TS-SSC 92-074 Gianni Tassotto 6/16/92

CHANGE OF LOCATION OF VOLTAGE TAP ON LOWER OUTER COIL OF SSC SO mm

MAGNETS DCA322 and DCA323

After A. Devred and J. Tompkins looked at DCA321 drawing about the location of voltage taps on lower outer coil (see drawing MC-292773), they suggested to change the location of voltage tap 1 A at the end of the first turn and relocate it at the beginning of the first turn and, a few inches away from the quarter coil voltage tap C This voltage tap is now labelled OH.

TS-SSC92-450 outlines how DCA321 was instrumented with the extra voltage taps and spot heaters on the inner coils and with a new type of spot heaterNT assembly on the outer coil.

PROCEDURE

Technicians followed the set of guidelines already outlined in TS SSC92-250. Voltage tap OH was easier to install then lA because there was no need to separate the turns with a nylon wedge. Also, on magnets DCA322 and _ DCA323, the thickness of the kapton sheet around the spot heater/voltage tap ass'y was changed to 0.001 inches.

SOLDERING OF THE LEADS

As in DCA321 both spot heater and voltage tap wires exit the magnet on the outside of the outer coil (as the quench heater wires do). Lead and return end-clamp insulators have been modified to allow for soldering of spot heater and voltage tap wires to 22 A WG and 28 A WG kapton coated wires following the same procedure used to solder quench heaters to 14 A WG wires (see TS-SSC-91-395).

Reduced copies of pertinent drawings have been attached.

:

- ---·-·· .. ·-· ... ·-----------------.,..---.... --iu:v. DUCftll!TIOM

' • • t t . ..

J-SPLICE

A I ADDEO SPOT HiATOS (SH) ~ t!OTE I ... ~., Ill) • 1 • I , ..... ., 1 · · · . (Mtr) · . · ·· · C••)

t I ~ ! l

r-\

RAMP spd1cE

SH1

, ........ , , ... , •a.:!.:..•..!:i (.

-- •• 112 ... ~~ I (17,11 .... I

!:'I a <~•••2•) I

(21.20·~

NOTE; h.. 1. COIL AS VIEWED FROM INSIDE. ~ 2. POLE TURN SPOT HEATERS CSH3 AHO SH4)

LOCATED 9 112• FROM WEDGES.

(141 • .ll II') .....;i---..c (l, IOO")

-QTY

'Ill .... .,. .. OIUOINATCll

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I: l:':r~~· Ulm OM DCA321 Eli, 3i ,3 "· ..-a, loL&. IMO!, -- I .

1 •. ·~~ l:;;flMTl•ll llo\TllUAL c:;· c:;;-

a

-NONE

:111u1i.r111111-

l'Slllll M&TICIUL ACCBIDU'OJI LABOM'l'OB'! UNITED STATES DEPARTMENT OF ENERGY i . sso

SSC (50t.t.4) LONG MAGNET SPOT HEATER POSITION$

LOWER INNER COIL PIUD

1 -·om-Mc-292319 · 1a· ""o- 4 TC"f"\ , - •

iaq

1-------- , .. ~ .... "" ITllAllllT llCTICft LptOTH .".I

I 4 M HZ.140 *----..., ... I 114.IO

'~·~ta~ 4·c~r:1~r 1·1'·t1:PJ..r-

JK,IOO *-I f- (NOT TO ICM.I) 11.00

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1 ,11.111 j •I .J. 71

NOTE:

1--1<71.200..., .J. 00

____ .... 142,140 ... ___ _

114,IO (HOT TO ~I)

1. VOLTAGE TAP WIRES FOR TAPS OA, 198, .AND THE HALF COIL TAP ARE f22 AWO TEFLON INSULATED.

2, THE REMAINING VOLTAGE TAP WIRES ARE fJO AWO TEFLON INSULATED.

·3, TAP WIRES WITH THE SAME NlUIER AT EACH END SHOULD FORM A TWISTED PAIR (A-8,C-O,J-l<,AND L-M).

4, FOR WIRE ROUTING PROCEDURES SEE ES f292400 ~. tolL AS VIEWED FROM INSIDE, 8, VOLTAGE TAPS 19J, 1GK, 19L, l\llO 1DLI LOCATEI> OH

l.OW£R I HNEH COIL OHL Y,

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( 71.lDCI ~I I .J.00 •

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·--~·SSC -SOK·t.4 LOMG cfil1-iMSS-~;-l l~NER COIL. ASSE'.UUI. Y E

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B I HOTES CHANGED MTATE 4/JO/ i ,,, ...

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'-VOLT AGE TAPS Ma-?92777

NOTES : ~1. PLACE .003 IN KAPTON STRIP BETWEEN EACH LEAD

~ 1 AR STAINLESS STEEL , TYPEJ~.COPPER CLA0,.004 THICK ~2 AR STAINLESS STEEL.TYPE 302~.001 THICK

3 AR KAPTON SHEET TYPE H, .oo~ THICK 4 AR KAPTON TAPE,fYPEH, .001 THICK, + .0015 THICK

SILICONE ADHESIVE

ITEM.I. ,.NIT MO. DESCRIPTION Olt SIZE QTY,

PARTS LIST

Ctl(Q(£1)

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. ...... ~ - · -- MllRlllM. .r l~J FERMI NATIONAL .\CCELERATOR LABORATPRY ~ UNITED STATES DEPAATMENT ~ ENEROY .

SSC 50J.IM LONG COLDMASS LOWER OUTER COil.

SPOT HEATER & VOLTAGE TAP ASSEMBLY

~LL I "~ I 0'102-MC-292778! ';' I-DEAS !1 ,0 USER NAME: MTATE

10 >0 ;JO 44 IO II 71 10 ta 100 110 120 l;JO 144 I ~ WllUIC '

i I J,

I ; . . ,

EC? RAMP SPLICE

!50.8 mn I• I 50,8 mn 2.00

2.00 25.4 nm

1.00

~ .. , II Ii

J-SPLICE &

NOTE;

2!5, 4 nm--1--f 1.00

1. FOR ASSEMBLY OR SPOT HEATERS SH5 AND SH6 SEE DRAWING 0102-MC-292778 REV .B.

2. FOR ASSEMBLY OF VOLTAGE TAPS OD AND OH SEE DRAWING 0102~MC-292777,

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.. . .,

11rv.

A

DEICRIP'TIDlf

RELOcATED VOLTAGE TAP (OH OH WAS 1A ON OCA321

25.4 nm 1.00

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P'MT HO, DtsatlP'TIOH OR SIU: QTY,

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:: ::;c:,~r-~· I.al GM OCA322-DCA323 ,., ...... Mi.I.""°'· --J.CC•i.----------------1 1, ••-•• Cir111t.ttC1J1 IMTllUM.

1ttlU.tlC'l'Dl'IMll

~ nma MATIOIUL .A.CCZLIRATOB LABORATORY ~') \MITEO STATES DEPARTMENT OF ENERGY ~ 880

SSC 50MM LONG COLD MASS OUTER COIL ASSEMBLY

VOLTAGE TAPS/SPOT HEATERS --- _, ... ..._

i--=-10102-MC-292773

VIEW FORM LEAD ENO

--~~~~ n~~

: lA MC-292778 I'll .-ATiit 11111, ICN'1'0ll

MS-292752 •• • ICN'1'0N !IHIEf

SHS-MB-292099 ca.LMI• lllX

SEE NOTE 4 \t ti

MB-2920-48 ING COIL Cl#'

..S-292050 · fMllld-IN11JIDIATE kN'tat

~NOTES:

. MB-292048 ING COIL Cl#'

1. INNER COIL SPOT HEATERS A. MIOPLANE SH1.SH2 S. POLE TURN SH3.SH4

2 . FOR INFO ON INNER COIL SPOT HEATER SEE DWO 0102-t.e-292371 AND ES-292370

3. OUTER COIL SPOT HEATERS SHe,SH6 4. CENTER GROUND WRAP WAS CUT

AROUND SPOT HEATER ASSEMBLY TO REDUCE BUILD UP.

e. SPOT HEATER/VOLTAGE TAP ASSEMBLY 0102-MC-292773.

METRIC

+ SH1 . QUADRANT

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SEE NOTE 5 . . . MB-292049

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NOTES• CIUN) -I~ ASSOCiATID R£FIJtENCI: D1W1 I NQS (IW'TCN)

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NOTES: 1. FOR LOCATION OF THE VOLTAGE TAPS SEE

DRAWING f0102-MC-292211(1NNER),MC-292773(0UTER) 2. ALL QUARTER COIL VOLTAGE TAPS

INTERCONNECTION WIRES ARE f22AWC, 1KV TEFLON EE INSULATION : MIL-W-HHS71Sl'5

J, ALL AUXILIARY VOLTAGE TAPS ARE fJOAWG TEFLON ET: MIL-W111571V4: 15 TWISTED PAIR OCl&.Ofh 1.QWM I HNlft • \llH IT.

Uf'PEft INNER • BLACK 1.mtl" INTllt • RCD fllAWCI "l'Ul.ON Cl

4. ALL R!91S1'DftS ARE 200 OHM, :I WATT, WIRE WOUND. DALE ELECTRONICS P/N cw-e-!! MIL TYPE RWll70201 UNLESS OTHERWISE SPECIF'IEO.

15. ALL QUARTER COIL VOLTAGE TAP RESISTORS ARE DALE ELECTRONICS fSN-~(NON-INOUCTIVE)

METRIC 10 20 30 40 !O ~o 70

I IS. ALL QUARTER COIL VOLTAGE TAPS ARE

ROUTED TO RETURN END VIA CABLE Hi\ &c HES

7 . SPL I ct A' FROM LatYER BUS TO L.atYER INNER COIL.

I. SPL.IC!: !I' F'ftOM UPPER INNER QO 11. TO l.CIWCR IUI ,

9. SPl-ICE c• FROM UPPER TO LOWER BUS.

10.VOLTAGE TAPS ON BUS INSIDE ANO OUTSIDE OF EXPANSION LOOP.EXIT UPPER PORT.

~o qn 1nn 11n 1.,n .,"' 411 ,. . .. ,.,, INCHES""

o~.&~~~ SSC {50MM) LONG DIPOLE COLOMASS

VOLTAGE TAPS WIRING DIAGRAM (CLOCKWISE CONFIGURATION

I_ I i -·

--- --

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-----------4-•-------------------------------------------------------

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----------------------------------------------------------------------------------------------------------------·

~ 10

NOTES: 1. F'OR LOCAT JON OF THE VOLTAGE TAPS SEE

DRAWING #0102-MC-292211(1NNER), 292773(0UTER) 2. ALL QUARTER COIL VOLTAGE TAPS

INTERCONNECTION WIRES ARE 22AWG, 1KV TEF'LON EE INSULATION : MIL-W-18878/5

3. All AUXILIARY VOLTAGE TAPS ARE 30 AWC TEFLON ET: MIL-W16878/4:=i::: IS TWISTED PAIR COLOR: LOWER INNER • M-U TE

UPPER INNER • BLACK LOWER OUTER • RED AWG28 TEFLON EE

4, ALL RESISTORS ARE 200 Ottil, 5 WATT, WIRE WOUND. OALE ELECTRONICS P/N CW-!5-!5 MIL TYPE RW67G201 UNLESS OTHERWISE SPECIFIED.

5. ALL QUARTER COIL VOLTAGE TAP RESISTORS ARE OALE ELECTRONICS fSN-6(NON-INOUCTIVE)

METRIC

8. ALL QUARTER COIL VOLTAGE TAPS ARE ROUTED TO RETURN ENO VJA CABLE HA & HB SEE DWG# MC-292581

7, SPLICE A' FROM UPPER B\JS TO UPPER INNER COIL,

8. SPLICE B' FROM LOWER INNER COIL TO UPPER BUS,

9. SPLICE C' FROM UPPER TO LOWER BUS .

A 10. VOLTAGE TAPS ON BUS INSIDE AN> OUTSIDE OF EXPANSION LOOP,EXIT UPPER PORT.

&11MI "'"111>. ""·

0 nma K4TJllW. .ACClll.Dlotm ~Tm!' UN I TED ITATEI OEl'MlMOCT Of' DOOi"

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NOTES: 'ar=t'l tr-'•-'

I. lol.L CON:CflOllS fllOlol LVl·I AND LV1•4 AA£ TO STAAIH CAUCl:S, 2. OILY PIHS I THllOUCJf Z4 NIC URD OH LVl-2,AICI I Tlfl()IJClt & OH LYl•S l , .ALL CXNCCTICHS lllQll LVl·l TO LVl-t Mt PIN TD PIN. ~ 1°:'1ar 4 . LYl·lllYl-1 IM. ll<JUTm TlllOUQI INSTIUIEHTATl<ll! IUS l'U.Tl!llSllJN, I. Ul'l'P IUI PU. fllUllON CAll.U Mf 1

,., l>OAOCI nrmm KAl'TON llal.UTCD ••"fS rCll 114 COIL VOLT...:< TAl'S. (1) fJV.: TlrlSTm , ••• IW'TON ,...,...Tlll WIMS rOll Sl'OT HCATl'.llS,

I, LOIU IUS PU.Tltl!SIOll CAii.ES AMI (5) flOWC TWISIED PAIR IW'IOj IH!l.UTCD •IRCS fQll STRIP N(J OUEHCli Hl.'.ATERS, O•l ,_ nr1s1m OUolO KAPIOH IHtULATtD WIRU FOii LYI •s.

'· llUDt TO 18•2'2Jll fOll SIRAIH CMIC:£ •11t1NC LOCATIONS. I. llUDt TO MC-2Ul15 FOii loUXILINlY VOl.T- TNJ Wl"INC LOCATIONS. t. llUCA TO 18·2t2Slt rOll QUNITER C:O IL VOl.TACC TAP WIRINC LOCATIONS.

10, llUER TO MC•2UIOI FQll AOOITIOHAL TllffllATURE/Pflf:~E SENSOR INfORMl.TICIH, II. ALL AVT N(J LYI CXJlj(CJClllS WITN '1111" MC JICTLlllHICl RECCPTACLES. 12. ALL AYT NG LVI CXJlj(CIOllS WITH •llf'• NIE MIURIHl<O PLUCS. 13. Al.L AVT N(J LVI CON:CIOllS lllTK 'l.P' AllE LU.0·00 PLUCS. 14. Al.L AVT N(J LVI l:Ofj(CfClllS Wl!H 'LR' ARE LEAO·EHD RECEPIACL£5, 15. Rmlt 10 1o11-2n1a2 FOR AOOITIOllM. Sl'OT - CUEHCll HEATER IHFORllATl(IH, 11. llUCA TO 111-212114.775 FOR AOOlllONAL 'IOI.TAC!: lAP JN{CIJlllATJOH 17. FOii SlllClt llACHl:T IEST,OUCHCK Jj[ATE"S,SPOT 1£ATE"S, NG CUNITER

COIL VOLTACE TAPS AAE ROUTED TO THE RETURH·END or THE W.GNET. "l ' j, ALL RES ISTOllS ARE 200 Ol1M 5 WATT ,5• Ufll.ESS NOTED

'"" 1t:M.11t1

r"°'-LEAO-ENO ENO PLATE i'--RETURN-ENO ENO PLATE --·"••••t•

~Mii LIU

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11 LOOP EXPANSION REGION

LEAD-END OF MAGNET MAGNET COIL REGION I I

l ! RETURN-END OF MAGNET

I IL ii I ~~"' LCW "'""'' ••• .00 ~ ····I'-.... -

: SEE NOTE 10

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