under clamping pressure in the chuck• Jaws are available

in different dimensions

WB

HB


Jaw holder system with NSTKT-sliding block• Standardised soft top jaws – for individual

applications• Claw jaws for I.D. and O.D. clamping

with SKA and SKI clamping inserts• The additional option of shifting the chuck

jaw and T-sliding block offers a morevariable and wider clamping range.

• Free arrangement without restrictionsthrough holes compared to conventionalWBL system with screw fixing.

• Rapid jaw shifting and changing.• Chuck sizes from 160 mm to 630 mm

diameter.• Simplified jaw changing on pick-up

machines. • Max. driving force for max. cutting volume• Shorter cutting times with the same

clamping force• Exchangeable claw inserts for high

economic efficiency

Soft Top Jaws VC/MIR -External and InternalO.D. clamping • I.D. clampingAutomatic jaw change

• Designs for I.D. and O.D. clamping• High economic efficiency• Optionally with hard clamping inserts

KBNKLA

NSTK

KBNKLI

VC / MIR

http://www.forkardt.com/products/powerchucks/qlc/page8.htmlMore information at:


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Gripping jaws for power chucks


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Precis ion power chucks

Cylindrical grinding


Three jaw power chuck• Available with integrated cylinder

or as solid front-end chuck with cylinderand air feed ring

• For floating work piece driving

The Advantages• Accuracy of 0.002 mm• Hermetically sealed• Permanent lubrication• Virtually maintenance-free• Easy to use

Power-operated chucks forgears, cam- and crankshafts• Easy resetting to gear machining

with quick jaw change• Exact clamping in pitch circle• Clamping of various modules or teeth

numbers by changing the clamping pinion• Machining of unstable work pieces

between centres• Torques up to 150Nm without affecting

the work piece geometry• Run-out accuracy up to 0.0025 mm

KCHPChuck sizes:

ø 80ø 110ø 130ø 160ø 200ø 250

http://www.forkardt.com/products/grinding/index.htmlMore information at:

Diaphragm ChucksDiaphragm Chucks Sheffer style

The Advantages• Low maintenance• Positive pull back against stop• 0.0025 mm repeatability• 3 - 6 jaw models available• Quick change jaw system options

available• For gear clamping solid jaws,

universal jaws or cage stylesare available

• Jaw designs as Dovetail,master jaw or integral designs

Diaphragm Chuck ”Quick-change”Pitch-Line

Applications• Gear families including: Sun, Ring, Pinion

and Output Gears• Spur and Helical Gears• Hard Turning• Grinding Applications: Face and Boring

The Advantages• Accommodates any number of gear teeth• Compliance for tooth space variation• Optional synchronizing pins for auto-load• Centrifugal force compensation

for higher speeds• Standard “pull-back” action• Minimal maintenance• Light weight assembly

Chuck sizes:ø 130ø 160ø 200

PLD

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Precis ion power chucks


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Specia l c lamping systems


Indexing chucks HSR, ZHSR, ZS

The Advantages• Modern indexing chuck range

with all the features of advancedchuck design

• Hydraulically controlled functionsare fed back electromechanically

• Extremely strong and accurateposition lock allows heavy cutswith short tools

• 4 x 90° slewing angles

Optional

•Hydraulic centrifugal forcecompensation for highest speeds

•Dynamic pressure control for testingthe positioning accuracy

•Central clamping for automatic loading• 3 x 120° or 8 x 45° slewing angles

• Conception and design in closeco-operation with users

HSR - Console type

ZHSR - Central type

ZS - Ring type

Indexing chucks

http://www.forkardt.com/products/specialchucks/page2.htmlMore information at:

Precision expanding mandrel EM• Clamping range between 12.5 and 350 mm• Hand- and power-operated precision

expanding mandrel• Easy to use, proven clamping device

for internal clamping• Double-cone clamping system with slotted sleeves• Variable program for optimal clamping

system development• Ground according to

customers’ requirements

Tork-Lok• The Woodworth Tork-Lok system consists

of arbors and collets in short or long styledesign.

• In combination with lightweight air cylinderavailable as a complete self-contained system

• Special fixtures are available to answermany machining needs (e.g. milling, boringor gear cutting)

• Long and short series models are availablein the between centers type.

• Standardized products that areinterchangeable and allow for combinationsof components.

Lamella expanding mandrels• Hand- and power-operated precision mandrels• The lamella of the expanding mandrel move

precisely radial to the clamping movement.• Clamping adapted to the total

work piece length• Ideal for automated work piece feeding• Easy resetting from power to manual clamping

EM

D + DH

TORK-LOK

http://www.forkardt.com/products/mandrels/page4.htmlMore information at:

http://www.forkardt.com/products/mandrels/page2.htmlMore information at:


Expanding mandrels


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Col let chucks


Multi-blade collet chucks

The Advantages• Wide clamping ranges covered• High clamping precision• Differences between 4.5 and 15 mm

can be accommodated.• Low lamella weight results

in minimum gripping power losses at high speed

Power-operated collet chuck

The Advantages• Front bayonet lock• Featuring push-type collet chucks to

DIN 6343 or Rubber-Flex collet chucks• Fast collet chuck changing• Easy to use• Low cost interchangeable chuck,

ideal for work pieces and bar stocksensitive to deformation

VEZ

ZKSB

LZK

http://www.forkardt.com/products/colletchucks/page2.htmlMore information at:

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Col let chucks


Precision Tool Grind Chuck

The Advantages• Chuck O.D. 140 • Clamping range: 2 to 17 mm• With stroke limitation • Clamping repeatability: 0.005 mm• Max. speed: 500 rpm• Air purge with oil mix for minimum

maintenance• Clamping force Fsp 200 N/bar• Clamping of work piece with no length

movement (axial fix)*More data upon request

Highly precise blade arbor with clampingfingers, universally applicable. Excellent forprecise sharpening of cutting tools over wideclamping range – no idle time for toolholderchange.

IDEAL for precision tool grinding and hard tur-ning operation, offering a rigid design, alongwith air purge with oil mix for lasting accuracy.

OPTIMAL for any tool grinding operationrequiring both wide gripping range and highaccuracy.

Highest µm-precision and quality!6 TGC 140

Industrial shock absorbers

All series SDC shock absorbers are:• Self adjusting• Universally applicable

Cost effective and feature: • High energy absorption• High safety margins• High reliability• Long service life• Metric dimensions• Product quality to traditionally high

German standard

Crane shock absorbers

FORKARDT - crane shock absorbersoffer many advantages, such as:• Low definable deceleration loads• Almost constant deceleration

power or linear deceleration• Reduction of stopping load on failures

of control or operation errors• Protection of the accompanying

operation personnel• Reduction of the risk of accidents

Industrial shock absorbers

Advantages at a glance:• 46 various sizes• According to requirements• DIN / ISO• Adjustable at both ends• Four different seal systems available• Mounting variations• Strengthened piston rod• Special versions

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Shock absorbers


http://www.forkardt-gefitec.comMore information at:

SDC

SDKNE/SDKZE

SDVN


T H E W O R L D W I D


With a range of over 3000 standard products andindividual special purpose chucks FORKARDT offersyou high quality solutions for all workholding jobs.Whether the ingenious F type hand-operated chuck,indexing chuck systems, or the latest developmentlike the QLC LM and ForChange power chuck, wecontinue setting standards and consolidating ourposition as a technology leader.

A great many technical innovations on the clampingsectors can be traced back to FORKARDT designs.For instance FORKARDT adopted a pioneering role inthe development and application of centrifugal forcecompensation and pressure lubrication on powerchucks.

Just like the first indexing chuck that was ready forseries production, power-operated workholding devi-ces and the first reliable clamping force meters origi-nated from the workshop of our outstanding desi-gners.

All of our advancements and new developmentspursue the one goal: utilising reliability and precisionfor greater productivity at the optimal economicefficiency!For instance FORKARDT has been reducing theweight of its high performance products for years –with considerable cuts in the energy needs for theproduction process.

And also the quick change jaw systems are examplesof our products’ added economic value, for consider-able rationalisation effects with great work piece vari-ance and sustainably high repeat accuracy.

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Gripping technology for your company

27W O R K H O L D I N G S O L U T I O N S W O R L D W I D E

E S P E C I A L I S T

Extraordinary fields of application need extraordi-nary solutions. Owing to their shape, size, weight, orother properties many work pieces cannot be optimal-ly clamped and machined with the standard chucks.Our engineers are on the lookout for these challen-ges.

For them there is no work piece, no matter what it ismade of, that cannot be clamped, and this finds re-peated testimony in over 100,000 designed, pro-duced, and proven special purpose FORKARDTchucks on almost all production sectors. This enor-mous pool of knowledge can also benefit you.

Many of our special purpose solutions becomestandard products, for instance the development of acentrically clamping indexing chuck with hydrauliccentrifugal force compensation for a fittingmaker. Thisproduct has now become established on the sectoras the best product in the field.

By constantly innovating on the various marketsegments like medical engineering, the automotiveindustries, new energies, etc., we search for solutionsof even greater refinement in our field of activities.

FORKARDT is therefore constantly challenged to de-fend its position at the top of innovative workholdingtechnology.

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We find your problem gripping

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FORKARDT DEUTSCHLAND GMBHHeinrich-Hertz-Str. 7D-40699 ErkrathTel: (+49) 211-25 06-0Fax: (+49) 211-25 06-221E-Mail: [email protected]

FORKARDT USA2155 Traversefield DriveTraverse City, MI 49686, USATel: (+1) 800-544-3823

(+1) 231-995-8300Fax: (+1) 231-995-8361E-Mail: [email protected]: www.forkardt.us

FORKARDT FRANCE S.A.R.L.28 Avenue de BobignyF-93135 Noisy le Sec CédexTel: (+33) 1-4183 1240Fax: (+33) 1-4840 4759E-Mail: [email protected]

FORKARDT CHINA1F, Bldg 2#, 458 Fute Rd. (N.)Shanghai Waigaoqiao F.T.Z.200131 P.R.CTel: 86-021-58682809-110Cell: 86-15000302788E-mail: [email protected]: www.forkardt.us

www.forkardt.com

www.forkardt.us

© 2014 FORKARDT, Errors and omissions excepted.

L O C A T I O N S W O R L D W I D E

Documents

Gesamtprogramm E 2014 2 Satzspiegel FORK ITW CIneu · of the world’s most highly demanded providers of high quality workholding solutions developed and supervised by a team of highly