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Building Johnson County Government’s Largest Project – Tomahawk Creek Wastewater Treatment Facility

Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

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Page 1: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Building Johnson County

Government’s Largest Project –

Tomahawk Creek Wastewater

Treatment Facility

Page 2: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Why Wastewater Treatment

2

Page 3: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

About JCW

• Located in northeast Kansas

• Established in 1945

• Enterprise funded

• 220 employees

• 6 WWTFs

• 32 pump stations

• 2,200 miles of sewer

• 500,000+ residents served

• 60 million gallons treated each day

Page 4: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above
Page 5: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

About Tomahawk Creek WWTF

• Leawood. Mission Rd and Lee Blvd

• Established in 1955

• Trickling Filter Facility

• 1980s Linking Interceptor

• 7 mgd onsite/10 mgd to KCMO

• 150,000 – 190,000 residents

Page 6: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Blue River Basin

Kansas Missouri

Page 7: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Drivers for Upgrade

• Age of equipment

• New regulations for

water quality

• Increasing operational costs

Page 8: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Planning Process

• Previous Studies 2006 and 2013

– Evaluated 8 Alternatives

– Evaluated 0 MGD, 10 MGD, and 19 MGD

– Recommend 19 MGD Option

• Project Definition Phase 2014-2015

• Design and GMP Development 2017 – 2018

• Construction 2018 - current

Page 9: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Missouri River Load Reductions Relative to

Existing Condition Baseline

9

Page 10: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

All flow

Some Flow

No Flow

Financial Evaluation of Options

Page 11: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Operating Cost Comparison

Reduced Costs:

$453 Million

Page 12: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Goals for Long-Term Investment

• Preserve high quality of life

• Improve water quality

• Provide the most cost-

effective long-term

solutions for customers

Page 13: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Existing Tomahawk Creek WWTF

Page 14: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Preliminary Design Concept• Reuse Influent Pumping

Station and Digester Complex

• IFAS BNR Basins & Blower Building

• Separate Sludge Processing

• Dual Purpose Compressible Media Filters

• Disinfection and Reaeration Facilities

• Concrete Lined Excess Flow Holding Lagoon

Page 15: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Dual Purpose Compressible Media Filters

Page 16: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Tomahawk Creek Proposed Delivery Methods

Page 17: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Why CMAR for this Project

• Collaboration between All

parties

• Signiant Pre-design already

completed

• High risk, complicated project

• Earlier cost certainty

• Optimize design

Page 18: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Tomahawk Creek Proposed CMAR Schedule

Page 19: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Value Engineering led to Design Evolution

Page 20: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Evolution of the Site

April 2017 July 2017

Page 21: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Facility Protection Without Flood Rise

Page 22: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Bedrock is at Different Elevations at Site

Rock Fill Only

Piers Only

Piers with Rock Fill

Page 23: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Power Limitations were Addressed

Page 24: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

BIM / VR Tools were Utilized for Project

Page 25: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above
Page 26: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Bluebeam was Used to Review Documents

Page 27: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

VE Analysis Continues during Construction

Page 28: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Construction Statistics

• 250,000 CY of Earth to Move

• 53,000 CY of Structural Concrete

• 3 Miles of Electrical Ductbank

• 110,000 LF of Pipe (Above & Below Grade)

Page 29: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Plant Flow Diagram

Page 30: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Startup Process Overview

Page 31: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

BNR Basin & Basin Blower Building

Page 32: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Filter Disinfection Complex

Page 33: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Solids Processing Building

Page 34: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Administration Building

Page 35: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Construction Challenges

• 2018 & 2019 - Wettest Water Calendar Year in Kansas (57.88 inches)

• Adjusting to COVID-19 Procedures

• Tight Construction Footprint

• Unforeseen Rubbish During Excavations

Page 36: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Project Successes

MOPO: Collection System Diversion Evergy Substation Energized

Page 37: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Facility Startup

• Coordination Meetings w/ Key

Personnel

• Energization & LOTO Plan

• System Startup Plans

• Key Construction Milestones

Page 38: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above
Page 39: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Lessons Learned

• Know your site and existing facilities

• Exploratory digging

• SCADA Screen Development

– Big project – a lot to take on at once

• Engage CMAR early

• Communication, Trust, Teamwork

Page 40: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

For Updates: www.jcwtomahawk.com

Page 41: Government’s Largest Project · •Project Definition Phase 2014-2015 •Design and GMP Development 2017 –2018 •Construction 2018 - current. ... • 110,000 LF of Pipe (Above

Expectations