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Indian Stainless Steel Development Association K - 36 (FF), Hauz Khas Enclave, New Delhi - 110 016. Tel: +91 11 2686 5631, 2686 3389; Fax: +91 11 2686 3376 E-mail: [email protected] Web: www .stainlessindia.org Gleaming Stainless Steel Interiors for Hyderabad’s Metro Stainless steel furnishings for Hyderabad’s Multi Modal Transport System. Fabricated at the Integral Coach Factory (ICF), Chennai, stainless steel in various finishes such as honycomb, canvas, moon rock have been used for the side wall panel, roof panel, end wall panel, flooring in vendors compartment, luggage rack for Hyderabad’s Multi Modal Transport System (MMTS). Stainless steel was chosen for ease of maintenance, improved aesthetic appearance and safety against fire. The material was supplied by M/s Salem Steel Plant-SAIL. Approximately 2 tonnes of stainless steel have been used per coach. Of the 48 coaches (8 rakes) which have been ordered, 18 coaches (3 rakes) have been manufactured by ICF and are ready for despatch. ICF will be supplying another 48 coaches for MMTS during 2003-2004. MMTS is expected be operational sometime later in 2003. Information and photograph courtesy: Integral Coach Factory, Chennai - 600 038. STAINLESS INDIA A NEWSLETTER PUBLISHED BY INDIAN STAINLESS STEEL DEVELOPMENT ASSOCIATION, NEW DELHI VOL. 9 NO. 1 JUNE 2003 ISSN 0971-9482 STAINLESS INDIA / VOL.9, NO.1/ 1

Gleaming Stainless Steel Interiors for HyderabadÕs Metro · Safurex has been used for all high pressure equipment, throughout the stripper, pool condenser, reactor and scrubber.Sandvik

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Page 1: Gleaming Stainless Steel Interiors for HyderabadÕs Metro · Safurex has been used for all high pressure equipment, throughout the stripper, pool condenser, reactor and scrubber.Sandvik

Indian Stainless Steel Development AssociationK - 36 (FF), Hauz Khas Enclave, New Delhi - 110 016.

Tel: +91 11 2686 5631, 2686 3389; Fax: +91 11 2686 3376 E-mail: [email protected] Web: www.stainlessindia.org

Gleaming Stainless Steel Interiors for Hyderabad’s Metro

Stainless steel furnishings for Hyderabad’s Multi Modal Transport System.

Fabricated at the Integral Coach Factory (ICF), Chennai, stainless steel in various finishes such as honycomb, canvas, moon rockhave been used for the side wall panel, roof panel, end wall panel, flooring in vendors compartment, luggage rack for Hyderabad’sMulti Modal Transport System (MMTS). Stainless steel was chosen for ease of maintenance, improved aesthetic appearance andsafety against fire. The material was supplied by M/s Salem Steel Plant-SAIL. Approximately 2 tonnes of stainless steel have beenused per coach. Of the 48 coaches (8 rakes) which have been ordered, 18 coaches (3 rakes) have been manufactured by ICF andare ready for despatch. ICF will be supplying another 48 coaches for MMTS during 2003-2004. MMTS is expected be operationalsometime later in 2003. Information and photograph courtesy: Integral Coach Factory, Chennai - 600 038.

STAINLESS INDIAA NEWSLETTER PUBLISHED BY

INDIAN STAINLESS STEEL DEVELOPMENT ASSOCIATION, NEW DELHI

VOL. 9 NO. 1 JUNE 2003

ISSN 0971-9482

STAINLESS INDIA / VOL.9, NO.1/ 1

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Airoli Railway Platform also gets Stainless Roof

The Thane to Turbhe expressway is right now the epicenterof a technological revolution. Strength, durability, freedomfrom periodic maintenance and aesthetics have been the logicfor this valuable engineering experience. Close on heals ofthe Koparkhairane Railway Station, the City and IndustrialDevelopment Corporation of Maharashtra Ltd (CIDCO) haveimplemented their second railway station platform at AIROLIwith stainless steel roofing.

Akin to a painter’s palette weaving hues of exotic shades,the stainless steel roofing has lent appealing and contrastingshades to the pristine environment. The new Airoli stationwill have a copper tan shade on the exterior, unlike theKoparkhairane station, which sports a Korean blue shade.Crafted out of SS 304 grade stainless steel in 0.50 mmthickness, which was supplied by Salem Steel Plant of SAIL,the Airoli station was designed by M/s Consulting EngineeringServices (Pvt) Ltd. Salem Steel Plant had supplied over 50MT of stainless steel for this project.

M/s Teknoworks (India) who have to their credit quite a fewlandmarks in building projects in Mumbai have completedthe erection of this stainless steel roofing for Airoli in a recordtime.

Why stainless steel? Stainless steel has been a preferredroofing material worldwide on account of its long life, higherstrength to-weight ratio, aesthetic edge, corrosion resistance.Other metallic options like pre-painted steel sheet roofing andgalvalume roofing were not opted for in the case of Airoli in

view of their vulnerability to corrosion from cut edges andholes drilled for erection of roofing sheets. Particularly inmarine locations and industrially polluted atmosphere,stainless steel roofing has been the most preferred roofingoption worldwide with a guaranteed life that can go upto 100years without any maintenance. Detailed techno-economicstudies and cost benefit analysis finally tipped the decisionin favour of stainless steel.

Life-Cycle Cost: Life-Cycle Cost (LCC) has been ascientifically evolved tool that facilitates evaluation ofalternative investment options. Aggregating all the costs thatwould be incurred since inception through the life of each ofthe options, discounting it to the present value and thenselecting the cost-effective option – is a technique wellengrained elsewhere in the world while evaluating alternativeoptions. CIDCO had adopted the LCC method of evaluatingstainless steel versus the galvalume option while deciding toopt for the former. The LCC in case of stainless steel roofingbecomes considerably cheaper (around 65%) of thegalvalume option.

The Airoli project symbolizes the happy convergence ofmissions – the continuing obsession of CIDCO to createlasting landmarks in Mumbai and the persistent applicationdevelopment efforts of SAIL’s Salem Steel Plant for promotingnew and diverse stainless steel applications in the country.

Information & photographs courtesy: M/s SALEM STEEL PLANT,Steel Authority of India Ltd., Salem – 636 013, Tamil Nadu.

10,000 square metre of roof has been covered with stainless steel for the Airoli railway platform in Navi Mumbai.

About 1.5 lac pieces of stainless steel self-drilling and self-tapping screws in various sizes were supplied by M/s Kundan IndustriesLtd, Mumbai for this project.

STAINLESS INDIA / VOL.9, NO.1/ 2

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Police Memorial in Stainless SteelThe Central Public Works Department (CPWD),Govt. of India is building a National Police Memorialat Chanakya Puri, Delhi. This memorial is being builtto commemorate the services of the police force forthe services rendered to the nation.

Projected to be taller than Delhi’s India Gate, thememorial consists of a double arch, supporting aglobe at its summit. The arch height is expected tobe about 45 metres and the diameter of the geodesic(relating to the geometry of the earth’s surface) globewill be about 12 metres.

Stainless steel has been specified for cladding theexternal surfaces of the arch. The globe is expectedto be clad with coloured stainless steel. About 50 to60 tonnes of stainless stell will be used in this project.

It would be worth noting that as early as December2002, stainless steel was not under considerationfor this project.The Nickel Development Institute(NiDI) and member companies of ISSDA wereinstrumental in explaining to CPWD engineers howstainless steel best suited their requirements of longlife (hopefully more than a century), minimalmaintenance and imparting a prestigious ambienceto this national memorial for the policemen andsecurity agencies who put their lives on the line forthe security of the nation.

In particular, we are grateful to NiDI consultants whoconstantly provided expert advice on varioustechnical matters relating to the use of stainless steelin this project.

The Police Memorial project is expected to becompleted by the end of this year.

An artist’s impression of the National Police Memorial .

Change of subscriber postal address may kindly be notified immediately to ISSDA. Please enclose the recent mailinglabel alongwith the new postal address with your request.

Address Change Notice

NiDI publication:The Construction Specifier (NiDI ReprintSeries No. 14 057) – Catherine HouskaMetal has become increasingly popular because it providesunique design opportunities, strength, and corrosionresistance. Each metal family has unique characteristics.Performance over time depends on the designerunderstanding the advantages and limitations of each metaland taking these into consideration during the designprocess. Free copies of this publication can be had from:NiDI-India, K – 36 (FF), Hauz Khas Enclave,New Delhi – 110 016; Fax: 011 – 2686 3376;E-mail: [email protected] (please give your postaladdress while sending your request).

New Appointments at Centro Inox,ItalyNew office bearers have been appointed in Centro Inox (theItalian Stainless Steel Development Association). DrGiuseppe Marzorati (Cogne Accia Speciali) replaces Dr AttilioAngelini as the Chairman with Dr Ernesto Amenduni Gresele(Acciaierie Valbruna) and Dr Timoteo Di Maulo (Ugine & AlzItalia) taking over as the Vice President and Treasurerrespectively.

Information courtesy: CENTRO INOX, Piazza Velasca10 – 20122 Milan, Italy; Tel: +39 02 86450559, 86450569;Fax: +39 02 860986; E-mail: [email protected]: www.centroinox.it

STAINLESS INDIA / VOL.9, NO.1/ 3

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Stainless Steel Motorcycle RimsM/s Autonix Auto Industries Pvt Ltd has developed stainless steel motorcycle wheel rims. Theserims come in varying diameters from 60 cm, 70 cm and 54 cm, thus covering ranges of rims frommopeds to motor cycles. The stainless steel is being sourced from M/s Salem Steel Plant-SAIL.A 70-cm dia wheel rim uses about 2.2 kg of stainless steel.

Besides wheel rims, Autonix produces other stainless steel items like trim rim exhaust (fitted atthe end of the silencer pipe), engine guard for motorcycles (for Hero Honda and Bajaj), batteryclamp (for Kinetic scooters), special foot rest (designed for Bajaj motorcycles), channels for powerwindows for cars, auto halogen bulb components (for H1, H3, H4, HS1, H7 types of bulbs).

Information and photograph courtesy: Mr Alok Gupta, Managing Director, AUTONIX AUTOINDUSTRIES PVT LTD, C – 12, Phase – 2, NOIDA – 201 305, Uttar Pradesh;Tel: 0120 – 2460 761 / 762 / 763; Fax: 0120 – 2460 766; E-mail: [email protected]: www.autonixonline.com

M/s New Era Industries Industries, New Delhi (amember company of ISSDA) is the sole distributorof M/s Rimex Metals, UK. The Rimex Group(www.rimexmetals.com) produces a wide variety

Special Finishes in Stainless SteelAn example of Rimex’sCOLOURTEXTM finish stain-less steel sheets; red quiltedstainless steel at theEuroDisney, Paris.

of exciting and dynamic special finishes on stainless steels, which include:

- Textured 3D patterns- Embossed patterns- Colourtex™ range of coloured sheets- Etched finishes- Super mirror

A cut to length is available on stainless steel finishes.

Rimex’s stainless steel sheets have been used at the PVR Cinema Multiplex locatedwithin the MGF Metropolitan Mall in Gurgaon near Delhi. The sheets are alsobeing used to clad round columns at the ING Vysya Bank headquarters inBangalore.

For more details on Rimex’s special surface finish stainless steels, please contact:Mr Aman Khanna, Executive Vice President, NEW ERA INDUSTRIES, 51 Adchini,Sri Aurobindo Marg, New Delhi – 110 017; Tel: 011 – 2685 4673 / 6673, 26526210; Fax: 011 – 2686 3573; E-mail: [email protected]

A close-up of quilt finish.

STAINLESS INDIA / VOL.9, NO.1/ 4

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Stainless Steel for Kolkata’s FORUM

Situated at Elgin Road, Kolkata, the FORUM is ashopping mall, which sports many interesting stainlesssteel items like flagmasts, bench, railings, false ceiling,signage. Contact details of the stainless steel fabricator:Mr Rajesh Agarwal, TAYAL FURNITURE, 121 J NMukherjee Road, Ghusuri, Howrah – 711 107; Tel: 033– 2655 8680 / 2439; Mobile: 0-98300 30649; Resi: 033– 2655 3963; Fax: 033 – 2655 7109;E-mail: [email protected]

The high-pressure vessels in the new Assaluehy ureaproduction plant in Iran are being constructed in Safurexsteel, a stainless steel developed by Sandvik MaterialTechnology. Developed in cooperation with the leadingprocess system designer, M/s Satmicarbon bv, Holland,Safurex has been used for all high pressure equipment,throughout the stripper, pool condenser, reactor andscrubber.Sandvik Safurex has many advantages overother steel grades for urea service but, in particular,has the ability to passivate at a lower oxygen level. It,therefore, has the key benefit of reducing the level ofoxygen content in the process. With the injection ofless oxygen in the form of air, there is less inertia inthe system, contributing to increased manufacturingcapacity. Sandvik Safurex also has the benefit ofextremely high strength. Photograph and informationcourtesy: SANDVIK ASIA LTD, Mumbai Pune Road,Pune – 411 012; Tel: 020 – 714 6491; Fax: 020 – 7145022; E-mail: [email protected]: www.smt.sandvik.com

One of the first high pressure carbamate condensers made in Safurex. Cour-tesy: Schoeller-Bleckmann Nooter, Austria.

Sandvik’s Safurex for Iran’s urea plant

STAINLESS INDIA / VOL.9, NO.1/ 5

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Quality Stainless Pvt Ltd, the Hisar-based pipe manufacturingcompany, has borrowed the name Quality from its parent groupcompany, M/s Quality Foils (India) Pvt Ltd (a member companyof ISSDA). The latter has had decades old distinction of cateringto the raw material needs of the stainless steel pipe industrywith material from M/s Jindal Strips Ltd.

This experience is now being translated into stainless steel pipe(round, square, rectangular and triangular) making with threeprecision mills.

The tubes and pipes are being manufactured with TIG weldingmills having online bead rolling, bead grinding, turkhead, diehead and cut off facilities. All sizes between 3/8” to 4” NB areundertaken in grades 304, 304L, 316, 316L, 321, 310, 409 and

Stainless Steel Pipes from Quality Foils

430 for the sugar, dairy, food, automobile, chemical, refinery andpetrochemical sectors.

All pipes are subjected to the dual fired furnace and hydrotested,flared and flange tested to conform to ASTM and otherinternational standards. Well-equipped laboratory, polishingmachines and managerial systems consolidate the Quality, thatthe company clearly regards and stands for.

Information and photographs courtesy: Mr Kuldip Bhargava,Managing Director, QUALITY STAINLESS PVT LTD, Nr. 7,Industrial Development Colony, Hisar – 125 005, Haryana; Tel:01662 – 220 327 / 328 / 329; Fax: 01662 – 220 330;E-mail: [email protected] Web: www.qualityfoils.com

Atop the 30-metre highSalafi Cultural Complex atVytila, Cochin believed tobe tallest monument inKerala, stands a minar ingleaming stainless steel.

This 8-metre minar, madeup of stainless steel rectan-gular tubes, plates andsheets (plain and perfo-rated), was fabricated forthe Islamic Cultural Centre.The stainless steel workwas done by M/s AmbiliS/C/S, Thrissur, Kerala.About 1,000 kg of stainlesssteel 304 was used for thisMinar project.

M/s Ambili S/C/S have alsofabricated a stainless steeljeep made entirely out ofscrap material.

Stainless Steel Minar

Contact details of the stainless steel fabricator: Mr Dayananda Menon,AMBILI S/C/S, XIV / 766 Kalletumkara PO, Thrissur Dist. – 680 683, Kerala;Tel: 0480 – 2881 656; Fax: 0480 – 2881 542, 2721 326;E-mail: [email protected]

STAINLESS INDIA / VOL.9, NO.1/ 6

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Roughing in half the time

Magic Disc for Stainless Steel

Time savings of up to 50 % when compared with conventional discs.That’s one of the major advantages of the SUHNER’s Magic Disc.This new abrasive makes it possible to rough, grind and finish weldedseams in a single step, at high material removal rates. In addition,the new Magic Disc offers about 15 % longer service life. Theseproperties mean immediate savings in labour and materials or, inother words, a 100 % increase in productivity. Moreover, this abrasiveis distinguished by quiet, low-vibration operation. While the roundeddisc edges prevent inadvertent scratches, it leaves an attractivegrinding pattern while producing little dust and noise. Since onlyminimum pressure is required, the amount of heat induced in thework piece is minimized, thus avoiding warping. The Magic Disc is

particularly beneficial for working stainless steel and hard facing.When machining turbine blades made of high-alloy nickel steel, itwas found that this abrasive works four times as fast as aconventional A24 disc. The discs, 3 mm thick and 100 mm, 125 mmin diameter, are available in 36, 60 and 80 grain versions with abacking pad to lend flexibility. This makes for both a shallow workangle and use in radii. Also available are a rigid 125 mm disc and a180 mm disc, both 6 mm thick. Information & photograph courtesy:SUHNER INDIA PVT LTD, Plot No. 235 U2, Bommasandra IndustrialArea,Bangalore – 562 158; Tel: 080-783 1108; Fax. 080-783 1109;E-mail: [email protected]

For the Ohri Towers, Hotel Basera Group, located at the Sarojini Road in Secunderabad, top rail, balusters, guard rails totaling about 100metres in running length in AISI 304 stainless steel have been used. Other items include stainless steel partitions, chain posts, chains.About 2 tonnes of stainless steel have been used for this project. Stainless steel fabrication done by: M/s Sreevatsa Stainless SteelFabricators (P) Ltd, 1/376, Mugalivakkam, Porur, Chennai - 600 116; Telefax: 044 – 2252 3469 / 2252 3479 / 2252 3489;E-mail: [email protected]

Stainless Steel for Secunderabad’s Ohri Towers

STAINLESS INDIA / VOL.9, NO.1/ 7

ISSDA WebsiteVisit our updated website www.stainlessindia.org

ISSDA joins International StainlessSteel Forum (ISSF)The ISSF Board of Directors elected ISSDAAffiliated Member of the ISSF at their meeting onMay 11, 2003 in Berlin.

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Stainless Steel wire products at Fidelity Investments

Located on the 21st floor of the DLF Square, Gurgaon,Haryana, M/s Fidelity Investments’ interiors feature avariety of stainless steel work like Baine Marie top,fascia, elliptical handrails, wire rope handrail, furnitureitems like table legs, poster hanger, magazine rack etc.The interiors were designed by M/s Adrianse Group,New Delhi.

M/s Kundan Industries Ltd, Mumbai, a leadingmanufacturer of stainless steel fasteners, have nowdeveloped High Tensile Fasteners in stainless steel.Until this product was introduced by Kundan, hightensile fasteners were only available in high carbonsteels (10B25 and 1541). Routine replacement ofcarbon steel fasteners by the user on account of rustingis completely done away with because of the corrosionresistance of stainless steel. Because of its corrosionresistance the stainless steel fastener’s threads andhead remain unaffected for long periods of time andcan be reused any number of times.

Grade 8.8 High Tensile Fasteners have tensilestrengths in the range of 80-88 kgf/mm square. Kun-80 the stainless steel high tensile fastener developedby Kundan has tensile strength reaching to over 100kgf/mm square.

The high tensile strength of the Kun-80 fasteners isobtained by exploiting the high work hardening abilityof the austenitic modified grade through cold work,mainly due to the presence of high levels of manganesein the alloy. This ensures perfect gauge condition in allthe fasteners.

In comparison, the strengthening of carbon steelfasteners is through heat treatment and further platingprocess to impart corrosion resistance to the surface.These lead to hydrogen embrittlement, which leads tosudden failures of carbon steel fasteners. The platingprocesses tends to distort the gauge condition of thethreads. Both these problems are avoided in the caseof Kun-80 stainless steel fasteners.

Stainless steels are well known for their hightemperature properties. They retain nearly half theirroom temperature strength even at 500-600 ºC. Onthe contrary, the mechanical properties of carbon steelfasteners deteriorate rather rapidly at elevated

Stainless Steel High Tensile Fasteners now available from Kundan

temperatures. Particularly in the case of automotive fasteners relating to the engineblock or other hot zones, failure of carbon steel fasteners can be expected.

Besides these overwhelming advantages of stainless steel high tensile fasteners,the aesthetic appeal of stainless steel is used to advantage by leading motorcyclemanufacturers who use Kun-80 fasteners in various applications. The buffed finishon the heads of Kun-80 fasteners match perfectly with the chrome on the handleand other accessories. These fasteners also easily blend with the aluminizedengine blocks of motor cycles without the extra process of plating.

Kun-80 high-tensile stainless steel fasteners can replace regular 8.8 grade carbonsteel high tensile fasteners in all engineering, automotive and building &construction applications.

Information and photograph courtesy: Mr Krishan Gupta, KUNDAN INDUSTRIESLTD, 252, Yusuf Meharali Road, Mahesh Niwas 2nd floor, Mumbai – 400 003; Tel:0250 – 2455 394 to 398; Fax: 0250 – 2455 830, 022 – 2882 0162;E-mail: [email protected] Web: www.kundan.com

Contact details of the stainless steel fabricator: Mr G S Rathore, KAUSHAL EN-GINEERS, 432, Mount Kailash, Tower 2, New Delhi – 110 065; Tel: 011 – 26212339, 2628 5581 / 5582, 0-98100 21405; E-mail: [email protected]

STAINLESS INDIA / VOL.9, NO.1/ 8

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Rimjhim Ispat Ltd

Weldwell Speciality Pvt LtdWeldwell Speciality Pvt Ltd – Mumbai, is a ten-year oldcompany engaged in marketing of welding consumables,equipment and related accessories catering to the high-endsegment of the Indian welding industry. The companymaintains stocks of imported high-tech consumables andequipment for sale in India and are also in a position tofacilitate direct purchase, in case the customers would like toimport the goods on their own.

Weldwell is an authorized distributor of Inco Alloys, nowSpecial Metal (a welding product company), UK and KobeSteel, Japan and many other reputed manufacturers fromUSA, Japan, Finland and Germany.

Weldwell manufactures a special accessory ‘stainless steelconsumable inserts’ of inverted ‘T’ shape which is used innuclear power station pipes, where access from inside is notpossible and 100% assurance of smooth root fusion is

required.

For the convenience of major users, the company maintainsstock of local as well as imported TIG / MIG / SAW / FCAWwires in grades such as 308L / 316L / 308H / 316H / 347 /347H / 309L / 309MoL / 318 / 320 / 630 / 410NiMo / 383 and385 etc.

The company is managed by highly qualified technocrats andhas carved a niche for itself in the market. A large number ofcapital equipment manufacturers and contractors rely on themfor proper guidance for selection and application of fillermaterial.

Mr C C Girotra, Director, WELDWELL SPECIALITY PVT LTD,103 / 104, Acharya Commercial Centre, Dr C Gidwani Ro ad,Chembur, Near Basant Cinema, Mumbai 400 074; Tel: 022– 2551 5523, 2550 3270; Fax: 022 – 2556 6789, 2556 9513;E-mail: [email protected]

M/s Rimjhim Ispat Limited has establishzed itself as one of the leading stainless steelproducers of the country as per the norms of Indian and international standards. All thestainless steel grades are manufactured through induction furnace AOD-LRF route and theliquid metal is casted through billet caster. The size of the billets available with the companyis 120 mm x 120 mm, 140 mm x 140 mm, 130 mm x 170 mm.

The stainless steel grades produced are: austenitic grades like AISI 302, 304, 316 as well

as “L” grades; low-nickel high-manganese austenitic grades likeAISI 201, 202; martensitic grades likeAISI 410. The above grades areavailable in rolled form as:

Flat products: cross section 775square mm to 3600 square mm

Wire rods: diameter 5.5 mm to 22 mm

Rounds: 25 mm to 77 mm

These grades can be supplied inannealed condition also. Greatemphasis is laid for quality control. Allthe billets, flats, wire rods etc arechecked for chemical composition,micro structure, inclusion ratings andmechanical tests.

RIMJHIM ISPAT LTD, 123 / 355, FazalGanj, Kanpur – 208 012, UttarPradesh; Tel: 0512 – 222 4280 / 3140/ 3144; Fax: 0512 – 254 5755, 2220181

Works: B-22-23, Industrial Area,Sumerpur, Distt Hamirpur, UttarPradesh; Tel: 05282 – 231 460 /183; E-mail: [email protected]@lw1.vsnl.net.in

ISSDA extends a warm welcome to the Primary Members -M/s Rathi Ispat Ltd, Ghaziabad (producer of billets, flats); M/s Rimjhim Ispat Ltd, Kanpur (producer of billets, flats, wirerods, rounds); and to Associate Members - M/s AV AlloysLtd, Hyderabad (producer of electro slag remelted stainlesssteels); M/s D-Art International, Delhi (architectural fabricator);M/s Merloni TermoSanitari (I) Ltd, Pune (sanitary products);

Welcoming New MembersM/s Process Pumps (I) Pvt Ltd, Bangalore (pumps); M/sSimple Enterprises, Delhi (fabricator of kitchen equipment,furniture etc); M/s Southern Iron & Steel Co Ltd, Salem(producer of wire rods); M/s Surface Innovators, Mumbai(pickling & passivation chemicals); M/s Weldwell SpecialityPvt Ltd, Mumbai (supplier of welding equipment,consumables).

STAINLESS INDIA / VOL.9, NO.1/ 9

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M/s AV Alloys Ltd – Hyderabad, promoted by an IITBombay engineer-entrepreneur, is manufacturingadvanced electroslag refined tool and special alloysteels including special stainless steels. The plant isgeared up to produce sophisticated steels for criticalindustrial applications / high performance equipmentsystems used in various strategic sectors viz.,aerospace, aeronautics, power generation,petrochemicals, engineering (in particular cutting,forming, moulds and dies). The company isproducing high quality steels required in small tomedium quantities by adopting proprietary ESRtechnology and software.

The company is led by its Managing Director, MrVikram Daga, who has specialized in themanufacture of special alloy steel through ESR andhas considerable laboratory and shop floorexperience in the field. Under his supervision,sophisticated ESR units have been designed,installed and commissioned indigenously in recordtime at AVAL. ESR stainless steels being producedby AV Alloys are approved and are being used bydiscerning users like NTPC, BHEL, DRDO andseveral private sector engineering industries makingcomponents (see photograph – Steam TurbineBlades & Components) for sectors outlined below.

Electro slag remelted stainless steels find wide usein nuclear reactors, power generation, oil & gas,plastic moulds etc. They are used in relatively smallquantities to exacting specifications, to fabricateprecision parts (see photograph – liners for copperextrusion press made from stainless super alloy A-286) subjected to high stresses, fatigue, impact,corrosive environment, friction, abrasion, wear etc.These steels are optimized for specific applicationsof the user, characterized by narrow analysis range,special additives, ultra low trace elements, low gascontent, ultra low sulphur and phosphorus levels,high degree of metallurgical cleanliness, uniquecombination of properties.

AV Alloys is capable in design and technology to setup superior ESR plants to produce 80 mm to 600mm dia ingots weighing upto 5 MT. The plant can besupplied with all auxiliaries and metallurgical softwarerequired to produce quality constantly. Completeturnkey project based on ESR processing can beoffered which will include design, engineering,equipment supply, installation, commissioning, trialruns and performance demonstration at customers’site.

AV ALLOYS LTD, # 457, Road No. 4, Banjara Hills,Hyderabad – 500 034; Tel: 040 – 2354 8186, 23607186; Fax: 040 – 2354 3479;E-mail: [email protected] Web: www.avalloys.com

AV Alloys Ltd

STAINLESS INDIA / VOL.9, NO.1/ 10

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Simple Enterprises

M/s Simple Enterprises – New Delhi, incorporated in 1978, fabricatesstainless steel kitchen equipment and has been supplying to varioushotels and restaurants in India and abroad. The company has awide range of equipment covering all the requirements of a modernkitchen, bakery, laundry, house keeping, material handling (trolleys)and health clubs. The company has a variety of machines like pressbrakes, hydraulic shearing machine, tube bending machine, spotwelding machine, argon welding machine, buffing & polishingmachine for this purpose.

M/s Simple Enterprises provides consultancy regarding designingof hygienic kitchen layouts to suit every budget. The company hassupplied kitchen equipment to Crown Plaza Surya, Delhi(photographs shown above) and to the Domino chain of pizza outlets

About 10 tonnes of stainless steel 304 have been used for the kitchen

at the Crown Plaza Surya, Delhi.

M/s D-Art International – New Delhi, has been in the business offabricating and installing metal architecture works since 1988. Thecompany’s 10,000 sqft area factory at NOIDA near Delhi is wellequipped with latest plant and machinery for fabrication of high-precision metal products. The company has cutting machine, slit-ting machine, crimping machine, milling machine, drilling machine,lathe, shaping machine, besides grinding and polishing machines.

According to the company, it undertakes stainless steel fabricationof furniture, railings & grills, door & window frames, wall & columncladding, partition & ceiling, sky light & dome, space frame & canopy,swimming pool accessories, signages, kitchen cabinets, display

D-Art International

(in India and in Sri Lanka) and furniture for the Parliament Librarybuilding, Delhi.

M/s Simple Enterprises also undertakes stainless steel pillarcladding, furniture, handrails, signage, canopy, kitchen exhausthoods etc.

SIMPLE ENTERPRISES, 6604 / 2, Nabi Karim (Neem Wala Chowk),New Delhi – 110 055; Tel: 011 – 2351 8520, 2361 7552, 0-9811077928 (Mr Sachin), 0-98105 38907 (Mr Pankaj);Fax: 011 – 2361 5450; E-mail: [email protected]

Works: 18 / 13, Site 4, Sahibabad Industrial Area, Ghaziabad, UttarPradesh; Tel: 0120 – 289 6189.

systems for showrooms, hospital accessories.

D-Art has done stainless steel fabrication for projects like the Par-liament Library (Delhi), Hotel Leela Beach (Goa), Maharaja Inter-national Hotel (Kathmandu), Escorts Heart Institute (Delhi), Nirula’srestaurants (at Bali Nagar and Saket in Delhi), cancer wing at AIIMS-Delhi, NBRC (Mansaer, Gurgaon), Dilli Haat (Delhi), Grand Hyatt(Mumbai), LG Electronics (Greater NOIDA) etc.

Mr. Vipul Rastogi, D-ART INTERNATIONAL, E–34, RastogiComplex, Jawahar Park, Near Vikas Marg, Laxmi Nagar, Delhi –110 092; Tel: 011 – 2243 4052, 2201 7512; Mobile: 0-98183 42503;Telefax: 011 – 2243 4052; E-mail: [email protected]

About 1,155 kg of stainless steel 316L tubes in brush finish have been used for making double-handrails at Delhi’s ‘Dilli Haat Food & CraftBazaar’, for the benefit of physically handicapped visitors. These handrails have been installed on sloping ramps; a total of 28 such rampscan be found at the bazaar, the length of ramps varying from 3 metres to 21 metres.

STAINLESS INDIA / VOL.9, NO.1/ 11

Page 12: Gleaming Stainless Steel Interiors for HyderabadÕs Metro · Safurex has been used for all high pressure equipment, throughout the stripper, pool condenser, reactor and scrubber.Sandvik

ISSDA MEMBERS

Primary MembersChandan Steel LtdFerro Alloys Corporation LtdHaryana Steel & Alloys LtdIsibars LtdIspat Industries LtdJindal Strips LtdMukand LtdRathi Ispat LtdRimjhim Ispat LtdPanchmahal Steel LtdShah Alloys LtdStainless India LtdSteel Authority of India Ltd(Alloy Steels Plant + Salem Steel Plant)Viraj Alloys Ltd

Associate MembersAV Alloys LtdAdvani Oerlikon LtdAmpi Agencies Pvt LtdApex Tubes LtdArcelor Stainless IndiaBhandari Foils Pvt LtdBhansali Bright Bars Pvt LtdBhiwadi Metal Rollwell Pvt LtdBizcon Business Consultants (I)British Super Alloys LtdCavalier, TheChoksi Tube Co LtdD-Art InternationalDecora Tubes Ltd

Doshi Tubes Pvt LtdFlow Link Systems Pvt LtdGlencore India Pvt LtdHeavy Metals & Tubes LtdHisar Metal Industries LtdInco Europe LtdKEI Industries LtdKamdhenu Ispat LtdKaushal EngineersKirtanlal & SonsKrishna IndustriesKundan Industries LtdM N Dastur & Co LtdMacro Bars & Wires (I) Pvt LtdMerloni TermoSanitari (I) LtdMetallic Bellows (I) Pvt LtdMetco Marketing (I) Pvt LtdMinex Metallurgical Co LtdModi Arc Electrodes CoNevatia Steel & Alloys Pvt LtdNew Era IndustriesNuclear Fuel ComplexOrnamental Stainless Steel Pvt LtdPrakash Steelage LtdProcess Pumps (I) Pvt LtdQuality Foils LtdRaajratna Metal Industries LtdRahul IndustriesRajendra Mechanical Industries LtdRatnamani Metals & Tubes LtdRayalaseema Technologies LtdReal Strips LtdSahu Refrigeration Industries LtdSandvik Asia Ltd

Sandvik Steel Asia Pvt LtdShah Metal IndustriesSharp EngineersSimple EnterprisesSouthern Iron & Steel Co LtdSreevatsa Stainless Steel Fabricators (P) LtdStallion Systems Pvt LtdSteelRX Corporation Pvt LtdSuhner India Pvt LtdSurface InnovatorsTata Iron & Steel Co Ltd - FAMDTata SSL LtdThainox Steel LtdTrivedi Ind’l. & Research Associates Pvt LtdVSL Alloys (I) Pvt LtdVelar Engineering WorksVenus Wire Industries LtdVishal Tubes & Pipes Pvt LtdWeldwell Speciality Pvt Ltd

Association MembersInstitute for Steel Development & GrowthMetal Research CentreNickel Development InstituteStainless Steel Rerollers Association

DISCLAIMERDrawings / photographs of equipment, ma-chinery and products & services in STAIN-LESS INDIA are for illustrative purposes onlyand their inclusion does not constitute orimply any endorsement of the items or thecompanies that manufacture or distributethem, by ISSDA and its staff.

Edited & Published by Ramesh R. Gopal, for and on behalf of the Indian Stainless Steel Development Association.Designed, Produced & Printed at Colour Prints, New Delhi.