Global Motor Roller Technologies Literature...13.2 3.2 2×φ5.3 17 Hexagon nut with flange (M6) Slide block Slide block Base plate Base plate Base block Base block Hexagon nut (M5)

MOTOR ROLLERS

GEAR DRIVES

ASSEMBLIES

CONTROLLERS

ACCESSORIES

WWW.PULSEROLLER.COM

PRODUCT CATALOG

Drives Drives Overview 2 SENERGY Introduction 3 Product Information General Information 4 Technical Data 4 Available Minimum Roller Length 4 Weight Table 5 Wall Thickness 5 Center Point Load Capacity 5 Dimensions 6-7 Bracket 8 Part Number Definition 9 Available Speed Codes with Performance Data 10-11 Optional Model Built-in Brake 12 Optional Model Belted Zone 13 Optional Model Dual Drive 14 Optional Model Freezer Rated 16 Optional Model Wash-Down Rated 17 Optional Model NSF Certified Wash-Down Rated 18 Optional Accessories Wash-Down Rated Idler Roller 19 PGD Product Information General Information 20 Technical Data 20 Weight Table 20 Characteristics Data 21 Dimensions 21 Part Number Definition 22 Wash-Down Rated PGD-Ai 24-25 Pallet Product information General Information 26 Technical Data 26 Roller Weight Table 26 Wall Thickness 27 Static Load Capacity 27 Dimensions 28 Installation Caution of Pallet Handling 29 Part Number Definition 30 Characteristics Data 31 Selecting Motor Roller Speed Code Required Tangential Force 32 Force for the Load 32 Force for the Idlers 33Assemblies PDU-90 Product Information Features 34 Technical Data 34 Dimensions 35 Installation Image 35 How to Order a PDU-90 36-37 PPU Product Information Features 38 Technical Data 38 Dimensions 38 Part Number Definition 39 Installation Image 39 How to Order a PPU Unit 40-41

Table of Contents

Controls Controls Overview 42 - 43 E-Qube Features 44 Technical Data 44 Applicable Environment 44 Dimensions and Parts 44 DIP Switch Setting 45 Wiring 45 Speed Setting Via Signal Input 45 EZQube Features 46 Technical Data 46 Applicable Environment 46 Dimensions 46 DIP Switch Setting 47 Wiring 47 Removable I/O Terminal Block 47 Speed Setting Via Signal Input 47 ConveyLinx Features 48 Technical Data 48 Applicable Environment 48 Dimensions 48 Hardware Overview 49 ConveyLinx-Ai2 Features 50 Technical Data 50 Applicable Environment 50 Dimensions 50 Hardware Overview 51 EasyRoll Features 52 Discover ConveyLinx Devices on the Network 53 View Network Topology 53 Access to ConveyLinx Advanced Features 53 MotionLinx-Ai Features 54 Technical Data 54 Applicable Environment 54 Dimensions 54 Hardware Overview 55 ConveyLinx-IO Features 56 Technical Data 56 Applicable Environment 56 Dimensions 56 MotionLinx-IO Features 57 Technical Data 57 Applicable Environment 57 Dimensions 57Accessories Accessories Overview 58 - 59Ordering Information 60 - 65

Drives Overview

Drives

2

Product type

Rated voltage

Output

Conveyor speed

Motor Roller

DC24V

50W (Max)

1.9 – 295.1 m/min (48.6 mm diameter)

SENERGY / SENERGY-Ai

Product type

Rated voltage

Output

Rotational speed

Geared Drive

DC24V

50W (Max)

8.5 - 645.3 rpm (Output shaft)

PGD / PGD-Ai

Product type

Rated voltage

Output

Conveyor speed

Motor Roller

DC24V

50W (Max)

1.3 – 25.4 m/min (63.5 mm diameter)

Pallet / Pallet-Ai

SENERGY

3

Introduction

SENERGY

The unique SENERGY gearbox design and powerful brushless DC motor provides an extremely

efficient means of delivering an amazing amount of torque and speed with the smallest amount of

energy. Typically used in conveyors for Zero Pressure Accumulation or roller transportation;

SENERGY’s range and performance characteristics are suitable for speeds between 1.83 m/min

(6 ft/min) to 295 m/min (969 ft./min) and starting torque up to an amazing 215 in/lbs. SENERGY

Roller speed code selection contains only 11 gearbox combinations to make ordering and keeping

an inventory simple and manageable. Because of our advanced Pulseroller control modules, a

wide range of performance can be achieved with the same speed code selection without requiring

many different roller models on your jobsite.

Regardless of the project, type of conveyor or the weight/speed of the load you really only need

one type of roller – SENERGY.

SENERGY-Ai

SENERGY-Ai is the world’s first motor roller using a robust M8-4pin connector. The SENERGY-Ai

motor utilizes a patented method to power and digitally encode the Hall-effect signals within the

motor to a single communications wire to the external controller. Included with these encoded

signals is motor roller specific data available for use and display by the external Pulseroller

controller. Individual roller data such as part number, serial number, speed code, tube diameter,

etc. are encoded into the motor at the time of manufacture. The external control can read and

analyze all this data for multiple functions such as precise speed and positioning control, full

diagnostics such as over-temperature, over-current, over-voltage and much more to help with

predictive maintenance.


Product Information

1 Contact Pulseroller for available non-standard lengths2 See Ordering Information on page 61 for Motor Extension Cables

Drives

Technical Data

Voltage

Nominal Output

Rated Current

Starting Current

Ambient Temperature

Ambient Humidity

ECO Mode BOOST Mode BOOST-8 Mode

DC24V

10～ 90% RH (No condensation)

40W

2.5A

3.0A

50W

3.5A

5.0A

50W

3.5A

8.0A

-10 ~ 40°C (14 ~ 104°F)

General Information - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length1: Refer to Available Minimum Roller Length table- Max. Roller Length1: 1000 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

SENERGY - AiSENERGY

Compatible Control Technologies

SENERGY

48.6 / 50.0

Available Minimum Roller Length1 (mm)

Motor Type Speed Code

Interlocking Option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain Straight

325

301

274

MicroV-Pulley

318

294

267

RoundGroove Pulley

325

301

274

RoundGroove

357

333

306

SENERGY-Ai

48.6 / 50.0

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

330

306

279

323

299

272

330

306

279

362

338

311

4

Approximate Roller Weight (kg)

Wall Thickness (mm)Diameter

Thickness

48.6

1.4

50.0

1.5

57.0

1.5

60.5

3.25

Center Point Load Capacity (kg)

Connector VersionsSENERGY

Cable length: 600 mm

SENERGY-Ai (M8-4pin)


RollerDiameter

Speed CodeRoller Length (mm)

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

48.6 mm

50 mm

57 mm

60.5 mm

300

2.0

1.8

1.7

2.0

1.8

1.7

2.4

2.2

2.1

3.1

2.9

2.8

400

2.1

2.0

1.8

2.2

2.0

1.9

2.6

2.4

2.3

3.6

3.4

3.2

500

2.3

2.1

2.0

2.4

2.2

2.0

2.8

2.6

2.5

4.0

3.8

3.7

600

2.5

2.3

2.1

2.5

2.4

2.2

3.0

2.8

2.7

4.5

4.3

4.1

700

2.6

2.4

2.3

2.7

2.5

2.4

3.2

3.0

2.8

4.9

4.7

4.6

800

2.8

2.6

2.5

2.9

2.7

2.6

3.4

3.2

3.0

5.3

5.2

5.0

900

2.9

2.7

2.6

3.0

2.9

2.7

3.6

3.4

3.2

5.8

5.6

5.5

1000

3.1

2.9

2.8

3.2

3.0

2.9

3.8

3.6

3.4

6.2

6.1

5.9

DiameterLength (mm) 300

70

80

100

160

400

60

70

100

160

500

50

60

80

130

600

40

55

80

130

700

35

50

60

100

800

30

45

60

100

900

25

40

50

80

1000

20

35

50

80

48.6

50.0

57.0

60.5

5


Plain Straight

Round Groove

Drives

6

23

0

33

L=RL+39

RL

32

Frame Frame

0

SE

NE

RG

Y

A

A

11.1 0-0.1

L=RL+39

4

RL

33

Zero Clearance RL = BF - 8

11.1 0-0.1

4

Frame FrameStandard Clearance RL = BF - 8 - Customer Required Clearance

SE

NE

RG

Y

A

A

SE

NE

RG

Y -A

i(M8-4pin)

Cable length:1000m

m

Dimensions (mm)

Micro-V Pulley

Round Groove Pulley

7

11.1 0-0.1

L=RL+66

4

RL

Frame

11.1 0-0.1

4

40°

Frame

SE

NE

RG

YC

able length:600mm

Cable length:1000m

m

A

A

11.1 0-0.1

L=RL+60

4

Frame

16

4

RL

Frame

11.1 0-0.1

SE

NE

RG

YC

able length:600mm

Cable length:1000m

m

A

A

8


46

34

60

945

11.1

27

22

14.7

13.2

3.2

2×φ5.3

17

Hexagon nut with flange (M6)

Slide block

Slide block

Base plate

Base plate

Base block

Base block

Hexagon nut (M5)

Upset bolt (Hexagon, M5×14)

Hexagon nut (M5)


45

34

4560

3.2

2×φ5.3

∅12.2

6

Base Plate

11.1

46

36

45

930

11.1

27

22

14.7

13.2

3.2

2×φ5.317Hexagon nuts (M5)

Hexagon nuts with flange(M6)


Short Profile

PR-D-30H-PU-N-ST(Point-up)

PR-D-30H-FU-N-ST(Flat-up)

MR-DC-30P

Motor End Fixing Bracket- Included with each roller as standard- Bracket type must be specified at time of order

Idler End Fixing Bracket- Optional accessory not included with each roller- Must be purchased separately- Available in Point-up configuration only

Drives

Tightening torque (M6) : 70.8 - 88.5 in-lbf

Tightening torque (M5) : 20.4 - 30.9 in-lbf Point-up shown

Point-up shownTightening torque (M6) : 70.8 - 88.5 in-lbf



Standard Profile

PR-D-30H-PU-N(Point-up)

PR-D-30H-FU-N(Flat-up)

9

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

Part Number Definition

PULSEROLLERFamily

Model

DC24V

Roller Diameter Roller Length Speed Code CustomOption

Motor Type

Tube Material& Lagging Options

InterlockingOptions

P R - A D - 4 8 - 5 0 0 - 4 5 Z S G Q

④ Roller Diameter　 48 --- 48.6 mm (1.9") --- 50.0 mm (1.97")

57 --- 57.0 mm (2.24") --- 60.5 mm (2.38")

⑤ Roller Length (mm) – Available in 1 mm increments

Formulas for Roller Length (RL) based upon Between Frame (BF) dimension for proper clearance

For Interlocking Options A and G : RL = BF - 8mm - Customer Required Clearance

For Interlocking Options H and F : RL = BF - 35mm - Customer Required Clearance

For most conveyor applications, Customer Required Clearance = 2mm

⑥ Speed code

Select Speed Code from “Available Speed Codes with Performance Data” table on page 10

⑦ Tube Material and Lagging Options1

Z --- Steel, Zinc Plating, No Lagging (Standard for Roller Diameters 48 and 50)

A --- Steel Unichrome Plating, No Lagging (Standard for Model V , W and Roller Diameters 57 and 60)

J --- Stainless tube

B --- 3 mm Black rubber lagging Q ---2 mm PVC Grey sleeve　

W --- 3 mm Urethane lagging Y ---Special

K --- 3 mm Kastalon sleeve (orange)

⑧ Motor Type2

S --- SENERGY (JST Connector) M --- SENERGY-Ai (4 Pin M8 Connector)

⑨ Interlocking Options1

A --- Plain Straight, No Interlocking　

Y --- Special

⑩ Custom Option

Q --- Standard B --- Double Bearing Pinned Construction　　　

Y --- Special

② Model A --- Standard B --- Built-in Brake

V --- NSF Certified Wash-down Rated (IP-66) D --- Dual Drive

W --- Wash-down Rated (IP-66)

G --- Round Groove　

H --- Micro V-Pulley 　 F --- Round Groove Pulley 　

D --- Dual Sprockets

Z --- Freezer Rated

1 Contact Pulseroller for available non-standard lagging and interlocking options2 Model B not available with SENERGY-Ai Motor Type M

50

60


Available Speed Codes with Performance DataRoller Dia: 48.6

15

20

25

35

45

60

75

95

125

175

215

122.2

89.4

73.3

49.7

40.7

29.8

24.4

18.5

13.5

9.9

8.1

674.6

493.8

404.7

274.3

224.8

164.6

134.9

102.2

74.9

54.8

44.9

2.5 3.0

2.0

2.7

3.3

4.8

5.9

8.0

9.8

12.9

17.6

24.0

29.3

～

～

～

～

～

～

～

～

～

～

～

19.7

26.9

32.8

48.5

59.1

80.8

98.5

130.1

177.4

242.3

295.6

2.0

2.7

3.3

4.8

5.9

8.1

9.8

12.9

17.6

24.0

29.3

～

～

～

～

～

～

～

～

～

～

～

Speed

CodeGearBox Speed

ECO-Mode

Torque(N-m)

(m/min)Rated Starting

Current（A）

StartingRated Starting

Speed

BOOST & BOOST-8 Mode1, 2

Torque(N-m)

(m/min)RatedRated

(max)

3stage

2stage

1 stage

Tangential Force(N)

222.2

162.6

133.3

90.3

74.0

54.2

44.4

33.6

24.6

18.0

14.8

879.6

643.8

527.7

357.7

293.2

214.6

175.9

133.2

97.7

71.5

58.6

1000.0

732.0

600.0

406.6

333.3

244.0

200.0

151.5

111.1

81.3

66.6

3.5 5.0 8.0

Current（A）

BOOSTStarting

Rated(max)Rated

Tangential Force(N)

StartingBOOST-8

StartingBOOST

StartingBOOST-8

StartingBOOST

StartingBOOST-8

14.3

19.5

23.8

35.0

42.8

58.4

71.3

94.1

128.3

175.2

213.8

1 Rated Torque and Tangential Force values are the same for BOOST and BOOST-82 BOOST-8 performance only available with EZ-24HTB, ConveyLinx-HTF, ConveyLinx-Ai2, and MotionLinx-Ai controllers

Drives

Reduction

Ratio

45

33

27

18.3

15

11

9

6.81

5

3.6

3

Useful Conversion Formulas

Ft/min = m/min X 3.28in-lbf = N-m X 8.85lbf = N X 0.225

2.9

2.1

1.7

1.2

0.9

0.7

0.5

0.4

0.3

0.2

0.1

16.3

12.0

9.8

6.6

5.4

4.0

3.2

2.4

1.8

1.3

1.0

5.4

3.9

3.2

2.1

1.8

1.3

1.0

0.8

0.6

0.4

0.3

21.3

15.6

12.8

8.6

7.1

5.2

4.2

3.2

2.3

1.7

1.4

24.3

17.7

14.5

9.8

8.1

5.9

4.8

3.6

2.7

1.9

1.6

10

100% speed

Speed and Torque Curves

ECO mode BOOST & BOOST-8 mode

0.0

0.5

1 .0

1 .5

2 .0

2 .5

3 .0

0%

20%

40%

60%

80%

100%

120%

0% 33% 67% 100% 133% 167% 200% 233% 267% 300%

Cur

rent

on

boar

d (A

)

Spee

d(%

)

Load Factor(% )

10% speed

30% speed

50% speed

75% speed

35% speed

0.0

0.5

1 .0

1 .5

2 .0

2 .5

3 .0

3 .5

4 .0

0%

20%

40%

60%

80%

100%

120%

0% 20% 40% 60% 80% 100% 120% 140% 160% 180% 200% 220%

Cur

rent

on

boar

d (A

)

Spee

d (%

)

Load Factor(% )

15% speed

77% speed

100% speed

55% speed

Rated range Rated range

11


Drives

Optional Model

Built-in Brake- Description: Includes electro-mechanical holding brake, failsafe operation, energize to release- Availability: Not available for SENRGY-Ai models

- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm- Motor Connection: 9-Pin JST- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

B for Built-in Brake Model

P R - B D - 4 8 - 5 0 0 - 4 5 Z S A Q


Speed Code

Holding Torque (N-m)15

11.2

20

8.2

25

6.7

35

4.5

45

3.7

60

2.7

75

2.2

95

1.7

125

1.2

175

0.9

215

0.7Holding Torque

Compatible Control Technologies 1

1 For EZ-24 Family controls, Built-in Brake function only available on EZ-24HTB and EZ-24HTBs2 Contact Pulseroller for available non-standard lengths3 See Ordering Information on page 61 for Motor Extension Cables

SENERGY

48.6 / 50.0



Interlocking Option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain Straight

394

371

343

MicroV-Pulley

387

364

336

RoundGroove Pulley

394

371

343

RoundGroove

426

403

376

12

Belted Zone- Description: Roller End Bearings are double width to handle belt tension loads End Bearings and Intermediate Plate are pinned in place for extra support

- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

Optional Model

B for Double Bearing Pinned Construction Custom Option

P R - A D - 4 8 - 5 0 0 - 4 5 Z S A B



SENERGY

48.6 / 50.0

SENERGY-Ai

48.6 / 50.0


15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain Straight

302

279

252

307

284

257

RoundGroove

346

322

295

351

327

300

Interlocking Option

SENERGY - AiSENERGY


13


Drives

Optional Model


D for Dual Drive Model

P R - D D - 4 8 - 5 0 0 - 4 5 Z S A Q



SENERGY

48.6 / 50.0

SENERGY-Ai

48.6 / 50.0


15, 20, 25

35, 45, 60, 75

15, 20, 25

35, 45, 60, 75

Plain Straight

483

438

493

448

Dual Drive- Description: Includes 2 motors in single roller tube

- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length1: Refer to Available Minimum Roller Length table- Max. Roller Length1: 1200 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating- Requirements: ConveyLinx Master/Slave control mode- Exclusions: Not to be controlled by individual Simple Drive Controls (E-Qube, EZ-Qube, EZ-24)

1 Contact Pulseroller for available non-standard lengths2 See Ordering Information on page 61 for Motor Extension Cables

SENERGY - AiSENERGY


14

Characteristics Data1

Roller Dia: 48.6

15

20

25

35

45

60

75

2.5Per

motor

2.0

2.7

3.3

4.8

5.9

8.0

9.8

～

～

～

～

～

～

～

19.7

26.9

32.8

48.5

59.1

80.8

98.5

2.0

2.7

3.3

4.8

5.9

8.0

9.8

～

～

～

～

～

～

～

SpeedCode

GearBox

Speed

ECO-Mode

Torque(N-m)

(m/min)Rated Starting

Current（A）

Starting

Speed

BOOST & BOOST-8 Mode2,3

Torque(N-m)

(m/min)RatedRated

(max)

3stage

2stage

Tangential Force(N) Current（A）

BOOSTStarting

Rated(max)Rated

Tangential Force(lN)

StartingBOOST-8

StartingBOOST

StartingBOOST-8

StartingBOOST

StartingBOOST-8

14.3

19.5

23.8

35.0

42.8

58.4

71.3

3.0Per

motor

3.5Per

motor

5.0Per

motor

8.0Per

motor

1 Data based upon Master/Slave Mode of ConveyLinx module 2 Rated Torque and Tangential Force values are the same for BOOST and BOOST-83 BOOST-8 performance only available with ConveyLinx-HTF, ConveyLinx-Ai2, and MotionLinx-Ai controllers

Dimensions

45

33

27

18.3

15

11

9

GearRatio

4.6

3.3

2.7

1.9

1.4

1.1

0.8

26.2

19.3

15.7

10.6

8.6

6.4

5.1

196.7

143.9

118.0

80.0

65.5

47.9

39.2

1086.1

795.0

651.5

441.6

361.9

265.0

217.1

Rated Starting

8.6

6.2

5.1

3.3

2.8

2.0

1.6

34.2

25.1

20.6

13.8

11.4

8.3

6.7

39.1

28.4

23.3

15.7

13.0

9.4

7.7

Rated

357.7

261.7

214.6

145.3

119.1

87.2

71.4

1416.1

1036.5

849.5

575.8

472.0

345.5

283.1

Rated

1610.0

1178.5

966.0

654.6

536.6

392.8

322.0

15

11.1 0-0.1

L=RL+46

4

RL

Zero Clearance RL = BF - 8

11.1 0-0.1

4

Frame FrameStandard Clearance RL = BF - 8 - Customer Required Clearance

SE

NE

RG

YC

able length:600mm

A

A

SE

NE

RG

Y -A

i(M8-4pin)

Cable length:1000m

m

SE

NE

RG

YC

able length:600mm

SE

NE

RG

Y -A

i(M8-4pin)

Cable length:1000m

m


Drives

Optional Model

1 Only ConveyLinx-HTF and ConveyLinx-Ai2-F available for freezer control2 Contact Pulseroller for available non-standard lengths3 See Ordering Information on page 61 for Motor Extension Cables4 Controls must be mounted in an appropriate enclosure to achieve IP66 rating

Freezer Rated - Temperature Range : From 0°C (32°F) to -30°C (-22°F)- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Side Plate Material: Aluminum- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

Z for Freezer Rated Model

P R - Z D - 4 8 - 5 0 0 - 4 5 Z S A Q


Compatible Control Technologies 1

SENERGY

48.6 / 50.0



Interlocking Option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain Straight

326

302

275

MicroV-Pulley

311

287

260

RoundGroove Pulley

311

287

260

RoundGroove

357

333

306

SENERGY-Ai

48.6 / 50.0

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

332

308

281

317

293

266

317

293

266

363

339

312

16

Optional Model

W for Wash-down Rated Model

P R - W D - 4 8 - 5 0 0 - 4 5 A S A Q


A for Wash-Down Rated Model

Wash-Down Rated - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- IP Rating: IP66 Environmental Rating- Material: All Stainless Construction for Tube (SUS304) and Bearings & Shaft (SUS303)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

4Compatible Control Technologies

SENERGY - AiSENERGY


SENERGY

48.6 / 50.0



Interlocking Option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain Straight

368

344

317

MicroV-Pulley

352

328

301

RoundGroove Pulley

359

335

308

RoundGroove

382

358

331

SENERGY-Ai

48.6 / 50.0

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

348

324

297

332

308

281

339

315

288

362

338

311

17


Drives

Optional Model

V for NSF Wash-Down Model

P R - V D - 4 8 - 5 0 0 - 4 5 A S A Q


A for NSF Wash-Down Model

SENERGY

48.6 / 50.0

SENERGY-Ai

48.6 / 50.0

Available Minimum Roller Length (mm)


Interlocking Option

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

15, 20, 25

35, 45, 60, 75

95, 125, 175, 215

Plain Straight

368

344

317

348

324

297

382

358

331

362

338

311

RoundGroove

NSF Certified Wash-Down Rated - Conformance: CE, RoHS, IP66- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material: Stainless (SUS304)- Bearing & Shaft: Stainless (SUS303)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97")- Available Interlocking Options: Plain Straight A and Round Groove G- Min. Roller Length: Refer to Available Minimum Roller Length table- Max. Roller Length: 800 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum

1 Controls must be mounted in an appropriate enclosure to achieve IP66 rating2 See Ordering Information on page 61 for Motor Extension Cables

1

SENERGY - AiSENERGY


18

Optional Accessories

Wash-Down Rated Idler Roller- Conformance: IP66- Tube Material: Stainless (SUS304)- Bearings & Shaft: Stainless (SUS303)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Available Interlocking Options: Plain Straight A, Round Groove G, and Micro-V H- Min. Roller Length: 200 mm- Max. Roller Length: 1000 mm

NSF Certified Wash-Down Rated Idler Roller- Conformance: IP66- Tube Material: Stainless (SUS304)- Bearings & Shaft: Stainless (SUS303)- Available Roller Diameters: 48.6 mm (1.9”), 50.0 mm (1.97”)- Available Interlocking Options: Plain Straight A and Round Groove G- Min. Roller Length: 200 mm- Max. Roller Length: 800 mm

V for NSF Wash-Down Idler Model

F R - V 0 - 4 8 - 5 0 0 A S A Q


A for Wash-Down Model

W for Wash-Down Idler Model

F R - W 0 - 4 8 - 5 0 0 A S A Q


A for Wash-Down Model

19

PGD / PGD-Ai -Pulse Geared Dr ive-

Product Information

General Information - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Mounting: M5 x 7 mm- Shaft Diameter: 16 mm- Key: 5 x 5 x 25 mm- Cable Length1: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

Technical Data

Voltage

Nominal Output

Rated Current

Starting Current

Ambient Temperature

Ambient Humidity


DC24V

-10 ~ 40°C (14 ~ 104°F) (No condensation)


40W

2.5A

3.0A

50W

3.5A

5.0A

50W

3.5A

8.0A

Weight Table (kg)Gear Box Reduction Ratio

67, 45, 33, 27

18, 15, 11, 9

1.5

1.2

Weight

3 stage

2 stage

Drives

1 See Ordering Information on page 61 for Motor Extension Cables

SENERGY - AiSENERGY


20

67

45

33

27

18

15

11

9

4.4

2.9

2.1

1.7

1.2

0.9

0.7

0.5

24.4

16.3

12.0

9.8

6.6

5.4

4.0

3.2

8.5

12.8

17.4

21.3

31.4

38.4

52.4

64.0

8.5

12.8

17.4

21.3

31.4

38.4

52.4

64.0

～

～

～

～

～

～

～

～

86.7

129.0

176.3

215.1

317.3

387.2

528.9

645.3

Nominal

Gear RatioGearBox

ECO Mode

Torque(N-m)Output Shaft Speed(rpm)

Output Shaft Speed(rpm)Rated Starting

Current（A）

Starting


Rated(max)

8.0

5.4

3.9

3.2

2.1

1.8

1.3

1.0

31.8

21.3

15.6

12.8

8.6

7.1

5.2

4.2

～

～

～

～

～

～

～

～

Torque(N-m)

Rated

36.1

24.3

17.7

14.5

9.8

8.1

5.9

4.8

Current（A）

BOOSTStarting

Rated(max)Starting

BOOST-8StartingBOOST

StartingBOOST-8

62.7

93.3

127.5

155.5

229.5

280.0

382.5

466.6

2.5

3stage

2stage

3.0 3.5 5.0 8.0

Characteristics Data

1 Rated Torque and Tangential Force values are the same for BOOST and BOOST-82 BOOST-8 performance only available with EZ-24HTB, ConveyLinx-HTF, ConveyLinx-Ai2, and MotionLinx-Ai controllers

Dimensions (mm)

“L” dimension

25 5

5

KEY　5 x 5 x 25 mm2-stage 93.5 mm

3-stage 116.9 mm

M6 P1.0Depth10

20

“L”90.5

φ44

L + 98.2

27

Name plate

7.7

L + 126.2

16

φ42 48

48

φ58

4×M5P0.8 Depth 7 10

0.5

282 26

φ20

φ16(

h7) 5

Connector Versions

SENERGYJST

SENERGY-AiM8-4pin



+0.20

25 +0.20

12 0-0.2

-0.0

20

Actual

Gear Ratio

67.2

45

33

27

18.3

15

11

9

21

P G D 0 2 4 - S E 1 - 1 8 A A A

PGD / PGD-Ai -Pulse Geared Dr ive-


Pulse Geared Drive Family Reduction Ratio Motor Type

CustomOption

Brake Option

Output Shaft Finish

22

① ② ③ ④ ⑤

② Motor Type

SE1 --- PGD (JST connector) SE2 --- PGD-Ai (M8-4pin connector, ETL)

③ Reduction Ratio

Selection of gear ratio *See Characteristics data table for available gear ratios.

④ Brake Option

A --- Standard

B --- Brake

⑤ Output Shaft Finish

A --- Standard key-way shaft (No attachment)

⑥ Custom Option

A --- Standard Y --- Special

⑥

Drives

23

P G D - 0 6 - 001Part Number Definition

Micro V-Pulley Kit for PGD Output ShaftAccessory

1

Ø39

.65±

0.1

3 31

34

(7.8) 18.72 4.48

8-2.34

Ø43

±0.1

Ø25 18

.3

5

432

C0.5

C 0.5

C 0.5

C 0.5 Ø25

Ø16 R1

8

Dimensions (mm)

PGD-06-001 KIT ITEMSITEM DRAWING DESCRIPTION QTY

1 PGD-6-MVP-SNG-M MICRO-V PULLEY HUB

2 PWB-20-6.5-2.3 PLAIN WASHER

3 SWB-M6 SPRING WASHER

4 LHB-M6-12 LOW HEAD HEXAGON SOCKET CAP SCREW

1

1

1

1

Wash-Down Rated PGD-Ai

24

Product Information

Technical Data

Voltage

Nominal Output

Rated Current

Starting Current

Ambient Temperature

Ambient Humidity


DC24V

-10 ~ 40°C (14 ~ 104°F) (No condensation)


40W

2.5A

3.0A

50W

3.5A

5.0A

50W

3.5A

8.0A


General Information - Conformance: CE, RoHS, IP66- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Material: - Mounting: M6 x 5 mm- Shaft Diameter: 16 mm- Key: 5 x 5 x 25 mm- Cable Length1: 1000 mm - Motor Connection: 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating

All stainless made: (Tube: SUS304, Shaft: SUS303)

SENERGY - Ai

Part number definition

P G D 0 2 4 - S E 2 - 1 8 W A AIdentification of Pulse Geared Drive

Reduction ratio Motor type

Customspec.

Spec.

Output shaft finish

① ② ③ ④ ⑤ ⑥

② Motor type SE2 --- PGD-Ai (M8-4pin connector, ETL)③ Reduction ratio Selection of gear ratio *See Characteristics data table for available gear ratios.

④ Spec.　 W --- Wash-down rated⑤ Output shaft finish A --- Standard key-way shaft (No attachment) ⑥ Custom spec. A --- Standard

H --- Micro V pulley

Y --- Special A --- Standard

1 See Ordering Information on page 61 for Motor Extension Cables

Drives

25

Dimensions (mm)

2.9

2.1

1.7

1.2

0.9

0.7

0.5

16.3

12.0

9.8

6.6

5.4

4.0

3.2

12.8

17.4

21.3

31.4

38.4

52.4

64.0

12.8

17.4

21.3

31.4

38.4

52.4

64.0

～

～

～

～

～

～

～

129.0

176.3

215.1

317.3

387.2

528.9

645.3

Nominal

Gear RatioGearBox

ECO Mode

Torque(N-m)Output Shaft Speed(rpm)

Output Shaft Speed(rpm)Rated Starting

Current（A）

Starting


Rated(max)

5.4

3.9

3.2

2.1

1.8

1.3

1.0

21.3

15.6

12.8

8.6

7.1

5.2

4.2

～

～

～

～

～

～

～

Torque(N-m)

Rated

24.3

17.7

14.5

9.8

8.1

5.9

4.8

Current（A）

BOOSTStarting

Rated(max)Starting

BOOST-8StartingBOOST

StartingBOOST-8

93.3

127.5

155.5

229.5

280.0

382.5

466.6

2.5

3stage

2stage

3.0 3.5 5.0 8.0


Actual

Gear Ratio

45

33

27

18

15

11

9

45

33

27

18.3

15

11

9

1 Rated Torque and Tangential Force values are the same for BOOST and BOOST-82 BOOST-8 performance only available with ConveyLinx-Ai2, and MotionLinx-Ai controllers

L 5 31

-0 0.018

3

L+36

25 +0.30

Cable length:1000mm

13 - 00.2

60

4- C 545 ±0.1

60 45±0

.1

5 -0 0.0

5

4 x M6P1.0 Depth 5

φ50

φ16

KEY 5 x 5 x 25 mm25 5

5

“L” dimension

2-stage 223 mm

3-stage 245 mm

Pal let / Pal let-Ai

26

Product Information

Drives

Technical DataVoltage

Nominal Output

Rated Current

Starting Current

Ambient Temperature

Ambient Humidity

DC24V

50W

3.5A (Boost and Boost-8)

5.0A (Boost), 8.0A (Boost-8)　　

-10 ~ 40°C (14 ~ 104°F) (No condensation) 　　

10 ~ 90% RH (No condensation)

Roller Weight Table4 (kg)

Diameter (mm)

63.5

60.5

Roller Length (mm)

500

8.1

8.6

600

8.6

9.1

700

9.0

9.6

800

9.5

10.1

900

9.9

10.7

1000

10.4

11.2

1100

10.8

11.7

1200

11.2

12.2

1300

11.7

12.7

1400

12.1

13.2

1500

12.6

13.8

General Information - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options1: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 60.5 mm (2.38"), 63.5 mm (2.5")- Min. Tube Length: 450 mm- Max. Tube Length: 1800 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 1.0 sec ON / 1.0 sec OFF minimum- Operation: Continuous at rated load/current without overheating Boost-8 Mode Recommended

1 Stainless option not available for 63.5 mm Roller Diameter2 See Ordering Information on page 61 for Motor Extension Cables3 For Standard SENERGY (JST Connector), Boost-8 Mode only available on EZ-24HTB, EZ-24HTBs, and ConveyLinx-HTF4 Weights shown are for plain straight roller only. The weight of sprockets, cams, etc. must be added5 To estimate even load distribution: kg value shown in table x 3.5

3Compatible Control Technologies

SENERGY - AiSENERGY


27

Tube Wall Thickness (mm)Diameter

Thickness

60.5

3.25

63.5

3.00

Static Load Capacity5 (kg)

Diameter (mm)

63.5

60.5

Roller Length (mm)

500

300

300

600

280

300

700

250

270

800

220

240

900

190

210

1000

150

170

1100

120

130

1200

90

100

1300

60

80

1400

50

60

1500

40

50


Drives

28

Straight

Dual Sprockets

Dimensions (mm)

Protective tube(color : black)

RL43

2

3

14

25

5

3

L=RL+68

Ø63

.517.3 17.3

Ø20

Ø25

Ø25

Frame Frame

No grinding

1

2

1 2

AZero Clearance RL = BF- 21

Standard Clearance RL = BF - 21 - Customer Required Clearance A

SE

NE

RG

YC

able length:600mm

SE

NE

RG

Y -A

i(M8-4pin)

Cable length:1000m

m

Protective tube(color : black)

RL43

2

3

14

25

5

3

L=RL+68

Ø63

.5

17.3 17.3

Ø20

Ø25

Ø25

Frame Frame

No grinding

1

2

1 2

25.428.6

O Ø

92

#40-21TSPROCKETS 7.2

(Min) (Min)

C Ø

78

P Ø

85.2

1

Zero Clearance RL = BF- 21

Standard Clearance RL = BF - 21 - Customer Required Clearance A

A

SE

NE

RG

YC

able length:600mm

SE

NE

RG

Y -A

i(M8-4pin)

Cable length:1000m

m

Tighten both outside nut and inside nut/washerto between 75-80 N-m (55-59 ft-lbs) torque

WarningBoth nuts must be tightened properly to the torque specifications. Failure to properly tighten both nuts can result in permanent and unrepairable damage to the motor cable.

29



PULSE ROLLERFamily

Model

DC24V

Roller Diameter Roller Length Speed Code OptionMotor Type

Tube Material& Lagging

Option

InterlockingOption

30

P R - P D - 6 3 - 5 0 0 - 1 5 A S A Q

1 Stainless option not available for 63.5 mm Roller Diameter2 For Standard SENERGY (JST Connector), Boost-8 Mode only available on EZ-24HTB, EZ-24HTBs, and ConveyLinx-HTF

② Model

P --- Pallet Handling M --- Pallet Handling + Wash down rated (IP-66)1

④ Roller Diameter　

60 --- 60.5 mm (2.38") 63 --- 63.5 mm (2.5")

⑤ Roller Length (mm) – Available in 1 mm increments

Formula for Roller Length (RL) is based upon Between Frame (BF) dimension for proper clearance

RL = BF - 21mm - Customer Required Clearance

For most conveyor applications, Customer Required Clearance = 2mm

⑥ Speed Code

Selection of speed range *See Characteristics data table for available speed codes.

⑦ Tube Material & Lagging Option

A --- Standard, Mild steel, Zinc plating

J --- Stainless1

B --- 3 mm Black rubber lagging　

W --- 3 mm Urethane lagging

⑧ Motor Type

S --- Pallet (JST connector)

M --- Pallet-Ai (M8-4pin connector)

⑨ Interlocking Option

A --- Plain straight, No interlocking　

D --- Dual sprockets

⑩ Custom Option

Q --- Standard　　　

Y --- Special

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩

31

Roller Dia: 60.5 (2.38")

~

~

~

~

8.7

11.9

17.7

24.2

1.2

1.6

2.4

3.3

Speed(m/min)Gearbox

Reinforced

3 stage

SpeedCode

8

10

15

20

Torque (N-m)

Rated BoostStarting

Boost-8Starting Rated Boost

StartingBoost-8Starting

Tangential Force (N) Current (A)

BoostStarting

Boost-8Starting2

Rated(max)

10.9

8.0

5.4

3.9

43.3

31.8

21.3

15.6

49.3

36.1

24.3

17.7

362.3

265.6

178.5

130.6

1434.1

1051.7

706.6

517.2

1630.3

1195.6

803.3

588.0

3.5 8.05.0

Roller Dia: 63.5 (2.5")

~

~

~

~

Speed(m/min)Gearbox

Reinforced

3 stage

SpeedCode

8

10

15

20

Torque (N-m)

Rated BoostStarting

Boost-8Starting Rated Boost

StartingBoost-8Starting

Tangential Force (N) Current (A)

BoostStarting

Boost-8Starting2

Rated(max)

10.9

8.0

5.4

3.9

43.3

31.8

21.3

15.6

49.3

36.1

24.3

17.7

1366.3

1002.0

673.2

492.8

3.5 8.05.0

345.1

253.1

170.0

124.4

1553.3

1139.1

765.3

560.2

1.3

1.7

2.6

3.5

9.2

12.5

18.6

25.4

Gear Ratio

91.6

67.2

45

33


Gear Ratio

91.6

67.2

45

33

Useful Conversion Formulas

Ft/min = m/min X 3.28in-lbf = N-m X 8.85lbf = N X 0.225

Wood

0.02 ~ 0.05

Steel

0.01 ~ 0.02

Cardboard

0.05 ~ 0.1

Plastic

0.02 ~ 0.04

Rubber

0.1

You can always contact Pulseroller for assistance in properly selecting the right motor roller for your application, but here are some basic guidelines and calculations you can make to get good idea of what roller speed code to select.

You need to know the following about your application: • Load Weight • Load Material • Conveyor Speed • Number of idler rollers in your conveyor zone • Interlocking method between motor roller and idlers

Required Tangential Force

We will use the Required Tangential Force method to calculate the force needed based upon your data.

The basic equation is:

So, the total force is equal to the sum of the force required to move the load plus the force required to drive the idler rollers

Force for the Load

To calculate in Newtons (N):

Wherem = Mass of Load in Kgg = Gravitational Constant = 9.8 m / s2

μr = Coefficient of Rolling Resistance of Load Material

Coefficient of Rolling Resistance (μr) for materials are typically ranges of values that vary depending on the particular quality of the material. The greater the value, the more force required, so using the higher value in the range is “worst case” scenario and should be used. Common materials and their values are:

FTotal IdlersLoadF F+=

FLoad = m x g x μr

LoadF

32

Selecting Motor RollerSpeed Code

Force for the Idlers

Interlocking Method

Two Groove with standard O-Bands1

Micro-V with 2-Rib Belts2

Micro-V with 3-Rib Belts2

Calculation

= Qty of Idlers x 0.85



IdlersF

IdlersF

IdlersF

IdlersF

Load Weight

Load Material

Conveyor Speed

Number of idler rollers in your conveyor zone

Interlocking method between motor roller and idlers

35 kg

Cardboard

40 m/min

7

Two Groove with standard O-Bands

FIdlers = 7 x 0.85 = 6N~

FLoad = 35 x 9.8 x 0.1 = 34N~

FTotal = 34 + 6 = 40N

To get the in N, we will use a formula that takes idler roller quantity multiplied by a force required per idler constant based

upon the interlocking method

Calculate an Example

For an example, let’s use the following application data:

To select the speed code, we need to first find the speed code whose maximum speed matches closest to our desired speed and then examine its Rated Tangential Force value to see if it meets our requirement:

We need 40 m/min, so from the Performance Data Chart on page 10, a 35 Speed Code has a maximum speed of 48.5 m/min. The Rated Tangential Force for a 35 Speed Code is 49.7N. A 35 Speed Code motor roller should work for this application3.

1O-Bands lose their transmission ability as the quantity increases. You should limit the number of O-Band idlers to 10 or less.2 Various factors including load weight determine whether you need to use a 2-Rib or 3-Rib Micro-V belt. Contact Pulseroller details of your application if you are not sure.3 Factors other than required force and speed can affect the proper speed code selection. Contact Pulseroller with details of your application.

33

Product Information

PDU-90 -Pulse Divert Unit 90 degrees-

Technical DataVoltage

Roller Pitch Options1

Max Load

Belt Speed

Lift-up Stroke

Through-put2

Minimum Dimensions

Maximum Dimensions

Ambient Temperature

Ambient Humidity

DC24V

75 mm and 100 mm

50 kg

60 m/min

15 mm

1500 / h

W360 x L380 (For BF 380 mm)

W960 x L800 (For BF 820 mm)


Assemblies

-10°C ~ 40°C (14 ~ 104°F) (No condensation)


SENERGY - AiSENERGY

Compatible Control TechnologiesFeatures -CE compliant, RoHS compliant-Low profile design-Easy installation by mounting directly underneath conveyor frame-Easy maintenance-2 SENERGY rollers for belt drive and lift up & down (No pneumatics) -Customizable (W, L dimensions and number of belt units)-Strong and oversized mechanical design

1 Contact PulseRoller for irregular or non standard roller pitch2 Through-put can vary depending upon product size and control algorithm

Available with SENERGY orSENERGY-Ai motors and controls

Capacity for 2, 3 or 4Transfer Belt Units(4 are shown here)

Fits 100 mm (4") or 75 mm (3") Roller Pitch

34

Dimensions

( Reference drawing for BF 400 mm conveyor)

Top and Bottom Views when Assembled to Conveyor

35

120

5511

6.8

Transfer belt

8135 38Module width: 440

Belt width: 15

105 100 812.5

Belt unit width: 32.133.5100P×3= 30033.5

Modu

le len

gth: 4

6036

388

36

1543

015

2×4- Ø 9

Transfer unit length: 359.4(Upper limit) 36.763.9

Transfer unit length: 359.4(Lower limit)

60.6 40

Motor for Conveyance

Motor for lift up and down ConveyLinx Ai2

strok

e:15

Conv

eyor

trans

fersu

rface

:180

Uppe

r limi

t:19

0

80P×4 320120

Lowe

r limi

t:17

5

Belt cover

Lower limit sensor(NPN)Upper limit sensor(NPN)

PDU-90 -Pulse Divert Unit 90 degrees-

Worksheet

How to Order a PDU-90

1 Irregular Roller Pitches may be accommodated. Contact us for details2 For Senergy-Ai motor rollers, you can specify ConveyLinx-Ai2 or MotionLinx-Ai controllers3 Different mounting hole size and/or locations can be accommodated. Be sure to include the details when you contact us

PDU-90 Units are made to order to fit your specific conveyor dimensions. When you contact Pulseroller for a quote or to place an order we will need to know the following dimensions and information:

Conveyor Dimensions (refer to Drawing on page 35)

(Please give all dimensions in mm) A – Roller Pitch of either 75 mm (3") or 100 mm (4")1

B – Conveyor Between Frame (BF) C – Height of Side Frame D – Width of Bottom Flange of Side Frame E – Top of Side Frame to Top of Roller F – Length of Zone G – Roller Diameter of either 48.6 mm or 50 mm

Other Options: H – Transfer Belt Units – specify whether you want 2, 3, or 4 J – Interlocking – Specify whether your conveyor has Micro-V or Grooves with O-Bands. If using O-Bands, specify the dimension from the end of the roller to the centerline of the first groove and the dimension between groove centerlines. K – Motor/Control – Specify SENERGY (9 Pin JST) or SENERGY-Ai (4 Pin M8)2

Mounting Considerations: Mounting holes on Side Frame Bottom Flanges are assumed to be 9 mm Dia. M3 – Mounting holes are assumed to be centered along the width of the Side Frame Bottom Flanges Mounting holes are assumed to be aligned with the conveyor’s roller centers

Area under PDU-90 has to be free of any conveyor supports or cross-members

36

J

H

K

M

37

Assemblies

PULSE POPUP - 30 °/45 ° diverter

Product InformationFeatures - Choose 30 degree or 45 degree divert- Compact design- Bolt-in installation takes minutes- Fully MDR driven (no pneumatics)- Low maintenance – no lubrication requirements- Effectively create a sortation conveyor

Technical Data Dimensions # of Driving Load Size Min Load Size Max Load Weight Max Sorting Throughput (L x W mm) Wheels (L x W mm) (L x W mm) Max Speed 440 x 388 mm 4

440 x 488 mm 5

440 x 588 mm 6

440 x 688 mm 7

Up to 90 m/minwith a

75 speed code

Up to 2400/hourdepending onproduct size

200 x 200 mm 600 x 450 mm 30 kg

(Reference drawing for BF 440 mm conveyor with 4 driving wheels)

Dimensions


SENERGY - AiSENERGY


38

133.

766

.7

64.7

Motor for conveyance

Module width:4403835 367

Mod

ule

leng

th:3

88

75 75150108.5 108.5

89.2 89.2

45°

60.8 63.963.9

75P

×2＝

150

54.2

54.2

75P

×3＝

225

Transfer unit length:380(Lower limit)

Transfer unit length:380(Upper limit)

3.3

3.3

Motor for lift up and down

Low

er li

mit:

200.

4

Con

veyo

r tra

nsfe

rsu

rface

:210

.4

Upp

er li

mit:

215.

4 Lower limit sensor（NPN）

Upper limit sensor（NPN）

17.9 331.2 17.9

1935

019

Mounting hole

4-M8×P1.25

Installation


② Divert Angle 30 --- 30°degree

➂ Size 　

45 --- 45°degree

W36 L40 --- W440mm x L388mm

W36 L60 --- W440mm x L588mm

W36 L50 --- W440mm x L488mm

W36 L70 --- W440mm x L688 mm

④ Number of Transfer Row --- 2 rows 2R

4 3 --- 4 wheels x 3 wheels ⑤ Number of Transfer Wheels

5 4 --- 5 wheels x 4 wheels

6 5 --- 6 wheels x 5 wheels 7 6 --- 7 wheels x 6 wheels

⑥ Divert Direction R --- Right L --- Left

⑦ Motor Type

S ---SENERGY (JST connector) M --- SENERGY-Ai (M8-4pin connector)

⑧ Speed Code 75

⑨ Custom Option

PULSEPOPUP Family

① ② ⑤ ⑥ ⑦ ⑧ ⑨

Divert Angle Speed CodeDivert Direction

Number ofTransfer Wheels

Motor Type

P P U - 4 5 - W 3 6 L 4 0 - 2 R 4 3 R - S 7 5 - □□ ( )③

Size Number ofTransfer Row

④

Custom Option

(For Future Use)

Lift down Lift up

39

Assemblies

PULSE POPUP - 30 °/45 ° diverter

How to Order a PPU Unit

1 Irregular mounting hole pitches and locations may be accommodated. Contact us for details2 For Senergy-Ai motor rollers, you can specify ConveyLinx-Ai2 or MotionLinx-Ai controllers

Even though you specify your part number as described on page 37, each unit is made to order and its mounting is custom made to match your particular conveyor dimensions. When you contact Pulseroller to place an order for the part number you want, we will need to know the following additional information to complete your order:

Conveyor Dimensions (refer to Drawing on page 39)

(Please give all dimensions in mm) A – Conveyor Between Frame (BF) B – Height of conveyor frame C – Width of bottom flange of conveyor frame D - Width of opposite conveyor frame flange (if different from C) E – Distance from top of conveyor frame to top of roller F – Roller Diameter (48.6 mm or 50 mm) G – Roller center pitch H – Distance from centerline of 1st PPU Lifting Unit to centerline of bottom frame flange mounting hole1

J - Distance from centerline of 2st PPU Lifting Unit to centerline of bottom frame flange mounting hole1

K – Distance from edge of bottom flange to centerline of mounting holes1

L - Motor/Control – Specify SENERGY (JST) or SENERGY-Ai (4 Pin M8)2

M - Interlocking – Specify if your conveyor has Micro-V or Grooves with O-Bands

Mounting Considerations: Area under PPU Unit has to be free of any conveyor supports or cross-members

40

41

Controls

Controls Overview

Simple Drive Control

UL Recognized (UL 61800-5-1)

Number of Motor Ports

ECO Mode

●

●

●

●

●

●

-

-

●

●

●

●

●

●

●

●

●

●

●

-

●

●

●

●

●

●

●

●

●

1

●

●

-

●

1

●

-

-

BOOST Mode

BOOST-8 Mode

Speed

Accel / Decel

Standard Dynamic

Servo Lock

Free Spin

Error Output

Reverse Input

Run Input

Analog Input

2 (3 Speeds) 2 (3 Speeds)

32 steps by DIP SW

16 steps by DIP SW

31 steps by DIP SW

16 steps by DIP SW

Motor connection

Conformity

Category Description E-Qube EZ-Qube

Motor profile

ElectricalBraking

Control I/O

Configuration

Running

Over-TempLEDIndicators

Power

Current Limit

Motor Error Status

Overvoltage

Overload

Over Temperature

MotorProtection

42

Category Description ConveyLinx ConveyLinx Ai MotionLinx

Networked Drive Control

Conformity

MotorProfile

Electrical Braking

ControlFunctions

LEDIndicators

Motor Error/Status Detection

Networks

DeviceConnections

Configuration

UL Recognized (UL 61800-5-1)

ETL Listed (UL 61010-1 & 61010-2-201)

Motor Ports

Sensor Inputs

Auxillary Inputs

Auxillary Outputs

ECO Mode

BOOST Mode

BOOST-8 Mode

Speed

Acceleration Rate

Deceleration Rate

Open/Closed Loop Control

Electrical Braking Method

Standard Dynamic

Servo Lock

Free Spin

Zero Pressure Accumulation (ZPA)

ZPA with Merge

PLC Remote I/O

Power

Ethernet

Module & Network Status

Motor Ports Status

Sensor Ports Status

Overvoltage

Overload

Short Circuit

Stalled

At Max Torque

Overheat

Ethernet I/P

Modbus TCP

Profinet I/O

CC-Link IEF Basic (special firmware required)

EtherCAT

-

Optional

2

2

6

2

●

●

ConveyLinx-HTF Only

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

-

●

●

2

2

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

-

EasyRoll Softwareor from Remote PLC

EasyRoll Softwareor from Remote PLC

●

●

2

2

●

●

●

●

●

●

-

-

●

●

●

●

●

●

●

●

●

●

●

●

-

-

-

-

●

2 individually programmableas input or output

2 individually programmableas input or output

EtherCAT Controller

43

Controls

44

Technical DataInput Voltage

Input Power

Rated Motor Output Current

Available Starting Current

18 to 28VDC

NEC Class II Certified

2.5A

Up to 3.0A for 1.5 seconds

-10°C to 40 °C (14°F to 104°F)

10 - 90% RH (No condensation)

-40°C to 85 °C (-40°F to 185°F)


1G or less

Applicable EnvironmentAmbient Operating Temperature

Ambient Operating Humidity

Ambient Storage Temperature

Ambient Storage Humidity

Vibration

Features - CE Certified, RoHS Compliant, IP20 Environment- UL recognized (UL 61800-5-1)- Options for PNP or NPN control inputs- Part Number for Senergy-Ai motor technology- DIP Switch Setting for 32 available speeds- DIP Switch Setting for 16 available Accel /Decel rates- 2 Digital Run signals to provide 3 speed options plus Input for Reverse- LED Indicators for Power, Run, Reverse, and Error- PI regulated Speed Control- ECO Performance Mode

Dimensions (mm)

92 100 2.5 4.0 106.5

36

2-φ5

44

2 21

44.

5

DC24V power terminal

JST Motor Roller port

I/O terminal

DIP Switch

E-Qube-Ai

M8-4Pin connector

-S imple Dr ive Control-

45

DIP Switch Setting

Wiring

Speed Setting Via Signal Input

10

+24V0V Error out

Run ARun BReverse

PNP

+24V0V Error out

Run ARun BReverseCommon

NPN

E-QUBE-P

E-QUBE-N

No.

1

2

3

4

5

6

7

8

9

10

32 fixed stages available with DIP switch combinations

ON = CCW, OFF = CW

Description

Speed setting

16 fixed timers (0 ~ 2.5 sec) available with DIP switch combinations

Direction of rotation

Acceleration / Deceleration

timer setting

Function

Run A

Run A + B

Run B

100% of set speed by DIP switch



Above setting is for illustrative purpose only

*NPN version is not available with E-Qube-Ai

See Ordering Information Section for part number details

-Performance Dr ive Control-

Features - CE Certified, RoHS Compliant, IP20 Environment- UL recognized (UL 61800-5-1)- Options for PNP or NPN control inputs- Provides ECO and BOOST modes- DIP Switch Setting for 31 available fixed speeds- DIP Switch Setting for 16 available Accel /Decel rates- 0 to 10V Analog Speed Setting Input- 2 Digital Run signals to provide 3 speed options plus Input for Reverse- LED Indicators for Power, Run, Reverse, and Error- PI regulated Speed Control- Dynamic, Free Spin, and Servo Lock braking modes available

42

2xo5

108

116

19

27

1.5

50

Power

Motor

I/O Terminal

Dimensions (mm)


Input Power



18 to 28VDC


2.5A (ECO), 3.5A (BOOST)

3.0A (ECO), 5.0A (BOOST)





Vibration

-10°C to 40 °C (14°F to 104°F)


-40°C to 85 °C (-40°F to 185°F)


1G or less

46

Controls

Run A

Run A + B

Run B




1

2

3

4

5

1

2

3

4

SWITCHCONFIG

Function OFF ON

Speed range setting

Direction of Rotation

Open/Close loop

Auto/Manual Error Reset

Motor Setting

6

7

Electrical Brake MethodSetting

Brake method SW 6 SW 10

Free spinDynamic brake

Servo Lock

OFFONOFF

OFFOFFON

Low rangeCCW

Open LoopManual Reset

Eco mode

High RangeCW

Close Loop (PID)Automatic Reset

Boost mode

8 Decel time = Accel Decel time = 2 * AccelDeceleration Time

OFF ON

OFF ON

31 fixed stages available with DIP switch combinations

16 fixed timers (0.05 ～ 2.5 sec) available with DIP switch combinations

SWITCHSPEED

SWITCHACC/DCC

1

2

3

4

Function

Function

Speed setting

Accel / Decel Setting

DIP Switch Setting

PNP

NPN

Wiring DIP SW Setting

Above positions are reference onlyACC/DCCSPEED CONFIG

ON

1 2 3 4 5 6 7 8

43

1

43

21

2

ON

ON

Removable I/OTerminal Block

0-10VSpeedErrorReverseRun ARun BCommon

Speed Setting Via Signal Input

1234567

EZQUBE-N

+24V

0V

1234567

1234567

EZQUBE-P

+24V

0V

See Ordering Information Section for part number details47

-Ethernet Dr ive Control for Senergy-

Controls

48

Features - CE Certified, RoHS Compliant. IP20- Option for ETL Listed (UL 6101-2 & UL 61010-2-201)- Provides control for 1 or 2 ZPA Zones or acts as an 8 In /2 Out Dual Motor control remote I/O unit to a PLC - Auto detection of PNP or NPN sensors and light/dark operate when configured for ZPA control- Single push-button Auto-Configuration from a single controller to configure up to 221 controllers on a network- 3-Port Ethernet switch with standard RJ-45 ports for easy daisy chaining of network cables from controller to controller- 9 Pin JST style header socket for motor connection- Thermal and overload motor protection plus optional Proportional-Integral regulated motor speed control- 4 RJ-11/12 ports for easy plug and play connections for sensors and interlock signals- 8 Tri-colored context sensitive LED indicators- Simultaneously recognizes Ethernet I/P, Modbus TCP, and Profinet I/O protocols on the same controller- Motor speed and ramp parameters and ZPA adjustments accessible with EasyRoll Configuration Software- User programmable functionality available with ConveyLogix Software (see Pulseroller.com for details)


Input Power



18 to 28VDC


2.5A x 2 (ECO), 3.5A x 2 (Boost and Boost-8)

3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8 HTF Only)





Vibration

Standard: 0°C to 40°C (32°F to 104°F)Freezer (HTF Only): -30°C to 40°C (-22°F to 104°F)

10 - 90% RH (Non condensation)

-25°C to 70 °C (-13°F to 160°F)


1G or less

Dimensions (mm) 8 8

148

10 84

2

66.

4

2.3

8

6.7

9

0.7

29.8 5.1 34.8

25.3

49

24VDC Power Connector

Install Button – Used for Auto-Configuration and Module Replacement Procedures

Motor Left and Motor Right - 9-pin JST style header for MDR connection

Left Sensor Port and Right Sensor Port – RJ-12 style jack for zone photo-sensor connection

Left Control Port and Right Control Port – RJ-12 style ports for discreet hard-wired signal connections for non-networked interface interlocks and zone control

Left Motor & Right Motor Status LED Indicators

Left Sensor & Right Sensor Status LED Indicators

Control Port Left & Control Port Right Status LED Indicators

Module Network and Status LED Indicators

Link Left and Link Right –RJ-45 style Ethernet network communication connection between modules

Left Link & Right Link Status LED Indicators

Hardware Overview

Standard: 0°C to 40°C (32°F to 104°F)Freezer (HTF Only): -30°C to 40°C (-22°F to 104°F)


-25°C to 70 °C (-13°F to 160°F)


1G or less

1

2

3

4

5

6

7

8

9

10

11


Optional ETL Listed Version Optional ETL Listed Version

Single Pushbutton Network Auto-Configuration Recognizes multiple Ethernet protocols from remote PLC/PCs

Optional High Torque Freezer (HTF) VersionFor either Freezer or Boost-8 applications

Plug and Play Connectivity

RJ-11/12 Receptacle for Sensor

RJ-11/12 Receptacle for Aux I/O

9 Pin JST Style Motor Plug Header

Standard RJ-45 Ethernet Ports

Controls

50

Features - CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- Provides control for 1 or 2 ZPA Zones or acts as a 2 In / 2 programmable I/O with Dual Motor control remote I/O unit to a PLC - Auto detection of PNP or NPN sensors and light/dark operate when configured for ZPA control- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- 4 Pin M8 Style connections for Senergy-Ai motors and standard off the shelf sensors- Thermal and overload motor protection plus Proportional-Integral regulated motor speed control- 6 Tri-colored context sensitive LED indicators- Simultaneously recognizes Ethernet I/P, Modbus TCP, and Profinet I/O protocols on the same controller- Motor speed and ramp parameters and ZPA adjustments accessible with EasyRoll Configuration Software- User programmable functionality available with ConveyLogix Software (see Pulseroller.com for details)- Sensor Ports can be configured to accept Push-Pull type sensors (PLC I/O Mode only)


Input Power



18 to 28VDC



3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8)

175

206

21

26

56

189

2xφ6

Dimensions (mm)

Applicable EnvironmentAmbient Operating Temperature (Standard)


Ambient Operating Temperature (Freezer)



Vibration

-0 ~ 40°C (32 ~ 104°F)


-30°C to 40 °C (-22°F to 104°F)

-25°C to 70 °C (-13°F to 160°F)


1G or less

-Ethernet Dr ive Control for Senergy-Ai Technology-

51

Hardware Overview

LEFT SENERGY-Ai ROLLERINTERFACE CONNECTOR

LEFT MOTOR LED

LEFT ETHERNETINTERFACE CONNECTOR

RIGHT SENERGY-Ai ROLLERINTERFACE CONNECTOR

MODULE STATUS LED

MOTOR POWERGND

POWER SUPPLYCONNECTOR

LOGIC POWERPOWER LED

LEFTSENSOR LED

RIGHTMOTOR LED

RIGHT ETHERNETINTERFACE CONNECTOR

RIGHTSENSOR LED

LEFT PHOTO SENSORINTERFACE CONNECTOR

RIGHT PHOTO SENSORINTERFACE CONNECTOR


Sensor Port

Sensor Port Includes Aux I/O Pin that provides EasyRoll selectable input or output functions for ZPA mode. The Aux I/O Pin can also be configured by a remote PLC to be either an input or an output for non-ZPA applications

Includes protective sleeves

and covers for wiring and cabling

to preserve IP54 rating

PC with EasyRoll for Network Auto-Configuration

Recognizes multiple Ethernet protocols from remote PLC/PCs

Controls

52

Features - Provides access to modify all motor performance and operational parameters- Provides ability to modify operational characteristics of the built-in ZPA functionality- Displays motor and operational status and error conditions- Provides Discover utility used to find all Nodes on a network and manually set their I.P. addresses.- Provides Node network connection mapping to logically link two or more separate ConveyLinx networks.- Create Extensions to allow a module to run its motors in tandem with an adjacent module to create a larger logical zone- PLC Mode selection allows a module to suspend its ZPA function and be logically controlled from an external PLC or PC.- Ability to create Back-Up file of all Node and network settings that can be stored on a PC- Provides a Restore function to replace the settings of Nodes and networks from a saved Back-Up file- Provides the ability to Restore from a Backup either by IP Address or by individual Node serial numbers- Provides ability to lock access to Auto-Configuration functionality - Provides Upgrade utility to download controller firmware without modifying Node’s existing settings- Free Download from Pulseroller.com- Windows PC only

Visit Pulseroller.com to download EasyRoll

Subnet entry for access to multiple subnets

Easy Node navigation and Node range selection for which to apply multiple changes at the same time

Change ZPA functionality for upstream and/or downstream zone independently or apply changes to multiple Nodes at the same time

Click to command the zone to accumulate and retain this operation upon power up

Change motor performance settings for the Left and/or Right motors and apply these same settings to multiple Nodes

Temporarily command the Left or Right motor to run for maintenance and diagnostic purposes

Monitor the status of the Left and Right motors and see indication of different types of possible error conditions

Access a detailed diagnostic screen of Node status

EasyRoll Main Screen1

2

3

4

5

6

7

8

-EasyRol l Conf igurat ion Software-

53

There are 9 different Screens that provide access to various parameters that can be modified per Node or across a range of Nodes. Network Services Tab is shown here

Discover all ConveyLinx Nodes across multiple subnets and filter list to view by individual subnet if you wish. You can see I.P. address, Serial Number, and Firmware Version for each Node

Access Ethernet settings for an individual Node and set new values for I.P. Address, subnet mask, gateway, etc.

Create Backup file of all settings and configuration of a Subnet or multiple Subnet. You can also Restore the settings for a single Node, a Subnet, or Multiple Subnets from your Backup file.

Discover ConveyLinx Devices on the Network1

2

3

4

From the Network Services Tab you can generate access a Network Topology View shown here. This view lets you see how all of your subnets are connected to you PC. From here you can perform Auto-Configuration for a subnet as well perform a Module Replacement procedure.

View Network Topology

From the Advanced Dialog there are 9 different Screens that provide access to various parameters that can be modified per Node or across a range of Nodes.

Advanced Dialog allows you access to many parameters to fine tune the operation of the built-in Zero Pressure Accumulation (ZPA) control of a ConveyLinx controller.

This screen shows the access to all Jam detection timers as well as the Look Ahead function and adjustments to behavior of items entering and exiting the ZPA zones

ConveyLinx provides many more functions and is the most advanced motor drive control on the market today. Visit www.pulseroller.com for more details.

Access to ConveyLinx Advanced Features

Controls

54

Features- CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- 2 In / 2 programmable I/Out Dual Motor control remote I/O unit for EtherCAT Controller- Auto detection of PNP or NPN sensors- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- 4 Pin M8 Style connections for motors and sensors- Thermal and overload motor protection plus Proportional-Integral regulated motor speed control- 6 Tri-colored context sensitive LED indicators- Module configuration and motor performance parameters accessed via EtherCAT SDOs- I/O and motor data exchange via EtherCAT PDOs- Sensor Ports can be configured to accept Push-Pull type sensors- Works with Senergy-Ai Technology motor rollers and drives

Dimensions (mm)


Input Power



18 to 28VDC



3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8)





Vibration

0°C to 40 °C (32°F to 104°F)


-25°C to 70 °C (-13°F to 160°F)


1G or less

-EtherCAT Dr ive Control-

55

Hardware Overview

LEFT SENERGY-Ai ROLLERINTERFACE CONNECTOR

LEFT MOTOR LED

IN ETHERCAT INTERFACE CONNECTOR

RIGHT SENERGY-Ai ROLLERINTERFACE CONNECTOR

ETHERCATRUN LED

MOTOR POWERGND

POWER SUPPLYCONNECTOR

LOGIC POWERPOWER LED

LEFTSENSOR LED

RIGHTMOTOR LED

OUT ETHERCAT INTERFACE CONNECTOR

RIGHTSENSOR LED

LEFT PHOTO SENSORINTERFACE CONNECTOR

RIGHT PHOTO SENSORINTERFACE CONNECTOR


Includes protective sleeves

and covers for wiring and cabling

to preserve IP54 rating

Sensor Port

Sensor Port Includes Aux I/O Pin that can be configured by the EtherCAT controller to be either an input or an output. The Sensor Port can also be configured to accept a Push-Pull type sensor

Controls

ConveyLinx-IO

I/O control

Features- CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- 4 M8 Ports each with 2 configurable Input or Output points for a total of 8 I/O- 2 M8 Ports utilize male pins and 2 M8 Ports are female receptacles- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- Simultaneously recognizes Ethernet I/P, Modbus TCP, Profinet I/O, and CC-Link IEF Basic protocols on the same controller- 6 Tri-colored context sensitive LED indicators- Any or all of the 4 Ports can be configured to accept Push-Pull type sensors- Auto-Configured with EasyRoll and can share network with any ConveyLinx family module- User programmable functionality available with ConveyLogix Software (see Pulseroller.com for details)


Input Power

Input Current

Output Current

21 to 30VDC


0.4mA is Maximum OFF current. 1.5mA is Minimum ON current.

Maximum current per Output is 300mA





Vibration

0°C to 40 °C (32°F to 104°F)


-25°C to 70 °C (-13°F to 160°F)


1G or less

Dimensions (mm) 175 189 206

26

56

189

21 26

2xφ6


MotionLinx-IO

Features- CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- 4 M8 Ports each with 2 configurable Input or Output points for a total of 8 I/O- 2 M8 Ports utilize male pins and 2 M8 Ports are female receptacles- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- Module configuration parameters accessed via EtherCAT SDOs- I/O exchange with controller via EtherCAT PDOs- 6 Tri-colored context sensitive LED indicators- Any or all of the 4 Ports can be configured to accept Push-Pull type sensors


Input Power

Input Current

Output Current

21 to 30VDC


0.4mA is Maximum OFF current. 1.5mA is Minimum ON current.

Maximum current per Output is 300mA





Vibration

0°C to 40 °C (32°F to 104°F)


-25°C to 70 °C (-13°F to 160°F)


1G or less

Dimensions (mm) 175 189 206

26

56

189

21 26

2xφ6


PULSEROLLER Accessor ies

16

Accessories

MDR | Power - Pre-assembled units ready for field installation- Uses PULS brand QS/QT/XT Model power supplies- Available in 120V and 480V Input versions- Available in 10A, 20A, and 40A Output versions- Polycarbonate enclosure with convection cooling - Optional Lockable Disconnect Switch- Optional UL Assembly

ConveySense - Sensor & reflector preassembled to mounting brackets- RJ-11 and M8 connectivity options- Diffuse between roller style available- 1M and 2M cable length options available

Motor Extension Cables - Pre-molded for 9-Pin JST Style Connectors- Available in multiple lengths- For use with standard Senergy and legacy Pulseroller- M8 style available for Senergy-Ai motors

Ethernet Patch Cables- Standard CAT-5 with RJ-45 Plugs- Available in multiple lengths- For use with all ConveyLinx Networked modules

58

ConveyLinx SE Module - Breaks out RJ-12 ports to field wireable terminals- Amplifies Control Port Output up to the capacity of the ERSC Port (100 m A)- Accepts external 24V to power the Control Port output (up to 500 mA)- Provides configurable blocking diode jumpers to accommodate PNP/NPN polarity mismatches- Terminals are removable for ease of field wiring

ConveyLinx IOX Module - Convenient M8 Splitter for ConveyLinx M8 Sensor Ports- Provides removable terminal block for field wiring of signals for devices that do not have M8 connectors

Power Wiring Harnesses - Pre-assembled 2 wire 24V power bus with 20A capacity- Designed to fit within the conveyor side frame channel- Mating plugs at each end to connect conveyor sections together- Separate Tap Kits available to connect power bus to ConveyLinx module

The Pulseroller team has access to other accessories and options for conveyor equipment and applications. If you do not see what you are looking for, feel free to contact us with your inquiry.

59

Ordering Information

United States

1310-5000

1310-6000

1321-6000

1321-5000

1510-5000

1510-6000

1597-0000

1597-0001

1397-0000

1397-0001

E-QUBE-N

E-QUBE-P

E-QUBE-Ai-P

E-QUBE-Ai-N

EZ-QUBE-N

EZ-QUBE-P

CON-EZQ-2P

CON-EZQ-7P

CON-EQ-2P

CON-EQ-5P

E-Qube 24V Simple Drive Module, 1 JST Motor Port, NPN Sinking Current I/O, 3 A Rated, Eco Mode Only

E-Qube 24V Simple Drive Module, 1 JST Motor Port, PNP Sourcing Current I/O, 3 A Rated, Eco Mode Only

E-Qube 24V Simple Drive Module, 1 Senergy-Ai M8 Motor Port, PNP Sourcing Current I/O, 3 Rated, Eco Mode Only

E-Qube 24V Simple Drive Module, 1 Senergy-Ai M8 Motor Port, NPN Sinking Current I/O, 3 Rated, Eco Mode Only

EZ-Qube 24V Performance Drive Module, 1 JST Motor Port, NPN Sinking Current I/O, 5 A Rated in Boost Mode

EZ-Qube 24V Performance Drive Module, 1 JST Motor Port, PNP Sourcing Current I/O, 5 A Rated in Boost Mode

Removable Terminal, 2 Pin, Cage Clamp, EZ-Cube Power Connector (8EDGK-3.5-02P-11)

Removable Terminal, 7 Pin, Cage Clamp, EZ-Qube I/O Connector (8EDGK-2.5-07P-11)

Removable Terminal, 2 Pin, Screw Type, E-Qube Power Connector (15EDGK-3.5-02P-14)

Removable Terminal, 5 Pin, Screw Type,E-Qube I/O Connector (15EDGK-3.5-05P-14)

Order TypeOrder Code Description

Simple and Performance Drive Control for Senergy

3010-0000

3010-3000

3110-0000

3110-3000

8087-0007

8087-0017

4281-0000

0999-1002

3097-0000

3097-0001

0500-1013

0500-1014

0500-1015

ConveyLinx

ConveyLinx-HTF

ConveyLinxE

ConveyLinxE-HTF

ConveyLinx-SE

SE-KIT

CNIP-IO

BRKT-UNIV

CON-ERSC-2P

CON-ERSCHTF-2P

IN-STR-RJ12-015

IN-STR-RJ12-100

IN-STR-RJ12-200

ConveyLinx, 24V 2 Zone Ethernet Programmable Module, 2 JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN Inputs

ConveyLinx, 24V 2 Zone Ethernet Programmable Module, 2 JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN Inputs, High Torque Rated up to 8 Amps in Boost-8 Mode, Freezer Rated Components

ConveyLinx, 24V 2 Zone Ethernet Programmable Module, Standard JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201

ConveyLinx, 24V 2 Zone Ethernet Programmable Module, 2 JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN, High Torque Rated up to 8 Amps in Boost-8 Mode, Freezer Rated Components, cETL Listed to UL 61010-1 and UL 61010-2-201

ConveyLinx Breakout Module For RJ12 to Removable Terminal Block Connections, Amplifies Control Port Output signal up to 100mA Max and up to 500 mA with external power, includes input circuit polarity blocking diodes for solid state PNP/NPN output drivers

ConveyLinx-SE Kit, includes ConveyLinx-SE module and 8 inch RJ-12 cable

ConveyNET IP Digital 24V IO Module with RS-485 Port, 8 Input / 6 Output, Dual Ethernet ports, Installs into ConveyLinx Networks

Mounting Bracket, Painted Steel, fits ConveyLinx, ConveyLinx-HTF, and IQ-Zonz Modules

Removable Terminal, 2 Pin, ConveyLinx Power Connector (1827127)

Removable Terminal, 2 Pin, for ConveyLinx-HTF Power Connector (1792757)

Patch Cable, Straight, 6 Cond., RJ-12, 6.0 in.

Patch Cable, Straight, 6 Cond., RJ-12, 1.0 M

Patch Cable, Straight, 6 Cond., RJ-12, 2.0 M


ConveyLinx Networked Control for Senergy and Legacy Pulserollers

60

Contact: 1-800-764-6356

Support: [email protected]

Sales Orders: [email protected]

General Sales Inquiries: [email protected]

3022-0000

3022-7000

8087-0020

3081-0000

0500-1003

0500-1004

0500-1005

ConveyLinx-Ai2

Conveylinx-Ai2-F

IOX2

ConveyLinx-IO

IN-Y-M8-M8

IN-M8-M8-100

IN-M8-M8-020

ConveyLinx, 24V, 2 Zone Ethernet Programmable Module, 2 Senergy-Ai M8 Motor Ports, 2 M8 Sensor Ports, Auto Sensing PNP/NPN Inputs

ConveyLinx, 24V, 2 Zone Ethernet Programmable Module, 2 Senergy-Ai M8 Motor Ports, 2 M8 Sensor Ports, Auto Sensing PNP/NPN Inputs, Freezer Rated

Break Out Module for ConveyLinx Ai2, M8 Sensor Port Connections, Dual M8 and Removable Terminal Block

ConveyLinx, 24V Ethernet Programmable Digital I/O Module, 8 Configurable Inputs/Outputs on 4 M8 Ports, No Motor Ports, Auto Sensing PNP/NPN Inputs

Splitter Cable, M8 Input Splitter, 125VAC/VDC 2A 4WIRE YEL PVC (Turck YP2PSG4M0.3/2PKG4M0.3/0.3S3050)

Extension Cable, M8 Male to Female for ConveyLinx-Ai Family Sensor Ports, 1 M (Banner PKG4M-1-PSG4M)

Extension Cable, M8 Male to Female for ConveyLinx-Ai Family Sensor Ports, 20 cm (Banner PKG4M-0.2PSG4M)


ConveyLinx Networked Control for Senergy-Ai Technology

4022-0000

4081-0000

MotionLinx-Ai2

MotionLinx-IO

MotionLinx, 24V, EtherCAT Module, 2 Senergy-Ai M8 Motor Ports, 2 M8 Sensor Ports, Auto Sensing PNP/NPN Inputs

ConveyLinx, 24V EtherCAT Digital I/O Module, 8 Configurable Inputs/Outputs on 4 M8 Ports, No Motor Ports, Auto Sensing PNP/NPN Inputs


MotionLinx EtherCAT

0505-1001

0505-1002

0505-1003

0505-1004

0505-1005

0505-1006

0500-1006

CACRSC-EXT-050

CACRSC-EXT-100

CACRSC-EXT-150

CACRSC-EXT-200

CACRSC-EXT-250

CACRSC-EXT-300

IN-MTR-M8-M8-100

Motor Extension Cable, JST, 0.5 M






Motor Extension, Senergy-Ai, M8 Male to M8 Female, 1 M (Banner PKG4M-1-PSG4M)


Motor Extension Cables

61


16

United States

0200-1004

0200-1005

0200-1006

0200-1007

0200-1008

0200-1009

0200-1010

0200-1014

0200-1015

0200-1016

0200-1017

0200-1018

0200-1020

0200-1021

0200-1022

0200-1023

0200-1024

0200-1025

IN-P-PS-40-480

IN-P-PS-40N-120

IN-P-PS-20-480

IN-P-PS-10-480

IN-P-PS-10-120

IN-P-PS-20-120

IN-P-DIS-PS-40-480

IN-P-DIS-PS-40N-120

IN-P-DIS-PS-10-480

IN-P-DIS-PS-20-480

IN-P-DIS-PS-10-120

IN-P-DIS-PS-20-120

IN-UL-PS-40-480

IN-UL-PS-20-480

IN-UL-PS-20-120

IN-UL-DIS-PS-40-480

IN-UL-DIS-PS-20-480

IN-UL-DIS-PS-20-120

MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, (2) 20A Protected Circuits, Standard

MDR|Power Assembly, 120VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, (2) 20A Protected Circuits, Standard

MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, Standard




MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, (2) 20A Protected Circuits, Standard

MDR|Power Assembly, 120VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, (2) 20A Protected Circuits, Standard

MDR|Power Assembly, 480VAC Input, 10A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, Standard




MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, (2) 20A Protected Circuits, UL Rated Assembly

MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, UL Rated Assembly

MDR|Power Assembly, 120VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, UL Rated Assembly

MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, (2) 20A Protected Circuits, UL Rated Assembly

MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, UL Rated Assembly

MDR|Power Assembly, 120VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, UL Rated Assembly


MDR|Power

62

Contact: 1-800-764-6356




16

0300-1000

0300-1002

0300-1003

0300-1004

0300-1005

0300-1006

0300-1007

0300-1008

0500-1001

0500-1002

0999-1001

0999-1003

IN1-PE-KIT-RJ11-1

IN1-PE-KIT-RJ11-2

IN1-PE-RJ11-1

IN1-PE-RJ11-2

IN1-PE-KIT-M8QD-1M

IN1-PE-KIT-M8QD-2M

IN-RT-P2527S14

IN-RT-M8-P1427S41P08

IN-M12-RJ11-EXT-100

IN-M12-RJ11-EXT-200

IN-BEF-WK-WTR

IN-REF-42D

Sensor Kit, QS18AP6LP Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 1 M cable, Sensor and Reflector pre-assembled to Brackets

Sensor Kit, QS18AP6LP Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 2 M cable, Sensor and Reflector pre-assembled to Brackets

Sensor, QS18AP6LP, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 1 M cable

Sensor, QS18AP6LP, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 2 M cable

Sensor Kit, QS18VA6LP-96379 Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, M8 connector, 1 M cable, Sensor and Reflector pre-assembled to Brackets

Sensor Kit, QS18VA6LP-96379 Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, M8 connector, 2 M cable, Sensor and Reflector pre-assembled to Brackets

Sensor, Sick P2527S14, Diffuse Under Roller, Adjustable background suppression, 100-900mm range, Dark Operate N.O., PNP Output, RJ-12 Connector, 2 M cable, Bottom Cable Exit

Sensor, Sick P1427S41P08, Diffuse Under Roller, Adjustable background suppression, 100-900mm range, Dark Operate N.O., PNP Output, M8 Connector, 2 M cable, Bottom Cable Exit

Adapter Cable, Standard M12 to RJ11, 1 M (Banner MQDC-403-MOD-6P4C)

Adapter Cable, Standard M12 to RJ11, 2 M (Banner MQDC-403-MOD-6P4C)

Mounting Bracket, Right Angle, for IN-RT-P2527S14 Diffuse Under Roller Sensor

Reflector, Polarized, 42mm Dia., threaded stud, washer and nut (Banner BRT-42D)


ConveySense

0501-1001

0501-1002

0501-1003

0501-1004

0501-1005

0501-1006

0501-1007

0501-1008

0501-1009

0501-1010

0501-1011

IN-CAT5-1-100601BK

IN-CAT5-2-100601BK

IN-CAT5-3-100603BK

IN-CAT5-5-100604BK

IN-CAT5-7-100605BK

IN-CAT5-10-100606BK

IN-CAT5-15-100607BK

IN-CAT5-20-100616BK

IN-CAT5-25-100608BK

IN-CAT5-35-100609BK

IN-CAT5-50-100609BK

Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 1 ft. (PC5S-BK-01)












Ethernet Cables

63

0502-1001

0502-1002

0502-1003

0502-1004

0502-1005

0502-1007

0502-1008

0502-1009

0502-1010

0502-1011

0502-1012

0502-1013

0502-1014

PTK-20

PTK-30

PD-050

PD-100

PD-150

PD-200

PD-250

PD-300

PD-350

PD-400

PD-610

PD-650

PD-1000

Power Tap Kit for PD-xxx Power Distribution Harness, 20 cm length

Power Tap Kit for PD-xxx Power Distribution Harness, 30 cm length

Power Distribution Harness, 2 Wire, 12AWG, 20A, 0.5 M












Power Wiring Harneses

1010-0000

1010-2000

1010-2050

1110-0000

1110-2000

1110-2050

1097-0012

1097-0011

1097-0010

1098-0000

1099-0000

EZ-24

EZ-24-HTB

EZ-24-HTB-s

EZ-24E

EZ-24E-HTB

EZ-24E-HTB-s

CON-EZ-24-7P

CON-EZ-24-3P

CON-EZ-24-2P

EZ-24-FUSE-5A

EZ-24-FUSE-8A

EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, Motor Rated Up to 5 Amps in Boost Mode, Auto Sensing PNP/NPN Inputs

EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 Amps in Boost-8 Mode, Output for Electro-Mechanical Brake, Auto Sensing PNP/NPN Inputs

EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 A in Boost-8 Mode, Output for Electro-Mechanical Brake, PNP Sourcing Inputs

EZ-24 Simple Drive Module, 1 JST Motor Port, Motor Rated Up to 5 Amps in Boost Mode, Auto Sensing PNP/NPN Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201

EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 Amps in Boost-8 Mode, Output for Electro-Mechanical Brake, Auto Sensing PNP/NPN Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201

EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 A in Boost-8 Mode, Output for Electro-Mechanical Brake, PNP Sourcing Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201

Removable Terminal, 7 Pin, EZ-24 Family IO Wiring (5EDGK-3.5-07P-14)

Removable Terminal, 3 Pin, EZ-24 Family Sensor Power (15EDGK-3.5-03P-14)

Removable Terminal, 2 Pin, EZ-24 Family Input Power (15EDGK-3.5-02P-14)

Fuse, EZ-24 Family, 5A

Fuse, EZ-24-HTB Family, 8A


Legacy Drive Control

United States


64

Contact: 1-800-764-6356




65

11.30.2020 | The information contained in this catalog is subject to change without notice.

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