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GLOBAL HYDRAULICS PROGRAM BOOK
Version 1.5
Release Date: October 1, 2010
Revised date 7-1-2013
Hydraulic Program Book / Guidelines for FP-CPT
Page No.: 2 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
1.0 DOCUMENT MANAGEMENT
Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question.
This document contains product information to be used for the selection of components for FP-CPT programs. This document provides a basic guide to selecting the correct type of hydraulic system for the correct application. It also provides the necessary contact information to assist in application engineering, program management review, and stocking locations for ease of purchasing.
All information contained in this document is superceded by the requirements of the FP- CPT Global Specification.
A current, and accurate, copy of the specification can be obtained from the following web addresses:
http://supplierinfo.fiatpowertrain.com/index.php https://gsp.extra.chrysler.com/mfg/amedd/powertrain.htm
Revision Date Version No.
Document Name
Revision Paragraph Affected Revised By
10-1-2010 1.0 FP-CPT Bosch Rexroth Hydraulic Program Book
First Released Version
Greg Brayan
6-8-2011 1.1 FP-CPT Bosch Rexroth Hydraulic Program Book
Revised Fiat Logo , FP, updated accumulator part numbers
Greg Brayan
12-1-2011 1.2 FP-CPT Bosch Rexroth Hydraulic Program Book
Updated size 10 directional valves to 4WEH series
4.3 Greg Brayan
7-1-2012 1.3 FP-CPT Bosch Rexroth Hydraulic Program Book
Updated directional valve part numbers K72 pin-out. Added diaphragm
Accumulator Added ABM Manifolds. Added S Check valves
5.1, 5.2, 5.3, 5.4 10.1 12.0
7.0
Greg Brayan
12-1-2012 1.4 FP-CPT Bosch Rexroth Hydraulic Program Book
Corrected Model Code for Directional Detent Vavle
5.1 Greg Brayan
7-1-2013 1.5 FP-CPT Bosch Rexroth Hydraulic Program Book
Changed Fiat Logo Add Pressure Gauge
18.0 Greg Brayan
Table of Contents
1.0 DOCUMENT MANAGEMENT......................................................................................................................................2
2.0 INTRODUCTION ..........................................................................................................................................................4
2.1 SCOPE OF DOCUMENT .............................................................................................................................................4
3.0 SERVICE AND SUPPORT...........................................................................................................................................5
4.0 COMPONENTS- PUMPS ............................................................................................................................................6
4.1 PRESSURE FILTERS, IN-LINE ..................................................................................................................................7
4.2 PRESSURE FILTERS, TANK MOUNTED………………………………………………………..............…………………8
5.0 DIRECTIONAL CONTROL VALVES...........................................................................................................................9
5.1 NG6 DIRECTIONAL CONTROL VALVES (8 WATT) ................................................................................................9
5.2 NG6 DIRECTIONAL CONTROL VALVES (30 WATT) ............................................................................................10
5.3 NG10 DIRECTIONAL CONTROL VALVES .............................................................................................................11
5.4 NG16 DIRECTIONAL CONTROL VALVES .............................................................................................................11
6.0 FLOW CONTROL MODULE.....................................................................................................................................12
6.1 NG6 DOUBLE THROTLE SANDWICH MODULE ...................................................................................................12
6.2 NG6 CHECK VALVE SANDWICH MODULE ..........................................................................................................13
6.3 NG6 PRESSURE REDUCING DIRECT OPERATED SANDWICH MODULE .........................................................13
6.4 NG10 PRESSURE REDUCING, DIRECT OPERATING..........................................................................................14
6.5 NG10 FLOW CONTROL SANDWICH MODULES …..............................................................................................14
6.6 NG10 CHECK VALVE PILOT OPERATED … … ...................................................................................................15
6.7 NG6 PRESSURE RELIEF PILOT VALVE …………………………...........................................................................16
6.8 NG10 PRESSURE RELIEF PILOT VALVE…............................................................................................................16
7.0 NG16 FLOW CONTROL MODULE...........................................................................................................................17 8.0 INLINE CHECK VALVE ...................................................................................................................................17
8.1 THROTTLE CHECK VALVE – ………………………………………………………………………………………….……..18
9.0 FLOW CONTROL VALVE – SUB PLATE………………………………………………………………………………..….18
10.0 ACCUMULATORS ....................................................................................................................................................18
10.1 ACCUMULATORS – DIAPHRAGM TYPE ................................................................................................................18
10.2 ACCUMULATORS – BOTTOM REPAIRABLE.........................................................................................................19
10.3 ACCUMULATOR ACCESSORIES ............................................................................................................................19
Program Book / Guidelines for FP-CPT
Page No.: 4 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
10.4 ACCUMULATOR SAFETY BLOCKS........................................................................................................................20
11.0 SUBPLATES ..............................................................................................................................................................21
12.0 MANIFOLDS – NG6 (DO3) ........................................................................................................................................21
12.1 MANIFOLDS – NG10 (DO5) ......................................................................................................................................22
12.2 MANIFOLD COVER PLATES....................................................................................................................................22
13.0 HYDRAULIC CYLINDERS.........................................................................................................................................23
14.0 PRESSURE RELIEF VALVES...................................................................................................................................24
15.0 PRESSURE SEQUENCE VALVES ...........................................................................................................................24
16.0 PRESSURE RELIEF & REDUCING VALVES...........................................................................................................25
17.0 PROPORTIONAL DIRECTIONAL VALVES & CLOSE LOOP CONTROLLERS ....................................................26
18.0 COMPONENTS – MISCELLANEOUS.......................................................................................................................27
19.0 POWER UNIT FOR CPT OR FP ................................................................................................................................28
19.1 HYDRAULIC POWER UNITS ....................................................................................................................................29
19.2 HORIZONTAL POWER UNIT MATRIX .....................................................................................................................29
20.0 VARIABLE VANE – PUMP MOTOR (1800 RPM) ....................................................................................................30
21.0 AXIAL PISTON – PUMP MOTOR (1500 RPM) .........................................................................................................30
21.1 AXIAL PISTON – PUMP MOTOR (1800 RPM) .........................................................................................................31
2.0 INTRODUCTION
2.1 SCOPE OF DOCUMENT
The Program Book provides a list of Bosch Rexroth Hydraulic Products to be used for the CPT FP Programs. The use of components not listed in the Program Book requires a deviation from CPT FP Engineering.
The controlled version of this document is stored on the Bosch Rexroth website.
http://www.boschrexroth.com/fptcpt-spec
Web address reference is available on the following Fiat Powertrain Technologies SpA and Chrysler Powertrain LLC web sites: http://supplierinfo.fiatpowertrain.com/index.php https://gsp.extra.chrysler.com/mfg/amedd/powertrain.htm
Program Book / Guidelines for FP-CPT
Page No.: 5 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
NORTH AMERICA EUROPE FP-Europe CPT- N. America Contact Greg Brayan Roberto Teragni Mauro Falletti
Company
Bosch Rexroth Corporation Hydraulics
Bosch Rexroth Fiat Account Manager
Fiat Powertrain Technologies S.p.A.
https://gsp.extra.chr ysler.com/mfg/amed d/control/index.htm
Address
2730 Research Drive Rochester Hills, MI 48309
Strada del Drosso n 37/15 10135 Torino Italia
Corso Settembrini, 167 10135 Turin (Italy)
Phone 248-672-5254 +49-511-2136-233 +39 01 1 0033099 Website http://www.boschrexroth.it
Fax 248-853-2035 +39 011 3285953 Centralino
Email address
greg.brayan@boschrexro th-us.com
Roberto.teragni@boschrexr oth.it
mauro.falletti@fptpowert rain.com
3.0 SERVICE AND SUPPORT
Project and Sales – Bosch Rexroth Corporation (Hydraulics, BRH)
4.0 COMPONENTS- PUMPS
Photo Symbol Ordering code DATA SHEET
Vane Pump; Variable Displacement RE10515 PV7-1X/10-14RE01MC0-16 R900 580 381 PV7-1X/16-20RE01MC0-16 R900 580 382 PV7-1X/25-30RE01MC0-16 R900 580 383 PV7-1X/40-45RE37MC0-16 R900 580 384 PV7-1X/63-71RE07MC0-14 R900 506 808 PV7-1X/100-118RE07MC0-16 R900 506 809 PV7-1X/100-150RE07MC0-08 R900 561 846
Axial Piston Pump; Variable Displacement RE92711 A10VSO18,,, A10VSO28,,, A10VSO45… A10VSO71… A10VSO100… A10VSO140…
E-A10VSO28… E-A10VSO45… E-A10VSO71… E-A10VSO100… E-A10VSO140…
Internal Gear Pump; Fixed Displacement RE102113 PGF1-2X/004RE01VU2 R900 086 163 PGF1-2X/005RE01VU2 R900 086 164 PGF2-2X/006RE01VE4 R900 932 265 PGF2-2X/008RE01VE4 R900 932 266 PGF2-2X/011RE01VE4 R900 932 271 PGF2-2X/022RE20VE4 R900 932 126
Program Book / Guidelines for FP-CPT
Page No.: 6 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
Program Book / Guidelines for FP-CPT
Page No.: 7 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
4.1 Pressure filters, INLINE DIN 24550 Data Sheet RE51421
Filter Rating µm
Max. Filter Flow Capacity L/min.
Filter Model Code
Part Number
3 20 245LEN0063H3XLB00-V5.0-M-R4 R928030033
10 30 245LEN0063H10XLB00-V5.0-M-R4 R928030545
3 30 245LEN0100H3XLB00-V5.0-M-R4 R928030034
10 70 245LEN0100H10XLB00-V5.0-M-R4 R928030546
3 130 245LEN0160H3XLB00-V5.0-M-R6 R928030037
10 190 245LEN0160H10XLB00-V5.0-M-R6 R928030549
Electrical Indicator: In addition to a visual indicator, a dual electrical indictor is required. Switching points for 75% and 100% clog indication. Model code WE-2SP-M12X1, Part number R928028410.
Program Book / Guidelines for FP-CPT
Page No.: 8 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
4.2 Return filters TANK MOUNTED, DIN 24550 Data Sheet RE51424
Filter Rating µm
Max. Filter Flow Capacity L/min.
Filter Model Code
Part Number
3 25 10TEN0063-H3XLA00V2.2-M-R4 R928040025 10 60 10TEN0063-H10XLA00V2.2-M-R4 R928019845 3 30 10TEN0100-H3XLA00V2.2-M-R4 R928019857 10 70 10TEN0100-H10XLA00V2.2-M-R4 R928019846
SEE DATA SHEET FOR LARGER SIZES: 0160, 0250, 0400, 0630, 1000, 2000, 2500
Electrical Indicator: In addition to a visual indicator, a dual electrical indictor is required. Switching points for 75% and 100% clog indication. Model code WE-2SP-M12X1, Part number R928028410.
5.0 DIRECTIONAL CONTROL VALVES
5.1 NG6 (D03) Four-Way Directional Control Valves (Approved at CPT and FP Plants)
Subplate mounted, 24 V DC, P= 8 Watts, NBR seals, M12 connector on each solenoid. Pin Configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged.
Data Sheet RE23178-00
Data Sheet RE08010 M12X1 K72L
Symbol Model Number & Description Part Number
P
b
T
A B
a
4WE6J6X/EG24N9K72L=AN SO407
Double Solenoid, 3-Position, A&B to Tank, Pressure Blocked
R901261658
P
b
T
A B
a
4WE6W6X/EG24N9K72L=AN SO407
Double Solenoid, 3-Position, A&B Bleed to Tank, Pressure Blocked
R901320275
b
P T
A B
4WE6D6X/EG24N9K72L=AN SO407
Single Solenoid, Spring Return
R901275215
b a
P T
A B
4WE6D46X/OFEG24N9K72L=AN SO407
Double Solenoid, 2-Position, Detented
R901275214
Program Book / Guidelines for FP-CPT
Page No.: 9 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
5.2 NG6 (D03) Four-Way Directional Control Valves (APPROVED FOR CPT & FP PLANTS)
Subplate mounted, 24 V DC, P= 30 Watts, NBR seals, M12 connector on each solenoid, pin configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged.
Data Sheet RE23178 Data Sheet RE08010 M12X1 K72L
Symbol Model Number & Description Part Number
P
b
T
A B
a
4WE6J6X/EG24N9K72L=AN
Double Solenoid, 3-Position, A&B to Tank, Pressure Blocked
R901235359
P
b
T
A B
a
4WE6W6X/EG24N9K72L=AN
Double Solenoid, 3-Position, A&B Bleed to Tank, Pressure Blocked
R901257360
b
P T
A B
4WE6D6X/EG24N9K72L=AN
Single Solenoid, Spring Return
R901235361
b a
P T
A B
4WE6D6X/OFEG24N9K72L=AN
Double Solenoid, 2-Position, Detented
R901235363
Program Book / Guidelines for Page No.: 10 of Bosch Rexroth Document No.: FP-CPT FP-CPT Bosch Rexroth Hydraulic
Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
5.3 NG10 (D05) Four-Way Directional Control Valves
Subplate mounted, 24 V DC, P= 35 Watts, NBR seals, M12 connector on each solenoid, pin configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged Data Sheet RE23327 Data Sheet RE08010 M12X1 K72L
Symbol Model Number & Description Part Number
P
b
T
A B
a
4WE10J3X/CG24N9K72L=AN
Double Solenoid, 3-Position, A&B to Tank, Pressure Blocked
R901253777
P
b
T
A B
a
4WE10W3X/CG24N9K72L=AN
Double Solenoid, 3-Position, A&B Bleed to Tank, Pressure Blocked
R901257362
b
P T
A B
4WE10D3X/CG24N9K72L=AN
Single Solenoid, Spring Return
R901257363
b a
P T
A B
4WE10D3X/OFCG24N9K72L=AN
Double Solenoid, 2-Position, Detented
R901257364
5.4 NG16 (D07) Four-Way Directional Control Valves
Subplate mounted, 24 V DC, P= 30 Watts, NBR seals, M12 connector on each solenoid, pin configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged, internally piloted and internally drained. Data Sheet RE24751 Data Sheet RE08010 M12X1 K72L
Symbol Model Number & Description Part Number
4WEH16J7X/6EG24N9ETK72L/B10=AN
Double Solenoid, 3-Position,
A&B to Tank, Pressure Blocked
R901257378
4WEH16W7X/6EG24N9ETK72L/B10=AN
Double Solenoid, 3-Position, A&B Bleed to Tank, Pressure Blocked
R901257388
4WEH16D7X/6EG24N9ETK72L/B10=AN
Single Solenoid, Spring Return
R901257392
Program Book / Guidelines for FP-CPT
Page No.: 11 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
6.0 FLOW CONTROL MODULE
6.1 NG6 (D03) Double Throttle Sandwich Module Data Sheet RE27506
Symbol
Model Number & Description
Part Number
Dual Flow Control Module
Meter in or meter out throttling
Z2FS6-2-4X/2QV
R900481624
A Port Flow Control Module
Meter in or meter
out throttling
Z2FS6A2-4X/2QV
R900439389
B Port Flow Control Module
Meter in or meter
out throttling
Z2FS6B2-4X/2QV
R900440565
Pilot Operated Check Valve
Sandwich Module
Data Sheet RE21548
Dual P.O. Check Module
Z2S6-1-6X/V
R900347504
A Port P.O. Check Module
Z2S6A1-6X/V
R900347507
B Port P.O. Check Module
Z2S6B1-6X/V
R900347510
Program Book / Guidelines for FP-CPT
Page No.: 12 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
Program Book / Guidelines for FP-CPT
Page No.: 13 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
6.2 NG6 (DO3) Check Valve Sandwich Modual Data Sheet RE21534
P Port Check Module
Z1S6P05-4X/V
R901086051
6.3 NG6 (DO3) Pressure Reducing Direct Operating: Sandwich Modual Data Sheet RE26570
P Port Pressure Reducing Module ZDR6DP2-4X/25YM Adjustable to 25 Bar R900483785 ZDR6DP2-4X/75YM Adjustable to 75 Bar R900483786 ZDR6DP2-4X/150YM Adjustable to 150 Bar R900483787
A Port Pressure Reducing Module
ZDR6DA2-4X/25Y Adjustable to 25 Bar R900410808 ZDR6DA2-4X/75Y Adjustable to 75 Bar R900410813 ZDR6DA2-4X/150Y Adjustable to 150 Bar R900410849
B Port Pressure Reducing Module
ZDR6DB2-4X/25YM Adjustable to 25 Bar R900449839 ZDR6DB2-4X/75YM Adjustable to 75 Bar R900431771
ZDR6DB2-4X/150YM Adjustable to 150 Bar R900431172
Program Book / Guidelines for FP-CPT
Page No.: 14 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
6.3 NG10 (DO5) Pressure Reducing Direct Operating: Sandwich Modual Data Sheet RE26585
P Port Pressure Reducing Module
ZDR10DP2-5X/25YM Adjustable to 25 Bar R900410899 ZDR10DP2-5X/75YM Adjustable to 75 Bar R900410875 ZDR10DP2-5X/150YM Adjustable to 150 Bar R900410880
A Port Pressure Reducing Module
ZDR10DA2-5X/25Y Adjustable to 25 Bar R900407334 ZDR10DA2-5X75Y Adjustable to 75 Bar R900438008 ZDR10DA2-5X/150Y Adjustable to 150 Bar R900410884
B Port Pressure Reducing Module
ZDR10DB2-5X/25YM Adjustable to 25 Bar R900426202 ZDR10DB2-5X/75YM Adjustable to 75 Bar R900431509 ZDR10DB2-5X/150YM Adjustable to 150 Bar R900408340
6.4 NG10 (D05) Flow Control Sandwich Modules Data Sheet RE27518
Symbol
Model Number & Description
Part Number
Dual Flow Control Module
Meter in or meter out throttling
Z2FS10-5-3X/V
R900517812
A Port Flow Control Module
meter out throttling
Z2FS10A5-3X/S2V
R900523578
B Port Flow Control Module
meter out throttling
Z2FS10B5-3X/S2V
R900517814
6.5 NG10 (DO5) Check Valve Pilot Operated Sandwich Modules
Data Sheet RE21553
Dual P.O. Check Module
Z2S10-1-3X/V
R900407439
A Port P.O. Check Module
Z2S10A1-3X/V
R900407440
B Port P.O. Check Module
Z2S10B1-3X/V
R900407465
P Port Check Module
Z1S10P05-1-4X/F
R901274759
T Port Check Module
Z1S10TA05-2TB9-4X/F
R901274760
Program Book / Guidelines for FP-CPT
Page No.: 15 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
6.6 NG6 (DO3) Pressure Relief Valve Pilot Operated Sandwich Modual
Data Sheet RE25751
B To T Pressure Relief Module
ZDB6VB2-4X/50 Adjustable to 50 Bar R900430645 ZDB6VB2-4X/100 Adjustable to 100 Bar R900431401 ZDB6VB2-4X/200 Adjustable to 200 Bar R900429509
P To T Pressure Relief Module
ZDB6VP2-4X/50 Adjustable to 50 Bar R900432804
ZDB6VP2-4X/100 Adjustable to 100 Bar R900423274 ZDB6VP2-4X/200 Adjustable to 200 Bar R900428339
A To T Pressure Relief Module
ZDB6VA2-4X/50 Adjustable to 50 Bar R900431678 ZDB6VA2-4X/100 Adjustable to 100 Bar R900437441 ZDB6VA2-4X/200 Adjustable to 200 Bar R900426329
6.7 NG10 (DO5) Presssure Relief Pilot Valve Operated Sandwich Module Data Sheet RE25761
P To T Pressure Relief Module
ZDB10VP2-4X/50 Adjustable to 50 Bar R900440098
ZDB10VP2-4X/100 Adjustable to 100 Bar R900431065 ZDB10VP2-4X/200 Adjustable to 200 Bar R900428468
A To T Pressure Relief Module
ZDB10VA2-4X/50 Adjustable to 50 Bar R900432106 ZDB10VA2-4X/100 Adjustable to 100 Bar R900427434 ZDB10VA2-4X/200 Adjustable to 200 Bar R900421265
B To T Pressure Relief Module
ZDB10VB2-4X/50 Adjustable to 50 Bar R900967525 ZDB10VB2-4X/100 Adjustable to 100 Bar R900422073 ZDB10VB2-4X/200 Adjustable to 200 Bar R900422261
Program Book / Guidelines for FP-CPT
Page No.: 16 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
Program Book / Guidelines for FP-CPT
Page No.: 17 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
6.6 NG16 (D07) Flow Control Sandwich Modules Data Sheet RE27526
Symbol Model Number & Description Part Number
Dual Flow Control Module
meter in throttling
Z2FS16-8-3X/SV
R900470529
Dual Flow Control Module
meter out throttling
Z2FS16-8-3X/S2V
R900473688
Dual P.O. Check Module
Z2S16-1-5X/V
R900412459
A Port P.O. Check Module
Z2S16A1-5X/V
R900407720
B Port P.O. Check Module
Z2S16B1-5X/V
R900446290
7.0 INLINE CHECK VALVES 1179-1 G thread ports Data Sheet RE20375
Port Size Model Code Cracking Pressure Part Number
G 1/4
S6A1.0/
.8 bar
R900422881 G 3/8 S8A1.0/ .5 bar R900422886 G 1/2 S10A1.0/ .6 bar R900420531 G 3/4 S15A1.0/ .4 bar R900420537 G 1 S20A1.0/ .6 bar R900420525
G 1 1/4 S25A1.0/ .5 bar R900420511 G 1 1/2 S30A1.0/ .5 bar R900420519
Program Book / Guidelines for FP-CPT
Page No.: 18 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
8.0 THROTTLE CHECK VALVE – MK Data Sheet RE27219
Inline Throttle check valve Part No. Data Sheet
MK 6 G1X/V R900423340 RE 27219
MK 8 G1X/V R900423343 RE 27219
MK 10 G1X/V R900424579 RE 27219
MK 15 G1X/V R900423326 RE 27219
MK 20 G1X/V R900423328 RE 27219
9.0 Flow Control Valve Sub Plate Mounted Data Sheet RE28163
Photo Symbol Ordering code Rexroth Part Flow control valve
2FRM6B76-3X/1,5QMV R900 210 900 2FRM6B76-3X/3QMV R900 209 088 2FRM6B76-3X/6QMV R900 205 527 2FRM6B76-3X/1,5QRV R900 211 379 2FRM6B76-3X/3QRV R900 211 776 2FRM6B76-3X/6QRV R900 205 528 2FRM10-3X/25LB R900 423 256 2FRM10-3X/50LB R900 423 261
10.0 ACCUMULATORS
10.1 Diaphragm
Volume Pressure Rating (bar) Ports Model Code Data Sheet RE50150 (Liters) ISO 1179-1
G thread 1.0 L 200 G 1/2 HAD1.0-200-1X/50G04C-1N111-BA
Program Book / Guidelines for FP-CPT
Page No.: 19 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
10.2 Bottom Repairable Bladder Accumulators
Volume Pressure Rating (bar) Ports Model Code Data Sheet (Liters) ISO 1179-1 RE50170 (CE) FP PLANTS RA51350 (ASME) CPT PLANTS
4 L
350
G thread
G 1 1/4
HAB4-350-4X/2G07G-2N111 -**
6 L
350
G 1 1/4
HAB6-350-4X/2G07G-2N111 -**
10 L
330
G 2
HAB10-330-4X/2G09G-2N111 -**
20 L
330
G 2
HAB20-330-4X/2G09G-2N111 -**
35 L
330
G 2
HAB35-330-4X/2G09G-2N111 -**
** Note: The accumulator model codes will require a suffix code dependant upon the country where the accumulator is being shipped. Replacing ** in the model code for Europe will be a CE Suffix. For the U.S. and Mexico a 5X series accumulator with G ports and the ASME suffix should be selected. For the Chrysler plants in Ontario Canada the same 5X U.S. model should be selected with the additional suffix for TSSA certification being added. For Brazil and China, the Hydac model SB330 accumulators must be selected. For Brazil, an NR-13 certification is required. For China SELO certification (code A9) must be selected. Please check with Bosch Rexroth for the requirements of other countries. 10.3 Accumulator Accessories
Description Volume QTY Part Number Clamp 1.0 Liter 1 1 531 316 019 Clamp 4...6 Liter 2 1 531 316 022 Clamp 10 Liter 1 1 531 316 026 Clamp 20…35 Liter 2 1 531 316 026 Support Bracket 10…35 Liter 1 1 531 334 008 Rubber Support Ring 10…35 Liter 1 1 530 221 042 Charging Kit 0 538 103 014
Program Book / Guidelines for FP-CPT
Page No.: 20 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
10.4 ACCUMULATOR SAFETY BLOCKS
The Accumulator Safety Blocks are used for safety, isolation and unloading of hydraulic accumulators. Chrysler and Fiat specifications require a safety block to be provided for each accumulator application. Each safety block is equipped with a manual isolation valve with locking handle, manual unloading valve, safety relief valve and a 24 V solenoid unloading valve.
Note: Per Chrysler / Fiat specification, a pressure gauge is required between the Accumulator Safety Block and the Accumulator.
Data Sheet RE50131
Accum. Size
Ports ISO 1179-1 G thread
Size
Model Code
Part Number
1.0 L
G 1/2
DN 10
ABZSS 10 E 3X / 210E / S30 G24 K4 V 104
R901121238
4 - 6 L
G 1 1/4
DN 10
ABZSS 10 E 3X / 210E / S12 G24 K4 V 104
R901105602
10 - 20 L
G 2
DN 20
ABZSS 20 E 3X / 210E / S13 G24 K4 V 104
R901103634
35 L
G 2
DN 30
ABZSS 30 E 3X / 210E / S309 G24 K4 V 104
R901212503 Accessories Part Number
Din Connector Adapter R901017026 Equipped with Z diode and indicator light (DIN to M12 adapter to be added)
11.0 SUBPLATES
Steel or Ductile Iron Subplates with metric threads for valve bolt down
Data Sheet RE45052
Size
Ports ISO 1179-1 G thread
Description
Model Code
Part Number
NG6 (D03)
G 1/4 Bottom Ported G341/01 R900424447 G 3/8 Bottom Ported G342/01 R900424448 G 1/2 Bottom Ported G502/01 R900455110
NG10 (D05)
G 1/2 Bottom Ported G67/01 R900424460 G 3/4 Bottom Ported G534/01 R900467259
NG16 (D07)
G 3/4 Bottom Ported with X & Y Ports G172/01 R900424410 G 1 Bottom Ported with X & Y Ports G174/01 R900424413
12.0 MANIFOLDS – NG6 (DO3)
Ductile Iron Manifolds with Bottom Cylinder Ports and Side Gauge Ports Data Sheet RE48107
Size
Ports ISO 1179-1 G thread Nbr. of Stations
Model Code
Part Number
NG6 (D03)
P & T: G 3/4 A & B: G 1/2 A B Test Points G1/4
P & T: Both ends A & B: Bottom Face Test Points: one on each side.
2 2HSR06-3X/01DS08FE/ZN8& R900188031 3 3HSR06-3X/01DS08FE/ZN8& R900188032 4 4HSR06-3X/01DS08FE/ZN8& R900188033 5 5HSR06-3X/01DS08FE/ZN8& R900188034 6 6HSR06-3X/01DS08FE/ZN8& R900188035
7
7HSR06-3X/01DS08FE/ZN8&
R900188036
Alternate Manifolds (for North America or as requested by other regions) Data Sheet RA09907 P & T: G 1 A & B: G 1/2 A B Test Points G1/4
P & T: Both ends A & B: Bottom Face Test Points: one on each side.
2 ABM6PN-1X/02D2-01GM R978908745 3 ABM6PN-1X/03D2-01GM R978908746 4 ABM6PN-1X/04D2-01GM R978908747 5 ABM6PN-1X/05D2-01GM R978908748 6 ABM6PN-1X/06D2-01GM R978908749
7
ABM6PN-1X/07D2-01GM
R978908750
Program Book / Guidelines for FP-CPT
Page No. 21 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
12.1 MANIFOLDS – NG10 (DO5)
Ductile Iron Manifolds with Bottom Cylinder Ports and Side Gauge Ports Data Sheet RE48110
Size
Ports ISO 1179-1 G thread Nbr. of Stations
Model Code
Part Number NG10
(D05)
P & T: G 1 A & B: G 3/4 A B Test Points G1/4
P & T: Both ends A & B: Bottom Face Test Points: one on each side.
2 2HSR10-3X/01DS08FE/ZN8& R900196376 3 3HSR10-3X/01DS08FE/ZN8& R900196377 4 4HSR10-3X/01DS08FE/ZN8& R900196378 5 5HSR10-3X/01DS08FE/ZN8& R900196379
6
6HSR10-3X/01DS08FE/ZN8&
R900196380
Alternate Manifolds (for North America or as requested by other regions) Data Sheet RA09907 P & T: G 1 A & B: G 3/4 A B Test Points G1/4
P & T: Both ends A & B: Bottom Face Test Points: one on each side.
2 ABM10PN-1X/02D3-01GM R978908753 3 ABM10PN-1X/03D3-01GM R978908754 4 ABM10PN-1X/04D3-01GM R978908755 5 ABM10PN-1X/05D3-01GM R978908756
6
ABM10PN-1X/06D3-01GM
R978908757
12.2 Manifold Cover Plates HAS series Data Sheet RE48042 CP6 series Data Sheet RA09907
Size Description Model Code Part Number
NG6 (D03)
Cover Plate (Blanking Plate) with Metric Bolts
HSA06A001-3X/M00 R900316232 Alternate for North America or as requested by other regions
CP6NN-1X/D01 R978839953
NG10 (D05)
Cover Plate (Blanking Plate) with Metric Bolts
HSA10B001-3X/M00 R900302150 Alternate for North America or as requested by other regions
CP10NN-1X/D01P R978839951
NG16 (D07)
Cover Plate (Blanking Plate) with Metric Bolts
HSA16B001-3X/M00 R900381272 Alternate for North America or as requested by other regions
CP16NN-1X/D01 R978907735
Photo Symbol Ordering code Rexroth Part Data Sheet
Adaptor plates- FPT PLANTS ONLY
NG 10 / 6 R900 527 515
RE 4805 0
(Example)
Sandwichplate with different configurations- FPT PLANTS ONLY
HSZ 06 … RE 48 05 0
Cover plates- FPT PLANTS ONLY HSA 06 A 001 3X/M00 R900 316 232 R E 48 04 2 HSA 10 B 001 3X/M00 R900 302 150 R E 48 04 2
Program Book / Guidelines for FP-CPT
Page No.: 22 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
13.0 HYDRAULIC CYLINDERS, ISO 6020/2 Data Sheet RE17039
Program Book I Guidelines for FP-CPT
Page No.: 23 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
14.0 Pressure Relief Valves Data Sheet RE25402
Photo Symbol Ordering code Rexroth Part Data Sheet
Pressure relief valve DBDS 6 K1X/210E R900 768 637 RE 25402 DBDS 10 K1X/210E R900 768 636 RE 25402 DBDS 20 K1X/210E R900 769 368 RE 25402 DBDS 6 K1X/330VE R900 768 635 RE 25402
Pressure relief valve ; Direct operated
DBDA 6 K1X/100 R900 425 080 RE 25402 DBDA 6 K1X/200 R900 425 081 RE 25402
DBDS6K1X/25 R900 420 245 RE 25402 DBDS6K1X/50 R900 423 727 RE 25402 DBDS6K1X/100 R900 423 723 RE 25402 DBDS6K1X/200 R900 423 724 RE 25402
DBDS10K1X/25 R900 420 276 RE 25402 DBDS10K1X/50 R900 424 153 RE 25402
15.0 Pressure Sequence Valve Modular
Photo
Symbol
Ordering code
Rexroth Part
Pressure sequence Valve - Z ; Sandwich plate
RE26088
ZDZ6DP2-4X/210-180YM R901 074 698
On Off Water Valve
Photo Symbol Ordering code FP Only Rexroth Part
On Off Water Valve / Water Cooler RE 50235 ABZ AW Series
Program Book / Guidelines for FP-CPT
Page No.: 24 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
Program Book / Guidelines for FP-CPT
Page No.: 25 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
16.0 PRESSURE RELIEF & REDUCING VALVES
Photo Symbol Ordering code
Rexroth Part
Pressure reducing valve, direct operated
DR 10 DP … RE26580
Pressure reducing valve, pilot operated
DR …5X… RE26892 Size 10, 16, 25 and 32
Pressure reducing valve, pilot operated
DR …4X…Size 10 & 25 Only RE26893
Pressure cut-off valve, pilot operated-pump connection in P or A
DA6V… RE26404
Program Book / Guidelines for FP-CPT
Page No.: 26 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
17.0 PROPORTIONAL DIRECTIONAL VALVES & CLOSED LOOP CONTROLLERS
Photo Symbol Ordering code Rexroth Part
Proportional directional valves with integrated electronics
WRKE … RE29075 WRAE … RE29055 WREE … RE29061 WRZE … RE29115
High Response Servo Valve with Integrated Digital Axis Controller
IACR...SERIES RE29191
4/3 Proportional Directional Valve, Direct Operated, with pQ Functionality
IACP…SERIES RE29050
Proportional pressure control valves (Z)DER … RE29179
Proportional pressure relief valves (Z)DBEE … RE29158 DBETE … RE29162 DBETRE … RE29166
Hydraulic Closed Loop Controller HNC Series 3X RE30139 VT-HACD Series RE 30543-10-Z
Program Book / Guidelines for FP-CPT
Page No.: 27 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
18.0 COMPONENTS – MISCELLANEOUS
Photo Symbol Ordering code Rexroth Part
Pressure cut-off valve, pilot operated DA10…30.. RE26411 and DAW10…30…
Pressure gauge - Isolator valve AB21-14 RD50031 AB21-14 R900 012 965 AF6EP4X/XV R900 978 704
Multi-circuit gauge isolator RD30075 MS 6 A2X/V R900 346 295
Photo Symbol Ordering code Rexroth Part
Pressure Gauge RE50205 Pressure Gauge CPT & FP plants PSI / MPA ABZMM Series
PART NUMBER INCLUDES STICKER TO MARK OPERATING PRESSURE IN GREEN 2,300 PSI / 15.857 MPA
R978056406
Air Breather TLF 111 RE51415
Float Switch / Breather With filter, level and temperature monitor
Rexroth P/N ABZ MS-37 series RE 50216
Program Book / Guidelines for FP-CPT
Page No.: 28 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
19.0 POWER UNIT FOR CPT OR FP
Tank volume in liter
L
L1
B
B1
H
H1
H2
100 635 1005 460 660 660 1100 1420 160 810 1255 590 850 660 1160 1425 250 1010 1460 690 890 680 1180 1445 400 1515 1955 735 1050 680 1365 1445 630 1515 1960 945 1250 770 1560 1515 800 2012 2900 900 1100 770 1312 2070
1000 2012 2900 1065 1255 800 1444 2100
19.1 HYDRAULIC POWER UNITS
Reference "Chrysler AME chemical management chart" for proper fill port fitting size per fluid type used.
Preferred Hydraulic power unit design requires Pump Motor group to be mounted horizontal under or on top of reservoir. All Power Units will comply with Chrysler Sound & Vibration Specifications as listed in Specification.
Power Units can employ a PV7 variable volume vane pump or A10 Axial piston for the main system. A 2nd gear or vane pump may be used for the re-circulation / filtration loop. Should a heat exchanger be required for an application, a heat exchanger will be added in the re-circulation line. For maintenance purposes, the pump case drain line will be tubed to the return side of the reservoir.
Should accumulators be required for an application, they can be added to the power unit along with lockable accumulator safety isolation block. Please contact Bosch Rexroth for application assistance.
19.2 HORIZONTAL POWER UNIT MATRIX
Variable Vane – Pump Motor Group sizing using 1500 RPM Electric Motor (FP USE ONLY) Main Pump
Nominal Q @ 1500 RPM
Recirc. Pump Nominal Q2 @ 1500 RPM
HP @ 1500 PSI (103.5 Bar)
Tank Size
Liter (Gallon)
Main Vane Pump
(Variable Volume)
Recirculating Pump
GPM
LPM
GPM
LPM
Main Pump HP (KW)
Total HP (KW) Both Pumps
70 (18.5)
PV7-1X/10-14 (14cc)
0.85 cubic in
-
5.5
21
-
-
5.4 (4.0) 5.4 (4.0)
100 (30)
PV7-1X/16-20 (20cc)
1.22 cubic in
AZPF 1X - 11 (11 cc) GEAR PUMP
7.9
30
4.6
16.5
7.7 (5.7) 8.3 (6.2)
230 (60)
PV7-1X/25-30 (30cc)
1.83 cubic in
AZPF 1X - 19 (19 cc) GEAR PUMP
11.9
45
7.9
28.5
11.6 (8.6) 12.6 (9.4)
230 (60)
PV7-1X/40- 45(45cc)
2.75 cubic in
AZPF 1X - 19 (19 cc) GEAR PUMP
17.9
67.5
7.9
28.5
67.5 (17.4) 18.4 (13.7)
400 (100)
PV7-1X/63- 71(71cc)
4.33 cubic in
PVV1-1X/027 VANE PUMP
28.1
106.5
10.6
40.5
27.3 (20.4) 28.7 (21.4)
Program Book / Guidelines for FP-CPT
Page No.: 29 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
Program Book / Guidelines for FP-CPT
Page No.: 30 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013
20.0 Variable Vane – Pump Motor Group sizing using 1800 RPM Electric Motor (CPT USE ONLY) Main Pump
Nominal Q @ 1800 RPM
Recirc. Pump Nominal Q2 @ 1800 RPM
HP @ 1500 PSI (103.5 Bar)
Tank Size
Liter (Gallon)
Main Vane Pump
(Variable Volume)
Recirculating Pump
GPM
LPM
GPM
LPM
Main pump HP (KW)
Total HP (KW) Both pumps
70 (18.5)
PV7-1X/10-14 (14cc)
0.85 cubic in
-
6.6
25.2
-
-
6.4 (4.8) 6.4 (4.8)
100 (30)
PV7-1X/16-20 (20cc)
1.22 cubic in
AZPF 1X - 11 (11 cc) GEAR PUMP
9.5
36
5.5
19.8
9.2 (6.9) 10.0 (7.4)
230 (60)
PV7-1X/25-30 (30cc)
1.83 cubic in
AZPF 1X - 19 (19 cc) GEAR PUMP
14.3
54
9.5
34.2
13.9 (10.3) 15.1 (11.3)
230 (60)
PV7-1X/40- 45(45cc)
2.75 cubic in
AZPF 1X - 19 (19 cc) GEAR PUMP
21.4
81
9.5
34.2
20.8 (15.5) 22.1 (16.5)
400 (100)
PV7-1X/63- 71(71cc)
4.33 cubic in
PVV1-1X/027 VANE PUMP
33.7
127.8
12.8
48.6
32.8 (24.5) 34.5 (25.7)
21.0 Axial Piston – Pump Motor Group sizing using 1500 RPM Electric Motor (FP USE ONLY)
Main Pump
Nominal Q @ 1500 RPM
Recirc. Pump Nominal Q2 @ 1500 RPM
Power @ 1500 PSI (103.5 Bar)
Tank Size Liter
(Gallon)
Main Piston
Pump (Variable Volume)
Recirculating Pump
GPM
LPM
GPM
LPM
Main pump HP (KW)
Total HP (KW) Both pumps
70 (18.5) A10VSO 10
(10cc)
-
4.0
15
-
- 3.9 (2.9) 3.9 (2.9)
100 (30)
A10VSO 18
(18cc) AZPF 1X - 005 (8 cc) GEAR
PUMP
7.1
27
3.3
12
6.9 (5.2) 7.4 (5.5)
230 (60)
AA10VSO 28
(28cc) AZPF 1X – 011 (11 cc) GEAR
PUMP
11.1
42
4.6
16.5
10.8 (8.0) 11.4 (8.5)
230 (60)
AA10VSO 45 (45cc)
AZPF 1X – 16 (16 cc) GEAR
PUMP
17.9
67.5
6.7
24
17.4 (12.9) 18.2 (13.6)
400 (100)
AA10VSO 71
(71cc)
PVV1-1X/027 VANE PUMP
28.1
106.5
10.6
40.5
27.3 (20.4) 28.7 (21.4)
Program Book / Guidelines for FP-CPT
Page No.: 31 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5Original Date:10-1-2010 Revised date 7-1-2013
21.1 Axial Piston – Pump Motor Group sizing using 1800 RPM Electric Motor (CPT USE ONLY) Main Pump
Nominal Q @ 1800 RPM
Recirc. Pump Nominal Q2 @ 1800 RPM
Power @ 1500 PSI (103.5 Bar)
Tank Size Liter
(Gallon)
Main Piston
Pump (Variable Volume)
Recirculating Pump
GPM
LPM
GPM
LPM
Main pump HP (KW)
Total HP (KW) Both pumps
70 (18.5) A10VSO 10
(10cc)
-
4.8
18
-
- 4.6 (3.4) 4.6 (3.4)
100 (30)
A10VSO 18 (18cc)
AZPF 1X - 005 (8 cc) GEAR
PUMP
8.6
32.4
4.0
14.4
8.3 (6.2) 8.8 (6.6
230 (60)
AA10VSO 28
(28cc) AZPF 1X – 011 (11 cc) GEAR
PUMP
13.3
50.4
5.5
19.8
13.0 (9.7)
13.7 (10.2)
230 (60)
AA10VSO 45 (45cc)
AZPF 1X – 16 (16 cc) GEAR
PUMP
21.4
81
8.0
28.8
20.8 (15.5) 21.9 (16.3)
400 (100)
AA10VSO 71
(71cc)
PVV1-1X/027 VANE PUMP
33.7
127.8
12.8
48.6
32.8 (24.5) 34.5 (25.7)