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Gestion du Processus de Modification Realize innovation.

Gestion du Processus de Modification - Siemens PLM … · Processus de Fabrication Evolutions des normes Evénements sur la chaine ... •Analyse d’impact ECN •Implémente la

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Gestion du Processus de Modification

Realize innovation.

Unrestricted © Siemens AG 2016

07.06.2016 Page 2 Siemens PLM Software

Teamcenter

Simplifier le PLM

Unrestricted © Siemens AG 2016

07.06.2016 Page 3 Siemens PLM Software

Teamcenter

Process Execution

Unrestricted © Siemens AG 2016

07.06.2016 Page 4 Siemens PLM Software

Teamcenter

Quality Management

Unrestricted © Siemens AG 2016

07.06.2016 Page 5 Siemens PLM Software

Change Management Overview

Les challenges

Optimiser la “visibilité” des demandes

de modification tout au long du cycle

de vie du produit

Synchroniser les activités autour des

demandes de modification a travers

des produits complexes et des

organisations complexes.

Maintenir la traçabilité pour les audits

ou à des fins de rapport

Réduire les couts et améliorer la

qualité produit

Avancées

Technologiques Exigences

Clients

Amélioration du

Processus de

Fabrication

Evolutions

des normes

Evénements sur la

chaine

d’approvisionnement

Identifier, valider, approuver et séquencer les améliorations produits

Unrestricted © Siemens AG 2016

07.06.2016 Page 6 Siemens PLM Software

Change Management Overview

Workflow

Review / Approve

ECN

Prepare

Implementation

Plan

Create Change

Notice

Make Business

Decision

Elaborate ECR /

Evaluate Impacts

Problem Create Change

Request

Review /

Approve

PR

Execute

Change

Close

Change

Not Confirmed /

Issue Closed

Problem

Confirmed

Fast

Track

Issues

Unrestricted © Siemens AG 2016

07.06.2016 Page 7 Siemens PLM Software

Change Management Overview

Change Items

Issue • Remonter les faits

techniques

PR • Défini le Problème

ECR • Analyse d’impact

ECN • Implémente la

modification

Implémenté Par

Implémente

=

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07.06.2016 Page 8 Siemens PLM Software

Change Management Overview

Change objects & change relations

Implemented By Implemented By

Plan Items

Schedule

Status

Effectivity

Status

Effectivity

Asm1/A

Impacted Items

Part/A

Doc Req

Reference Items

Part/A

Doc Req

Plan Items

Schedule

Impacted Items

Part/A

Doc Req

Part/B

Solution Items

Problem Items Problem Items

Reference Items

Problem Items

Reference Items

Problem Report Issue

Implemented By

Change Request Change Notice

Reference Items

Problem Items

Part/A

Asm2/A Asm1/A Asm2/A

Asm1/B

Unrestricted © Siemens AG 2016

07.06.2016 Page 9 Siemens PLM Software

Change Process

Exemple

Unrestricted © Siemens AG 2016

07.06.2016 Page 10 Siemens PLM Software

Issue – Problem submission (IR/PR)

Issue • Remonter les faits

techniques

PR • Défini le Problème

ECR • Analyse d’impact

ECN • Implémente la

modification

Implémenté Par

Implémente

=

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07.06.2016 Page 11 Siemens PLM Software

Identifying Changes

Create a Problem Report – Rich Client

Create a Problem in context

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Identifying Changes

Create a Problem Report – Active Workspace

Add attachments

during create

Create problem report directly from home page

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07.06.2016 Page 13 Siemens PLM Software

Entreprise Change Request (ECR)

Issue • Remonter les faits

techniques

PR • Défini le Problème

ECR • Analyse d’impact

ECN • Implémente la

modification

Implémenté Par

Implémente

=

Unrestricted © Siemens AG 2016

07.06.2016 Page 14 Siemens PLM Software

Identifying Changes

Create an Enterprise Change Request

Left click here

Select here (Mouse)

Create a change

Fast process without problem Report

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07.06.2016 Page 15 Siemens PLM Software

Identifying Changes

Create an Enterprise Change Request

Left click here

Select here (Mouse)

Required PR

state

• Change process based on PR

• Some informations are

already filled

Unrestricted © Siemens AG 2016

07.06.2016 Page 16 Siemens PLM Software

Active Workspace

Create and Submit a Change process

2. Select icon to create Change 1. Select object

Create Change with minimal steps

Unrestricted © Siemens AG 2016

07.06.2016 Page 17 Siemens PLM Software

Change Process Execution (ECN)

Issue • Remonter les faits

techniques

PR • Défini le Problème

ECR • Analyse d’impact

ECN • Implémente la

modification

Implémenté Par

Implémente

=

Unrestricted © Siemens AG 2016

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Identifying Changes

Create an Enterprise Change Notice

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Developing and Implementing Changes

Example: Creating solution items from impacted items

Bulk revise of change package items

Selected Impacted Items Resulting Solution items

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Developing and Implementing Changes

Viewing BOM Changes

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Developing and Implementing Changes

Replacing part instances – mass update

Mass Updates In Structures

• Replace a part in many impacted assemblies

via single guided operation

• Value: Streamlines update and reduces repetitive

work; optionally automates packaging via Change

Standard Part-ORIG

Used By

Assemblies

Standard Part-NEW

In Work

Released

Released

In Work

In Review

Solution Items

Change Notice

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07.06.2016 Page 22 Siemens PLM Software

Control you change

Update Change Effectivity

Key Capabilities

• Record Actual Change Effectivity

• Set Date Effectivity

Other Options

• Record Planned Change Effectivity

• Set Numeric Effectivity

• Update Effectivity on BOM Revision in ERP

Value

• Effectivity of the change is set or updated – ready to

be applied to the items resulting from the

implementation

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07.06.2016 Page 23 Siemens PLM Software

Teamcenter Change Management

Option: Schedule Manager

Plan Items are schedules

The plan items are shown with their task breakdown in

the schedule manager tab in the change home UI

Specifies to which task the

business item is related

Unrestricted © Siemens AG 2013 All rights reserved.

Page 24 Siemens PLM Software

Exemple de “Change” Active Workspace

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Quality Process related to Change

Quality Management

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Introducing Teamcenter

Quality Management

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07.06.2016 Page 27 Siemens PLM Software

Quality

Vision

• Quality related costs estimated to consume between 10% and 30% of a

product’s revenue…

• Roughly 75% of this cost is attributed to poor product quality

• An efficient and effective corrective and preventive action process is

vital to reducing this cost and improving profitability

Unrestricted © Siemens AG 2016

07.06.2016 Page 28 Siemens PLM Software

Traditional Change Management versus

Quality oriented Change Management with CAPA

PR

ECR

ECN

Issue/PR

ECR

ECN

CAPA

Input

Input

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07.06.2016 Page 29 Siemens PLM Software

• Easy to use interface to document issues, CAPAs (corrective and preventive actions) and quality related

information

• Choice of configurable or out-of-the-box workflows to automate and manage the issue resolution

process

• Single view for all quality related tasks and sign-offs

• Manage quality issues and deliverables in a single system

• Leverage core Teamcenter capabilities (visualization, requirements, program management…etc.)

Simplify Quality

Capabilities

Track and manage quality data in Teamcenter

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07.06.2016 Page 30 Siemens PLM Software

• Standard, closed-loop quality processes across business operations (design-manufacture-deliver-

service - suppliers)

• Enterprise level configurable dashboard views of quality related data and process status

• Supporting standards, such as 8D and ISO

Standardize Quality

Capabilities

Quality information managed consistently across the enterprise

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07.06.2016 Page 31 Siemens PLM Software

• Manage issues, their resolutions, resulting change requests and deliverables together in a single system

• Quality processes incorporated into the product development process (design, manufacturing, service)

• Knowledge repository for quality data alongside product information

Integrate Quality

Capabilities

Integrate quality management with product development

Unrestricted © Siemens AG 2016

07.06.2016 Page 32 Siemens PLM Software

Quality Management

Summary

• Intelligently integrate quality and product data by defining and resolving issues in a single source,

intuitive system,

• Standardize and automate the process of issue resolution

• Capture the knowledge of how to resolve the issues in the context of a deliverable as a preventive

measure

• Provide full visibility into quality issues and resolutions with configurable dashboards and reports

Reduce product and operating costs to help achieve quality targets

Unrestricted © Siemens AG 2015 All rights reserved. Smarter decisions, better products.

Change Reports

Unrestricted © Siemens AG 2016

07.06.2016 Page 34 Siemens PLM Software

Standard Teamcenter Reporting capabilities

Word Export

Export Document to Word

Map some TC attribute to

document

Unrestricted © Siemens AG 2016

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Standard Teamcenter Reporting capabilities

Excel Export

Export Document to Excel

Unrestricted © Siemens AG 2016

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• Trend analysis

• Business performance dashboard

• Extends capabilities of Report Builder

• Accessed through same menu as Report Builder

Reporting & Analytic

Strong multi system report capabilities

Quality information managed consistently across the enterprise

Unrestricted © Siemens AG 2015 All rights reserved. Smarter decisions, better products.

Conclusions

Unrestricted © Siemens AG 2016

07.06.2016 Page 38 Siemens PLM Software

Change Management Overview

Résumé

Tracer et structurer les évolutions produits dans un seul et même référentiel

Réduire les couts et améliorer la qualité produit

Optimiser la conception grace à une automatisation du processus de modification

Améliorer la qualité et réduire les risques avec une vision complète des

modification produit

Teamcenter Manufacturing

Unrestricted © Siemens AG 2016

07.06.2016 Page 40 Siemens PLM Software

Manufacturing

Unrestricted © Siemens AG 2016

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Manufacturing Planning

Process Dimensional Quality Work Instructions Layouts

Exercise ingenuity to maximize efficiency.

Unrestricted © Siemens AG 2016

07.06.2016 Page 42 Siemens PLM Software

Manufacturing Simulation

Assembly Human Robotics Logistics

Gain insight into real-world performance of plans.

Unrestricted © Siemens AG 2016

07.06.2016 Page 43 Siemens PLM Software

Manufacturing Production

Issue Tracking Build Quality Virtual Commissioning Shop Floor

Take control of planning through production.

Unrestricted © Siemens AG 2016

07.06.2016 Page 44 Siemens PLM Software

Teamcenter

Manufacturing

Unrestricted © Siemens AG 2016

07.06.2016 Page 45 Siemens PLM Software

Manufacturing Planning

Process Dimensional Quality Work Instructions Layouts

Exercise ingenuity to maximize efficiency.

Unrestricted © Siemens AG 2016

07.06.2016 Page 46 Siemens PLM Software

Intégrer la conception des produits et la simulation de la production dans un environnement unique.

Teamcenter

Manufacturing: Gestion des Processus de Fabrication C

han

ge

Engineering Manufacturing BOM

Unrestricted © Siemens AG 2016

07.06.2016 Page 47 Siemens PLM Software

Intégrer la conception des produits et la simulation de la production dans un environnement unique.

Teamcenter

Manufacturing: Gestion des Processus de Fabrication C

han

ge

Engineering Manufacturing BOM Manufacturing BOP

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07.06.2016 Page 48 Siemens PLM Software

Chaque pièce, chaque outil, chaque tâche et

chaque point de la ligne d’assemblage fait partie

du process d’industrialisation …

Teamcenter

Manufacturing: Gestion des Processus de Fabrication

Unrestricted © Siemens AG 2016

07.06.2016 Page 49 Siemens PLM Software

Intégrer la définition Produit/Fabrication

CAD CAE BOP Software

Orders Purchasing Plant BOM Mass BOM Prototype Testing ERP MES Serial

Planning

Plant Floor

Devices Quality

Concevoir Exécuter

Teamcenter

Manufacturing: Vision

Données de conception du

produit:

Ce qui va être Fabriqué

Process: Comment

Usine: Où

Ressource: Avec quoi

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07.06.2016 Page 50 Siemens PLM Software

Intégration des informations produit & process

Graphique Pert Graphique Gant Implantation

Usine

Simulation de

Process

Fiche

d’instruction

Visualisation

intégrée

Structure

Process (Gamme)

Gestion du

temps

Comparaison

vérification

Gestion

Outillage Rapports Intégration Excel

Teamcenter

Manufacturing: Gestion des Processus de Fabrication

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Process

+ Rév A

- Rév B

Opération 10

Opération 20

Phase 1

Phase 2

Usine (Ligne)

+ Rév A

- Rév B

+ Ilôt 1

- Ilôt 2

Poste 1

Poste 2

Doc

Plan

Produit

+ Rév A

- Rév B

+ Pièce 1

- Sous-ens 1

Pièce 2

Pièce 3

Caractéristiques fab.

Pt soudure 1

Pt soudure 2

Ressources

+ Robots

- Pinces

Pince X

Pince Y

Catalogue de Moyens

+ Montages

V V

V

Basé sur l’association de structures

définies de manière indépendantes ,

et des mises en relation entre leurs

objets

Teamcenter

Manufacturing: Gestion des Processus de Fabrication

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07.06.2016 Page 52 Siemens PLM Software

Possibilité d’incorporer des videos

pour démontrer comment exécuter

la tache

Fiche au poste, fait partie du processus de

développement

Visualisation 2D, 3D, navigation

Interface Web multi plateforme (PC, tablette…) pour

l’atelier

Teamcenter

Manufacturing: Gestion des Processus de Fabrication

Merci

Realize innovation.