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DECLARATION BY THE CANDIDATE I the undersigned solemnly declare that the report of the project work entitled “Blade Life Estimation Of Carbon-Carbon Composite Based Gas Turbine Blade” is based on my own work carried out during the course of my study under the supervision of Mr. Brijesh Patel, Head, Department of Aeronautical Engineering, School of Engineering &IT, Aarang, Raipur (C.G.). I assert that the statements made and conclusions drawn are an outcome of my study of research work. I further declare that remaining and complete research work will be carried out in Phase-II, which does not contain any part of any work which has been submitted for any award of degree /diploma/certificate in this University or any other University of India or abroad. _________________ (Signature of the Candidate) Gopal Sahu MU13MTTUB002 ii

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DECLARATION BY THE CANDIDATEI the undersigned solemnly declare that the report of the project work entitled Blade Life Estimation Of Carbon-Carbon Composite Based Gas Turbine Blade is based on my own work carried out during the course of my study under the supervision of Mr. Brijesh Patel, Head, Department of Aeronautical Engineering, School of Engineering &IT, Aarang, Raipur (C.G.).I assert that the statements made and conclusions drawn are an outcome of my study of research work. I further declare that remaining and complete research work will be carried out in Phase-II, which does not contain any part of any work which has been submitted for any award of degree /diploma/certificate in this University or any other University of India or abroad.

_________________

(Signature of the Candidate)

Gopal Sahu

MU13MTTUB002

School of Engineering & IT,

Aarang, Raipur (C.G.) CERTIFICATE BY THE SUPERVISOR

This is to certify that the report of the project entitled Blade Life Estimation of Carbon-Carbon Composite Based Gas Turbine Blade is a record of research work carried out by Gopal Sahu bearing Roll No. MU13MTTUB002 & Enrolment No. 131101 under my guidance and supervision for the submission of Project work Phase-I of Master of Technology in Turbo-Machinery of MATS University, Raipur (C.G.), India.

To the best of my knowledge and belief the report

i) Fulfils the requirement of the Ordinance relating to the M. Tech. degree of the University and

ii) Is up to the desired standard both in respect of contents and language for being referred to the examiners.

-------------------- ----------------------- (Signature of Co-ordinator) (Signature of the Supervisor)

Mr. Brijesh Patel, Mr. Brijesh Patel,

School of Engineering & IT, Head, Aeronautical Engineering MATS University, Raipur School of Engineering & IT,

MATS University, Raipur Forwarded to MATS University, Raipur

----------------------------------

(Signature of the Director)

Dr. A. M. Bisen

School of Engg. & I.T.,

MATS University, Raipur

CERTIFICATE BY THE EXAMINERSThe project entitled Blade Life Estimation Of Carbon-Carbon Composite Based Gas Turbine Blade submitted by Gopal Sahu, Roll No.: MU13MTTUB002, Enrolment No.: 131101 has been examined by the undersigned as a part of the examination and is hereby recommended for the completion of project work phase-I of the degree of Master of Technology in the faculty of Turbo-Machinery, School of Engineering & IT, MATS University, Aarang, Raipur (C.G.), India.

..

Internal Examiner

External Examiner

Date:

Date:

ACKNOWLEDGEMENT

The contentment, the accomplishment, the magnificence, the fulfilment, the prize admiration and the creation of my project cannot be thought of without the few, who apart from their regular schedule spared their valuable time. A number of persons contribute either directly or indirectly in shaping and achieving the desired outcome.

Apart from the efforts of me, the success of any project depends largely on the encouragement and guidelines of many others. I take this opportunity to express my gratitude to the people who have been instrumental in the successful completion of this project.

I would like to extend my gratitude and my sincere thanks to my honorable, esteemed supervisor Mr. Brijesh Patel, Head, Department of Aeronautical Engineering. I would like to show my greatest appreciation to him. I cant say thanks is enough for his tremendous support and help. I feel motivated and encouraged every time I meet him. Without his encouragement and guidance this project would not have been materialized.

I owe a debt of appreciation to Mr. Brijesh Patel, Co-coordinator, M. Tech (Turbo-machinery) for providing us with an opportunity to develop this project. Through his timely advice, constructive criticism and supervision he was a real source of inspiration for me. I have had suggestions to improve this report from a number of my colleagues. I am grateful to Mr. Kalpit Kaurase, Asst. Prof., Department of Aeronautical Engineering and to colleagues who worked tirelessly in its preparation during the difficult times.

The guidance and support received from all the members of Management and especially to my college Director, Dr. A.M.Bisen to provide me resources for this project, was vital for the success of the project. I am grateful for their constant support and help.

Last but not the least I am really thankful to my family and friends for always encouraging me to achieve this goal. A special thanks to my parents, who taught me the value of hard work by their own example and who instilled me the free thinking and the joy of making researches. GOPAL SAHU LIST OF FIGURESFig. No.

Title

Page No.

Fig. 1.3.1 Effective use of advanced High Temperature

Materials to cut CO2 emissions from jet engines

And land based gas turbines.

05

Fig. 1.4.4.1 Thermal expansion behavior of different rod-like

prepregs. 08Fig. 1.4.4.2 Pseudo plastic fracture behavior of CFRC, especially

If 3D reinforced.

09Fig. 1.4.4.3 Fracture behavior by means of the stress intensity factor. 09Fig.1.5.1 Simple gas turbine system 12Fig.1.5.2 Simple Closed Cycle

13Fig1.6.1. Pictorial overview of turbine blades section.

15 LIST OF TABLES

Table No.

Title

Page No.

Table 1.6.1

Severity of the different surface related

problems for gas turbine applications.

14Table 1.6.2

Failure modes and causes of different

parts of a section.

16TABLE OF CONTENTS

Contents Page No.

Declaration by the Candidateii

Certificate of the Supervisoriii

Certificate by the Examinersiv

Acknowledgement by the Candidatev

List of Figuresvi

List of Tablesvii

Table of Contentsviii

CHAPTER 1: INTRODUCTION

1-171.1 High Temperature Materials

011.2 What is High Temperature

011.3. Engineering Application of High Temperature Materials

041.4. Carbon-Carbon Composite

051.4.1 Unique Features of CC Composite

06

1.4.2 CC composites, their nature and

Position within the family of carbon

Materials

061.4.3 The analogy of carbon-carbon composites with

conventional graphite materials

07 1.4.4 Mechanical and Thermal properties of the CC composites 071.5 About Gas Turbine

101.6. Failure Modes in Gas Turbine Blading

14CHAPTER 2: LITERATURE REVIEW

18-22CHAPTER 3: PROBLEM IDENTIFICATION

23-24CHAPTER 4: METHODOLOGY

25CHAPTER 5:RESULTS AND DISCUSSIONCHAPTER 6: CONCLUSION & FUTURE ENHANCEMENT REFERENCES ix