GFRC Architectural Cladding

Manufactured by a PCI Certified Planty

Zoho Stone Architectural Products LLC  or “Zoho Stone” can supply designed and engineered GFRC exterior cladding systems for institutional, commercial andengineered GFRC exterior cladding systems for institutional, commercial  and multi‐unit residential buildings that are beautiful, durable, energy efficient and cost effective. In some areas of the country we can also provide installation services for your order should you request it.

This focus on large cladding panels for both new construction and building renovation has enabled the Company to develop long term partnerships with our customers and to establish a unique reputation in the industry for innovative and cost effective design solutions, and responsive support.

Our mission has always been and will continue to be to provide our valuedOur mission has always been, and will continue to be, to provide our valued customers full access to the experience, knowledge, and creativity of our people in order to develop GFRC exterior cladding solutions that are aesthetic, durable, energy efficient and cost effective and that exceed our customer's expectationsenergy efficient, and cost effective, and that exceed our customer s expectations for quality, value, and service.

Why Zoho Stone’s GFRC Cladding Systems:

‐PCI Certified Manufacturing plant to Category “G” (GFRC).‐IAS Accredited to IBC 2009.‐Fabricator with a Proven performance on large (>$10 million) projectsprojects.

‐15+ Years of  operation ‐ $20 million Bonding capacity‐Turnkey GFRC Specialists:Design & EngineeringDesign & Engineering .Fabrication & Logistics.Installation & Project Management support .

‐Experienced management Team (100+ years).Experienced management Team (100+ years).‐Estimating, Design, Project Mgmt, and Fabrication.

Zoho Stone’s Design ServicesZoho Stone’s Design Services

Zoho Stone Provides:

Shop drawings per designer details, Stamped Engineering Calculations, Color Samples to match color and texture selected by the designer.selected by the designer.

Zoho Stone provides assistance to Architects, Designers and Contractors with regard to:•Facade design & details•Wind & seismic load supports•Optimal Window layout & load support•Material specification for GFRC and components•Material specification for GFRC and components•Optimal Panel size for faster installation and building dry in      •Joint Details and Corner options•Waterproofing Insulation and Vapor Barrier design and•Waterproofing, Insulation and Vapor Barrier design and location options

GFRC Advantages – Commercial Construction

Light Weight with panel systems less than 20 pounds per square foot of wall.  1/5 the weight of precast, ½ the weight of granite.

The GFRC and GFRC panel framing space can be utilized to contain the primary building insulation and vapor barrier.  This allows the insulation and vapor barrier to be continuous and not broken by the floor slab or building columns.g

Interior finishes can be attached directly to the GFRC framing utilizing 1 5/8” furring creating more interior room usage space.

GFRC can provide the same look and feel of architectural precast, limestone sandstone granite terracotta and travertinelimestone, sandstone, granite, terracotta, and travertine.

Prefabricated panels complete with insulation and vapor barrier will speed construction and provide quicker building envelope dry in, resulting in faster completion of interior work.

Cost effective.  GFRC can provide these advantages with a cost competitive price as compared to architectural precast and generally less expensive than limestone, sandstone, granite, terracotta and travertine.

GFRC Technical Data:GFRC Technical Data:

Features: GFRC

P li d S t Y i t 10’ 40’Panelized System: Yes, sizes up to 10’ x 40’

Skin thickness: 3/4 in

Weight (Flat): 12-17 PSF

Skin reinforcement: A/R Glass Fibers

Aggregate size (max): ¼”

Cement: Aggregate Ratio: 1:1Cement: Aggregate Ratio: 1:1

Fabrication Method: Spray-up

Compressive Strength: 7,000 to 10,000 PSI

Fire Rating: 2 hours w/ 1 ½” returns

Permeability: Less than 3 perms

Thermal Properties of the Skin: 3 5 BTUThermal Properties of the Skin: 3.5 BTU

Density: 130 pound per cubic foot

GFRC Colors & TexturesGFRC Colors & Textures

GFRC Mixes Simulate: Limestone Limestone Sandstone Granite Granite TerracottaT ti Travertine

Arch. Precast

What is Glass Fiber Reinforced Concrete as supplied by Zoho Stone:pp y

GFRC is:A True Cementitious compositeA True Cementitious composite* White Portland cement* Fine and coarse aggregates* Water* C l Pi & h d i* Color Pigments & other admixtures* Alkali Resistant Glass Fiber

•Spray‐Up Fabrication Methodp y p* Continuous Roving * 1”‐2” long fibers•5% min. by mix weight

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Continuous Roving

•Flex anchors* The use of flex anchors to attach the GFRC                                                                                 skin to the panel frame complies with the Corp 

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Chopped Strand

of Engineers findings for properly manufactured GFRC granting a 50+ year recommendation

Spraying & Consolidation of GFRC utilizing  concentric  spray application 

Spraying & Consolidation of GFRC utilizing  concentric  spray application 

Application of GFRC face mix.

Consolidation of GFRC by rolling.

Application of GFRC backup.

GFRC Panel ShapesGFRC Panel Shapes

GFRC can be fabricated in a variety of shapes, sizes and  colors toaccommodate any design consideration

GFRC Cladding Systems & ProjectsGFRC Cladding Systems & Projects

Miami Children's Hospital Showboat Hotel Casino, Atlantic City NJMiami Children s Hospital Showboat Hotel Casino, Atlantic City NJ

Art Institute Chicago ILAfrican American Museum Dallas, TX

GFRC Colors & TexturesGFRC Colors & Textures

Multi Color GFRC Panel with cast in wood grain to match existing building design at owners request.

GFRC Under Construction

GFRC provides the aesthetics and durability of Stone at 20% the weight f t tof precast concrete.

From Aggregate panels with multi‐color finish to complex geometric shapes used to accent other buildingshapes used to accent other building materials.

(Harrah's New Orleans) (Harrah's New Orleans) GFRC Reduces Structural Costs GFRC Reduces Structural Costs 

( )( )

Use of GFRC Panels enabled:

• No Perimeter BeamsNo Perimeter Beams.• Panel Loading on Slabs.• Optimal use of ceiling h i htheights,

• Highly profiled panels• Fast‐Track Construction

(Ameristar Blackhawk Hotel)(Ameristar Blackhawk Hotel)GFRC REDUCES STRUCTURAL COSTSGFRC REDUCES STRUCTURAL COSTS

(Ameristar Blackhawk Hotel)(Ameristar Blackhawk Hotel)

Use of GFRC Panels enabledUse of GFRC Panels enabled:

• No perimeter beams.• Large cantilevered floor slabs.• Panels bear on floor slab.• 9’1” tall panels ‐ 9” slab.p• Optimal use of interior space.• Full height windows(Unobstructed views)(Unobstructed views).

• Ornate design with wood grainfeatures.

New Hotel/Hospitality Construction New Hotel/Hospitality Construction (Ameristar Black Hawk Casino Hotel) (Ameristar Black Hawk Casino Hotel) 

Ameristar Casinos Black Hawk Hotel Black Hawk, CO 20093 Color GFRC Panels, Wood Grain Texture, Lap      Board Complete panel system with insulation and vapor barrierand vapor barrier.150,000 square feet of GFRC

(Residence Hall North and South Oxford MS) (Residence Hall North and South Oxford MS) 

GFRC Reduces Structural Costs GFRC Reduces Structural Costs (Residence Hall North and South Oxford MS)(Residence Hall North and South Oxford MS)

GFRC designed to apply over sheathing on a metal 

d f d b ildistud framed building.

Metal Buildings• Stud wall framing• Cast slabs• Densglas Sheathing• Densglas Sheathing

(Harrah’s Poydras Street Hotel) (Harrah’s Poydras Street Hotel) New Hotel/Hospitality Construction New Hotel/Hospitality Construction 

Harrah’s Poydras Street Hotel,  New Orleans LA 200628 Story Hotel with Guttered GFRC, outer foiled faced insulation system.

110 000 s/f of GFRC Cladding110,000 s/f of GFRC Cladding.  

GFRC Panel  System GFRC Panel  System 

Panel System Has:Panel System Has:

* GFRC Architectural Face

* Integral Panel Frame

* Anchors

* Connection Hardware Connection Hardware

Flex Anchors:Flex Anchors:

Flex Anchor: Attaches GFRC skin to frame Transfer wind loads to frame Allows differential movement Allows differential movement between the GFRC skin and supporting frame

Bonding pad:Bonding pad: GFRC backing mix  Manually applied

Panel Connection ExamplesPanel Connection Examples

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Adjustable T-Bolts

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Leveling Bolt

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Halfen

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Embed Plate

GFRC Integral Ribs: Alternate Design SystemGFRC Integral Ribs: Alternate Design System

Integral Rib Panel Systemg y* GFRC Architectural Face* GFRC “Ribs” and “Beams”No carbon steel constructionNo carbon steel construction

Texas Medical Center Parking Garage, Houston TX

Architectural Uses of GFRCArchitectural Uses of GFRC

New Construction New Buildings Building Additions

Renovation Re cladding Re‐cladding Historical Restoration

Vapor Barriers and Insulation

Unitized Panel Construction:Unitized Panel Construction:

GFRC offers choices for all designers for location and performance of the building envelope. Vapor barriersbuilding envelope.  Vapor barriers and insulation can be contained within the GFRC panel framing, system leaving floor space for 

t With 25 ioccupant use.  With over 25 years in exterior cladding building performance we can help design a system that works for any buildingy y g

LEED ConsiderationsLEED Considerations

Precast panels limit job site congestion & waste.

Fewer Trailers on site (15‐20 panels/trailer) reduces congestion & simplifies logistics.

Lightweight GFRC panels use less material, and saves energy and fuel in transport.

h l l l h b ld Lighter panels translate to lighter building structure.

Panels can be contoured and windows deeply recessed for built‐in sun shadingsun shading.

Panel framing can be pre‐insulated to achieve high R value.

Sustainability & Environmental ConsiderationsSustainability & Environmental ConsiderationsLEEDS

LEED PROJECT CHECKLIST: Glass Fiber Reinforced Concrete.

LEED CATEGORY CREDITPOINTS

AVAILABLE

Sustainable Sites Credit 5.1: Site Development, Protect or Restore Habitat 1p ,

Energy and Atmosphere Credit 1: Optimize Energy Performance 1–10

Materials and Resources Credit 1.1: Building Reuse, maintain 75% of existing shell 1

Materials and Resources Credit 1.2: Building Reuse, maintain 95% of existing shell 1

Materials and Resources Credit 2.1: Construction Waste Management, divert 50% by weight or volume 1

Materials and Resources Credit 2.2: Construction Waste Management, divert 75% by weight or volume 1

Materials and ResourcesCredit 4.1: Recycled Content, the post-consumer recycled content plus one half of the pre-consumer content constitutes at least 10% (based on cost) of the total value of the materials 1Materials and Resources consumer content constitutes at least 10% (based on cost) of the total value of the materials in the project

1

Materials and ResourcesCredit 4.2: Recycled Content, the post-consumer recycled content plus one-half of the pre-consumer content constitutes at least 20% (based on cost) of the total value of the materials in the project

1

Credit 5 1: Local/Regional Materials use a minimum of 10% (based on cost) of the totalMaterials and Resources Credit 5.1: Local/Regional Materials, use a minimum of 10% (based on cost) of the total materials value 1

Materials and Resources Credit 5.2: Local/Regional Materials, use a minimum of 20% (based on cost) of the total materials value 1

Indoor Environmental Quality Credit 3.1: Construction Indoor Air Quality Management Plan, During Construction 1

Innovation and Design Process Credit 2.1: LEED Accredited Professional 1

PROJECT TOTALS 21

Sustainability & Environmental ConsiderationsSustainability & Environmental ConsiderationsLEEDS

LEED PROJECT CHECKLIST: Glass Fiber Reinforced Concrete.

LEED CATEGORY CREDITPOINTS

AVAILABLE

Innovation and Design Process Credit 1.1: Reduction of cement content from 12 to 4 lb per sq ft of panel compared to 6 in. conventional concrete. 1ϯ

Innovation and Design Process Credit 1.2 Due to light weight, more panels can be shipped per truck, thereby reducing fuel usage. 1ϯ

I ti d D i P C dit 1 3 U f l d i t li i t t d t 1ϯInnovation and Design Process Credit 1.3 Use of polymer admixture eliminates energy to cure product. 1ϯ

Ϯ Up to 3 additional points can be earned, must be submitted and approved (not included in total).

Quality AssuranceQuality Assurance

Zoho Stone GFRC Cladding Systems Manufacturer’sCertifications:Certifications: PCI Quality Control to MNL-130 GFRC Cladding Systems QSM 2009 Version IAS C tifi d f S i l I ti i C li ith IBC 2009 IAS Certified for Special Inspection in Compliance with IBC 2009 Current Miami Dade County Certified Producer (NOA)

Copyrighted 2014-All rights reserved. Reproduction of this material is strictly prohibited without permission. Zoho Stone is an exclusive representative of GFRC Cladding

Systems of Garland Texas.

How to contact Zoho Stone:How to contact Zoho Stone:

Zoho Stone Architectural Products LLC34318 US Hi h 19 N34318 US Highway 19 NPalm Harbor, FL 34684

www.ZohoStone.com

P:727 230 6956P:727.230.6956F:727.230.9716

Sales@ZohoStone.com