206
GP328 Plus/GP338 Plus/GP338 XLS Portable Radios Detailed Service Manual 6804112J28-G December, 2004

GP328 Plus/GP338 Plus/GP338 XLS Portable Radios · Printed in Malaysia December, 2004. i DOCUMENT HISTORY The following major changes have been implemented in this manual since the

  • Upload
    others

  • View
    11

  • Download
    5

Embed Size (px)

Citation preview

GP328 Plus/GP338 Plus/GP338 XLSPortable Radios

Detailed Service Manual

6804112J28-G

December, 2004

Computer Software CopyrightsThe Motorola products described in this manual may include copyrighted Motorola computer programs stored in semi-conductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclu-sive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implica-tion, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of law in the sale of a product.

2000, 2001, 2002, 2003, 2004 by Motorola, Inc.Motorola Technology Sdn. Bhd. (Co. No. 455657-H)Plot 2, Bayan Lepas Technoplex Industrial Park,Mukim 12, S.W.D.,11900 Penang, Malaysia

Printed in MalaysiaDecember, 2004

i

DOCUMENT HISTORY

The following major changes have been implemented in this manual since the previous edition:

Edition Description Date

6804112J28-O Initial edition Sept. 2000

6804112J28-A Updated Safety Information (June 2001).Updated controller board for VHF and UHF Band 1.Updated RF board for VHF and UHF Band 2.

Aug. 2001

6804112J28-B Added Display Model (GP338 Plus) information. Sept, 2001

6804112J28-C Section 5A, 5B, 5C and 5D:Added new board diagrams, schematics and parts lists to VHF, UHF Band 1, UHF Band 2 and 330MHz sections.

Mar, 2002

6804112J28-D Document History Section added. June, 2003

Changed to Safety Information (Feb. 2002).

Section 1: IntroductionUpdated CGISS Indirect Business Customer Help Desk information.

Section 5A, 5B and 5C: Model Chart & Test SpecsAdded 4 Channel information to VHF Band, UHF Band 1 and UHF Band 2 sections.

6804112J28-E Added GP338 XLS model.Changed to latest Safety Information (Feb. 2002)Corrected flex diagrams of GP328 Plus and GP338 Plus.

May, 2004

6804112J28-F Updated Safety Information (Feb. 2002)Updated controller board (PCB no.8404051G07/G08) to 8404051G09 rev H.

Sept, 2004

6804112J28-G Added controller board (PCB no.8404051G07/G08) Dec, 2004

ii

THIS PAGE INTENTIONALLY LEFT BLANK

iii

Safety Information

Product Safety and RF Energy Exposure for Portable Two-Way Radios

The information provided in this document supersedes the general safety information published prior to February 2002.

RF Energy Exposure Awareness and Control Information and Operational Instructions for Occupational Use

NOTICE: This radio is intended for use in occupational/controlled conditions where users have full knowledge of their exposure and can exercise control over their exposure to meet the occupational limits in FCC and International standards. This radio device is NOT authorized for general population or consumer use.

This two-way radio uses electromagnetic energy in the radio frequency (RF) spectrum to provide communications between two or more users over a distance. It uses radio frequency (RF) energy or radio waves to send and receive calls. RF energy is one form of electromagnetic energy. Other forms include, but are not limited to, sunlight and x-rays. RF energy, however, should not be confused with these other forms of electromagnetic energy, which when used improperly, can cause biological damage. Very high levels of x-rays, for example, can damage tissues and genetic material.

Experts in science, engineering, medicine, health, and industry work with organizations to develop standards for safe exposure to RF energy. These standards provide recommended levels of RF exposure for both workers and the general public. These recommended RF exposure levels include substantial margins of protection.

All Motorola two-way radios are designed, manufactured, and tested to ensure they meet government-established RF exposure levels. In addition, manufacturers also recommend specific operating instructions to users of two-way radios. These instructions are important because they inform users about RF energy exposure and provide simple procedures on how to control it.

Please refer to the following websites for more information on what RF energy exposure is and how to control your exposure to assure compliance with established RF exposure limits: http://www.fcc.gov/oet/rfsafety/rf-faqs.html http://www.osha.gov/SLTC/radiofrequencyradiation/index.html

Federal Communication Commission (FCC) Regulations

The FCC rules require manufacturers to comply with the FCC RF energy exposure limits for portable two-way radios before they can be marketed in the U.S. When two-way radios are used as a consequence of employment, the FCC requires users to be fully aware of and able to control their exposure to meet occupational requirements. Exposure awareness can be facilitated by the use of a product label directing users to specific user awareness information. Your Motorola two-way radio

BEFORE USING THIS RADIO, READ THE FOLLOWING INFORMATION WHICH CONTAINS IMPORTANT OPERATING INSTRUCTIONS FOR SAFE USAGE AND RF ENERGY AWARENESS AND CONTROL INFORMATION AND OPERATIONAL INSTRUCTIONS FOR COMPLIANCE WITH RF ENERGY EXPOSURE LIMITS IN APPLICABLE NATIONAL AND INTERNATIONAL STANDARDS. ALSO READ THE OPERATIONAL INSTRUCTIONS FOR SAFE USAGE. FOR RADIOS THAT HAVE BEEN APPROVED AS INTRINSICALLY SAFE, READ THE INSTRUCTIONS AND INFORMATION ON INTRISINIC SAFETY ON PAGE vii.

iv

has a RF exposure product label. Also, your Motorola user manual, or separate safety booklet includes information and operating instructions required to control your RF exposure and to satisfy compliance requirements.

Compliance with RF Exposure Standards

Your Motorola two-way radio is designed and tested to comply with a number of national and International standards and guidelines (listed below) for human exposure to radio frequency electromagnetic energy. This radio complies with the IEEE (FCC) and ICNIRP exposure limits for occupational/controlled RF exposure environments at operating duty factors of up to 50% talk-50% listen and is authorized by the FCC for occupational use only.

In terms of measuring RF energy for compliance with these exposure guidelines, your radio generates measurable RF energy only while it is transmitting (during talking), not when it is receiving (listening) or in standby mode.

NOTE:The approved batteries, supplied with this radio, are rated for a 5-5-90 duty factor (5% talk-5% listen-90% standby) even though this radio complies with FCC occupational exposure limits and may operate at duty factors of up to 50% talk.

Your Motorola two-way radio complies with the following RF energy exposure standards and guidelines:

� United States Federal Communications Commission, Code of Federal Regulations; 47CFR part 2 sub-part J

� American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers (IEEE) C95. 1-1992

� Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition� International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998� Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Elec-

tromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999� Australian Communications Authority Radiocommunications (Electromagnetic Radiation -

Human Exposure) Standard, 2003� ANATEL ANNEX to Resolution No. 303 of July 2, 2002 "Regulation of limitation of exposure to

electrical, magnetic and electromagnetic fields in the radio frequency range between 9 KHz and 300 GHz" and "Attachment to resolution # 303 from July 2, 2002" "Additional Requirements for SMR, Cellular and PCS Product Certification"

RF Exposure Compliance and Control Guidelines and Operating Instructions

To control your exposure and ensure compliance with the occupational/controlled environment exposure limits, always adhere to the following procedures.

Guidelines:� Do not remove the RF Exposure Label from the device.� User awareness instructions should accompany device when transferred to other users.� Do not use this device if the operational requirements described herein are not met.

Operating Instructions� Transmit no more than the rated duty factor of 50% of the time. To transmit (talk), push the Push-

To-Talk (PTT) button. To receive calls, release the PTT button. Transmitting 50% of the time, or less, is important because this radio generates measurable RF energy exposure only when transmitting (in terms of measuring for standards compliance).

v

� Hold the radio in a vertical position in front of the face with the microphone (and other parts of the radio including the antenna) at least one inch (2.5 centimeters) away from the nose or lips.

� Antenna should be kept away from the eye. Keeping the radio at a proper distance is important since RF exposures decrease with increasing distance from the antenna.

� When worn on the body, always place the radio in a Motorola-approved clip, holder, holster, case, or body harness for this product. Using approved body-worn accessories is important because the use of non-Motorola-approved accessories may result in exposure levels, which exceed the FCC occupational/controlled environment RF exposure limits.

� If you are not using a body-worn accessory and are not using the radio in the intended use posi-tion in front of the face, ensure the antenna and the radio are kept at least one inch (2.5 centime-ters) from the body when transmitting. Keeping the radio at a proper distance is important because RF exposures decrease with increasing distance from the antenna.

Approved Accessories� Use only Motorola-approved supplied or replacement antennas, batteries, and accessories. Use

of Non-Motorola approved antennas, batteries, and accessories may exceed the FCC (IEEE) and ICNIRP RF exposure guidelines.

� For a list of Motorola-approved accessories, visit the following website, which lists approved accessories for your radio model: http://ap.cgiss.motorola.com/AAD/index.html.

Additional Information

For additional information on exposure requirements or other training information, visit http://www.motorola.com/rfhealth.

Electromagnetic Interference/CompatibilityNOTE:Nearly every electronic device is susceptible to electromagnetic interference (EMI) if

inadequately shielded, designed, or otherwise configured for electromagnetic compatibility.

Facilities

To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy.

Aircraft

When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in accordance with applicable regulations per airline crew instructions.

Medical Devices

Pacemakers

The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation of 6 inches (15 centimeters) be maintained between a handheld wireless radio and a pacemaker. These recommendations are consistent with those of the U.S. Food and Drug Administration.

Persons with pacemakers should:

� ALWAYS keep the radio more than 6 inches (15 centimeters) from their pacemaker when the radio is turned ON.

vi

� Not carry the radio in the breast pocket.� Use the ear opposite the pacemaker to minimize the potential for interference.� Turn the radio OFF immediately if there is any reason to suspect that interference is taking place.

Hearing Aids

Some digital wireless radios may interfere with some hearing aids. In the event of such interference, you may want to consult your hearing aid manufacturer to discuss alternatives.

Other Medical Devices

If you use any other personal medical device, consult the manufacturer of your device to determine if it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this information.

Use of communication devices while driving

Always check the laws and regulations on the use of radios in the areas where you drive.

� Give full attention to driving and to the road.� Use hands-free operation, if available.� Pull off the road and park before making or answering a call, if driving conditions or regulations

so require.

Operational Warnings

For vehicle with air bagsRefer to vehicle manufacturer's manual prior to installation of electronic equipment to avoid interference with air bag wiring.Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag deployment area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occupants of the vehicle.Potentially Explosive Atmospheres(Explosive atmospheres refers to hazard classified locations that may contain hazardous gas, vapors, or dusts.)Turn off your radio prior to entering any area with a potentially explosive atmosphere unless it is a portable radio type especially qualified for use in such areas as Intrinsically Safe (for example, Factory Mutual, CSA, UL, or CENELEC).Do not remove, install, or charge batteries in such areas. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.The areas with potentially explosive atmospheres referred to above include fueling areas such as below decks on boats, fuel or chemical transfer or storage facilities, and areas where the air contains chemicals or particles such as grain, dust or metal powders. Areas with potentially explosive atmospheres are often, but not always, posted.Blasting Caps And Blasting AreasTo avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting caps, in a blasting area, or in areas posted: "Turn off two-way radio." Obey all signs and instructions.

vii

Operational Cautions

Intrinsically Safe Radio Information

The Intrinsically safe approval unit refers to a product that has been approved as intrinsically safe by an approval agency (for example FM Approvals, CSA, UL, or Cenelec) and certifies that a particular product meets the Agency's applicable intrinsic safety standards for specific types of hazardous classified locations. A portable radio that has been approved for intrinsic safety will have Approval label attached to the radio to identify the unit as being Approved for specified hazardous atmospheres. This label specifies the hazardous Class/Division/Group along with the part number of the battery that must be used. The intrinsically safe approval label will be located on the portable radio unit.

Operational Cautions for Intrinsic Safe Equipment

Warnings for Radios Approved as Intrinsically Safe

Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability and the intrinsic safety approval labelling (FM, UL, CSA, CENELEC). Radios will not be upgraded to this capability and labeled once they have been shipped to the field.

AntennasDo not use any portable radio that has a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result.

BatteriesAll batteries can cause property damage and/or bodily injury, such as burns, if a conductive material such as jewelry, keys, or beaded chains touches exposed terminals. The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.

� Do not operate radio communications equipment in a hazardous atmosphere unless it is a type especially qualified (for example, FM, UL, CSA, or CENELEC approved). An explosion or fire may result.

� Do not operate a radio unit that has been approved as intrinsically safe product in a hazardous atmosphere if it has been physically damaged (for example, cracked housing). An explosion or fire may result.

� Do not replace or charge batteries in a hazardous atmosphere. Contact sparking may occur while installing or removing batteries and cause an explosion or fire.

viii

A modification changes the unit's hardware from its original design configuration. Modifications can only be made by the original product manufacturer.

Repair

A repair constitutes something done internally to the unit that would bring it back to its original condition.

Items not considered as repairs are those in which an action is performed on a unit which does not require the outer casing of the unit to be opened in a manner that exposes the internal electrical circuits of the unit.

Do Not Substitute Options or Accessories

The Motorola communications equipment certified as intrinsically safe by the approving agency, (FM, UL, CSA, CENELEC) is tested as a complete system which consists of the listed agency Approved portable, Approved battery, and Approved accessories or options, or both. This Approved portable and battery combination must be strictly observed. There must be no substitution of items, even if the substitute has been previously Approved with a different Motorola communications equipment unit. Approved configurations are listed by the Approving Agency (FM, UL, CSA, CENELEC).

The intrinsically safe Approval label affixed to radio refers to the intrinsically safe classification of that radio product, and the approved batteries that can be used with that system.

The manual PN referenced on the intrinsically safe approval label identifies the approved Accessories and or options that can be used with that portable radio unit.

Using a non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit will void the intrinsically safe approval of that radio unit.

� Do not replace or change accessories in a hazardous atmosphere. Contact sparking may occur while installing or removing accessories and cause an explosion or fire.

� Turn the radio off before removing or installing a battery or accessory.� Do not disassemble an intrinsically safe product in any way that exposes the internal

circuits of the unit.� Failure to use an intrinsically safe approved battery or Approved accessories specifically

approved for the radio unit may result in the dangerously unsafe condition of an unapproved radio combination being used in a hazardous location.

� Unauthorized or incorrect modification of the intrinsically safe approved Product will negate the approval rating of the product.

� Incorrect repair or relabeling of any intrinsically safe Agency approved radio could adversely affect the Approval rating of the unit.

� Use of a radio that is not intrinsically safe in a hazardous atmosphere could result in serious injury or death.

REPAIRS FOR MOTOROLA PRODUCTS WITH INTRINSICALLY SAFE APPROVAL ARE THE RESPONSIBILITY OF THE USER.� Repairs to a Motorola FM approved radio product should only be done at a location that

has been FM audited under the FM 3605 repairs and service standard.� Contact Motorola for assistance regarding repairs and service of Motorola intrinsically

safe equipment.

ix

Table of Contents

Document History .............................................................................................i

Safety Information .......................................................................................... iii

Section 1 Introduction

1.0 Scope of Manual.................................................................................................. 1-12.0 Warranty and Service Support............................................................................. 1-1

2.1 Warranty Period ............................................................................................. 1-12.2 After Warranty Period..................................................................................... 1-12.3 Piece Parts ..................................................................................................... 1-22.4 Technical Support .......................................................................................... 1-22.5 Further Assistance From Motorola ................................................................. 1-2

Section 2 Service Aids

1.0 Recommended Test Tools................................................................................... 2-1

Section 3 Power Up Self-Test

1.0 Error Codes ......................................................................................................... 3-1

Section 4 Controller Information

1.0 Overview.............................................................................................................. 4-12.0 Radio Power Distribution ..................................................................................... 4-13.0 Controller Board................................................................................................... 4-2

3.1 General........................................................................................................... 4-23.2 Digital Architecture ......................................................................................... 4-33.3 Keypad ........................................................................................................... 4-53.4 Troubleshooting Chart.................................................................................... 4-63.5 Controller Board Diagrams............................................................................. 4-7Controller Board Top View (PCB No. 8404051G07/G08) ..................................... 4-7Controller Board Top View (PCB No. 8404051G07/G08) ..................................... 4-8Controller Board Top View (PCB No. 8404051G09) ............................................. 4-9Controller Board Bottom View (PCB No.8404051G09)........................................ 4-103.6 Controller Schematics .................................................................................. 4-11Complete Controller Schematic Diagram ............................................................. 4-11Controller ASFIC/ON_OFF Schematic Diagram .................................................. 4-12Controller Micro Processor Schematic Diagram .................................................. 4-13Controller Memory Schematic Diagram ............................................................... 4-14

x

Controller Audio Power Amplifier Schematic Diagram..........................................4-15Controller Parts List for VHF (for 8404051G07/G08 and 8404051G09) ...............4-16Controller Parts List for UHF 1, UHF 2 and 330MHz (for 8404051G07/G08 and

8404051G09)................................................................................................4-173.7 Controller Board Diagrams ...........................................................................4-18Controller Board Top View (PCB No. 8404056G01).............................................4-18Controller Board Bottom View (PCB No.8404056G01) ........................................4-19Controller Board Top View (PCB No. 8404056G02).............................................4-20Controller Board Bottom View (PCB No. 8404056G02) .......................................4-213.8 Controller Schematics...................................................................................4-22Complete Controller Schematic Diagram..............................................................4-22Controller ASFIC/ON_OFF Schematic Diagram...................................................4-23Controller Micro Processor Schematic Diagram...................................................4-24Controller Memory Schematic Diagram................................................................4-25Controller Audio Power Amplifier Schematic Diagram..........................................4-26Controller Interface Schematic Diagram (for 8404056G01)..................................4-27Controller Interface Schematic Diagram (for 8404056G02)..................................4-28Controller Parts List for VHF (for 8404056G01/G02)............................................4-29Controller Parts List for UHF 1, UHF 2 and 330MHz (for 8404056G01/G02).......4-31

Section 5A Model Chart and Test Specifications (136-174 Mhz)

1.0 Model Chart....................................................................................................... 5A-12.0 Specifications (for GP328 Plus) ........................................................................ 5A-23.0 Specifications (for GP338 Plus/GP338 XLS) .................................................... 5A-34.0 Transmitter ........................................................................................................ 5A-4

4.1 General ........................................................................................................ 5A-45.0 Receiver ............................................................................................................ 5A-6

5.1 Receiver Front-End...................................................................................... 5A-65.2 Receiver Back-End ...................................................................................... 5A-75.3 Automatic Gain Control Circuit .................................................................... 5A-8

6.0 Frequency Generation Circuitry ........................................................................ 5A-96.1 Synthesizer ................................................................................................ 5A-106.2 VCO - Voltage Controlled Oscillator .......................................................... 5A-11

7.0 Notes For All Schematics and Circuit Boards ................................................. 5A-138.0 Circuit Board/Schematic Diagrams and Parts List .......................................... 5A-15

VHF (136-174MHz) Main Board Top Side PCB No. 8404055G05/G06/G07..... 5A-15VHF (136-174MHz) Main Board Bottom Side

PCB No. 8404055G05/G06/G07 ............................................................... 5A-16VHF (136-174MHz) Main Board Top Side PCB No. 8404055G09 .................... 5A-17VHF (136-174MHz) Main Board Bottom Side PCB No. 8404055G09 ............... 5A-18VHF Controls And Switches Schematic Diagram (sheet 1 of 2) ........................ 5A-19VHF Controls And Switches Schematic Diagram (sheet 2 of 2) ........................ 5A-20VHF Controls And Switches Schematic Diagram

(sheet 2 of 2 for 8404055G09 PCB) .......................................................... 5A-21

xi

VHF Receiver Front End Schematic Diagram....................................................5A-22VHF Receiver Back End Schematic Diagram ....................................................5A-23VHF Synthesizer Schematic Diagram ................................................................5A-24VHF Voltage Controlled Oscillator Schematic Diagram .....................................5A-25VHF Transmitter Schematic Diagram.................................................................5A-26VHF Radio Parts List (RF Board) .......................................................................5A-27

9.0 Troubleshooting Charts ...................................................................................5A-31Troubleshooting Flow Chart for Controller .........................................................5A-31Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) ....................................5A-32Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ....................................5A-33Troubleshooting Flow Chart for Transmitter .......................................................5A-34Troubleshooting Flow Chart for Synthesizer ......................................................5A-35Troubleshooting Flow Chart for VCO .................................................................5A-36

Section 5B Model Chart and Test Specifications (403-470 Mhz)

1.0 Model Chart .......................................................................................................5B-12.0 Specifications (for GP328 Plus).........................................................................5B-23.0 Specifications (for GP338 Plus/GP338 XLS).....................................................5B-34.0 Transmitter.........................................................................................................5B-4

4.1 General.........................................................................................................5B-45.0 Receiver.............................................................................................................5B-6

5.1 Receiver Front-End ......................................................................................5B-65.2 Receiver Back-End.......................................................................................5B-75.3 Automatic Gain Control Circuit .....................................................................5B-8

6.0 Frequency Generation Circuitry.........................................................................5B-96.1 Synthesizer.................................................................................................5B-106.2 VCO - Voltage Controlled Oscillator...........................................................5B-11

7.0 Notes For All Schematics and Circuit Boards..................................................5B-138.0 Circuit Board/Schematic Diagrams and Parts List...........................................5B-15

UHF (403-470MHz) Main Board Top Side PCB No. 8404077G05/G06/G07.....5B-15UHF (403-470MHz) Main Board Bottom Side

PCB No. 8404077G05/G06/G07................................................................5B-16UHF (403-470MHz) Main Board Top Side PCB No. 8404077G09 ....................5B-17UHF (403-470MHz) Main Board Bottom Side PCB No. 8404077G09 ...............5B-18UHF Controls And Switches Schematic Diagram (sheet 1 of 2) ........................5B-19UHF Controls And Switches Schematic Diagram

(sheet 2 of 2 for 8404077G09 PCB)...........................................................5B-20UHF Receiver Front End Schematic Diagram....................................................5B-21UHF Receiver Back End Schematic Diagram ....................................................5B-22UHF Synthesizer Schematic Diagram................................................................5B-23UHF Voltage Controlled Oscillator Schematic Diagram .....................................5B-24UHF Transmitter Schematic Diagram ................................................................5B-25UHF Band 1 Radio Parts List (RF Board) ..........................................................5B-26

9.0 Troubleshooting charts ....................................................................................5B-29

xii

Troubleshooting Flow Chart for Controller ......................................................... 5B-29Troubleshooting Flow Chart for Receiver (Sheet 1 of 2).................................... 5B-30Troubleshooting Flow Chart for Receiver (Sheet 2 of 2).................................... 5B-31Troubleshooting Flow Chart for Transmitter ...................................................... 5B-32Troubleshooting Flow Chart for Synthesizer...................................................... 5B-33Troubleshooting Flow Chart for VCO................................................................. 5B-34

Section 5C Model Chart and Test Specifications (450-527 Mhz)

1.0 Model Chart.......................................................................................................5C-12.0 Specifications (for GP328 Plus) ........................................................................5C-23.0 Specifications (for GP338 Plus/GP338 XLS) ....................................................5C-34.0 Transmitter ........................................................................................................5C-4

4.1 General ........................................................................................................5C-45.0 Receiver ............................................................................................................5C-6

5.1 Receiver Front-End......................................................................................5C-65.2 Receiver Back-End ......................................................................................5C-75.3 Automatic Gain Control Circuit ....................................................................5C-8

6.0 Frequency Generation Circuitry ........................................................................5C-96.1 Synthesizer ................................................................................................5C-106.2 VCO - Voltage Controlled Oscillator ..........................................................5C-11

7.0 Notes For All Schematics and Circuit Boards .................................................5C-138.0 Circuit Board/Schematic Diagrams and Parts List ..........................................5C-15

UHF Band 2 (450-527MHz) Main Board Top Side PCB No. 8404102G03/G04/G05 ...............................................................5C-15

UHF Band 2 (450-527MHz) Main Board Bottom Side PCB No. 8404102G03/G04/G05 ...............................................................5C-16

UHF Band 2 (450-527MHz) Main Board Top Side PCB No. 8404102G07........5C-17UHF Band 2 (450-527MHz) Main Board Bottom Side PCB No. 8404102G07 ..5C-18UHF Band 2 Controls And Switches Schematic Diagram (sheet 1 of 2)

UHF Band 2 Controls And Switches Schematic Diagram (sheet 2 of 2) ...5C-19UHF Band 2 Controls And Switches Schematic Diagram

(sheet 2 of 2 for 8404102G07 PCB) ..........................................................5C-21UHF Band 2 Receiver Front End Schematic Diagram.......................................5C-22UHF Band 2 Receiver Back End Schematic Diagram .......................................5C-23UHF Band 2 Synthesizer Schematic Diagram...................................................5C-24UHF Band 2 Voltage Controlled Oscillator Schematic Diagram ........................5C-25UHF Band 2 Transmitter Schematic Diagram....................................................5C-26UHF Band 2 Radio Parts List (RF Board) ..........................................................5C-27

9.0 Troubleshooting charts....................................................................................5C-31Troubleshooting Flow Chart for Controller .........................................................5C-31Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)....................................5C-32Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)....................................5C-33Troubleshooting Flow Chart for Transmitter ......................................................5C-34Troubleshooting Flow Chart for Synthesizer......................................................5C-35

xiii

Troubleshooting Flow Chart for VCO ............................................................... 5C-36

Section 5D Model Chart and Test Specifications (330-400 Mhz)

1.0 Model Chart ...................................................................................................... 5D-12.0 Specifications (for GP328 Plus)........................................................................ 5D-23.0 Specifications (for GP338 Plus)........................................................................ 5D-34.0 Transmitter........................................................................................................ 5D-4

4.1 General........................................................................................................ 5D-45.0 Receiver............................................................................................................ 5D-6

5.1 Receiver Front-End ..................................................................................... 5D-65.2 Receiver Back-End...................................................................................... 5D-75.3 Automatic Gain Control Circuit .................................................................... 5D-8

6.0 Frequency Generation Circuitry........................................................................ 5D-96.1 Synthesizer................................................................................................ 5D-106.2 VCO - Voltage Controlled Oscillator.......................................................... 5D-11

7.0 Notes For All Schematics and Circuit Boards................................................. 5D-138.0 Circuit Board/Schematic Diagrams and Parts List.......................................... 5D-15

330-400MHz Main Board Top Side PCB No. 8404101G02/G03/G04............... 5D-15330-400MHz Main Board Bottom Side PCB No. 8404101G02/G03/G04 ......... 5D-16330-400MHz Main Board Top Side PCB No. 8404101G06 .............................. 5D-17330-400MHz Main Board Bottom Side PCB No. 8404101G06 ......................... 5D-18330-400MHz Controls And Switches Schematic Diagram (sheet 1 of 2) .......... 5D-19330-400MHz Controls And Switches Schematic Diagram (sheet 2 of 2) .......... 5D-20330-400MHz Controls And Switches Schematic Diagram

(sheet 2 of 2 for 8404101G06 PCB).......................................................... 5D-21330-400MHz Receiver Front End Schematic Diagram ..................................... 5D-22330-400MHz Receiver Back End Schematic Diagram...................................... 5D-23330-400MHz Synthesizer Schematic Diagram.................................................. 5D-24330-400MHz Voltage Controlled Oscillator Schematic Diagram....................... 5D-25330-400MHz Transmitter Schematic Diagram .................................................. 5D-26330-400MHz Radio Parts List (RF Board)......................................................... 5D-27

9.0 Troubleshooting charts ................................................................................... 5D-31Troubleshooting Flow Chart for Controller ........................................................ 5D-31Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) ................................... 5D-32Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) ................................... 5D-33Troubleshooting Flow Chart for Transmitter ...................................................... 5D-34Troubleshooting Flow Chart for Synthesizer ..................................................... 5D-35Troubleshooting Flow Chart for VCO ................................................................ 5D-36

Section 6 Flex Layout/Schematic Diagrams and Parts Lists

1.0 RF-Controller Interconnect Flex........................................................................... 6-11.1 Rev A.............................................................................................................. 6-11.2 Rev B ............................................................................................................. 6-1

xiv

2.0 Schematic for RF-Controller Interconnect Flex ....................................................6-23.0 Universal Connector Flex.....................................................................................6-3

3.1 GP328 Plus.....................................................................................................6-33.2 GP338 Plus/GP338 XLS.................................................................................6-4

4.0 Schematic for Universal Connector Flex..............................................................6-54.1 GP328 Plus.....................................................................................................6-54.2 GP338 Plus/GP338 XLS.................................................................................6-5

5.0 Parts List for Universal Connector Flex................................................................6-65.1 GP328 Plus.....................................................................................................6-65.2 GP338 Plus/GP338 XLS.................................................................................6-6

1-1

Section 1

INTRODUCTION

1.0 Scope of ManualThis manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.

2.0 Warranty and Service SupportMotorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/repair or spare parts support out of warranty. Any "return for exchange" or "return for repair" by an authorised Motorola Dealer must be accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorised Motorola Dealer.

2.1 Warranty Period

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller contract. These conditions may change from time to time and the following notes are for guidance purposes only.In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact Customer Services. All returns must be accompanied by a Warranty Claim Form, available from your Customer Services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit.

2.2 After Warranty PeriodAfter the Warranty period, Motorola continues to support its products in two ways.

1. Motorola's Accessories and Aftermarket Division (AAD) offers a repair service to both end users and dealers at competitive prices.

2. AAD supplies individual parts and modules that can be purchased by dealers who are techni-cally capable of performing fault analysis and repair.

NOTE Before operating or testing these units, please read the Safety Information Section in the front of this manual.

1-2 Warranty and Service Support

2.3 Piece PartsSome replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola�s Accessories and Aftermarket Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly.All orders for parts/information should include the complete Motorola identification number. All part orders should be directed to your local AAD office. Please refer to your latest price pages.

2.4 Technical SupportTechnical support is available to assist the dealer/distributor in resolving any malfunction which may be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola Technical Support, be prepared to provide the product model number and the unit�s serial number.

2.5 Further Assistance From MotorolaYou can also call the CGISS Indirect Business Customer Help Desk number, (604)-6302525 or send an email to [email protected].

2-1

Section 2

SERVICE AIDS

1.0 Recommended Test ToolsTable 2-1 lists the tools recommended for working on this family of radios. These tools are also available from Motorola.

Table 2-1: Recommended Test Tools

Motorola Part No. Description Application

6680387A596680387A64

6680387A650180382A31

Extractor, 2-contact Heat controller with safety stand or Safety stand onlyPortable desoldering unit

Removal of discrete surface-mounted devices

6680375A740180386A81

0180386A78

0.025 replacement tip, 5/pkMiniature digital readout soldering station (incl. 1/64� micropoint tip)Illuminated magnifying glass with lens attachment.

For 0180382A31 portable desoldering unit.

0180386A826684253C726680384A981010041A86

1080370B43

Anti-static grounding kitStraight prober BrushSolder (RMA type), 63/37, 0.020� diameter 1 lb. spoolRMA liquid flux

Used during all radio assembly and disassem-bly procedures

R-1070A

or R-1319A

Shields and surface-mounted component - IC removal/rework station (order all heat-focus heads separately) Shields and surface-mounted component - IC removal/rework station SMD10000 M.A.P.E.

Removal and assembly of surface-mounted integrated circuits and shields

Removal and assembly of surface-mounted integrated circuits and shields

2-2 Recommended Test Tools

THIS PAGE INTENTIONALLY LEFT BLANK

3-1

Section 3

POWER UP SELF-TEST

1.0 Error CodesTurning on the radio using the ON/OFF volume control starts a self-test routine which checks the RAM, ROM checksum, EEPROM hardware and EEPROM checksum. If these checks are successfully completed, the radio will generate the Self-Test Pass Tone. Radio emits only �bonk� (300 Hz) tone if it fails the self-test.

Error Code Explanation Corrective Action

�RAM TST ERROR� RAM Test Failure Retest radio by turning it off and turning it on again. If message reoccurs, replace RAM (U405).

�ROM CS ERROR� ROM Checksum is wrong.

Reprogram FLASH Memory, then retest. If message reoccurs, replace ROM (U406).

�EEPRM HW ERROR� Codeplug structure mismatch, non existence of codeplug.

Reprogram codeplug with correct version and retest radio. If message reoccurs, replace EEPROM (U407).

�EEPRM CS ERROR� Codeplug check-sum is wrong.

Reprogram codeplug.

No Display Display module is not connected properly. Display module is damaged.

Check connection between main board and display module.

Replace with new display module.

3-2 Error Codes

THIS PAGE INTENTIONALLY LEFT BLANK

4-1

Section 4

CONTROLLER INFORMATION

1.0 OverviewThis section provides a detailed theory of operation for the radio and its components.

2.0 Radio Power Distribution

Figure 4-1 illustrates the DC distribution throughout the radio board. A 7.5V battery (BATT 7.5V) supplies power directly to the electronic ON/OFFcontrol as UNSWB+. When the radio is turned on, MECH_SWB+ (ON/OFF volume control) will trigger the electronic ON/OFFcontrol(momentary-on path), then SWB+ is distributed as shown in Figure 4-1. Vdda from 3.3V Vdda regulator will then supply the microprocessor. Data is then sent to ASFIC_CMP to turn on GCB4(DAC). GCB4 will take over the momentary-on path within 12ms. SWB+ will continue to support the whole board until the radio is turned off.Radio will be turned-off on two conditions;

1. MECH_SWB+ turned off2. Low battery

Figure 4-1: DC Power Distribution Block Diagram

Control

On/Off Switch

SWB+Fuse

Low BatteryDetect

Ant. SW

PCIC(ALC)PA, Driver

LI Ion

3.5VReg.

7.5V

Audio PA

Vddd Reg.

5V

ASFIC_CMP VCOBIC FRACTN

LVZIF * LCD Driver

5V

RF. AMP, IF AMPExt. RX.

MECH.SWB+

UNSWB+

TX.

Vdda Reg.

R1

R5 R2 R3

Vdda

VdddBattery

Reg.

MCU Micro P, ROM & EEPROM

Buffer (NU)

Led

JumpersDual Vdd Regulator Scheme

Single Vdd Regulator Scheme

R1 Y YR2 N NR3 N YR4 N NR5 Y N

Vdda Y NSW. Reg. N N*Not applicable to GP328 Plus

4-2 Controller Board

When low battery level is detected by the microprocessor through both conditions above, it will store the radio personality data to EEPROM before turning off.

3.0 Controller Board3.1 General

The controller board is the central interface between the various subsytems of the radio. It is separated into digital and audio architectures. The digital portion consists of a special Motorola microcontroller (HC11FL0). The audio power amplifier (Audio PA) and audio/signalling/filter/companding IC (ASFIC_CMP) form the backbone of the audio/signalling architecture.

Figure 4-2: Controller Block Diagram

ExternalMicrophone

InternalMicrophone

ExternalSpeaker

InternalSpeaker

SCI to SideConnector

Audio PA

Audio/Signalling Architecture

To SynthesizerModOut

16.8 MHzReference Clockfrom Synthesizer

Recovered AudioSquelch

To RF BoardSPI

DigitalArchitecture

µP Clock

3.3VRegulator (Vddd)

RAM

EEPROM

ROM

HC11FL0

ASFIC_CMP

3.3VRegulator (Vdda)

Controller Board 4-3

3.2 Digital ArchitectureMCU configuration There is one common MCU architecture for low-tier as well as for the high-tier products. It covers the Conventional and Trunking portables. An open architecture system with the new HC11FL0 as the processor is used. Combinations of different size RAM, ROM and EEPROM are available for various application software.Real Time Clock (RTC) This radio supports Real Time Clock (RTC) module for purposes of Message Time Stamping and Time Keeping. The RTC module resides in the micro-processor HC11FL0. It is kept alive by a back-up Lithium Ion battery when the primary battery is removed.

Circuit Description The RTC module which resides in the HC11FL0 is powered by the ModB/Vstby pin and PI6/PI7 form the crystal oscillator circuit. Clock frequency of 38.4kHz from a crystal oscillator provides the reference signal. In the processor, the frequency is divided down to 1Hz.As the RTC module is powered separately from the processor Vdd, the RTC is kept alive through the ModB / Vstby pin when the radio is switched off. A small button Lithium Ion battery continues to feed the RTC when the primary battery is removed. A MOSFET Q416 switches in the Li (Lithium) Ion supply when Vdd is removed. Q416 also provides isolation from BOOT_CTRL function in the event of radio program flashing. A small 3.3V regulator is used to charge the Li (Lithium) Ion battery.

Figure 4-3: RTC Circuit

LI_ION

R462

R4193

4

2

1 5CR411

1

23

Q416

C434

U4103.3V

32

1

VIN VOUT

VS

S

UNSWB+

R460C435R461

Vddd

HC11FL0

MODAMODB

R420

R426

FL401 C436

C437

PI6

PI7

OUT

IN

GND

38.4kHz

UNSWB+ SWB+

6

4

1

3

2

3

5 1

2

4

CR413R463300

Q417

TEST_POINTTP405

1

BOOT_CTRL

4-4 Controller Board

ModB/Vstby Supply Under various conditions, the supply to the ModB/Vstby would vary. Table 4-1 shows these conditions and circuits in operation.

Table 4-1: ModB/Vstby Supply Modes

Condition Circuit Operation

Radio On Vdd supply voltage via CR411

Radio Off � Vdd turned off� Q416 gate is pulled low by R462� Q416 is switched on� U410 supplies 3.2V to ModB/Vstby

Primary battery removed � Vdd turned off� Q416 gate is pulled low by R462� Q416 is switched on� Li Ion battery provides 3.2V to ModB/Vstby

Flash Mode � Boot_Ctrl line pull low� ModA & ModB goes low� Processor in boot-strap mode� Flashing enabled

Controller Board 4-5

3.3 KeypadThe LED_EN setting is set by the codeplug. When the value is set to high, the LED will not light up during power up and vice versa. U602 is a comparator that will compare the voltage when any one of the keypad row or keypad column keys is being pressed. Therefore when a key is being pressed, it will send a message to the microprocessor through the output (KEY_INT) telling it that a key has been pressed. The microprocessor will then sample the Analog to Digital voltages at the keypad row and keypad column and map it with the table so that the key being pressed can be identified. Once the key has been identified, the message that corresponds to the key will show up at the display.

Figure 4-4: Keypad Block Diagram

Micro Processor

Comparator

KeypadButtonLED

Dis

play

18 p

in c

onne

ctor

Key_Int

Keypad Column

Keypad

Data

Row

4-6 Controller Board

3.4 Troubleshooting Chart

Figure 4-5: Keypad Board Troubleshooting Chart

Display

Keypad LED

End

Disconnect and reconnect 18-pin

flex

Disconnect and reconnect 40-pin

flex

ON

OFF

OFF

ONIF STILL OFF

4-7

3

22

7

1U405

C408

C409

C411

C479

R425

R445

R471

R435

VR449

VR450VR432 VR433

C44

1

C44

3

C47

1C

472

C47

3

C49

0

C49

1C

492

C49

3C

494

C49

5C

496

C49

7

TP401TP402 TP4056 TP410 TP415

C429

R408

R478

R492

R701

R702

C425C426

C481

R449

R481

C45

0

R42

3

R424

R43

1

R47

3

C447

C448

R472

Controller Board Top View (PCB No. 8404051G07/G08)

.5 Controller Board Diagrams

ZMY0130794-O

C43

1

C433

C730

R414

R415

R418

R437

C453 C456 R411

C44

9R

409

R45

7

R41021

8

C435

R460

R463

C400

C401

C402

C713

R476

R40

6R

427

R41

6

C42

7

C42

8

R42

9

R447

R44

8

R45

1R

452

R45

3R

454

R45

5

R45

6

C70

1

C70

4

C70

6

C70

8

C71

0

C71

1

C71

4

C71

5

C72

0

C72

3

C72

6

C72

9

C70

2

C70

3

C70

5

C70

7

C70

9

C71

2

C71

7

C71

9

C72

4

C410

C414

C422

C43

0

C45

1

R421R436

R475

C416

C419C420

C421C444R

400

R413 R434

VR445 VR446

VR447 VR448

C71

6

C71

8

C72

1

C72

2

C72

5

C72

7

C72

8

L400

C44

5L4

01

R47

7

TP40

C423

R428R432

R450

4-8

ZMY0130795-O

C731

C732

C733

C734

32

1716

1

U406

1 76

5126

U409

C440

R498

R499

11

120

10

U420

1

37 25

13

U404

C480

L410

L411

C415

C424

C442

C475C476

C452

4 3

Q410

1 4

58

U407

Q403

CR440

CR412

43Q405

CR413

RT400 4 3Q417

C403

Q400

4

58

U400

401

J400

22

20

J403

1

21

SH400

Controller Board Top View (PCB No. 8404051G07/G08)

4-9

C425C426

C429

C44

1

C447

C448

C45

0

C481

C49

0

C49

1C

492

C49

3C

494

C49

5C

496

C49

7

R408

R42

3

R424

R43

1

R449

R472

R47

3

R478

R481

R492

R701

R702

TP401P402 TP405 TP415

227

1

VR432 VR433

Controller Board Top View (PCB No. 8404051G09)

C400

C401

C402

C408

C409C410

C411C414

C416

C419

C420

C421

C422C423

C42

7

C42

8

C43

0

C43

1

C433

C435

C44

3

C444

C44

5

C44

9

C45

1

C453 C456

C47

1C

472

C47

3

C479

C70

1C

702

C70

3C

704

C70

5C

706

C70

7C

708

C70

9C

710

C71

1

C71

2

C713

C71

4

C71

5

C71

6

C71

7

C71

8

C71

9C

720

C72

1

C72

2

C72

3

C72

4

C72

5

C72

6C

727

C72

8

C72

9

C730

L400

L401

R40

0

R40

6

R40

9

R410R411

R413

R414

R415

R41

6

R418

R421

R425

R42

7

R428

R42

9

R432

R434

R435

R436

R437

R445

R447

R44

8

R450

R45

1R

452

R45

3R

454

R45

5

R45

6

R45

7

R460

R463

R471

R475

R476

R47

7TTP406 TP410

218

U40

5

VR445 VR446

VR447 VR448

VR449

VR450

4-10

40

C44

2

C47

6

22

20

J403

R49

8R

499

161

11

1 20

10

U42

0

Con

C40

3

C41

5

C42

4

C4

C452C475

C480

C731

C732

C733

C734

CR412

CR

413

CR

440

40 1

J400

1

21

L410

L411

Q40

0

Q40

34 3Q

405

43

Q41

0

43

Q41

7 RT400

SH400

4

5 8

U400

1

3725

13

U404

3217

U406

14

5 8

U407

17651 26

U40

9

troller Board Bottom View (PCB No.8404051G09)

4-11

3

ZMY0130783-O

N.U

.

UN

SW

B+

VO

X

Vdda

GR

EE

N_L

ED

INT

_EX

T_V

dd

INT_MIC

LED

BL

ME

CH

_SW

B+

RE

SE

T

SW

B+

AUDIO

AUDIO_PA_ENA

BA

TT

_CO

DE

CH

AC

T

EXT_MIC

EXT_SPKR_SEL

FLAT_RX_SND

5V

BA

TT

_CO

DE

GR

EE

N_L

ED

SCI_TX

VOL

VS_RAC

OPT_SEL1

OPT_SEL2

RDY

RSSI

RTA0

RTA1

RTA2

RTA3

SB1

SB2

SB3

SCI_RX

KEYPAD_COL

LI_ION

MECH_SWB+

OFF_BATT_DATA_OUT

OPT_ENA

BOOT_CTRL

SW

B+

UN

SW

B+

VO

X

RE

SE

T

CH

AC

T

N.U.

N.U.

N.U.

N.U.

N.U.

SB1

RTA3

SB3

SB2

VOL

RTA1

RTA0

RTA2

KEYPAD_ROW N.U.

EX

T_M

IC

EX

T_S

PK

R_S

EL

FLA

T_R

X_S

ND

INT

_MIC

OP

T_S

EL1

OP

T_S

EL2

RS

SI

SC

I_R

X

SC

I_T

X

SW

B+

UN

SW

B+

Vdd

a

5V

AU

DIO

AU

DIO

_PA

_EN

A

BO

OT

_CT

RL

Vdd

a

5V

AUDIO_PA

MECH_SWB+

2602001P16SH400SHIELD

1

RS

SI

Complete Controller Schematic Diagram

.6 Controller Schematics

470pFC705

470pFC709

470pF

470pFC702C706

470pF470pF

470pFC713

470pFC708

C711470pF 470pF

C701

C710470pF

C703470pF

C714470pF

C712470pF

470pFC715

C704

C707

RTA0

RTA2

MECH_SWB+

PTT

SWB+

RED_LED

SB2

EMER

RTA1

RTA3

VOL

LVZIF_SEL

SB1

SB3

RESET

5V

RSSI

UNSWB+

CLK

MODIN

GREEN_LED

BATT_CODE

Vdda

16.8MHz

DEMOD

LOCK

DATA

CSXDACRx

RTA2

PTT

RTA3MECH_SWB+

SB3

LVZIF_SEL

RED_LEDGREEN_LED

EMERRTA0RTA1

SWB+

TO/FROM RFJ400

MODIN

SB2SB1

DATACLK

0902042P03

VOL

CSXDACRxSWB+

J400-10J400-24

J400-34

J400-36

J400-22

J400-37

J400-30J400-29J400-28

J400-17

J400-35

J400-33J400-32

J400-27J400-31

J400-2

J400-38

J400-16

J400-39J400-23

J400-25LOCKUNSWB+

GND

RESET

N.U.N.U.

RSSIDEMOD

Vdda

16.8MHz

GND

LI_IONBATT_CODE

GND

5V

UNSWB+UNSWB+

GNDGNDGNDGND

J400-18

J400-3

J400-9

J400-12J400-26

J400-7J400-8

J400-20

J400-11

J400-14

J400-19

J400-6

J400-13

J400-41

J400-5

J400-21

J400-15

J400-42

J400-40

J400-4

J400-1N.U.

C728470pF

C725NU470pF

C727C729470pF

470pFNUC720C722

470pF

C717470pFNU

C719

470pFC716C726

470pF

470pFC723

470pF

470pFC724

C721

C718

N.U

.

N.U

.

N.U

.

N.U

.

N.U

.

N.U.

N.U.

N.U.

N.U

.T

X_A

UD

_RT

N

TX

_AU

D_S

ND

UR

X_S

ND

VS_AUDSEL

VS_GAINSEL

Vddd

HS

IO

LSIO

MIS

O

MO

DIN

OF

F_B

AT

T_D

AT

A_O

UT

RE

D_L

ED

RX

_AU

D_R

TN

SQ

_DE

T

SY

N

BA

TT

_DA

TA

_IN

CLK

CS

X

DACRX

DA

TA

DEMOD

EE

_CS

F12

00

FLA

T_T

X_R

TN

16.8

MH

z

4V_3.3V

16.8

MH

z

DACRX

DEMOD

RE

D_L

ED

MO

DIN

ASFIC

UNSWB+

CLK

CSX

DATA

SWB+

RESET

N.U.

N.U.

LVZIF_SEL

VS_CS

Vddd

XA18

RAM_CS

R_W

FLASH_EN

FLASH_OE

LCD_SEL

LVZIF_SEL

D0D1D2D3D4D5D6D7

A10

A2A3A4A5A6A7A8A9

A0A1

SQ

_DE

T

SY

N

F12

00

HS

IO

LSIO

MIS

O

BA

TT

_DA

TA

_IN

CLK

CS

X

DA

TA

EE

_CS

MICRO_P

A11A12A13A14A15A16A17

N.U

.

N.U

.V

S_I

NT

PT

T

KE

Y_I

NT

LOC

K

EM

ER

PT

T

EM

ER

LOC

K

D2D3D4D5D6D7

FLA

SH

_EN

FLA

SH

_OE

RA

M_C

S

RESET

R_W

Vdd

d

XA

18

A12A13A14A15A16A17

A2A3A4A5A6A7A8A9

D0D1

A0A1

A10A11

MEMORY

470pF N.U.

800MHz TRUNKINGVHF

BOARD ID

UHF

C733C731 C734C732N.U. N.U.

470pF 100pF 33pF 33pF

Note: The capacitor values for VHF, UHF1, UHF2 and Please refer to the appropriate 330MHz bands differ.

controller parts lists for the correct values.

4-12

0.1uFC402

10uFC403

)4809579E18

BCX71KLQ400

R40675K

BATT_CODEUNSWB+

1

23

UMG5

4802245J54

2

4 Q405

R41610K

31

OFF_BATT_DATA_OUT

MMBD6100LT14813833C02

1

23

CR440

5

15KR451

2.7KR427

BATT_DATA_IN

Vddd

RB731U4802245J62

A2A3

K1K2K3

CR412

A1

Con

ZMY0130781-O

FLAT_RX_SND

(3.3V)Vdda

DEMOD

VOX

DACRx

0.1uFC479

R44524K

R44924K

30KR425

0.1uFC430

0.1uFC411

.022uFC451C414

0.1uFC4150.1uF

C4521uF

11

7

910

1

8

34

2

65

12

N.U.N.U.

VD

DR

C45

TXS

ND

44

UR

XO

UT

39

MIC

EX

T48

MIC

INT

46

MO

D40

GC

B4

37G

CB

538

GN

DR

C47

AU

XR

X43

AU

XTX

42

AU

DIO

41

VDDDAC

VOX

SQINUIO

VDDA

PLCAP

GNDADACU

DISC

DACGDACR

AGCCAP

5185130C53

ASFIC CMPVDDCP

VDDD

VDDSYNSYN

NC

GNDDGNDD0

F1200

CLK168

30C53U404

TXRTN 36

GCB3 3534

SQ

DE

T17

LCA

P24

LSIO

18

GN

DS

YN

23

HS

IO19

DA

TA22

GC

B0

15G

CB

114

GC

B2

13

CH

AC

T16

CLK

21C

SX

20

3233

2728

26

PLCAP2 25

313029

N.U

.

N.U

.

MO

DIN

AU

DIO

R4810.1uF24KC481

R4750 0.1uF

C410

Vdda470pFC408 C409

0.1uF

TP4101

INT_

MIC

EX

T_M

IC

16.8MHzRED_LED

NUC419

SYNF1200

0.1uFC416

(3.3V)Vdda

0.1uFC422C421

0.1uFC420

.01uF

047KR400

R413

5V

DA

TAC

LKC

SX

CH

AC

TS

Q_D

ET

LSIO

HS

IO

EX

T_S

PK

R_S

EL

AU

DIO

_PA

_EN

AG

RE

EN

_LE

D

EEPROM

8K x 8 EEPROM

10KR429

8V

CC

4V

SS

3 WP

X25650-2.7U407

1 CS

7 HOLD

6SCK

5 SI

2SO

0.1uFC428C427

470pF

EE_CS

MISO

Vddd

0.1uFC401

1TP406

SWB+

.01uFC400

ERROR5

FEEDBACK7

GN

D4

INPUT8

OUTPUT1

SENSE2SHUTDOWN

3

VTAP6

U400LP2951ACMM-3.3

24KR476

RESET

(3.3VVddd

MMBT3906L4813824A17

10KR448

NU

NUR45

R453

NUR454

13

2Q403R452

100K

0R456

C48010uF

100KR447

MECH_SWB+

troller ASFIC/ON_OFF Schematic Diagram

4-13

ZMY0130785-O

THERM0680590Z01

K4

TEST_POINTTP415

1

RT40033.0K

51KR432

Mech_SWB+

Vddd

0.1uFC435R460

4.7K

Vddd

4802245J50UMC5N

1

3

Q417

2

6

4UNSWB+ SWB+

4802245J62RB731U

1

TEST_POINTTP405

300R463

A1A2A3

K1K2K3

CR413

BOOT_CTRL

47K

47K

4.7K

10K

Controller Micro Processor Schematic Diagram

D4D5D6D7

A12A11A10A9A8A7A6A5A4A3A2A1

D0D1D2D3

CLK

LVZIF_SEL

A17A16A15A14A13

CSXEE_CS

A0

XA18BATT_DATA_IN

OPT_SEL2

RAM_CSFLASH_EN

F1200Vddd

HS

IO

FLA

SH

_OE

DA

TA

SY

N

LSIO

SQ

_DE

TC

HA

CT

MIS

O

R40910K10K

R457

TP401TEST_POINT

11

TP402TEST_POINT

SCI_RXSCI_TX

0R418

390nHL411

L410390nH

R437NU

470pFC449

470pFC423C431

470pFC453470pF

C730470pF

Vddd

N.U

.

CSGP4CSGP3

N.U.

N.U

.N

.U.

N.U.

N.U

.

VST

N.U.

N.U.

5102226J56

N.U.

VS

SR

87

93X

FC

XIRQ48

91X

TA

L

VD

D12

VD

DL

39V

DD

R88

VD

DS

YN

92

VR

H69

VR

L68

VS

S13

VS

SL

40

PJ1_CSGP472

PJ273

PJ374

PJ475

PJ576

PJ677

PJ778

RESET94

PI1

55P

I254

PI3

53P

I452

PI5

51P

I650

PI7

49

PJ0_CSGP371

PH1_PW246

PH2_PW345

PH3_PW444

PH4_CSIO43

PH5_CSGP142

PH6_CSGP241

PH7_CSPROG38

PI0

56

PG1_XA1416

PG2_XA1520

PG3_XA1619

PG4_XA1717

PG5_XA1818

PG6_AS5

PG7_R_W4

PH0_PW147

PF

2_A

DD

R2

27P

F3_

AD

DR

326

PF

4_A

DD

R4

25P

F5_

AD

DR

524

PF

6_A

DD

R6

23P

F7_

AD

DR

722

PF

O_A

DD

R0

29

PG0_XA136

66PE1_AN1

65PE2_AN2

64PE3_AN3

63PE4_AN4

62PE5_AN5

61PE6_AN6

60PE7_AN7

PF

1_A

DD

R1

28

PD

0_R

XD

97P

D1_

TX

D98

PD

2_M

ISO

99P

D3_

MO

SI

100

PD

4_S

CK

1P

D5_

SS

23P

D6_

LVIN

67PE0_AN0

PC0_DATA030

PC1_DATA131

PC2_DATA232

PC3_DATA333

PC4_DATA434

PC5_DATA535

PC6_DATA636

PC7_DATA737

PB

1_A

DD

R9

10P

B2_

AD

DR

1011

PB

3_A

DD

R11

9P

B4_

AD

DR

1221

PB

5_A

DD

R13

15P

B6_

AD

DR

148

PB

7_A

DD

R15

7

PB

O_A

DD

R8

14

PA

0_IC

379

PA

1_IC

280

PA

2_IC

181

PA

3_IC

4_O

C5_

OC

182

PA

4_O

C4_

OC

183

PA

5_O

C3_

OC

18485

PA

6_O

C2_

OC

1P

A7_

PA

1_O

C1

86

AV

DD

59

AV

SS

70

ECLK89

EX

TA

L90

IRQ96

95LV

OU

T

58MODA_LIR

MODB_VSTBY57

MC68HC11FL0U409

N.U

.

OFF_BATT_DATA_OUT

RESET

RTA1

VOL

RSSIVOX

OPT_SEL1

EMER

LOCK

PTT

R_W

RTA0

RTA2RTA3SB1SB2SB3

1%LOW BATT

1%

180R41

91KR415

.01uFC433

470pFC456R411

10K

Vddd

4-14

ZMY0130784-O

Vddd

10KR478

D0D1D2

D4

D6

D3

D5

D7

Con

A11A10

A1A0

A9A8A7A6A5A4A3A2

A17A16A15A14A13A12

470pFC426

0.1uFC425

Vddd

Used for Trunking only.

CY62256VLL

U405

Not_placed_SRAM

Static R

AM

WE27

D415

D516

D617

D718

D819

OE22

VD

D28

VS

S14

A64

A73

A825

A924

CS20

D111

D212

D313

A1123

A122

A1326

A141

A28

A37

A46

A55

A010

A19

A1021

0.1uFC429

R410100K

FLASH_OE

0R492

R408NU

XA18

FLASH_EN

2311049A59

/6V

R4282.2

10uFC424

AT49HLV010U406

0R702

FLASH ROM

GN

D24

VC

C8

D325

D426

D527

D628

D729

EN_CE30

EN_OE32

EN_WE7

A515

A614

A713

A83

A92

D021

D122

D223

A145

A1511

A1610

A1769

A18

A218

A317

A416

A020

A119

A1031

A111

A1212

A134

XA18NURESET

R701

R_W

RAM_CS

troller Memory Schematic Diagram

4-15

D

1W68R450

C471470pF

470pFC473470pF

C472

SWB+

MMBZ5240B 4880140L15 x 5pcs.

10VVR447

10VVR449

10VVR445

VR44610V

VR44810V

0909059E0420 PIN CONNJ403

4805656W08MMQA5V6T1

VR4335.6V

470pFC490

C492470pF

C493470pF

470pFC491

1KR477

EXT_SPK-

INT_SPK+

NC

BOOT_CTRL

GND

GND

INT_SPK-

EXT_SPK+

OPT_B+

EXT_MIC

OPT_SEL_2

OPT_SEL_1

GND

NC

NC

RX_DATA

TX_DATA

GND

RSSI

RX_AUDIO/TX_AUDIO

GND

MIC

J403-6

J403-19

J403-7

J403-14

J403-15

J403-16

J403-22

J403-17

J403-21

J403-8

J403-3

J403-18

J403-13

J403-12

J403-2

J403-20

J403-10

J403-11

J403-5

J403-4

J403-1

J403-9

Controller Audio Power Amplifier Schematic Diagram

ZMY0130782-O

0.1uFC447

470KR431

36KR424

36KR472

C4480.1uF

IO

470KR423 R499

10K

10KR498

6SELECT

5SVR

20

VC

C1

11

VC

C2

NC2 7

NC3 9

NC4 12

NC5 19

18OUT1NEG

3OUT1POS

13OUT2NEG

8OUT2POS

1G

ND

1

10G

ND

2

17 IN1NEG

16 IN1POS

14 IN2NEG

15 IN2POS

4MODE

NC1 2

TDA8547U420

C47610uF

C4420.1uF

R47310

C47510uF

UNSWB+

SWB+

UMG5

4802245J54

C450NU

2

Q410

R47120K

AUDIO_PA_ENA EXT_SPKR_SEL

6 4

1 3

L401390nH0.1uF

C443

330R434

R4352K

470pFC444

5V

EXT_MIC

470pFC445

(3.3V)

R4360

C4404.7uF

R4212K

Vdda

C441470pF

390nHL400

INT_MIC

FLAT_RX_SND

BOOT_CTRL

SCI_RX

SCI_TX

RSSI

MMQA5V6T14805656W08

VR4325.6V

OPT_SEL2OPT_SEL1

4880140L15MMBZ5240B

470pFC495 10V

VR450C496470pF

C494470pF

470pFC497

4-16

Controller Parts List for VHF (for 8404051G07/G08 and 8404051G09)

* Motorola Depot Servicing only

Circuit Ref

Motorola Part No. Description

C400 2113743L41 10000 pF, 10%C401 2113743M24 100000 pF, +80% / -20%C402 2113743M24 100000 pF, +80% / -20%C403 2113928D08 10.0 uFC408 2113743L09 470 pF, 10%C409 2113743M24 100000 pF, +80% / -20%C410 2113928N01 0.1 uF, 10%C411 2113743M24 100000 pF, +80% / -20%C414 2113743M24 100000 pF, +80% / -20%C415 2185895Z01 0.01 uFC416 2113928N01 0.1 uF, 10%C419 NOT PLACEDC420 2113743L41 10000 pF, 10%C421 2113928N01 0.1 uF, 10%C422 2113743M24 100000 pF, +80% / -20%C423 2113743L09 470 pF, 10%C424 2311049A59 10 uF, 10%C425 2113743M24 100000 pF, +80% / -20%C426 2113743L09 470 pF, 10%C427 2113743L09 470 pF, 10%C428 2113743M24 100000 pF, +80% / -20%C429 2113743M24 100000 pF, +80% / -20%C430 2113928N01 0.1 uF, 10%C431 2113743L09 470 pF, 10%C433 2113743L41 10000 pF, 10%C435 2113743M24 100000 pF, +80% / -20%C440 2113743G26 4.7 uF, +80% / -20%C441 2113743L09 470 pF, 10%C442 2113743E20 0.10 uF, 10%C443 2113928N01 0.1 uF, 10%C444 2113743L09 470 pF, 10%C445 2113743L09 470 pF, 10%C447 2113928N01 0.1 uF, 10%C448 2113928N01 0.1 uF, 10%C449 2113743L09 470 pF, 10%C450 NOT PLACEDC451 2113743M08 22000 pF, +80% / -20%C452 2113743B29 1.00 uF, 10%C453 2113743L09 470 pF, 10%C456 2113743L09 470 pF, 10%C471 2113743L09 470 pF, 10%C472 2113743L09 470 pF, 10%C473 2113743L09 470 pF, 10%C475 2113743H14 10.0 uF, +80% / -20%C476 2113928D08 10.0 uFC479 2113928N01 0.1 uF, 10%C480 2113928D08 10.0 uF

C481 2113928N01 0.1 uF, 10%C490 2113743L09 470 pF, 10%C491 2113743L09 470 pF, 10%C492 2113743L09 470 pF, 10%C493 2113743L09 470 pF, 10%C494 2113743L09 470 pF, 10%C495 2113743L09 470 pF, 10%C496 2113743L09 470 pF, 10%C497 2113743L09 470 pF, 10%C701 2113743L09 470 pF, 10%C702 2113743L09 470 pF, 10%C703 2113743L09 470 pF, 10%C704 2113743L09 470 pF, 10%C705 2113743L09 470 pF, 10%C706 2113743L09 470 pF, 10%C707 2113743L09 470 pF, 10%C708 2113743L09 470 pF, 10%C709 2113743L09 470 pF, 10%C710 2113743L09 470 pF, 10%C711 2113743L09 470 pF, 10%C712 2113743L09 470 pF, 10%C713 2113743L09 470 pF, 10%C714 2113743L09 470 pF, 10%C715 2113743L09 470 pF, 10%C716 2113743L09 470 pF, 10%C717 2113743L09 470 pF, 10%C718 2113743L09 470 pF, 10%C719 NOT PLACEDC720 NOT PLACEDC721 2113743L09 470 pF, 10%C722 2113743L09 470 pF, 10%C723 2113743L09 470 pF, 10%C724 2113743L09 470 pF, 10%C725 NOT PLACEDC726 2113743L09 470 pF, 10%C727 2113743L09 470 pF, 10%C728 2113743L09 470 pF, 10%C729 2113743L09 470 pF, 10%C730 2113743L09 470 pF, 10%C731 2113743L09 470 pF, 10%C732 NOT PLACEDC733 NOT PLACEDC734 NOT PLACEDCR412 4802245J62 Diode SchottkyCR413 4802245J62 Diode SchottkyCR440 4813833C02 Dual Diode, Common Cath-

odeJ400 0902042P03 40 Pins ConnectorJ403 0909059E04 20 Pins ConnectorL400 2462587Q42 390 nH, 10%L401 2462587Q42 390 nH, 10%

Circuit Ref

Motorola Part No. Description

L410 2462587Q42 390 nH, 10%L411 2462587Q42 390 nH, 10%Q400 4809579E18 TSTR MOSFETQ403 4813824A17 XSTR PNP 40VQ405 4802245J54 Digital TransistorQ410 4802245J54 Digital TransistorQ417 4809939C05 Transistor Dual NPN / PNPR400 0662057N15 47 k, 5%R406 0662057N20 75 k, 5%R408 NOT PLACEDR409 0662057M98 10 k, 5%R410 0662057N23 100 k, 5%R411 0662057M98 10 k, 5%R413 0662057M01 0, 5%R414 0662057V34 180 k, 1%R415 0662057V26 91 k, 1%R416 0662057M98 10 k, 5%R418 0662057M01 0, 5%R421 0662057M81 2000, 5%R423 0662057N39 470 k, 5%R424 0662057N12 36 k, 5%R425 0662057N10 30 k, 5%R427 0662057M84 2700, 5%R428 0662057M10 2.2, 5%R429 0662057N20 75 k, 5%R431 0662057N39 470 k, 5%R432 0662057N16 51 k, 5%R434 0662057M62 330, 5%R435 0662057M81 2000, 5%R436 0662057M01 0, 5%R437 NOT PLACEDR445 0662057N08 24 k, 5%R447 0662057N23 100 k, 5%R448 0662057M98 10 k, 5%R449 0662057N08 24 k, 5%R450 0683962T45 68R451 0662057N03 15 k, 5%R452 0662057N23 100 k, 5%R453 NOT PLACEDR454 NOT PLACEDR455 NOT PLACEDR456 0662057M01 0, 5%R457 0662057M98 10 k, 5%R460 0662057M90 4700, 5%R463 0662057M61 300, 5%R471 0662057N06 20 k, 5%R472 0662057N12 36 k, 5%R473 0662057M26 10, 5%R475 0662057M01 0, 5%R476 0662057N08 24 k, 5%R477 0662057M74 1000, 5%

Circuit Ref

Motorola Part No. Description

R478 0662057M98 10 k, 5%R481 0662057N08 24 k, 5%R492 0662057M01 0, 5%R498 0662057M98 10 k, 5%R499 0662057M98 10 k, 5%R701 NOT PLACEDR702 0662057M01 0, 5%RT400 0680590Z01 Thermistor 33kSH400 2602001P16 Shield, ControllerTP401 NOT PLACEDTP402 NOT PLACEDTP405 NOT PLACEDTP406 NOT PLACEDTP410 NOT PLACEDTP415 NOT PLACEDU400 5102463J40 3.3V RegulatorU404 5185130C53 ASFIC CMPU405 NOT PLACEDU406 *5102463J60 Flash ROM 512K x 8U407 *5102463J64 EEPROM 16K x 8U409 5102226J56 uP HC11FLOU420 5102463J44 Audio AmplifierVR432 4805656W08 Quad Zener DiodeVR433 4805656W08 Quad Zener DiodeVR445 4880140L15 10V ZenerVR446 4880140L15 10V ZenerVR447 4880140L15 10V ZenerVR448 4880140L15 10V ZenerVR449 4880140L15 10V ZenerVR450 4880140L15 10V Zener

Circuit Ref

Motorola Part No. Description

4-17

Controller Parts List for UHF 1, UHF 2 and 330MHz (for 8404051G07/G08 and 8404051G09)

* Motorola Depot Servicing only

Circuit Ref

Motorola Part No. Description

C400 2113743L41 0.01uFC400 2113743L41 10000 pF, 10%C401 2113743M24 100000 pF, +80% / -20%C402 2113743M24 100000 pF, +80% / -20%C403 2113928D08 10.0 uFC408 2113743N50 100 pF, 5%C409 2113743M24 100000 pF, +80% / -20%C410 2113928N01 0.1 uF, 10%C411 2113743M24 100000 pF, +80% / -20%C414 2113743M24 100000 pF, +80% / -20%C415 2185895Z01 0.01 uFC416 2113928N01 0.1 uF, 10%C419 NOT PLACEDC420 2113743L41 10000 pF, 10%C421 2113928N01 0.1 uF, 10%C422 2113743M24 100000 pF, +80% / -20%C423 2113743N50 100 pF, 5%C424 2311049A59 10 uF, 10%C425 2113743M24 100000 pF, +80% / -20%C426 2113743N50 100 pF, 5%C427 2113743N50 100 pF, 5%C428 2113743M24 100000 pF, +80% / -20%C429 2113743M24 100000 pF, +80% / -20%C430 2113928N01 0.1 uF, 10%C431 2113743N50 100 pF, 5%C433 2113743L41 10000 pF, 10%C435 2113743M24 100000 pF, +80% / -20%C440 2113743G26 4.7 uF, +80% / -20%C441 2113743N50 100 pF, 5%C442 2113743E20 0.10 uF, 10%C443 2113928N01 0.1 uF, 10%C444 2113743N50 100 pF, 5%C445 2113743N50 100 pF, 5%C447 2113928N01 0.1 uF, 10%C448 2113928N01 0.1 uF, 10%C449 2113743N50 100 pF, 5%C450 NOT PLACEDC451 2113743M08 22000 pF, +80% / -20%C452 2113743B29 1.00 uF, 10%C453 2113743N50 100 pF, 5%C456 2113743N50 100 pF, 5%C471 2113743N50 100 pF, 5%C472 2113743N50 100 pF, 5%C473 2113743N50 100 pF, 5%C475 2113743H14 10.0 uF, +80% / -20%C476 2113928D08 10.0 uF

C479 2113928N01 0.1 uF, 10%C480 2113928D08 10.0 uFC481 2113928N01 0.1 uF, 10%C490 2113743N50 100 pF, 5%C491 2113743N50 100 pF, 5%C492 2113743N50 100 pF, 5%C493 2113743N50 100 pF, 5%C494 2113743N50 100 pF, 5%C495 2113743N50 100 pF, 5%C496 2113743N50 100 pF, 5%C497 2113743N50 100 pF, 5%C701 2113743N50 100 pF, 5%C702 2113743N50 100 pF, 5%C703 2113743N50 100 pF, 5%C704 2113743N50 100 pF, 5%C705 2113743N50 100 pF, 5%C706 2113743N50 100 pF, 5%C707 2113743N50 100 pF, 5%C708 2113743N50 100 pF, 5%C709 2113743N50 100 pF, 5%C710 2113743N50 100 pF, 5%C711 2113743N50 100 pF, 5%C712 2113743N50 100 pF, 5%C713 2113743N50 100 pF, 5%C714 2113743N50 100 pF, 5%C715 2113743N50 100 pF, 5%C716 2113743N50 100 pF, 5%C717 2113743N50 100 pF, 5%C718 2113743N50 100 pF, 5%C719 NOT PLACEDC720 NOT PLACEDC721 2113743N50 100 pF, 5%C722 2113743N50 100 pF, 5%C723 2113743N50 100 pF, 5%C724 2113743N50 100 pF, 5%C725 NOT PLACEDC726 2113743N50 100 pF, 5%C727 2113743N50 100 pF, 5%C728 2113743N50 100 pF, 5%C729 2113743N50 100 pF, 5%C730 2113743N50 100 pF, 5%C731 NOT PLACEDC732 2113743N50 100 pF, 5%C733 NOT PLACEDC734 NOT PLACEDCR412 4802245J62 Diode SchottkyCR413 4802245J62 Diode SchottkyCR440 4813833C02 Dual Diode, Common Cath-

odeJ400 0902042P03 40 Pins ConnectorJ403 0909059E04 20 Pins Connector

Circuit Ref

Motorola Part No. Description

L400 2462587Q42 390 nH, 10%L401 2462587Q42 390 nH, 10%L410 2462587Q42 390 nH, 10%L411 2462587Q42 390 nH, 10%Q400 4809579E18 TSTR MOSFETQ403 4813824A17 XSTR PNP 40VQ405 4802245J54 Digital TransistorQ410 4802245J54 Digital TransistorQ417 4809939C05 Transistor Dual NPN / PNPR400 0662057N15 47 k, 5%R406 0662057N20 75 k, 5%R408 NOT PLACEDR409 0662057M98 10 k, 5%R410 0662057N23 100 k, 5%R411 0662057M98 10 k, 5%R413 0662057M01 0 , 5%R414 0662057V34 180 k, 1%R415 0662057V26 91 k, 1%R416 0662057M98 10 k, 5%R418 0662057M01 0 , 5%R421 0662057M81 2000 , 5%R423 0662057N39 470 k, 5%R424 0662057N12 36 k, 5%R425 0662057N10 30 k, 5%R427 0662057M84 2700 , 5%R428 0662057M10 2.2 , 5%R429 0662057N20 75 k, 5%R431 0662057N39 470 k, 5%R432 0662057N16 51 k, 5%R434 0662057M62 330 , 5%R435 0662057M81 2000 , 5%R436 0662057M01 0 , 5%R437 NOT PLACEDR445 0662057N08 24 k, 5%R447 0662057N23 100 k, 5%R448 0662057M98 10 k, 5%R449 0662057N08 24 k, 5%R450 0683962T45 68R451 0662057N03 15 k, 5%R452 0662057N23 100 k, 5%R453 NOT PLACEDR454 NOT PLACEDR455 NOT PLACEDR456 0662057M01 0 , 5%R457 0662057M98 10 k, 5%R460 0662057M90 4700 , 5%R463 0662057M61 300 , 5%R471 0662057N06 20 k, 5%R472 0662057N12 36 k, 5%R473 0662057M26 10 , 5%R475 0662057M01 0 , 5%

Circuit Ref

Motorola Part No. Description

R476 0662057N08 24 k, 5%R477 0662057M74 1000 , 5%R478 0662057M98 10 k, 5%R481 0662057N08 24 k, 5%R492 0662057M01 0 , 5%R498 0662057M98 10 k, 5%R499 0662057M98 10 k, 5%R701 NOT PLACEDR702 0662057M01 0 , 5%RT400 0680590Z01 Thermistor 33kSH400 2602001P16 Shield, ControllerU400 5102463J40 3.3V RegulatorU404 5185130C53 ASFIC CMPU405 NOT PLACEDU406 *5102463J60 Flash ROM 512K x 8U407 *5102463J64 EEPROM 16K x 8U409 5102226J56 Microprocessor ICU420 5102463J44 Audio AmplifierVR432 4805656W08 Quad Zener DiodeVR433 4805656W08 Quad Zener DiodeVR445 4880140L15 10V ZenerVR446 4880140L15 10V ZenerVR447 4880140L15 10V ZenerVR448 4880140L15 10V ZenerVR449 4880140L15 10V ZenerVR450 4880140L15 10V Zener

Circuit Ref

Motorola Part No. Description

4-18

3.7

M606

M609

M612

M615

M618

M621

Con

Controller Board Diagrams

ZMY0130800-O

D601

M604 M605

M607 M608

R620

D604

M610

M613

R618

D603

M616

M619

R622

TP402TP406 TP410

D602

R621

D605

M611

M614

R619

D606

M617

M620

R623

TP401 TP405 TP415

troller Board Top View (PCB No. 8404056G01)

4-19

6

C611

C612

7 R418

R6012

3R607

4 R608

5 R609

6 R610

C43

3

C453

C60

9

C610

R41

4

R41

5

R43

2

R61

1

R61

2

R61

3

RT400

U602

51

76

C43

4

C42

3

C436

C437

301

Q40534

R41

6R

420

R42

6

C40

0

C40

1

C40

2

C403

C406

412 R40

6

R427

R47

6

8 5

4

U400

C70

1

C70

3

C70

4

C70

5

C70

6

C71

2

C71

3

40

Controller Board Bottom View (PCB No.8404056G01)

ZMY0130801-O

C429

C750

C424

C751

R408 R47

8

R492

R428

1

E40

0

E634

E637

E638 E639 E640

E641 E642

E643 E644

E645

E702E703

R410 R632

R463

C613

J702

181

C616

E704

Q601

Q602

R64

9R633

R646

R648

R411

R647CR413

Q603

C431

R409R457C45

R43

R60

R60

R60

R60

R60

L410 L411

R721

R72

2

U406

1617

32

C42

8C

427

R42

9

8 5

41

U407

U405 1

78

21 22

C44

7

C44

8

34

R498

R499

R42

3R

431

R42

4R

472

U420

10

20 1

11

C42

0

C42

2

C41

9

C450

C47

2

C41

6

C481Q410 R

400

R41

3

R471

R48

1

C40

9C

479

C40

8R

425

13

2537

1

U404

C41

1 C414

C476 C40

5

C41

0

C44

3

C440

C442

C452

C475

R475

R473

VR446VR448VR449VR450

C44

4

C44

5

C43

0

C415

C45

1

L400

L401

Q4173 4

R447

R454

R455

R43

6

R45

6

R42

1

R43

5

R43

4

C42

5

C42

6C

449

C42

1

U409

26

1

C435

C480

C730

FL4

Q400

Q416

R462

R460

R461

CR411 CRCR

440

Q403

R45

2

R453

R44

8 R419

R45

1

U410R450

C47

1

C70

2

C70

7

C70

8

C70

9

C71

0

C71

1

C71

4

C71

5

C71

6

C71

7

C71

8

C72

1

C72

2

C72

3

C72

4

C72

6

C72

7

C72

8

C72

9

C73

1

1

J400

C44

1 C47

3

C49

0

C49

1

C49

2

C49

3

C49

4

C49

5

C49

6

C49

7

R47

7

g2 g1

1

J403

20

VR432VR433VR445 VR447

4-20

M60

6M

609

M61

2M

615

M61

8M

621

Con

D60

1

D60

2

D60

3D

604

D60

5D

606

M60

4

M60

5

M60

7

M60

8

M61

0

M61

1

M61

3

M61

4

M61

6

M61

7

M61

9

M62

0

R61

8

R61

9

R62

0

R62

1

R62

2

R62

3

TP401TP402 TP405TP406 TP410 TP415

troller Board Top View (PCB No. 8404056G02)

4-21

1

C610C611

E701

C60

9

R61

1

R61

2

R61

3C612

R418

R601

R607

R608

R609

R610

U60

2C

433

R41

4

R41

5

R43

2

RT400

C456

R437

R602

R603

R604

R605

R606

U40

9

C453

76

C42

3

C437

R42

6

51C

434

C436

3

FL4

01

Q40

0

43

Q405

R41

6R

420

C40

1

C403

C406

CR

412 R40

6

419 R427

C40

0

C40

2

R47

6

4

58U400

C70

1

C70

2

C70

3

C70

4

C70

5

C70

6

C71

2

C71

340

Controller Board Bottom View (PCB No. 8404056G02)

C42

4

C429

R408R428

R47

8R492

C750

C751 E40

1

C613

E40

0

E402 E403

E404 E405

E406 E407

E408 E409 E634

E637

E638 E639 E640

E641 E642

E643 E644

E645

E702E703

R410

R463

R632

18

J702

C616

E704

Q60

1Q

602

R411

R633

R646

R647

R648

R64

9

C431

CR

413

Q60

3

R409R457

321716

1

U406

L410 L411

R721

R72

2C

427

C42

8R

429

14

58

U407

218

U40

5

227

1

C42

5

C42

6C

449

1

C435R460

R461

R462C480

C730

Q416

26

C415

C43

0

C45

1

43Q41

7R

421

R43

4

R43

6

R455

25

13

U404

C41

6

C41

9

C42

0

C42

1

C42

2

R40

0

R41

3

C40

8C

409

C450

C47

2C

479

C481

43

Q410

R42

5

R471

R48

1

1

37

C44

7

C44

8

C475C476

R42

3

R42

4

R43

1

R47

2R498

R499

11

120

10

U42

0

C40

5

C41

0

C41

1 C414C442 C

443R473

R475

VR446VR448VR449

VR

432

VR

433

VR445

VR450

C44

0 C44

4

C45

2 L400

L401R43

5

R450VR447

C44

5 CR

440

Q40

3

R447

R44

8R

451R

452

R453

R454

R45

6

CR

411

R

U41

0

C47

1

C70

7

C70

8

C70

9

C71

0

C71

1

C71

4

C71

5

C71

6

C71

7

C71

8

C72

1

C72

2

C72

3

C72

4

C72

6

C72

7

C72

8

C72

9

C73

1

C47

3

C44

1

C49

0

C49

1

C49

2

C49

3

C49

4

C49

5

C49

6

C49

7

R47

7

20

g2 J403

1

g1

1

J400

4-22

3.8

ZMY0130816-O

SC

I_R

X

SC

I_T

X

SW

B+

UN

SW

B+

Vdd

a

5V

AU

DIO

AU

DIO

_PA

_EN

A

BO

OT

_CT

RL

EX

T_M

IC

EX

T_S

PK

R_S

EL

FLA

T_R

X_S

ND

INT

_MIC

OP

T_S

EL1

OP

T_S

EL2

RS

SI

RTA2

RTA3

SB1

SB2

SB3

VOL

5V

RS

SI

Vdd

a

KEYPAD_COL

KEYPAD_ROW

LI_ION

MECH_SWB+

RTA0

RTA1

AUDIO_PA

MARKER

UHF(470pF) (100pF)VHF

C751

100pF

C750

470pF

Com

Controller Schematics

SB2

UNSWB+

RTA1RTA0EMER

GREEN_LED

5V

GNDGND

LOCKCLK

N.U.

RTA2

UNSWB+UNSWB+

GND

CSX

MECH_SWB+RTA3

SB3

SB1

GND

0902042P03

RSSI

DACRx

SWB+

GND

LVZIF_SEL

RED_LED

N.U.

VOL

N.U.

DATAMODIN

LI_ION

GND

RESET

J400

GND

SWB+

PTT

16.8MHz

TO/FROM RF

N.U.

BATT_CODE

Vdda

DEMOD

J400-2

C706100pF 100pF

C704

100pFC703

J400-42

J400-24

J400-3

J400-11

J400-21

C712

J400-5

100pF100pFC710

100pFC718

J400-16

100pFC729

J400-6

100pF

J400-4

J400-19

C705

J400-23

J400-12J400-26

J400-28J400-27

J400-30J400-29

J400-15

100pFC707

VO

X

VS_AUDSEL

VS_GAINSEL

Vdda

Vddd

LED

BL

LSIO

ME

CH

_SW

B+

MIS

O

MO

DIN

OF

F_B

AT

T_D

AT

A_O

UT

RE

D_L

ED

RE

SE

T

RX

_AU

D_R

TN

SQ

_DE

T

SW

B+

SY

N

TX

_AU

D_R

TN

TX

_AU

D_S

ND

UN

SW

B+

UR

X_S

ND

CH

AC

T

CLK

CS

X

DACRX

DA

TA

DEMOD

EE

_CS

EXT_MIC

EXT_SPKR_SEL

F12

00

FLAT_RX_SND

FLA

T_T

X_R

TN

GR

EE

N_L

ED

HS

IO

INT

_EX

T_V

dd

INT_MIC

VOL

VO

X

VS_CS

VS

_IN

T

VS_RAC

Vddd

XA18

16.8

MH

z

4V_3.3V

5V

AUDIO

AUDIO_PA_ENA

BA

TT

_CO

DE

BA

TT

_DA

TA

_IN

RE

SE

T

RSSI

RTA0

RTA1

RTA2

RTA3

R_W

SB1

SB2

SB3

SCI_RX

SCI_TX

SQ

_DE

T

SW

B+

SY

N

UN

SW

B+

KEYPAD_ROW

KE

Y_I

NT

LCD_SEL

LI_ION

LOC

K

LSIO

LVZIF_SEL

MECH_SWB+

MIS

O

OFF_BATT_DATA_OUT

OPT_ENA

OPT_SEL1

OPT_SEL2

PT

T

RAM_CS

RDY

D0D1D2D3D4D5D6D7

DA

TA

EE

_CS

EM

ER

F12

00

FLASH_EN

FLASH_OE

HS

IO

KEYPAD_COL

A15A16A17

A2A3A4A5A6A7A8A9

BA

TT

_DA

TA

_IN

BOOT_CTRL

CH

AC

T

CLK

CS

X

A0A1

A10A11A12A13A14

J400-38

J400-9

C727100pF

100pFC708

C724100pF

J400-14

J400-39

J400-41

J400-1

J400-25

C716100pF

100pFC711 C709

100pF

C721

J400-34

J400-35

100pF

J400-36

J400-13C723100pF

100pFC722

D3D4D5D6D7

FLA

SH

_EN

FLA

SH

_OE

RA

M_C

S

RESET

R_W

Vdd

d

XA

18

J400-37

A13A14A15A16A17

A2A3A4A5A6A7A8A9

D0D1D2

J400-20

A0A1

A10A11A12

J400-17

J400-8

J400-40

C728100pF

100pF

J400-18

C702

C715

J400-7

100pF

100pFC731

J400-32

C713100pF

J400-33

J400-22J400-10

J400-31

VS_INT

VS_RAC

Vddd

C701100pF

LEDBL

MISO

OFF_BATT_DATA_OUT

OPT_ENA

PTT

RDY

RESET

RX_AUD_RTN

R_W

SWB+

TX_AUD_RTNTX_AUD_SND

URX_SNDON

VS_AUDSEL

VS_CS

VS_GAINSEL

D1D2D3D4D5D6D7

DATA

EXT_MIC

FLAT_RX_SND

FLAT_TX_RTN

INT_EXT_Vdd

KEYPAD_COLKEYPAD_ROW

KEY_INT

LCD_SEL

C717

A0CLK

D0

C726

100pF

100pF

100pF

DATA

KEY_INT

RESET

LCD_SEL

LEDBL

C714

RESET

SWB+Vddd

KEYPAD_ROWKEYPAD_COL

CLK

Vddd

BATT_CODELI_ION

RTA2

VOL

SB1

SB3

RTA0

RTA3

5VVddaRESET

EMER

CSXDACRx

DATAMODIN

SWB+LVZIF_SELPTT

GREEN_LEDRED_LED

RTA1

16.8MHz

DEMOD

LOCK

MECH_SWB+

RSSI

SB2

UNSWB+

CLKDACRX

DEMOD

16.8

MH

z

BA

TT

_CO

DE

GR

EE

N_L

ED

LED

BL

MO

DIN

RE

D_L

ED

SWB+

UNSWB+

CLK

CSX

DATA

EM

ER

KE

Y_I

NT

LOC

K

PT

T

LVZIF_SEL

LCD_SEL

MICRO_P

MEMORY��

ASFIC

INTERFACE

Note: The capacitor values for VHF, UHF1, UHF2 and Please refer to the appropriate 330MHz bands differ.

controller parts lists for the correct values.

plete Controller Schematic Diagram

4-23

NU UMG5

RB731U

4802245J62

4809579E18

MMBD6100LT1

4813833C02

4802245J54

BCX71KL

R451

15K

K2K3

CR412

A1A2A3

K1

1

23

CR440 R41610K

3

1

2

10uFC403

Q400

0.1uFC402

100KR455

R4272.7K

1 3

Q405

2

4

75KR406

OFF_BATT_DATA_OUT

BATT_DATA_IN

BATT_CODEVddd

UNSWB+

Controller ASFIC/ON_OFF Schematic Diagram

ZMY0130817-O

(3.3V)

NUASFIC CMP5185130C53

MMBT3906L

4813824A17

NU

EEPROM

NU

(3.3V)

(3.3V)

R448

10K

100K

R447

0.1uFC421

100KR454C480

10uF

R452

100K

47KR400

0.1uF

C479

R453100K

R42910K

0.1uFC416

R4130

TP4061

C4140.1uF

0.1uFC401

.01uF

0.01uF

C420

3WP

C415

1CS

7HOLD

6SCK

5SI

2SO

8V

CC

4V

SS

C4090.1uF

X25128-2.7U407

0.1uFC422

R42530K

1

.022uFC451

0

TP410

R475

C400

0.1uF

.01uF

C411

0.1uF

100pF

C410

C427

C4060.1uF

C408100pF

C4521uF

0.1uF

R481

24K

C481

24KR476

VDDA1

VDDCP32VDDD33

VDDDAC11

VD

DR

C45

VDDSYN27

VOX7

39R

XS

ND

12 SQCAP

SQ

DE

T17

SQIN9 SYN28

TXRTN36T

XS

ND

44

UIO10

LSIO

18

MIC

EX

T48

MIC

INT

46

MO

D40

NC26

PLCAP8

PLCAP225

43R

XR

TN

GC

B5

38GNDA3

GNDD3130

GNDDO

GN

DR

C47

GN

DS

YN

23

HS

IO19

LCA

P24

DA

TA

22DISC2

F120029

GC

B0

15G

CB

114

GC

B2

13

GCB335

GC

B4

3742A

UX

TN

CH

AC

T16

CLK

21CLK168

34C

SX

20

DACG6DACR5DACU4

Q403

30C53U404

AU

DIO

41

SENSE 2SHUTDOWN3VTAP 6

U400LP2951ACMM-3.3

ERROR 5FEEDBACK7

GN

D4

INPUT8 OUTPUT 1

C405

100pF

R456

0

0.1uFC430

FN1,

C419100pF

C4280.1uF

DEMOD

MISO

Vddd

Vddd

MECH_SWB+

Vdda Vdda

CS

X

CH

AC

TS

Q_D

ET

LSIO

HS

IO

5V

Vdda

SYNF1200

DA

TA

CLK

EE_CS

VOX

RESET

MO

DIN

Vdda

AU

DIO

16.8MHzDACRx

EX

T_S

PK

R_S

EL

AU

DIO

_PA

_EN

AG

RE

EN

_LE

D

RED_LED

LED

BL

EX

T_M

IC

FLAT_RX_SND

SWB+

INT

_MIC

8K x 8 EEPROM

4-24

ZMY0130818-O

UNSWB+ SWB+

LI_ION

BOOT_CTRL

CR413

0680590Z01

THERMUMC5N

RB731U

4802245J62

RB731U

4802245J50

4809579E18

3.3V

4802245J62

BCX71KL

R461180

R4604.7K

A1A2A3

K1K2K3

CR411

Q417

2

6

4

1

3

C4340.1uF

0.1uFC435

33.0KRT400

R419

R462

510

10K

U410ILC7062CM-33

VIN2

VOUT3

VS

S1

32K

R463300

TP405TEST_POINT

1

Q416

3

1

2

A1A2A3

K1K2K3

ch_SWB+

Vddd

UNSWB+

47K

4.7K

10K

47K

Con

,

F1200

TEST_POINTTP402

5102226J56

CSGP3CSGP4

4870368G0238.4kHz

1%

NU

1%LOW BATT

VST

R426330K

100pFC453

C456100pF

C423100pF

93

48XIRQ

XT

AL

91

VD

DL

88V

DD

R

92V

DD

SY

N

69V

RH

68V

RL

13V

SS

40V

SS

L

87V

SS

R

XF

C

PJ274PJ375PJ476PJ577PJ678PJ7

94RESET

12V

DD

39

PI2

53P

I3

52P

I4

51P

I5

50P

I6

49P

I7

71PJ0_CSGP372PJ1_CSGP473

PH2_PW344

PH3_PW443PH4_CSIO42PH5_CSGP141PH6_CSGP238PH7_CSPROG

56P

I0

55P

I1

54

PG2_XA1519

PG3_XA1617PG4_XA1718PG5_XA185PG6_AS

4PG7_R_W

47PH0_PW1

46PH1_PW2

45

PF

3_A

DD

R3

25P

F4_

AD

DR

4

24P

F5_

AD

DR

5

23P

F6_

AD

DR

6

22P

F7_

AD

DR

7

29P

FO

_AD

DR

0

6PG0_XA13

16PG1_XA14

20

65PE3_AN3 64PE4_AN4 63PE5_AN5 62PE6_AN6 61PE7_AN7 60

28P

F1_

AD

DR

1

27P

F2_

AD

DR

2

26

PD

1_T

XD

99P

D2_

MIS

O

100

PD

3_M

OS

I

1P

D4_

SC

K

2P

D5_

SS

PD

6_LV

IN3

PE0_AN0 67PE1_AN1 66PE2_AN2

PC1_DATA132PC2_DATA233PC3_DATA334PC4_DATA435PC5_DATA5

36PC6_DATA6

37PC7_DATA7

97P

D0_

RX

D

98

PB

2_A

DD

R10

9P

B3_

AD

DR

11

21P

B4_

AD

DR

12

15P

B5_

AD

DR

13

8P

B6_

AD

DR

14

7P

B7_

AD

DR

15

14P

BO

_AD

DR

8

30PC0_DATA0

31

PA

1_IC

2

81P

A2_

IC1

82P

A3_

IC4_

OC

5_O

C1

83P

A4_

OC

4_O

C1

84P

A5_

OC

3_O

C1

PA

6_O

C2_

OC

18586

PA

7_P

A1_

OC

1

10P

B1_

AD

DR

9

11

AV

SS

89ECLK

90E

XT

AL

96IRQLVO

UT

95

MODA_LIR 5857MODB_VSTBY

79P

A0_

IC3

80

U409MC68HC11FL0

59A

VD

D

70

R457 R40910K 10K

22pFC436

GND2

IN1

OU

T3

R451

XTALFL401

C43722pF

L411390nH

10MEG

C433

R420

.01uF

10KR411

TEST_POINTTP401

1

L410390nH

100pFC431

R414180K

R41591K TP415

TEST_POINT1

100KR437

R418

FN1

100pF

0

C449

1

100pFC730

A1

D0D1D2D3D4D5D6D7

HS

IO

Vddd

DA

TA

Vddd

A17A16A15A14A13A12A11A10A9A8A7A6A5A4A3A2

RTA2RTA3SB1SB2SB3OFF_BATT_DATA_OUT

RESET

Vddd

Me

RTA1

VOL

RSSIVOXKEYPAD_COLKEYPAD_ROW

OPT_SEL1

CLK

Vddd

FLA

SH

_OE

EMER

LVZIF_SEL

LCD_SEL

SY

N

KEY_INT

LOCK

PTT

LSIO

SQ

_DE

TC

HA

CT

SCI_RXSCI_TX

MIS

OCSX

EE_CS

A0

XA18BATT_DATA_IN

R_WOPT_SEL2

RAM_CSFLASH_EN

RTA0

troller Micro Processor Schematic Diagram

4-25

ZMY0130819-O

R47810K

Vddd

D0

D2

D4

D6

D7

D5

D3

D1

Controller Memory Schematic Diagram

Vddd

0.1uFC425C426

100pF

CY62256VLL

Used for Trunking only.

NU

11

U4055102463J36

Sta

tic R

AM

D415

D516

D617

D718

D819

VD

D28

A64

A73

A825

A924

D1

D212

D313

A1123

A122

A1326

A141

A28

A37

A46

A55

A010

A19

A1021

WE27

OE22

VS

S14

CS20

FLASH_OE R4282.2

/6V2311049A59

C42410uF

0.1uFC429

A10

A0

A1

A11

A13

A3

A5

A7

A9

A8

A6

A4

A2

A17

A16

A15

A14

A12

R_W

RAM_CS

NU

0R492

R408100K

XA18

FLASH_EN

5102463J59AT49HLV010U406

VC

C8

EN_CE30

EN_OE32

EN_WE7

20

FLA

SH

RO

M

D729

A92

D021

D122

D223

D325

D426

D527

D628

A218

A317

A416

A515

A614

A713

A83

A1031

1

A0

A119

9A18

A11

A1212

A134

A145

A1511

A1610

A176

GN

D24

XA18

R410100K

4-26

ZMY0130820-O

1W

100pFC473

100pFC471

100pFC472

MMQA5V6T14805656W08

VR4335.6V

C491100pF

C493100pF

100pFC492

C490100pF

VR44510V

VR44810V10V

VR44710VVR449VR446

10V

20 PIN CONNJ403

4880140L15 x 5pcs.

0909059E04

GND

RSSI

GND

INT_SPK-

EXT_SPK+

OPT_SEL_1

RX_DATA

TX_DATA

RX_AUDIO/TX_AUDIO

BOOT_CTRL

GND

GND

INT_SPK+

NC

GND

MIC

EXT_SPK-

OPT_B+

EXT_MIC

OPT_SEL_2

J403-5

J403-4

J403-8

J403-15

J403-14

J403-18

J403-9

J403-6

J403-16

J403-19

J403-10

J403-3

J403-1

J403-13

J403-7

J403-12

J403-2

J403-17

J403-20

J403-11

1KR477

MMBZ5240B

Con

AUDIO

R42436K

470KR431

0.1uFC448

C4470.1uF 36K

R472

R49910K470K

R423

R49810K

5

6

1716

1415

4

5102463J44

TDA8547U420

SVR

VC

C1

VC

C2

NC39

NC412

NC519

18OUT1NEG

3OUT1POS

13OUT2NEG

8OUT2POS

SELECT

10G

ND

2

IN1NEGIN1POS

IN2NEGIN2POS

MODE

NC12

NC27

1G

ND

1

20 11

C47610uF

C47510uF

UNSWB+

NU 20KR471100pF

C450

SWB+

UMG5

4802245J54

Q410

2AUDIO_PA_ENA EXT_SPKR_SEL

6 4

1 3MMQA5V6T14805656W08

VR4325.6V

(3.3V)

100pFC441

R4360 390nH

L400

C4404.7uF

R4212K

Vdda

INT_MIC

5V

EXT_MIC

R4352K

330R434

0.1uFC443 L401

390nH

100pFC444

C445100pF

BOOT_CTRL

FLAT_RX_SND

SCI_RX

SCI_TX

RSSI

R47310

C4420.1uF

OPT_SEL2OPT_SEL1

68R450

SWB+

100pFC496

C497100pF

100pFC495

C494100pF

10VVR450

4880140L15MMBZ5240B

troller Audio Power Amplifier Schematic Diagram

4-27

,

>

3

#

5

-

6

2

P1

1

- +

4

87

0

P3P2

9

FN03 GND

4 IN

1 OUT1

2 OUT2

4 IN

1 OUT1

2 OUT2

SWITCHM610

SWITCHM618

FN0 3 GND

FN03 GND

4 IN

1 OUT1

2 OUT2

M611SWITCH

FN03 GND

4 IN

1 OUT1

2 OUT2

SWITCHM612

SWITCH

GND3

IN4

OUT11

OUT22

3 GND

4 IN

1 OUT1

2 OUT2

M605

IN

1 OUT1

2 OUT2

SWITCHM604

M621SWITCH

FN0 3 GND

4

4 IN

1 OUT1

2 OUT2

M613SWITCH

FN03 GND

M609SWITCH

FN03 GND

4 IN

1 OUT1

2 OUT2

2 OUT2

SWITCHM606

3 GND

4 IN

1 OUT1

OUT1

2 OUT2

M615SWITCH

FN03 GND

4 IN

1

FN0 3 GND

4 IN

OUT1

2 OUT2FN0

3 GND

4 IN

1 OUT1

2 OUT2

SWITCHM608

1 OUT1

2 OUT2

M607SWITCH

M619SWITCH

FN0 3 GND

4 IN

1 OUT1

2 OUT2

SWITCHM614

FN03�� GND

4 IN

4 IN

1 OUT1

2 OUT2

SWITCHM616

FN03 GND

M617SWITCH

FN03 GND

4 IN

1 OUT1

2 OUT2

4 IN

1 OUT1

2 OUT2

SWITCHM620

FN0 3 GND

ROW3

ROW2

COL5

ROW5ROW4

5

ROW5

COL3

KEYPAD_ROW

ROW3

ROW4

COL2KEYPAD_COL

1

*

Controller Interface Schematic Diagram (for 8404056G01)

ZMY0130821-O

MMBT3906L

D0

5102463J49

4813824A10

A0

SW_B+

Gnd

,1%

4813824A17

MMBT3904L

4813824A10

,1%

RST*

,1% ,1%

CS*

,1%

J702

MMBT3904L

LED for backlight.

LED_EN

R/W*

4880479U01 x 6pcs.

D2

D5D6D7

SCK

KEYPAD 3 x 6

Vdd

P/N.0905505Y03

MOSI

NUNU

,1%,1%

16 PINS CONNECTOR

D4

For LCD module

,1%

D1

,1%

,1%

NU

D3

R646100K

51KR602

1KR622

13KR603

R61151K

E63

4B

K10

05H

M47

1

E63

7

BK

1005

HM

471

E70

2

BK

1005

HM

471

E63

8

BK

1005

HM

471

100KR633

R606130K

R632100K

E70

3B

K10

05H

M47

1

R6231K1K

Q603

R620

NPN

E64

3B

K10

05H

M47

1

BK

1005

HM

471

E64

4

J702-4

47K

100KR648

R649

J702-5

R6211K

R60151K

J702-12

J702-3

R60422K

C610100pF

BK

1005

HM

471

E64

0

R60943K

J702-7

R6131MEG

BK

1005

HM

471

E64

2

100pFC616

79U01D606

1KR6181K

R619

100K

R722100K

R721

R6473K

J702-2

J702-9

J702-15

79U01D604

Q601PNP

D60179U01

D60579U01 79U01

D602

J702-1

J702-11

D60379U01

J702-10

J702-13

4

31

2

5

LMC7211U602

E400

C613100pF

R610130K

100pF

J702-8

J702-17

C612

E64

1B

K10

05H

M47

1

22KR608

J702-16

E64

5B

K10

05H

M47

1

R60713K

J702-18

BK

1005

HM

471

E70

4

560KR612

E63

9B

K10

05H

M47

1

Q602NPN

43KR605

, FN0

J702-14

C609100pF

100pFC611

D7D6

J702-6

CLK CLK

LCD_SEL

KEYPAD_ROW

KEYPAD_ROW

KEYPAD_COL

KEYPAD_COLKEY_INT

SWB+

D2

D4

D0D1

D3

D5

A0

LEDBL

DATACLK

DATA DATA

COL

Vddd

RESET

ROW2

COL2

ROW3 ROW4 ROW

COL3

5

4-28

Q603NPN

130K

LEDBLRESET

ROW2

A0

Vddd

ROW3

47KR649

OUT11

OUT22

R648

E403

GND3

IN4

OUT11

OUT22

D60679U01

DATA

CLK

DATA DATA

KEYPAD_ROWKEYPAD_COL

KEYPAD_ROW

KEYPAD_COL

LCD_SEL

CLK CLK

BK

1005

HM

471

E63

4

KEY_INT

SWB+

E404

E405

Q601

PNP

FN0,

J702-9

#

54

87

D3

D2

D5

D6

D7

SCK

KEYPAD 3 x 6

MOSI

NUNU

- +

,1%

5102463J49

A0

SW_B+

Gnd

,1%

D1

,1%4880479U01 x 6pcs.

* 0

,1%

P3P2

NU

9

P1

Vdd

P/N.0905505Y03

1 2

,1%

RST*

,1% ,1%

CS*

,1%

,1%

16 PINS CONNECTOR

D4

For LCD module

MMBT3904L

LED for backlight.

LED_EN

R/W*

MMBT3906L

3

D0

,1%

4813824A17

>-

6

4813824A10

J702

GND3

IN4

OUT11

OUT22

E64

4B

K10

05H

M47

1

FN0,

SWITCHM611

BK

1005

HM

471

E64

3

J702-4

1KR621

J702-5

J702-3

E409

R601

3 GND

4 IN

1 OUT1

2 OUT2

51K

M604SWITCH

GND3

IN4

OUT11

OUT22

SWITCHM605

GND3

IN4

OUT11

OUT22

FN0,

SWITCHM621

E408

J702-12

22K

R604

IN4

OUT11

OUT22

FN0,

SWITCHM613

GND3

100pFC610

GND3

IN4

OUT11

OUT22

FN0,

SWITCHM609

4

OUT11

OUT22

R60251K

,

M610SWITCH

GND3

IN

M618SWITCH

GND3

IN4

OUT11

OUT22

FN0

1K

FN0,

R622

R603

13K

FN0,

M614SWITCH

51KR611

E63

7B

K10

05H

M47

1

E70

2B

K10

05H

M47

1

E63

8B

K10

05H

M47

1

E407

130K

R606

1

OUT22

M612SWITCH

GND3

IN4

OUT1

BK

1005

HM

471

E70

3

E70

4B

K10

05H

M47

1

J702-18

OUT22

R612560K

M620SWITCH

GND3

IN4

OUT11

BK

1005

HM

471

E63

9

FN0,

43K

R605

J702-14

100pFC609

100pF

FN0,

C611

J702-8

J702-6

100pFC612

J702-17

43K

R609

M606SWITCH

GND3

IN4

OUT11

OUT22

3KR647

U602LMC7211

1

2

5

GND3

IN4

OUT11

OUT22

FN0,

SWITCHM615

E400

GND3

IN4

OUT11

OUT22

100pF

C613

OUT11

OUT22

FN0,

M608SWITCHSWITCH

M607

GND3

IN4

GND3

IN4

OUT11

OUT22

FN0,

R610

FN0,

SWITCHM619

E64

0B

K10

05H

M47

1

BK

1005

HM

471

E70

1

J702-7

1MEGR613

E64

2B

K10

05H

M47

1

J702-16

BK

1005

HM

471

E64

1

R608

22K

BK

1005

HM

471

E64

5

1KR618

1KR619

100K

M616SWITCH

GND3

IN4

FN0,

13K

R607

79U01D605

79U01D601 D602

79U01

1

OUT22

SWITCHM617

GND3

IN4

OUT1

J702-13

FN0,

100K

J702-10

100K

R722

R721

J702-2

J702-1

D60479U01

J702-15

E401

1KR623

1KR620

E402

E406

79U01D603

J702-11

COL5

COL5

ROW5ROW4

D0

D1

D2

D6

D3

D5

D4

D7

ROW2

COL2

ROW3 ROW4 ROW5

ROW5

COL3

KEYPAD_ROW

ROW3

ROW4

COL2KEYPAD_COL

COL3

4

3

4813824A10MMBT3904L

100KR646

R633100K

100KR632

NPNQ602

C616100pF

Controller Interface Schematic Diagram (for 8404056G02)

4-29

C8

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

ode Schottkyal Diode, Common Cath-eDDDDDDadadadadadadadadadadadadadadadadadadadadadadadadflowable Clock Osc X�tal Pins Connector Pins Connectornn ZIF Horizontal0 nH, 10%0 nH, 10%0 nH, 10%0 nH, 10%

Description

M614 NOT PLACEDM615 NOT PLACEDM616 NOT PLACEDM617 NOT PLACEDM618 NOT PLACEDM619 NOT PLACEDM620 NOT PLACEDM621 NOT PLACEDQ400 4809579E18 TSTR MOSFETQ403 4813824A17 XSTR PNP 40VQ405 4802245J54 Digital TransistorQ410 4802245J54 Digital TransistorQ416 4809579E18 TSTR MOSFETQ417 4809939C05 Transistor Dual NPN / PNPQ601 4813824A17 XSTR PNP 40VQ602 4813824A10 Transistor NPNQ603 4813824A10 Transistor NPNR400 0662057N15 47 k, 5%R406 0662057N20 75 k, 5%R408 NOT PLACEDR409 0662057M98 10 k, 5%R410 0662057N23 100 k, 5%R411 0662057M98 10 k, 5%R413 0662057M01 0, 5%R414 0662057V34 180 k, 1%R415 0662057V26 91 k, 1%R416 0662057M98 10 k, 5%R418 0662057M01 0, 5%R419 0662057M67 510, 5%R420 0662057B46 10.0 M, 5%R421 0662057M81 2000, 5%R423 0662057N39 470 k, 5%R424 0662057N12 36 k, 5%R425 0662057N10 30 k, 5%R426 0662057N35 330 k, 5%R427 0662057M84 2700, 5%R428 0662057M10 2.2, 5%R429 0662057N20 75 k, 5%R431 0662057N39 470 k, 5%R432 0662057N16 51 k, 5%R434 0662057M62 330, 5%R435 0662057M81 2000, 5%R436 0662057M01 0, 5%R437 NOT PLACEDR447 0662057N23 100 k, 5%R448 0662057M98 10 k, 5%R450 0683962T45 68R451 0662057N03 15 k, 5%R452 0662057N23 100 k, 5%R453 NOT PLACEDR454 NOT PLACED

Circuit Ref

Motorola Part No. Description

ontroller Parts List for VHF (for 404056G01/G02)

Circuit Ref

Motorola Part No. Description

400 2113743L41 10000 pF, 10%401 2113743M24 100000 pF, +80% / -20%402 2113743M24 100000 pF, +80% / -20%403 2113928D08 10.0 uF405 2113743L09 470 pF, 10%406 2113928N01 0.1uF, 10%408 2113743L09 470 pF, 10%409 2113743M24 100000 pF, +80% / -20%410 2113928N01 0.1uF, 10%411 2113743M24 100000 pF, +80% / -20%414 2113743M24 100000 pF, +80% / -20%415 2185895Z01 0.01 uF416 2113928N01 0.1uF, 10%419 NOT PLACED420 2113743L41 10000 pF, 10%421 2113928N01 0.1uF, 10%422 2113743M24 100000 pF, +80% / -20%423 2113743L09 470 pF, 10%424 2311049A59 10 uF, 10%, 6V425 2113743M24 100000 pF, +80% / -20%426 2113743L09 470 pF, 10%427 2113743L09 470 pF, 10%428 2113743M24 100000 pF, +80% / -20%429 2113743M24 100000 pF, +80% / -20%430 2113928N01 0.1uF, 10%431 2113743L09 470 pF, 10%433 2113743L41 10000 pF, 10%434 2113743M24 100000 pF, +80% / -20%435 2113743M24 100000 pF, +80% / -20%436 2113743N34 22.0 pF, 5%437 2113743N34 22.0 pF, 5%440 2113743G26 4.7 uF, +80% / -20%441 2113743L09 470 pF, 10%442 2113743E20 0.10 uF, 10%443 2113928N01 0.1uF, 10%444 2113743L09 470 pF, 10%445 2113743L09 470 pF, 10%447 2113928N01 0.1uF, 10%448 2113928N01 0.1uF, 10%449 2113743L09 470 pF, 10%450 NOT PLACED451 2113743M08 22000 pF, +80% / -20%452 2113743B29 1.00 uF, 10%453 2113743L09 470 pF, 10%456 2113743L09 470 pF, 10%471 2113743L09 470 pF, 10%472 2113743L09 470 pF, 10%

C473 2113743L09 470 pF, 10%C475 2113743H14 10.0 uF, +80% / -20%C476 2113928D08 10.0 uFC479 2113743M24 100000 pF, +80% / -20%C480 2113928D08 10.0 uFC481 2113928N01 0.1uF, 10%C490 2113743L09 470 pF, 10%C491 2113743L09 470 pF, 10%C492 2113743L09 470 pF, 10%C493 2113743L09 470 pF, 10%C494 2113743L09 470 pF, 10%C495 2113743L09 470 pF, 10%C496 2113743L09 470 pF, 10%C497 2113743L09 470 pF, 10%C609 NOT PLACEDC610 2113743L09 470 pF, 10%C611 2113743L09 470 pF, 10%C612 2113743L09 470 pF, 10%C613 2113743L09 470 pF, 10%C616 2113743L09 470 pF, 10%C701 2113743L09 470 pF, 10%C702 2113743L09 470 pF, 10%C703 2113743L09 470 pF, 10%C704 2113743L09 470 pF, 10%C705 2113743L09 470 pF, 10%C706 2113743L09 470 pF, 10%C707 2113743L09 470 pF, 10%C708 2113743L09 470 pF, 10%C709 2113743L09 470 pF, 10%C710 2113743L09 470 pF, 10%C711 2113743L09 470 pF, 10%C712 2113743L09 470 pF, 10%C713 2113743L09 470 pF, 10%C714 2113743L09 470 pF, 10%C715 2113743L09 470 pF, 10%C716 2113743L09 470 pF, 10%C717 2113743L09 470 pF, 10%C718 2113743L09 470 pF, 10%C721 2113743L09 470 pF, 10%C722 2113743L09 470 pF, 10%C723 2113743L09 470 pF, 10%C724 2113743L09 470 pF, 10%C726 2113743L09 470 pF, 10%C727 2113743L09 470 pF, 10%C728 2113743L09 470 pF, 10%C729 2113743L09 470 pF, 10%C730 2113743L09 470 pF, 10%C731 2113743L09 470 pF, 10%C751 2113743L09 470 pF, 10%CR411 4802245J62 Diode SchottkyCR412 4802245J62 Diode Schottky

Circuit Ref

Motorola Part No. Description

CR413 4802245J62 DiCR440 4813833C02 Du

odD601 4880479U01 LED602 4880479U01 LED603 4880479U01 LED604 4880479U01 LED605 4880479U01 LED606 4880479U01 LEE400 2480640Z01 BeE401 2480640Z01 BeE402 2480640Z01 BeE403 2480640Z01 BeE404 2480640Z01 BeE405 2480640Z01 BeE406 2480640Z01 BeE407 2480640Z01 BeE408 2480640Z01 BeE409 2480640Z01 BeE634 2480640Z01 BeE637 2480640Z01 BeE638 2480640Z01 BeE639 2480640Z01 BeE640 2480640Z01 BeE641 2480640Z01 BeE642 2480640Z01 BeE643 2480640Z01 BeE644 2480640Z01 BeE645 2480640Z01 BeE701 2480640Z01 BeE702 2480640Z01 BeE703 2480640Z01 BeE704 2480640Z01 BeFL401 4870368G02 ReJ400 0902042P03 40J403 0909059E04 20J702 0905505Y03 CoL400 2462587Q42 39L401 2462587Q42 39L410 2462587Q42 39L411 2462587Q42 39M604 NOT PLACEDM605 NOT PLACEDM606 NOT PLACEDM607 NOT PLACEDM608 NOT PLACEDM609 NOT PLACEDM610 NOT PLACEDM611 NOT PLACEDM612 NOT PLACEDM613 NOT PLACED

Circuit Ref

Motorola Part No.

4-30

R45R45R45R46R46R46R46R47R47R47R47R47R47R47R48R49R49R49R60R60R60R60R60R60R60R60R60R61R6R61R61R61R61R62R62R62R62R63R63R64R64R64R64R72R72RTTPTPTPTPTP

CiR

Note: E401 through E409 are NOT PLACED in 84D04056G01.* Motorola Depot Servicing only

5 NOT PLACED6 0662057M01 0, 5%7 0662057M98 10 k, 5%0 0662057M90 4700, 5%1 0662057M56 180, 5%2 0662057M98 10 k, 5%3 0662057M61 300, 5%1 0662057N06 20 k, 5%2 0662057N12 36 k, 5%3 0662057M26 10, 5%5 0662057M01 0, 5%6 0662057N08 24 k, 5%7 0662057M74 1000, 5%8 0662057M98 10 k, 5%1 0662057N08 24 k, 5%2 0662057M01 0, 5%8 0662057M98 10 k, 5%9 0662057M98 10 k, 5%1 0662057V20 51 k, 1%2 0662057V20 51 k, 1%3 0662057V05 13 k, 1%4 0662057V11 22 k, 1%5 0662057V18 43 k, 1%6 0662057V30 130 k, 1%7 0662057V05 13 k, 1%8 0662057V11 22 k, 1%9 0662057V18 43 k, 1%0 0662057V30 130 k, 1%

11 0662057N16 51 k, 5%2 0662057N41 560 k, 5%3 0662057N47 1.0 M, 5%8 0662057M74 1000, 5%9 0662057M74 1000, 5%0 0662057M74 1000, 5%1 0662057M74 1000, 5%2 0662057M74 1000, 5%3 0662057M74 1000, 5%2 0662057N23 100 k, 5%3 0662057N23 100 k, 5%6 0662057N23 100 k, 5%7 0662057M85 3000, 5%8 0662057N23 100 k, 5%9 0662057N15 47 k, 5%1 NOT PLACED2 NOT PLACED

400 0680590Z01 Thermistor 33k401 NOT PLACED402 NOT PLACED405 NOT PLACED406 NOT PLACED410 NOT PLACED

rcuit ef

Motorola Part No. Description

TP415 NOT PLACEDU400 5102463J40 3.3V RegulatorU404 5185130C53 ASFIC CMPU405 NOT PLACEDU406 *5102463J60 Flash ROM 512K x 8U407 *5102463J64 EEPROM 16K x 8U409 5102226J56 uP HC11FLOU410 5102463J57 3.3V RegulatorU420 5102463J44 Audio AmplifierU602 5102463J49 Comparator CMOSVR432 4805656W08 Quad Zener DiodeVR433 4805656W08 Quad Zener DiodeVR445 4880140L15 10V ZenerVR446 4880140L15 10V ZenerVR447 4880140L15 10V ZenerVR448 4880140L15 10V ZenerVR449 4880140L15 10V ZenerVR450 4880140L15 10V Zener

Circuit Ref

Motorola Part No. Description

4-31

Ca

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

ode Schottkyal Diode, Common Cath-eDDDDDDadadadadadadadadadadadadadadadadadadadadadadadadflowable Clock Osc X'tal Pins Connector Pins Connectornn ZIF Horizontal0 nH, 10%0 nH, 10%0 nH, 10%0 nH, 10%

Description

M614 NOT PLACEDM615 NOT PLACEDM616 NOT PLACEDM617 NOT PLACEDM618 NOT PLACEDM619 NOT PLACEDM620 NOT PLACEDM621 NOT PLACEDQ400 4809579E18 TSTR MOSFETQ403 4813824A17 XSTR PNP 40VQ405 4802245J54 Digital TransistorQ410 4802245J54 Digital TransistorQ416 4809579E18 TSTR MOSFETQ417 4809939C05 Transistor Dual NPN / PNPQ601 4813824A17 XSTR PNP 40VQ602 4813824A10 Transistor NPNQ603 4813824A10 Transistor NPNR400 0662057N15 47 k, 5%R406 0662057N20 75 k, 5%R408 NOT PLACEDR409 0662057M98 10 k, 5%R410 0662057N23 100 k, 5%R411 0662057M98 10 k, 5%R413 0662057M01 0 , 5%R414 0662057V34 180 k, 1%R415 0662057V26 91 k, 1%R416 0662057M98 10 k, 5%R418 0662057M01 0 , 5%R419 0662057M67 510 , 5%R420 0662057B46 10.0 M, 5%R421 0662057M81 2000 , 5%R423 0662057N39 470 k, 5%R424 0662057N12 36 k, 5%R425 0662057N10 30 k, 5%R426 0662057N35 330 k, 5%R427 0662057M84 2700 , 5%R428 0662057M10 2.2 , 5%R429 0662057N20 75 k, 5%R431 0662057N39 470 k, 5%R432 0662057N16 51 k, 5%R434 0662057M62 330 , 5%R435 0662057M81 2000 , 5%R436 0662057M01 0 , 5%R437 NOT PLACEDR447 0662057N23 100 k, 5%R448 0662057M98 10 k, 5%R450 0683962T45 68R451 0662057N03 15 k, 5%R452 0662057N23 100 k, 5%R453 NOT PLACEDR454 NOT PLACED

Circuit Ref

Motorola Part No. Description

ontroller Parts List for UHF 1, UHF 2 nd 330MHz (for 8404056G01/G02)

Circuit Ref

Motorola Part No. Description

400 2113743L41 10000 pF, 10%401 2113743M24 100000 pF, +80% / -20%402 2113743M24 100000 pF, +80% / -20%403 2113928D08 10.0 uF405 2113743N50 100 pF, 5%406 2113928N01 0.1 uF, 10%408 2113743N50 100 pF, 5%409 2113743M24 100000 pF, +80% / -20%410 2113928N01 0.1 uF, 10%411 2113743M24 100000 pF, +80% / -20%414 2113743M24 100000 pF, +80% / -20%415 2185895Z01 0.01 uF416 2113928N01 0.1 uF, 10%419 NOT PLACED420 2113743L41 10000 pF, 10%421 2113928N01 0.1 uF, 10%422 2113743M24 100000 pF, +80% / -20%423 2113743N50 100 pF, 5%424 2311049A59 10 uF, 10%425 2113743M24 100000 pF, +80% / -20%426 2113743N50 100 pF, 5%427 2113743N50 100 pF, 5%428 2113743M24 100000 pF, +80% / -20%429 2113743M24 100000 pF, +80% / -20%430 2113928N01 0.1 uF, 10%431 2113743N50 100 pF, 5%433 2113743L41 10000 pF, 10%434 2113743M24 100000 pF, +80% / -20%435 2113743M24 100000 pF, +80% / -20%436 2113743N34 22.0 pF, 5%437 2113743N34 22.0 pF, 5%440 2113743G26 4.7 uF, +80% / -20%441 2113743N50 100 pF, 5%442 2113743E20 0.10 uF, 10%443 2113928N01 0.1 uF, 10%444 2113743N50 100 pF, 5%445 2113743N50 100 pF, 5%447 2113928N01 0.1 uF, 10%448 2113928N01 0.1 uF, 10%449 2113743N50 100 pF, 5%450 NOT PLACED451 2113743M08 22000 pF, +80% / -20%452 2113743B29 1.00 uF, 10%453 2113743N50 100 pF, 5%456 2113743N50 100 pF, 5%471 2113743N50 100 pF, 5%472 2113743N50 100 pF, 5%

C473 2113743N50 100 pF, 5%C475 2113743H14 10.0 uF, +80% / -20%C476 2113928D08 10.0 uFC479 2113743M24 100000 pF, +80% / -20%C480 2113928D08 10.0 uFC481 2113928N01 0.1 uF, 10%C490 2113743N50 100 pF, 5%C491 2113743N50 100 pF, 5%C492 2113743N50 100 pF, 5%C493 2113743N50 100 pF, 5%C494 2113743N50 100 pF, 5%C495 2113743N50 100 pF, 5%C496 2113743N50 100 pF, 5%C497 2113743N50 100 pF, 5%C609 NOT PLACEDC610 2113743N50 100 pF, 5%C611 2113743N50 100 pF, 5%C612 2113743N50 100 pF, 5%C613 2113743N50 100 pF, 5%C616 2113743N50 100 pF, 5%C701 2113743N50 100 pF, 5%C702 2113743N50 100 pF, 5%C703 2113743N50 100 pF, 5%C704 2113743N50 100 pF, 5%C705 2113743N50 100 pF, 5%C706 2113743N50 100 pF, 5%C707 2113743N50 100 pF, 5%C708 2113743N50 100 pF, 5%C709 2113743N50 100 pF, 5%C710 2113743N50 100 pF, 5%C711 2113743N50 100 pF, 5%C712 2113743N50 100 pF, 5%C713 2113743N50 100 pF, 5%C714 2113743N50 100 pF, 5%C715 2113743N50 100 pF, 5%C716 2113743N50 100 pF, 5%C717 2113743N50 100 pF, 5%C718 2113743N50 100 pF, 5%C721 2113743N50 100 pF, 5%C722 2113743N50 100 pF, 5%C723 2113743N50 100 pF, 5%C724 2113743N50 100 pF, 5%C726 2113743N50 100 pF, 5%C727 2113743N50 100 pF, 5%C728 2113743N50 100 pF, 5%C729 2113743N50 100 pF, 5%C730 2113743N50 100 pF, 5%C731 2113743N50 100 pF, 5%C750 2113743N50 100 pF, 5%CR411 4802245J62 Diode SchottkyCR412 4802245J62 Diode Schottky

Circuit Ref

Motorola Part No. Description

CR413 4802245J62 DiCR440 4813833C02 Du

odD601 4880479U01 LED602 4880479U01 LED603 4880479U01 LED604 4880479U01 LED605 4880479U01 LED606 4880479U01 LEE400 2480640Z01 BeE401 2480640Z01 BeE402 2480640Z01 BeE403 2480640Z01 BeE404 2480640Z01 BeE405 2480640Z01 BeE406 2480640Z01 BeE407 2480640Z01 BeE408 2480640Z01 BeE409 2480640Z01 BeE634 2480640Z01 BeE637 2480640Z01 BeE638 2480640Z01 BeE639 2480640Z01 BeE640 2480640Z01 BeE641 2480640Z01 BeE642 2480640Z01 BeE643 2480640Z01 BeE644 2480640Z01 BeE645 2480640Z01 BeE701 2480640Z01 BeE702 2480640Z01 BeE703 2480640Z01 BeE704 2480640Z01 BeFL401 4870368G02 ReJ400 0902042P03 40J403 0909059E04 20J702 0905505Y03 CoL400 2462587Q42 39L401 2462587Q42 39L410 2462587Q42 39L411 2462587Q42 39M604 NOT PLACEDM605 NOT PLACEDM606 NOT PLACEDM607 NOT PLACEDM608 NOT PLACEDM609 NOT PLACEDM610 NOT PLACEDM611 NOT PLACEDM612 NOT PLACEDM613 NOT PLACED

Circuit Ref

Motorola Part No.

4-32

R45R45R45R46R46R46R46R47R47R47R47R47R47R47R48R49R49R49R60R60R60R60R60R60R60R60R60R61R6R61R61R61R61R62R62R62R62R63R63R64R64R64R64R72R72RTTPTPTPTPTP

CiR

Note: E401 through E409 are NOT PLACED in 8404056G01* Motorola Depot Servicing only

5 NOT PLACED6 0662057M01 0 , 5%7 0662057M98 10 k, 5%0 0662057M90 4700 , 5%1 0662057M56 180 , 5%2 0662057M98 10 k, 5%3 0662057M61 300 , 5%1 0662057N06 20 k, 5%2 0662057N12 36 k, 5%3 0662057M26 10 , 5%5 0662057M01 0 , 5%6 0662057N08 24 k, 5%7 0662057M74 1000 , 5%8 0662057M98 10 k, 5%1 0662057N08 24 k, 5%2 0662057M01 0 , 5%8 0662057M98 10 k, 5%9 0662057M98 10 k, 5%1 0662057V20 51 k, 1%2 0662057V20 51 k, 1%3 0662057V05 13 k, 1%4 0662057V11 22 k, 1%5 0662057V18 43 k, 1%6 0662057V30 130 k, 1%7 0662057V05 13 k, 1%8 0662057V11 22 k, 1%9 0662057V18 43 k, 1%0 0662057V30 130 k, 1%

11 0662057N16 51 k, 5%2 0662057N41 560 k, 5%3 0662057N47 1.0 M, 5%8 0662057M74 1000 , 5%9 0662057M74 1000 , 5%0 0662057M74 1000 , 5%1 0662057M74 1000 , 5%2 0662057M74 1000 , 5%3 0662057M74 1000 , 5%2 0662057N23 100 k, 5%3 0662057N23 100 k, 5%6 0662057N23 100 k, 5%7 0662057M85 3000 , 5%8 0662057N23 100 k, 5%9 0662057N15 47 k, 5%1 NOT PLACED2 NOT PLACED

400 0680590Z01 Thermistor 33k401 NOT PLACED402 NOT PLACED405 NOT PLACED406 NOT PLACED410 NOT PLACED

rcuit ef

Motorola Part No. Description

TP415 NOT PLACEDU400 5102463J40 3.3V RegulatorU404 5185130C53 ASFIC CMPU405 NOT PLACEDU406 *5102463J60 Flash ROM 512K x 8U407 *5102463J64 EEPROM 16K x 8U409 5102226J56 Microprocessor ICU410 5102463J57 3.3V RegulatorU420 5102463J44 Audio AmplifierU602 5102463J49 Comparator CMOSVR432 4805656W08 Quad Zener DiodeVR433 4805656W08 Quad Zener DiodeVR445 4880140L15 10V ZenerVR446 4880140L15 10V ZenerVR447 4880140L15 10V ZenerVR448 4880140L15 10V ZenerVR449 4880140L15 10V ZenerVR450 4880140L15 10V Zener

Circuit Ref

Motorola Part No. Description

5A-1

Section 5AMODEL CHART AND TEST SPECIFICATIONS (136-174 MHZ)1.0 Model Chart

GP Series, VHF, 136-174 MHzModel Description

AZH38KDC9AA2 GP328 Plus 136-174 MHz 5W 4CHAZH38KDC9AA3 GP328 Plus 136-174 MHz 5W 16 CH

AZH38KDH9AA6 GP338 Plus 136-174 MHz 5W 128 CH AZH38KDH9DU6 GP338 XLS 136-174 MHz 5W 160 CH

Item DescriptionX PMUD1892_ GP328 Plus Super Tanapa 136-174 MHz 5W 4CH

X PMUD1673_ GP328 Plus Super Tanapa 136-174 MHz 5W 16CHX PMUD1674_ GP338 Plus Super Tanapa 136-174 MHz 5W 128CH

X PMUD1770_ GP338 XLS Super Tanapa 136-174 MHz 5W 160CHX PMUD1893_ GP328 Plus Tanapa 136-174 MHz 5W 4CH

X PMUD1677_ GP328 Plus Tanapa 136-174 MHz 5W 16CHX PMUD1678_ GP338 Plus Tanapa 136-174 MHz 5W 128CH

X PMUD1771_ GP338 XLS Tanapa 136-174 MHz 5W 160CHX PMHD4021_ GP328 Plus B/C Kit 136-174 MHz 5W 4CH

X JMHD4005_ GP328 Plus B/C Kit 136-174 MHz 5W 16CHX PMHD4006_ GP338 Plus B/C Kit 136-174 MHz 5W 128CH

X PMHD4014_ GP338 XLS B/C Kit 136-174 MHz 5W 160CHX PMHD4020_ GP328 Plus Front Housing Kit 4CH

X PMHD4000_ GP328 Plus Front Housing Kit 16CHX PMHD4001_ GP338 Plus Front Housing Kit 128CH

X PMHD4013_ GP338 XLS Front Housing Kit 160CHX X X X PMAD4012_ Antenna, 136-155 MHz StubbyX X X X PMAD4013_ Antenna,155-174 MHz StubbyX X X X PMAD4014_ Antenna, 136-155 MHz 14 cmX X X X PMAD4015_ Antenna, 155-174 MHz 14 cmX X X X PMAD4023_ Antenna, 150-161 MHz 14 cmX X X X PMAD4025_ Antenna 150-161 MHz StubbyX X 6804022G48 GP328 Plus User Guide

X 6804112J64 GP338 Plus User GuideX 6804114J01 GP338 XLS User Guide

x = Indicates one of each is required.

5A-2 Specifications (for GP328 Plus)

2.0 Specifications (for GP328 Plus)General

Transmitter

Receiver

All specifications are subject to change without notice.

VHFFrequency: 136-174 MHz

Channel Capacity: GP328 Plus : 4/16 Chan-nels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 30.5mm

101.5mm x 55.5mm x 35.5mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery

250 g

270 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C,D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

FCC ID AZ489FT3801

VHFRF OutputLi Ion @ 7.5V:

Low1W

High5W

Frequency 136-174 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

VHF 12.5kHz

VHF 20/25kHz

Frequency: 136-174MHz

136-174MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

Specifications (for GP338 Plus/GP338 XLS) 5A-3

3.0 Specifications (for GP338 Plus/GP338 XLS)General

Transmitter

Receiver

All specifications are subject to change without notice.

VHFFrequency: 136-174 MHz

Channel Capacity: GP338 Plus 128 Chan-nels/GP338 XLS 160 Channels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 33.0mm

101.5mm x 55.5mm x 38.0mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

265 g

285 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C, D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

FCC ID AZ489FT3801

VHFRF OutputLi Ion @ 7.5V:

Low1W

High5W

Frequency 136-174 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

VHF 12.5kHz

VHF 20/25kHz

Frequency: 136-174MHz

136-174MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

5A-4 Transmitter

4.0 Transmitter

4.1 General(Refer to Figure 5-1)The VHF transmitter contains five basic circuits:

1. Power Amplifier 2. Antenna Switch3. Harmonic Filter4. Antenna Matching Network5. Power Control Integrated Circuit (PCIC).

4.1.1 Power AmplifierThe power amplifier consists of two devices:

1. 9Z67 LDMOS driver IC (U3501) and 2. PRF1507 LDMOS PA (Q3501). The 9Z67 LDMOS driver IC contains a 2 stage amplification with a supply voltage of 7.3V. This RF power amplifier is capable of supplying an output power of 0.3W (pin 6 and 7) with an input signal of 2mW (3dBm) (pin16). The current drain would typically be 130mA while operating in the frequency range of 136-174MHz. The PRF1507 LDMOS PA is capable of supplying an output power of 7W with an input signal of 0.3W. The current drain would typically be 1800mA while operating in the frequency range of 136-174MHz. The power output can be varied by changing the biasing voltage.

Figure 5-1: Transmitter Block Diagram

PCIC

Antenna

P ADriver

Vcontrol Vcontrol

From VCO

Jack

PA-FinalStage

Antenna Switch/Harmonic Filter/

Matching Network

Transmitter 5A-5

4.1.2 Antenna SwitchThe antenna switch circuit consists of two PIN diodes (D3521 and D3551), a pi network (C3531, L3551 and C3550), and two current limiting resistors (R3571, R3572, R3573 ). In the transmit mode, B+ at PCIC (U3502) pin 23 will go low and turn on Q3561 where a B+ bias is applied to the antenna switch circuit to bias the diodes "on". The shunt diode (D3551) shorts out the receiver port, and the pi network, which operates as a quarter wave transmission line, transforms the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, and hence, there exists a low attenuation path between the antenna and receiver ports.

4.1.3 Harmonic FilterThe harmonic filter consists of C3532 to C3536, L3531 and L3532. This network forms a low-pass filter to attenuate harmonic energy of the transmitter to specifications level. The harmonic filter insertion loss should be less than 1.2dB.

4.1.4 Antenna Matching NetworkA matching network which is made up of L3538 and C3537 is used to match the antenna's impedance to the harmonic filter. This will optimize the performance of the transmitter and receiver into an antenna.

4.1.5 Power Control Integrated Circuit (PCIC)The transmitter uses the Power Control IC (PCIC), U3502 to control the power output of the radio by maintaining the radio current drain. The current to the final stage of the power module is supplied through R3519 (0.1ohms), which provides a voltage proportional to the current drain. This voltage is then fedback to the Automatic Level Control (ALC) within the PCIC to keep the whole loop stable. The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the control loop. The voltage level is controlled by the microprocessor through the data line of the PCIC.There are resistors and integrators within the PCIC, and external capacitors (C3562, C3563 and C3565) in controlling the transmitter rising and falling time. These are necessary in reducing the power splatter into adjacent channels.U3503 and its associated circuitry acts as a temperature cut back circuitry. This circuitry provides the necessary voltage to the PCIC to cut the transmitter power when the radio temperature gets too high.

5A-6 Receiver

5.0 Receiver

5.1 Receiver Front-End(Refer to VHF Receiver Front End Schematic Diagram on page 5A-22, VHF Receiver Back End Schematic Diagram on page 5A-23, and VHF Transmitter Schematic Diagram on page 5A-26)The RF signal is received by the antenna and applied to a low-pass filter. For VHF, the filter consists of L3531, L3532, C3532 to C3563. The filtered RF signal is passed through the antenna switch. The antenna switch circuit consists of two PIN diodes(D3521 and D3551) and a pi network (C3531, L3551 and C3550).The signal is then applied to a varactor tuned bandpass filter. The VHF bandpass filter comprises of L3301, L3303, C3301 to C3304 and D3301. The bandpass filter is tuned by applying a control voltage to the varactor diode (D3301) in the filter.The bandpass filter is electronically tuned by the DACRx from IC404 which is controlled by the microprocessor. Depending on the carrier frequency, the DACRx will supply the tuned voltage to the varactor diodes in the filter. Wideband operation of the filter is achieved by shifting the bandpass filter across the band.The output of the bandpass filter is coupled to the RF amplifier transistor Q3302 via C3306. After being amplified by the RF amplifier, the RF signal is further filtered by a second varactor tuned bandpass filter, consisting of L3305, L3306, C3311 to C3314 and D3302. Both the pre and post-RF amplifier varactor tuned filters have similar responses. The 3 dB bandwidth of the filter is about 12 MHz. This enables the filters to be electronically controlled by using a single control voltage which is DACRx .

Figure 5-2: VHF Receiver Block Diagram

Demodulator

Synthesizer

Crystal Filter

MixerVaractor Tuned FilterRF AmpVaractor

Tuned Filter

Pin Diode Antenna SwitchRF Jack

Antenna

AGC

Control Voltagefrom ASFIC

First LOfrom FGU

Recovered AudioSquelch

RSSI

IF IC

SPI Bus

16.8 MHzReference Clock

SecondLO VCO

IF Amp

U3220

Receiver 5A-7

The output of the post-RF amplifier filter is connected to the passive double balanced mixer which consists of T3301, T3302 and CR3301. Matching of the filter to the mixer is provided by C3317, C3318 and L3308. After mixing with the first LO signal from the voltage controlled oscillator (VCO) using high side injection, the RF signal is down-converted to the 45.1 MHz IF signal. The IF signal coming out of the mixer is transfered to the crystal filter (Y3200) through a resistor pad (R3321 - R3323) and a diplexer (C3320 and L3309). Matching to the input of the crystal filter is provided by C3200 and L3200. The crystal filter provides the necessary selectivity and intermodulation protection.

5.2 Receiver Back-End(Refer to VHF Receiver Back End Schematic Diagram on page 5A-23)The output of crystal filter Y3200 is matched to the input of IF amplifier transistor Q3200 by capacitor C3203. Voltage supply to the IF amplifier is taken from the receive 5 volts (R5). The gain controlled IF amplifer provides a maximum gain of about 10dB. The amplified IF signal is then coupled into U3220(pin 3) via L3202, C3207, and C3230 which provides the matching for the IF amplifier and U3220.The IF signal applied to pin 3 of U3220 is amplified, down-converted, filtered, and demodulated, to produce the recovered audio at pin 27 of U3220. This IF IC is electronically programmable, and the amount of filtering (which is dependent on the radio channel spacing) is controlled by the microprocessor. Additional filtering, once externally provided by the conventional ceramic filters, is replaced by internal filters in the IF module (U3220). The IF IC uses a type of direct conversion process, whereby the externally generated second LO frequency is divided by two in U3220 so that it is very close to the first IF frequency. The IF IC (U3220) synthesizes the second LO and phase-locks the VCO to track the first IF frequency. The second LO is designed to oscillate at twice the first IF frequency because of the divide-by-two function in the IF IC.In the absence of an IF signal, the VCO will �search� for a frequency, or its frequency will vary close to twice the IF frequency. When an IF signal is received, the VCO will lock onto the IF signal. The second LO/VCO is a Colpitts oscillator built around transistor Q3270. The VCO has a varactor diode, D3270, to adjust the VCO frequency. The control signal for the varactor is derived from a loop filter consisting of C3278 to C3280, R3274 and R3275.The IF IC (U3220) also performs several other functions. It provides a received signal-strength indicator (RSSI) and a squelch output. The RSSI is a dc voltage monitored by the microprocessor, and used as a peak indicator during the bench tuning of the receiver front-end varactor filter. The RSSI voltage is also used to control the automatic gain control (AGC) circuit at the front-end. The demodulated signal on pin 27 of U3220 is also used for squelch control. The signal is routed to U404 (ASFIC) where squelch signal shaping and detection takes place. The demodulated audio signal is also routed to U404 for processing before going to the audio amplifier for amplification.

5A-8 Receiver

5.3 Automatic Gain Control Circuit(Refer to VHF Receiver Front End Schematic Diagram on page 5A-22 and VHF Receiver Back End Schematic Diagram on page 5A-23)The front end automatic gain control circuit provides automatic reduction of gain, of the front end RF amplifier via feedback. This action is necessary to prevent overloading of back end circuits. This is achieved by drawing some of the output power from the RF amplifier output. At high radio frequencies, capacitor C3327 provides the low impedance path to ground for this purpose. CR3302 is a PIN diode used for switching the path on or off. A certain amount of forward biasing current is needed to turn the PIN diode on. Transistor Q3301 provides this current.Radio signal strength indicator, RSSI, a voltage signal, is used to drive Q3301 to saturation i.e. turned on. RSSI is produced by U3220 and is proportional to the gain of the RF amplifier and the input power to the radio. Resistors R3304 and R3305 are voltage dividers designed to turn on Q3301 at certain RSSI levels. In order to turn on Q3301 the voltage across R3305 must be greater or equal to the voltage across R3324, plus the base-emitter voltage (Vbe) present at Q3301. Capacitor C3209 is used to dampen any instability while the AGC is turning on. The current flowing into the collector of Q3301, a high current gain NPN transistor, will be drawn through the PIN diode to turn it on. Maximum current flowing through the PIN is limited by the resistors R3316, R3313, R3306 and R3324. C3326 is a feedback capacitor used to provide some stability to this high gain stage.An additional gain control circuit is formed by Q3201 and its associated circuitry. Resistors R3206 and R3207 are voltage dividers designed to turn on Q3201 at a significantly higher RSSI level than the level required to turn on PIN diode control transistor Q3301. In order to turn on Q3201 the voltage across R3207 must be greater or equal to the voltage across R3208, plus the base-emitter voltage (Vbe) present at Q3201. As current starts flowing into the collector of Q3201, it reduces the bias voltage at the base of IF amplifier transistor Q3200 and in turn, the gain of the IF amplifier. The gain can be controlled in a range of -30dB up to +10dB.

Frequency Generation Circuitry 5A-9

6.0 Frequency Generation Circuitry

The Frequency Generation Circuitry is composed of two main ICs, the Fractional-N synthesizer (U3701), and the VCO/Buffer IC (U3801). Designed in conjunction to maximize compatibility, the two ICs provide many of the functions that normally would require additional circuitry. The synthesizer block diagram illustrates the interconnect and support circuitry used in the region. Refer to the relevant schematics for the reference designators.The synthesizer is powered by regulated 5V and 3.3V which come from U3711 and U3201 respectively. The synthesizer in turn generates a superfiltered 4.5V which powers U3801.In addition to the VCO, the synthesizer must interface with the logic and ASFIC circuitry. Programming for the synthesizer is accomplished through the data , clock and chip select lines from the microprocessor. A 3.3V dc signal from synthesizer lock detect line indicates to the microprocessor that the synthesizer is locked.Transmit modulation from the ASFIC is supplied to pin10 of U3701. Internally the audio is digitized by the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio runs through an internal attenuator for modulation balancing purposes before going out to the VCO.

Figure 5-3: Frequency Generation Unit Block Diagram

Voltage Multiplier

Synthesizer U3701 Loop

Filter

VCOBIC U3801

ToMixer

ToPA Driver

VCP

Vmult1Aux3

MOD OutModulatingSignal

Vmult2

Rx VCO Circuit

Tx VCO

TRB

16.8 MHzRef. Osc.

Rx Out

Tx Out

Circuit

5A-10 Frequency Generation Circuitry

6.1 Synthesizer(Refer toVHF Synthesizer Schematic Diagram on page 5A-24)The Fractional-N Synthesizer uses a 16.8MHz crystal (Y3761) to provide a reference for the system. The LVFractN IC (U3701) further divides this to 2.1MHz, 2.225MHz, and 2.4MHz as reference frequencies. Together with C3761, C3762, C3763, R3761 and D3761 , they build up the reference oscillator which is capable of 2.5ppm stability over temperatures of -30 to 85°C. It also provides 16.8MHz at pin 19 of U3701 to be used by ASFIC and LVZIF. The loop filter which consist of C3721, C3722, R3721, R3722 and R3723 provides the necessary dc steering voltage for the VCO and determines the amount of noise and spur passing through .In achieving fast locking for the synthesizer, an internal adapt charge pump provides higher current at pin 45 of U3701 to put synthesizer within the lock range. The required frequency is then locked by normal mode charge pump at pin 43 .Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier which is made up of C3701 to C3704 and triple diodes D3701, D3702. Two 3.3V square waves ( 180 deg out of phase) are first multiplied by four and then shifted, along with regulated 5V, to build up 13.5V at pin 47 of U3701.

Figure 5-4: Synthesizer Block Diagram

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

VOLTAGECONTROLLED OSCILLATOR

2-POLELOOPFILTER

DATA (U409 PIN 100)

CLOCK (U409 PIN 1)

CSX (U409 PIN 2)

MOD IN (U404 PIN 40)

+5V (U3711 PIN 4)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 23, 24

4345

3

2

28

14 15

40

FILTERED 5V

STEERINGLINE

LOCK (U409 PIN 56)

PRESCALER IN

LO RF INJECTION

TX RF INJECTION(1ST STAGE OF PA)

FREF (U3220 PIN 21 & U404 PIN 34)

39BIAS2

41

DUAL TSTRS

48

5VR5

5, 20, 34, 36(U3201 PIN 5)

AUX1

VDD, 3.3V MODOUT

U3701 LOW VOLTAGE FRACTIONAL-N SYNTHESIZER

Frequency Generation Circuitry 5A-11

6.2 VCO - Voltage Controlled Oscillator(Refer toVHF Voltage Controlled Oscillator Schematic Diagram on page 5A-25)

The VCOBIC (U3801) in conjunction with the Fractional-N synthesizer (U3701) generates RF in both the receive and the transmit modes of operation. The TRB line (U3801 pin 19) determines which oscillator and buffer will be enabled. A sample of the RF signal from the enabled oscillator is routed from U3801 pin 12, through a low pass filter, to the prescaler input (U3701 pin 32). After frequency comparison in the synthesizer, a resultant CONTROL VOLTAGE is received at the VCO. This voltage is a DC voltage typically between 3.5V and 9.5V when the PLL is locked on frequency.

Figure 5-5: VCO Block Diagram

Presc

RX

TX

MatchingNetwork Low Pass

Filter

Attenuator

Pin8

Pin14

Pin10

(3701 Pin28)VCC Buffers

TX RF Injection

U3701 Pin 32

AUX3 (U3701 Pin2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U3801VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U3701 Pin28)

Rx-SW

Tx-SW

Vcc-Logic

(U3701 Pin28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB_IN

LO RF INJECTION

VSF

VSF

VSF

5A-12 Frequency Generation Circuitry

The RF section of the VCOBIC(U3801) is operated at 4.54 V (VSF), while the control section of the VCOBIC and Fractional-N synthesizer (U3701) is operated at 3.3V. The operation logic is shown in Table 5-1.

In the receive mode, U3801 pin 19 is low or grounded. This activates the receive VCO by enabling the receive oscillator and the receive buffer of U3801. The RF signal at U3801 pin 8 is run through a matching network. The resulting RF signal is the LO RF INJECTION and it is applied to the mixer at T3302.During the transmit condition, when PTT is depressed, 3.2 volts is applied to U3801 pin 19. This activates the transmit VCO by enabling the transmit oscillator and the transmit buffer of U3801. The RF signal at U3801 pin 10 is injected into the input of the PA module (U3501 pin16). This RF signal is the TX RF INJECTION. Also in transmit mode, the audio signal to be frequency modulated onto the carrier is received through U3701 pin 41.When a high impedance is applied to U3801 pin19, the VCO is operating in BATTERY SAVER mode. In this case, both the receive and transmit oscillators as well as the receive transmit and prescaler buffer are turned off.

Table 5-1: VCO Control Logic

Desired Mode AUX 4 AUX 3 TRB

Tx n.u. High (@3.2V) High (@3.2V)

Rx n.u. Low Low

Battery Saver n.u. Hi-Z/Float (@1.6V)

Hi-Z/Float (@1.6V)

Notes For All Schematics and Circuit Boards 5A-13

7.0 Notes For All Schematics and Circuit Boards* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.

1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads (pF) or microfarads (µF).

2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with the voltage probe to prevent circuit loading.

3. Reference Designators are assigned in the following manner:400/500 Series = Controller600 Series = Keypad Board3200 Series = IF Circuitry3300 Series = Receiver3500 Series = Transmitter3700 and 3800 Series = Frequency Generation

4. Interconnect Tie Point Legend:UNSWB+ = Unswitch Battery Voltage (7.5V)SWB+ = Switch Battery Voltage (7.5V)R5 = Receiver Five VoltsCLK = ClockVdda = Regulated 3.3 Volts (for analog)Vddd = Regulated 3.3 Volts (for digital)CSX = Chip Select Line (not for LVZIF)SYN = SynthesizerDACRX = Digital to Analog Voltage (For Receiver Front End Filter)VSF = Voltage Super Filtered (5 volts)VR = Voltage Regulator

6-LAYER CIRCUIT BOARD DETAIL VIEWING COPPER STEPS IN PROPER LAYER SEQUENCE

LAYER 1 (L1)LAYER 2 (L2)LAYER 3 (L3)LAYER 4 (L4)LAYER 5 (L5)LAYER 6 (L6)

INNER LAYERS

SIDE 1

SIDE 2

5A-14 Notes For All Schematics and Circuit Boards

THIS PAGE INTENTIONALLY LEFT BLANK

Circuit Board/Schematic Diagrams and Parts List 5A-15

8

ZMY0130792-O

C3212 C3213

C32

25

C3270

C32

71

C32

72

C32

73

C32

74C

3275

C32

76

C3277C3278

C3279

C32

80

D32

70L3270

L327

1

PB504

Q3270

R3226

R32

70

R32

71

R32

72

R32

73

R3274

R3275

R32

76

SH3201

VR444

C502

C50

5

C512 C513Q502

Q505

R505

R506

VR501

C51

1

C51

4

C520

C3539

43

2CR503

L3538

PB505

R501

R50

2

C33

06

C33

07

C33

08

C33

09

C33

10C331112

C3327

C33

38

CR

3303

02

L3304

L3305

Q3302

R33

08R

3309

R33

10

R3311

R3312

R3313

R3316

SH3303

523

C35

27

521

2

C35

24

C3525

C3528

C35

31

C3532

C3533

C35

34

C3535

C3536

C3550

C35

51

C3552

D35

21

D35

51

L3531

L3532

L3551

L3552

R35

51

SH

3501

C3537

VHF (136-174MHz) Main Board Top Side PCB No. 8404055G05/G06/G07

.0 Circuit Board/Schematic Diagrams and Parts List

1

40

J200

B503

TP3702

6 4

31

Y3761 B504

C522

TP3701

C3205

R32

00

C52

1

PB501PB502

C3200C3201

C32

02

C3203

C32

04

C32

06

C3207

C32

08

C3210

L3200

L3201 L3202

Q3200

Q3201

R3201

R3202

R32

03

R3204

R32

05

R32

06

R32

07R

3208

R3209

R32

10

R32

11

R3212

SH3203

Y3200

C32

09

C3214

C32

15Q

3202

R3213

R32

14

R32

18

R3225

U3201

C33C3313C3314

C3330C33

31

C33

32

D3

L3306

C3318

C33

19

C33

20

C33

29

C3334

C33

35

L3309

L3312

R3317

R3318

R3321

R3322

R3323

SH3302

6

43

T3301

6

4 3

T3302

TP3301

C3706

C3710

C37

11C37

12

C3713

C3714

C37

15

C37

21

C3722

C3724

C3741

C3742

C3743

C3744

C3745

C3746C

3752

C37

53

C37

54

43

Q3721

R37

01

R3721

R3722

R3723

R3741

R37

51

R3752

SH3701

U3711C

3842

C38

22

C3824C3825

C38

26

C38

28

C38

29

C3830

C3832 C3833

C3834

C38

35

C3836

D3821D3831

D3832

L3821

L3822

L3823

L3824

L3825

L3831

L3832 L3833

L3834

R38

21

R3822

R38

23

R38

28

R3833 R3834

R38

35

R38

36

SH3801C3501

C3502C3503

C3504

C3505 C3518

C35

19

C35

41

C35

42

C35

43

C35

44

C35

46

C35

47

L3501

L3503L3518

12 3

Q3501

R3501

R3502 R3503

R35

05 R35

12

R35

13

R35

41R

3542

R35

43

R35

44

R35

45

R35

46

R35

47

R3548

1

16

8

9

U3501

C3512

C3513

C3514

C3517L3504

L3511 L3512

L3513

L3515

R3506

R3507

SH3502

C3521 C

L

L352

3

3

3

5A-16 Circuit Board/Schematic Diagrams and Parts List

C525C526

C527C528

C529C530

C531C532

C533C534

C535C536

C537C538

C539C540

C541C542

C543

C544

C545

C546C547

C548

C549

C550

C551C552

C553

C555

R509

C3751

C37

63

D37

61R

3760 R37

61

C3735

CR501

L505

R3763

VR

439

VR441

VR

506

2

3 4

Y3762501

C3336

C3701

C3702

C3703

C37

04

C3705

C37

07

C3708

C37

09

C3725

C3726

C37

27

C37

31

C37

32

C37

33

C37

34

C37

55

C37

61

C37

62

D3701

D37

02

L370

1

L373

1

R3702

R3703

R3704

R37

05

R3726

R37

27

R37

62 SH3702

137

25 13

U3701

C3508

C35

70

C35

71

Q35

61R

3569

R35

70

17

5

C3801

C38

02

C3803

C38

04

C38

05

C38

06C38

08

C38

09

C38

10

C38

11

C38

12C

3813

C3815

C38

16

C38

18

C38

21

C3823 C3827

L380

1L3

809 L3

811

L3812 L3813

L381

6

L3826

Q3801

R3801

R38

02

R3803

R3804

R3805

R38

06

R3807

R38

08

R38

11

R3812

R38

16

R38

17

R38

18

R38

24R

3825

R38

26

R38

29

R38

30R

3831

R3832

SH3802

11

1 20

10

U3801

VHFPCB

ZMY0130793-O

4

53

2S502

2

C

8

C

4

S501C3304

C3305

C33

15

C33

16

C33

17

C33

21C

3323

C33

24

C3325

C3326

C3337C3339

CR

3301

CR3302

L3303

L330

8

Q33

01 R3301

R3303

R33

04

R3305

R3306

R33

07R

3314

R33

15

R33

19

R3320

R3324

RT3301

C33

01

C3302 C3303

C3322

D3301

L3301

SH3301

C32

24

C3235

C3236

C3237

C3240

C32

41

C32

42

R3223

R3224

C32

31

C32

32

C32

33

C32

34

C32

11

C32

18

C3219

C32

20

C3221

C32

22

C3223

C3227

C32

28

C3230

C32

38

C3243C3244

L3221

R3219

R32

20

R32

21

R3222

C32

26 C3229

C3239

SH3202

137

25 13

U3220

12

3

4J3501J3502

3

2

1

B

VR

440

C50

3

C523

F501

C3526 C3569

L3523

R3566

R3571R3572R3573

TP3502

C3509C3515

C3516

C3560

C3561

C3562

C3563

C35

64

C3565

C3566

C3567

C3568

H3501

R3519

R3561

R35

62

R35

63

R3564

R3565

1

9

2

U3502

U35

03

VR

3501

L3519

(136-174MHz) Main Board Bottom Side No. 8404055G05/G06/G07

Circuit Board/Schematic Diagrams and Parts List 5A-17

ZMY0130792-A

C328

0

C322

5

C327

3

C3270

C3278

C327

1

C327

2

C327

4C3

275

C327

6

C3277C3279

D327

0

L327

0

L327

1

Q3270R327

2

R327

3

R3226

R327

0

R3275

R327

1

R3274

R327

6SH3201

212 C3213

PB504VR444

C502

C505

C512 C513 Q502

Q505

R505

R506

VR50

1

C511

C514

C520

CR5032

3 4

R501

R502C330

7C3

338

C331

0

C330

6

C330

9

C330

8

C3327

11

CR33

03

305

L3304Q3302

R331

0

R3311

R3313

R330

8R3

309

R3312R3316

C352

7

C3552

C3532

C3524

C3531

C3525

C3528

C3533

C3534

C3535

C3536

C3550

C355

1D3

521

D355

1 L3552

L3531

L3532

L3551

R355

1

SH35

01

C3537

C3539L3538

PB505

SH3303

VHF (136-174MHz) Main Board Top Side PCB No. 8404055G09

C375

2

C371

5

C3741 C371

2

C375

4

C375

3 C3724

C3742

C3743C3744

C3745

C3746

C372

1

C3722

C3706

C3714

C3710

C371

1

C3713

Q3721

34 R3722

R370

1

R3723

R3741

R375

1R3721R3752

SH3701

U3711

40

J200

1

TP3702

Y37611 3

46

B503

B504

C522

C3205

R320

0

TP3701

TP3301

C3203

C320

4

C320

6

C3210

C3201

C320

2

C320

8

C3200

C3207L3200

L3202L320

1

Q320

1Q3

200R3203

R3201

R321

0

R321

1

R3202

R3212

R3204R3205

R3209

R320

6

R320

7R3

208

SH3203

Y3200

C521

PB501PB502

C3214C320

9

C321

5

Q320

2R321

8 R3213

R3225

R321

4U3

201

C

C3330C333

1

C3314

C331

9 C3312

C3329

C33C3313

C333

2

C3318 D3302

L3L3306

R3321R3317R3322

R3323

T3301

3 4

6

C332

0

C3334

C333

5 L3309

L3312

R3318

SH3302

T330234

6

C3832

C384

2

C382

6

C3833

C3834 C3825C3836 C3830C3835

C382

8

C382

9

D383

2

D3821D3831

L3824L3834

L3832L3825

L3831

L3833 L3822L3823

R383

6R3

835

R3822R3834 R382

3

R3833

C382

2

C3824

L3821

R382

8

R382

1

SH3801

SH3502C3

542

C354

4C354

1

C354

3

C3512

C3513

C3514C3517

L3504

L3511 L3512

L3513

R354

1

R354

3

R3506R3507

8 1

C3501C3505C3504

R350

5R3502

R3501R3503

U3501

9 16

C354

6

C3502C3503

C354

7 C3518

L350

3

R354

7

R354

2

R351

2

R354

4R3

545

R354

6

R3548

L3501

C351

9

L3518

L352

2R351

3

C3521L3515

32Q3501

1

C3523

L3521

3

5A-18 Circuit Board/Schematic Diagrams and Parts List

ZMY0130793-A

501

C3735

CR501

L505

R3763

VR43

9

VR441

VR506

43

2

Y3762

C3751

C376

3

D376

1

R376

1

R376

0

C525C526C527C528C529C530C531 C532C533C534C535C536C537C538

C544C545C546

C547

C549

C550

C555

C539 C540C541C542C543

C548

R509

C551 C552C553

C372

7

C3701C3702

C3703

C370

4

C373

1C3

732

C373

4

C3725

C3708C370

9

C376

1

C370

7

C3705

C373

3

C375

5

C3726

C376

2

D370

1D3

702

L370

1

L373

1

R3702

R3726

R376

2

R3703R3704

R372

7

R370

5

SH3702

1325

37 1

U3701

C380

6

C381

3

C382

1C3

823

C3803

C3815

C380

2

C381

0

C381

1

C381

2

C381

8

C3827

C3801

C380

5

C380

8C380

4

C380

9

C381

6

L3826

L380

1

L381

1

L3812

L381

6

L380

9 L3813

Q380

1

R3804

R3831

R3801R3807 R3812

R381

8

R383

0

R380

8

R381

6

R380

2

R381

1

R380

6R3

825

R3803

R382

6

R3832

R382

4

R3805

R381

7

R382

9

SH3802

U3801

10

201

11

C503C523

C3336

01

C357

1

09

C357

0

C35089

Q356

1

R357

0

R356

2

R356

925

17

VHF

2S502

3 5

4

C3236C3237 C3224

C323

1

C323

2

C323

3

C323

4

C3235

C3240

C324

1

C324

2

R3223

R3224

C3229

C3221

C3227

C322

8

C3244

C3219

C322

2

C3223

C322

6

C321

1

C321

8C322

0

C3230

C323

8

C3239

C3243

L3221

R3222

R322

0

R3219

R322

1

SH3202

1325

37 1

U3220

SH3301

1

2

3

B

VR440

4

C

8

CS501

2C3325C3326

C331

5

C3339C331

6

CR3302

Q330

1 R3301

R3306

R331

4

R330

4

R3305

R330

7R3

315

R3324

RT3301

C3322 C332

3

C3305 C332

1C3

324

C3302 C3304C3303

D3301

L3301 L3303

R3303

C330

1 C3317C3337

CR33

01

L330

8

R331

9

R3320

F5

J3501

4

3

2 1

J350

2

C3526 C3569

C3515

C3516

C356

4

H3501

L3523

R3566

R3519

R3571R3572R3573TP3502

VR35

01

C3566

C3560

C3565

C35

C3567C3561

C3562C3563

C3568

L351

R3565

R3561

R356

3

R3564

9

U3502

1

U350

3

(136-174MHz) Main Board Bottom Side PCB No. 8404055G09

Circuit Board/Schematic Diagrams and Parts List 5A-19

ZMY0130788-O

16.8MHz

5V

DEMOD

RSSI

LVZIF_SEL

RESET

CLK

CSX

DACRx

DATA

DACRx_1_SW

5V_1_SW

16_8MHz_1_SW

CLK_4_SW

16_8MHz_2_SW

DATA_5_SWDATA_4_SW

5V_5_SW

CSX_2_SW

5V_2_SW

CLK_1_SW

DATA_2_SW

CSX_1_SW

5V_6_SW5V_4_SW

CLK_5_SWCLK_3_SW

DACRX_2_SW

DATA_1_SW

CLK_2_SW

5V_3_SW

DATA_3_SW

DEMOD_2_SW

RESET_1_SW

LVZIF_SEL_1_SW

DEMOD_1_SW

RESET_2_SW

LVZIF_SEL_2_SW

RSSI_2_SWRSSI_1_SW

WB+

ION

ODE

dda

LED

LED

Vdda_3_SWVdda_2_SW

SWB+_1_SW

GREEN_LED_1_SW

SWB+_3_SW

RED_LED_1_SW

BATT_CODE_1_SW

SWB+_2_SW

LI_ION_1_SW

Vdda_1_SW

LI_ION

RED_LED

SWB+

Vdda

BATT_CODE

GREEN_LED

MECH_SWB+

PTT

RTA0

RTA1

RTA2

RTA3

SB1

SB2

SB3

UNSWB+

VOL

EMER

MECHSWB+_1_SW

RTA3_1_SW

VOL_1_SW

SB1_1_SW

SB2_1_SW

RTA2_1_SW

EMER_1_SW

PTT_1_SW

RTA1_1_SW

RTA0_1_SW

UNSW+_1_SW

SB3_1_SW

UNSWB+_2_SW

PTT

VOL

MECH_SWB+

UNSWB+

RTA2

SB2

RTA3

SB1

EMER

SB3

RTA1

RTA0

DUMMY

VHF Controls And Switches Schematic Diagram (sheet 1 of 2)

J200-40J200-39

J200-10J200-11

J200-8J200-9

J200-6J200-7

J200-4J200-5

J200-3

J200-1J200-2

J200-37

J200-35

J200-38

J200-34J200-33

J200-36

J200-32

J200-31J200-30

J200-28J200-29

J200-26J200-27

J200-24J200-25

J200-22J200-23

J200-21

J200-19J200-20

J200-17J200-18

J200-15J200-16

J200-13J200-14

J200-12

EMERVOL

GREEN_LED

MODIN

16.8MHz

UNSWB+

LOCKRESETDACRX

CSXBATT_CODE

LI_ION

DEMOD

SWB+

5VVdda

RTA2RTA3RSSICLKDATALVZIF_SEL

MECH_SWB+RTA0RTA1

RED_LED

SB2SB1PTT

SB3

470pFC555

NUR509

470pFC525

470pFC527470pF

C526470pFC528

470pF470pFC537 C538

470pFC535

470pFC534

470pFC533C529

470pFC530

470pF 470pF 470pFC531

470pFC532 C536

470pF470pFC550 C551C549

470pFC548NU

C547470pF470pF

C546470pFC545C544

470pFC543NU

C541 C542NU

C540NUNU

C539NU 470pF470pF

C552 C553S

LI_

BATT_C

V

RED_

GREEN_

5A-20 Circuit Board/Schematic Diagrams and Parts List

B501

DATA

NEG

POS

PB505

SWITCH1 A1

3 A2

2B1

4B2

SWITCH

83

NU

6.8V

VR440

6.8V

VR441

NU

NU

VR444

6.8V

SWITCH

PB502

1 A1

3 A2

2B1

4B2

SWITCH

4B2

SWITCH1 A1

3 A2

2B1

SWITCHPB504

.01uF

C522

.01uF

1 A1

3 A2

2B1

4B2

SWITCHPB501

SWITCH

.01uF

C520

.01uF

.01uF

EMER

.01uF

C521

SB1

PTT

SB2

VHF

Q502

100pF

C505

6.8V

VR506

100pF

6.8V

10KR50510K

C0C1

C1

7G

ND

9G

ND

1

1PC0

2PC1

4PC2 PC

S501SWITCH

C0

1

LO

W

5

3H

IGH

TAB16

TAB27

2

S502

SWITCH

mgc_comps

4

CR503

2 4

1 3

1000pFC5231000pF

100pF

100pF

C503

Q505

0.47uF

C502

100pF

0.47uF

100pF

C511

VR501

C513

6.8V6.8V

100pF

100pF

R50647K

2

4

3

47K

L505

390nH390nH

5

1

6

IMX1IMX1

10V

VR439

12V

CR501

R502

180180

B503

21

24VF501

24V

B504

C514

100pF

C512

100pF

100pF

100pF

R501

680680

Vdda

UNSWB+

MECH_SWB+

RTA3

RTA2

RTA0RTA1

VOL LI_ION

BATT_CODE

GREEN_LED

SWB+

RED_LED

Vdda

Controls And Switches Schematic Diagram (sheet 2 of 2)

Circuit Board/Schematic Diagrams and Parts List 5A-21

PC38

VR4408V

.01uFC520

C521.01uF

VR4418V

8VVR444

SWITCH

A11

A23

B1 2

B2 4

PB502

DATA

NEG

POS

B501

SWITCH

A11

A23

B1 2

B2 4

PB505

3

B1 2

B2 4

PB504SWITCH

A11

A2

C52201uF

A11

A23

B1 2

B2 4

PB501SWITCH

EMER

SB1

PTT

SB2

VHF Controls And Switches Schematic Diagram (sheet 2 of 2 for 8404055G09 PCB)

PC12

PC24

Q502

SWITCHS501

C0C0

C1C1

GND

7

GND1

9

PC01

R501680

HIGH

3

6TAB1

7TAB2

2

mgc_compsS502

4

LOW

15

Q505

C5020.47uF

C511

VR5016.8V

100pFC513

47KR506

47K

C505100pF

6.8VVR506

R50510K

24VF501

21

C5231000pF

C503100pF

2

4

3

390nH

IMX1

5

1

6

L505

10V 12VVR439CR501

R502180

B503

2 4

1 3

B504

CR503

100pF100pFC514

MECH_SWB+

UNSWB+

100pFC512

Vdda

RTA3

RTA2

RTA0

RTA1

VOL

Vdda

LI_ION

BATT_CODE

GREEN_LED

SWB+

RED_LED

5A-22 Circuit Board/Schematic Diagrams and Parts List

ZMY0130786-O

Stripline

U3314

10pFC3315

C33163.3pF

39pFC3317

C333910pF

.022uFC3318

L330810nH

150nHL3309

150R3321

220R3322

C332082pF

R332318 IF_1_FE

IF

C3319NU

6

3

1

2

RF BALUN

T3301

4

R3320NU

2

34

1

CR3301

NUR3319

33nHL3312

22pFC3335

20pFC3334

T3302

4

6

3

1

2

IF BALUN

SHIELD

1

SHIELD

1

SH3302SH3301

470R3318

1

TP3301

VHF

UNSWB+

C333610uF

UNSWB_PLUS_1_RX UNSWB_PLUS_2_RX

.022uFC3337

0.1uFC3309

R5_2_FE R5_3_FE

470R3316

RX_INRX_IN_1_FE

12nHL3301

150pFC3302

C33015.6pF NU

C330512nHL3303

C330315pF

C3304150pF

CR3303

330pFC3308

470nHL3304

100pFC3307

Q3302

R331110

C33060.1uF

R33095.6K

33R3312

R331010K

R33081.5K

22R3313

R3315330

150pFC3311 C3312

16pF

10R3314

D3302

12nHL3305C3310

NU

Stripline

RSSIRSSI_1_FE

C332433pF

DACRx_1_FE

R3303100K

C3321330pF

C3322100pF

DACRx

100pFC3323

RX_INJ_1_FERX_INJ

DUMMY

D3301

100KR3304

NUC3326

33KR3307

470pFC3338

Q33011000pFC3325

220R3324NU

R3301

68KR3305

C3327330pF

2.2KR3306

SMBV1032CR3302

NURT3301 C3330

100pF330pFC3329 C3331

100pF

R3317 100K

NC

150pFC3313

L330612nH

Stripline

C333239pF

Receiver Front End Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5A-23

ZMY0130787-O

Vdd_FILTEREDdd_FILTERED

R32204.7K

10pFC3220

100pFC3229

1.01uFC3228

L32211uH

0.1uFC3226

C32250.1uF

.022uFC3239

C32380.33uF

9 VPP

2 RED_VSS

30ROSE_VCC

29ROSE_VSS

5 RSSI_FLT

4 RSSI_OUT

16T

ES

TA

8 TESTD

32VAG

25VAG_REF

MIX

_IN

46

24M

LPD

_CR

26PHASE_LOCK

47P

RE

AM

P_O

UT

48P

RE

_AG

C

3 PRE_IN

1 RED_VCC

2120G

ND

10 GOLD_VCC

14G

OLD

_VS

S

41G

RE

EN

_VC

C

43G

RE

EN

_VS

S

IOU

T15

LIM31

MIX

_BY

P42

19C

LK1813

CO

L

DA

TA

17

28DEMOD_HF

27DEMOD_OUT

11 EMIT

6 EXTBS

FR

EF

C1M

40C

1P

34C2M

39C

2P

35C3M

38C

3P

36

C4M

37C

4P

CE

X

7 AFC

12 BASE

45B

LUE

_VC

C44

BLU

E_V

SS

22B

RO

WN

_VC

C

BR

P_O

FF

23

33

mgc_compsU3220

4

222uF

2

C32341uF

C32321uF

C32311uF

C32331uF

NUC3236

NUC3237

C32240.1uF

NUR3223

0.22uFC3235

C32400.22uF 10

R3224

0.1uFC3242

0.1uFC3223C3241

1200pFC3227

.01uF

16_8MHz_3_ZIF

CLK_3_ZIF

LVZIF_SEL_1_ZIF

DATA_3_ZIF

1uF

2.2uF

280

C3279

.022uFC3278

R32751K

2.4KR3274

DEMOD

SQ_OUT

DEMOD_1_ZIF

Vdd_FILTERED

Vdd_FILTERED

SHIELD

1

SH3202

16.8

MH

z

DA

TA

LVZ

IF_S

EL

CLK

SH3203SHIELD

1 2 3

VHF Receiver Back End Schematic Diagram

R3206100K

100R3208

R32091K

C3208NU

39KR3207

Q3201RSSI

Y3200XTAL

NUC3201

1G

ND

GN

D1

2 4G

ND

25

GN

D3

3OUT

6IN

2.2KR3211L3201

NU NUC3202L3200

1uH

16pFC3200

IFIF_1_ZIF

RSSI_2_ZIF

RSSI

R32132.2KRSSI_1_ZIF

1uFC3209

RSSI

VSFVSF_3_ZIF

C3214

R3225

0.1uF

1K

Q3202

5V

5V

(SOURCE)Vdd_FILTERED

5V5V_3_ZIF

SWB_PLUS_3_ZIF

SWB+22

R3214

C32121uF 10pF

C32154.7uFC3213

Vdda_3_ZIFLP2980

2G

ND NC

43 ON_OFF*

1VIN

5VOUT

U3201

Vdda

4.7uFC3211

R3218NU

.01uFC3204

0.1uFC3205

R5

2.2KR3201

R5_3_ZIF

R3200150

C3203100pF

4.7K

R32021uHL3202

2.2KR3210

1000pFC3210

4.7KR3212

MMBR941Q3200

R320410

10KR3203 4.7uF

C3218

C3206.01uF

C32072.2pF1K

R3205

10R3226

.022uFC3270 C3271

330pF

Vdd_FILTERED

V

R322100

C324.01uF

C30.1

.022uFC3243

NUR322

Vdd_FILTERED

R3219100

C32190.1uF

5V

100pFC3230

.01uFC3221

Q3270BFQ67W

1

3

2

R327147

56pFC3275R3270

1KC32724.7pF

10pFC3273

R327347K33pF

C3274

R327247K

L32712.2uH

L3270100nH

C327647pF

D3270

C327782pF

200KR3276

SHIELDSH3201

1

.0C3

5A-24 Circuit Board/Schematic Diagrams and Parts List

4

SD3

U3711ADP3

ERR6

GN

D1

IN5

NR2

OUT

mgc_comps

SWB_PLUS_1_FNSWB+

C37120.1uF

C37132.2uF

SFBASESFCAP

SFIN

VBPASS

NC3

PREIN

PVREF

REFSEL

MODIN

NC1NC2

BIAS2

CCOMP

CEX

DATA

BIAS1

P

UT

44P

D_G

ND

33P

RE

_GN

D

PT

ULT

T

K

6D

GN

D

PTSW

22A

GN

D

31

18

1729

42

T1T2

1234

LT1LT2LT3LT4

26

30

21

32

35

27

10

OUT

39

98

CLK

7

FOUT

40mgc_comps

U3701

VR

O13

L1L2

47V

CP

PD

_VD

D534

PR

E_V

DD

36D

VD

D

20A

VD

D

220pFC3744

220pFC3745C3742

220pF 220pFC3743

CSX

DATA

CLK_1_FN

MODINMODIN_1_FN

CLK

CSX_1_FN

DATA_1_FN

R3751200K

C37534.7uF 1000pF

C3752

R3752330K

TP37021

8.2pF

PRESCC37552.2uF

100pFC3727

PRESC_1_FN

R3727100K

C3726

4G

ND

1

3OUTIN

Y376175Z04

16.8MHz

1G

ND

NUR3760

D3761

R376147K

C3763NU 2.2uF

C3733C3731.01uFC3732

.01uF

L37312.2uH

Vdda_1_FN

.01uFC3734

Vdda

C3751NU

5V

OSC_16.8MHZ

GND2

OU

T3

VCC4

VC

NT

L1

Y3762

VSFVSF_1_FN

C37540.1uF

VHF

ZMY0130789-O

VCO_MOD_1_FN

VCTRL_1_FN

R5_1_FN

T5_1_FN

VCO_MOD

T5

VCTRL

R5

R5_2_FN

2

4

1

3UMC5N

UMC5Q3721

100R3723

470

1

C37210.1uF

TP3701

5V R37221K

R3721

1uFC3724

SHIELDSH3702

1

SH3701

1

SHIELD

0.1uFC3705 C3714

4.7uFC37064.7uF

(SOURCE)5V_1_FN 5V_2_FN

5V

C3702.01uF

C3703.01uF

C3704.01uF

.01uFC3701

A1

5A2

4A3

K11K22K33

D3701

6

6A1

5A2

4A3

1K1

2K2

3K3

D3702NU

R3702

R3741100

NUC3741

16_8MHz_1_FN16.8MHz

470pF C3715 C3711

10uF390nHL3701

0.1uFC3722

150R3703

22pFC3707

150R3704

R3701100

2.2uFC3710

BIA

S_A

DJ

R370533K

BIAS_ADJ_1_FN

C37080.1uF

0.1uFC3709

NUC3725R3726

NU

LOCK_1_FNLOCK

220pFC3746

25WAR

28SFO

45IADA

16INDM

43IOU

LOC4

46ADA

37TES

38TES

48AUX

1AUX

2AUX

3AUX

15VMU

14VMU

12VMU

11VMU

41MOD

19FRE

23XTA

24XTA

TRB_1_FNTRB

39pFC3761

C3762330pF

NU

C3735NU

R3763

R3762NU

6

Synthesizer Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5A-25

C383456pF

L383156nH

56nHL3821

56pFC3824

15pFC3825

4.7pFC3826

1uHL3826

BIAS_ADJ_1_VCO

BIAS_ADJ

82422K

33KR3823 C3827

.022uF

R3812NU

L383268nH

VCO_MOD

C383615pF

6.8pF

MOD_1_VCO

56nHL3833

47nHL3823

D3821

1uHL3824

C383068pF

L3825100nH47nH

L3822

R3828100

.01uFC3828

VCTRL VCTRL_1_VCO

D3831

1uHL3834 C3842

1000pF

C3835

.01uFC3829

VHF Voltage Controlled Oscillator Schematic Diagram

ZMY0130791-O

100R3802

R5_1_VCO

R5

R380622

10R3808

1000pFC3803

0.1uFC3804

RX_INJ_1_VCO

R380524K

100nHL3801

Q3801

R3801NU

NUR3807

220R3803

C3802NU

RX_INJ

4.7pFC3801

C3810NU

10KR3804

L3811100nH

C38120.1uF

C38110.1uF100nH

L3812

100R3811

100pFC3806

C38054.7pF

15pFC3808

Vdda_3_VCO

R38170

L38131uH

VSF

VSF_1_VCO

Vdda

R3818NU

C3813.01uF

C3818022uF

VC

C_B

UF

FE

RS

14

VC

C_L

OG

IC18

RX_SWITCH7

SUPER_FLTR3

19TRB_IN

TX_BASE16

TX_EMITTER15

TX_IADJ1

TX_OUT10

TX_SWITCH13

GN

D_B

UF

FE

RS

11G

ND

_FLA

G917

GN

D_L

OG

IC

PRESC_OUT12

RX_BASE5

RX_EMITTER6

RX_IADJ2

RX_OUT8

50U54U3801

COLL_RFIN4

FLIP_IN20

1000pFC3815

T5

R383212K

T5_1_VCONU

R3830

R383447

220R3833

1000pFC3832

TRBTRB_1_VCO

R38290

C38334.7pF

47KR3835

PRESCL3816100nH

D3832

10KR3836

VSFPRESC_1_VCO

6.8pFC3816

R38161K

TX_INJ_1_VCO

TX_INJ

27pFC3809 L3809

27nH

VSF

SHIELDSH3802

1

SHIELDSH3801

1

220R3821

1000pFC3822

47R3822

33R3825

R383110K

18R3826

.01uFC3823

R3.01uF

C3821

VCO_

5A-26 Circuit Board/Schematic Diagrams and Parts List

UN

SW

B+

MMBT3906Q3561

R357010K

R35695.6K

C3569.022uF

120R3573

120R3571

120R3572

C352810pF

10pFC3525

.022uFC3526

3

20pFC3524

527U

75nH522

D3521

1uHL3523

27pFC3535

C35344.7pF

C353120pF

L353243.67nH

C353615pF

L353143.67nH

68pFC3532

C35337.5pF

1 2

SH3502SHIELD

L355143.67nH

D3551 7.5pFC3550

L35527.66nH

56pFC3552

68pFC3551

39R3551

1

2

3

RF_JACKJ3501

4GND

C353718pF ANTENNA_NUT

TAB11

TAB22

TAB33

TAB445

TAB5

J3502

C353912pF

L353830.54nH

RX_INRX_IN_1_PA

VHF

ZMY0130790-O

DATA_2_PA

CLK_2_PA

R356112K

UNSW_LPLUS_3_PA

CSX_2_PA

UNSWB_LPLUS_2_PA

UN

SW

B+

UN

SW

B+

RE

SE

T

UN

SW

B+

CS

X

DA

TA

CLK

5V

C3570330pF

RESET_1_PA 5V_2_PA

BIAS_TUNING470pFC3571

17V

5EX

T

20V

AR

1

18V

AR

2

24V

AR

3

VG15

VL

6V

LIM

19

QX

1R

FIN

RS

21

31RSET

RX

23T

12

TEMP30

V1014

V4516

CQXDATA28

F1689

8G

ND

1

25GND2

INT

422

NA

Q1110

27BPOS

CEX29

3C

I

CJ

5

CL

7

CLK26

CQ1213U3502

H99S-4

ANO32

C35601uF

NC_U3502_11NC_U3502_12NC_U3502_13

NC_U3502_10NC_U3502_9

NUR3566

C3565.022uF

5185963A15LM50C

100pFC3566

GND POS

2V

OU

T

U3503

3

C3561.022uF

R356233K

R3563270K

330KR3564

220pFC3564

330pFC3509

C3567330pF

NUR3565C3562

3300pF C35633300pF

C3508.022uF

1uFC3516

TX_INJ

R350218

TX_INJ_1_PAC3501330pF

300R3503R3501

300

R3505470

C3504.022uF

68nHL3504C3503

33pF

C350533pF

L350368nH

33pFC3502

L35015.6nH

RFIN16 6

RFOUT1RFOUT2

7VCNTRL

1

VD114

VG12

VG23

4G

ND

15

GN

D2

12G

ND

313

GN

D4

NC18

NC29

NC310

NC415

U350109Z67

17E

P

G211

L3519BEAD

0.1R3519

C35683300pF

12VVR3501

C3521220pF

C352120pF

L35217.66nH

C3N

23.L3

R3506

L351211.03nH

C351247pF

R35073.9

L351118nH

30pFC3513

3.9

NUC3518

NUC3519

NUL3518

R3513NU

R3512NU

L351513.85nH

C35153300pF

D

GS

Q3501

7.66nHL3513

HEATSINKH3501

C351468pF

C351768pF

22KR3548

100R3545

100R3544

BIAS_TUNING.022uFC3541

C3543.022uF

C3542330pF

330pFC3544

R3543100

R35425.6K

39KR3541

1

TP3502

330pF C3546

R354612K

33KR3547

.022uFC3547

1

1 2 3

SH3501SHIELD

Transmitter Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5A-27

V

BBB

B

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

000PF, +80% / -20%.0 pF, 5%000PF, +80% / -20%0 pF, 10% pF pF pF00 pF, 10%

uF pF

0 uF0 uF pF pF000PF, +80% / -20%

pF pF pF

5 pF7 pF pF pF pF pF000PF, +80% / -20%0 pF, 10%000PF, +80% / -20%0 pF, 10%0 pF, 10%000PF, +80% / -20%

5 pF, 0.5 pF.0 pF, 5%.0 pF, 5%0 uF, 10%000PF, +80% / -20%01 pF, 10%02 pF, 10%0 pF, 10%

022 uF0 pF, 5%0 pF, 10%03 pF, 10%000PF, +80% / -20%0 pF, 10%0 pF, 10%000 pF, 10%000 pF, 10%000 pF, 10%

Description

C3704 2113743L41 10000 pF, 10%C3705 2113743E20 0.10 uF, 10%C3706 2311049J11 4.7 uF, 10%C3707 2113743N34 22.0 pF, 5%C3708 2113928N01 0.1 uF, 10%C3709 2113928N01 0.1 uF, 10%C3710 2104993J02 2.2 uFC3711 2311049A69 10.0 uF, 20%C3712 2113928N01 0.1 uF, 10%C3713 2311049A09 2.2 uF, 10%C3714 2311049J11 4.7 uF, 10%C3715 2113743L09 470 pF, 10%C3721 2113743E20 0.10 uF, 10%C3722 2113743E20 0.10 uF, 10%C3724 2311049A08 1 uFC3725 NOT PLACEDC3726 2113743N24 8.2 pF, 0.5 pFC3727 2113743N50 100 pF, 5%C3731 2113743L41 10000 pF, 10%C3732 2113743L41 10000 pF, 10%C3733 2104993J02 2.2 uFC3734 2113743L41 10000 pF, 10%C3735 NOT PLACEDC3741 NOT PLACEDC3742 2113743L01 220 pF, 10%C3743 2113743L01 220 pF, 10%C3744 2113743L01 220 pF, 10%C3745 2113743L01 220 pF, 10%C3746 2113743L01 220 pF, 10%C3751 NOT PLACEDC3752 2113743L17 1000 pF, 10%C3753 2311049A56 4.7 uFC3754 2113928N01 0.1 uF, 10%C3755 2104993J02 2.2 uFC3761 2113743N40 39.0 pF, 5%C3762 2113740F63 330 pF, 5%C3763 NOT PLACEDC3801 2113743N18 4.7 pF, 0.25 pFC3802 NOT PLACEDC3803 2113743L17 1000 pF, 10%C3804 2113743E20 0.10 uF, 10%C3805 2113743N18 4.7 pF, 0.25 pFC3806 2113743N50 100 pF, 5%C3808 2113743N30 15.0 pF, 5%C3809 2113743N36 27.0 pF, 5%C3810 NOT PLACEDC3811 2113928N01 0.1 uF, 10%C3812 2113928N01 0.1 uF, 10%C3813 2113743L41 10000 pF, 10%C3815 2113743L17 1000 pF, 10%C3816 2113743N22 6.8 pF, 0.5 pF

Circuit Ref

Motorola Part No. Description

HF Radio Parts List (RF Board)

Circuit Ref

Motorola Part No. Description

501 0986237A02 Battery Contact Module501 0986237A02 Battery Contact Connector503 3980502Z01 Contact, Backup B+

(not used in GP328 Plus)504 3980501Z01 Contact, Backup B-

(not used in GP328 Plus)3200 2113743N31 16.0 pF, 5%3201 NOT PLACED3202 NOT PLACED3203 2113743N50 100 pF, 5%3204 2113743L41 10000 pF, 10%3205 2113928N01 0.1 uF, 10%3206 2113743L41 10000 pF, 10%3207 2113743N10 2.2 pF, 0.25 pF3208 NOT PLACED3209 2311049A07 1.0 uF, 10%3210 2113743L17 1000 pF, 10%3211 2311049A56 4.7 uF3212 2311049A07 1.0 uF, 10%3213 2311049A56 4.7 uF3214 2113928N01 0.1 uF, 10%3215 2113743N26 10.0 pF, 5%3218 2311049A56 4.7 uF3219 2113928N01 0.1 uF, 10%3220 2113743N26 10.0 pF, 5%3221 2113743L41 10000 pF, 10%3222 2113928N01 0.1 uF, 10%3223 2113928N01 0.1 uF, 10%3224 2113928N01 0.1 uF, 10%3225 2113928N01 0.1 uF, 10%3226 2113928N01 0.1 uF, 10%3227 2113743L41 10000 pF, 10%3228 2113743L41 10000 pF, 10%3229 2113743N50 100 pF, 5%3230 2113740F51 100 pF3231 2180478Z20 1.0 uF3232 2180478Z20 1.0 uF3233 2180478Z20 1.0 uF3234 2180478Z20 1.0 uF3235 2113743A23 0.220 uF, 10%3236 NOT PLACED3237 NOT PLACED3238 2113743A24 0.330 uF, 10%3239 2113743E07 0.022 uF3240 2113743A23 0.220 uF, 10%3241 2113743L19 1200 pF, 10%3242 2109720D14 0.1 uF3243 2113743E07 0.022 uF3244 2113743L41 10000 pF, 10%

C3270 2113743E07 0.022 uFC3271 2113743L05 330 pF, 10%C3272 2113743N18 4.7 pF, 0.25 pFC3273 2113743N26 10.0 pF, 5%C3274 2113743N38 33.0 pF, 5%C3275 2113743N44 56.0 pF, 5%C3276 2113743N42 47.0 pF, 5%C3277 2113743N48 82.0 pF, 5%C3278 2113743E07 0.022 uFC3279 2311049A40 2.2 uF, 10%C3280 2113743L41 10000 pF, 10%C3301 2113743N20 5.6 pF, 0.5 pFC3302 2113743N54 150 pF, 5%C3303 2113743N30 15.0 pF, 5%C3304 2113743N54 150 pF, 5%C3305 NOT PLACEDC3306 2113928N01 0.1 uF, 10%C3307 2113743N50 100 pF, 5%C3308 2113743L05 330 pF, 10%C3309 2113928N01 0.1 uF, 10%C3310 NOT PLACEDC3311 2113743N54 150 pF, 5%C3312 2113743N31 16.0 pF, 5%C3313 2113743N54 150 pF, 5%C3314 NOT PLACEDC3315 2113743N26 10.0 pF, 5%C3316 2113743N14 3.3 pF, 0.25 pFC3317 2113743N40 39.0 pF, 5%C3318 2113743M08 22000PF, +80% / -20%C3319 NOT PLACEDC3320 2113743N48 82.0 pF, 5%C3321 2113743L05 330 pF, 10%C3322 2113743N50 100 pF, 5%C3323 2113743N50 100 pF, 5%C3324 2113743N38 33.0 pF, 5%C3325 2113743L17 1000 pF, 10%C3326 NOT PLACEDC3327 2113743L05 330 pF, 10%C3329 2113743L05 330 pF, 10%C3330 2113743N50 100 pF, 5%C3331 2113743N50 100 pF, 5%C3332 2113743N40 39.0 pF, 5%C3334 2113743N33 20.0 pF, 5%C3335 2113743N34 22.0 pF, 5%C3336 2311049A18 10 uF, 10%C3337 2113743M08 22000PF, +80% / -20%C3338 2113743L09 470 pF, 10%C3339 2113743N26 10.0 pF, 5%C3501 2113743L05 330 pF, 10%C3502 2113743N38 33.0 pF, 5%C3503 2113743N38 33.0 pF, 5%

Circuit Ref

Motorola Part No. Description

C3504 2113743M08 22C3505 2113743N38 33C3508 2113743M08 22C3509 2113743L05 33C3512 2113740F43 47C3513 2113740F38 30C3514 2113740F47 68C3515 2113743L29 33C3516 2311049A08 1 C3517 2113740F47 68C3518 NOT PLACEDC3519 NOT PLACEDC3521 2111078B51 22C3523 2111078B44 12C3524 2113740F34 20C3525 2113740F27 10C3526 2113743M08 22C3527 NOT PLACEDC3528 2113740F27 10C3531 2113740F34 20C3532 2113740F47 68C3533 2113740F24 7.C3534 2113740F19 4.C3535 2113740F37 27C3536 2113740F31 15C3537 2113740F33 18C3539 2113740F29 12C3541 2113743M08 22C3542 2113743L05 33C3543 2113743M08 22C3544 2113743L05 33C3546 2113743L05 33C3547 2113743M08 22C3550 2113743N23 7.C3551 2113743N46 68C3552 2113743N44 56C3560 2311049A07 1.C3561 2113743M08 22C3562 2113743L29 33C3563 2113743L29 33C3564 2113743L01 22C3565 2113743E07 0.C3566 2113743N50 10C3567 2113743L05 33C3568 2113743L29 33C3569 2113743M08 22C3570 2113743L05 33C3571 2113743L09 47C3701 2113743L41 10C3702 2113743L41 10C3703 2113743L41 10

Circuit Ref

Motorola Part No.

5A-28 Circuit Board/Schematic Diagrams and Parts List

C3C3C3C3C3C3C3C3C3C3C3C3C3C3C3C3C3C50C50C50C5C51C51C51C52C52C52C52C52C52C52C52C52C53C53C53C53C53C53C53C53C53C53C54C54C54C54C54C54C54C54

CiR

ctor Bead Chip nH5 nH nH, 5%7 nH7 nH4 nH7 nH nHnH, 10% nH, 20%nH, 5%H, 5%nH, 5%nH, 5% nH, 10%nH, 5%H, 5%H, 5%H, 5% nH, 5%nH, 5% nH, 5%H, 5%H, 5%H, 5% nH, 5%nH, 10% Touch Switch Touch Switch Touch Switch Touch Switchsistor NPN MMBR941sistor MMBT3904sistor MMBT3904ransistor BFQ67Wsistor MMBT3904sistor NPN MMBR941sistor 8W 175MHzR PNP 40Vsistor Dual NPN / PNPsistor NPN MMBR941 Transistor NPNsistor MMBT3904, 5%, 5%, 5% 5%%, 5%k, 5%

Description

R3207 0662057N13 39 k, 5%R3208 0662057M50 100, 5%R3209 0662057M74 1000, 5%R3210 0662057M82 2200, 5%R3211 0662057M82 2200, 5%R3212 0662057M90 4700, 5%R3213 0662057M82 2200, 5%R3214 0662057M34 22, 5%R3218 NOT PLACEDR3219 0662057M50 100, 5%R3220 0662057M90 4700, 5%R3221 0662057M50 100, 5%R3222 NOT PLACEDR3223 NOT PLACEDR3224 0662057M26 10, 5%R3225 0662057M74 1000, 5%R3226 0662057M26 10, 5%R3270 0662057M74 1000, 5%R3271 0662057M42 47, 5%R3272 0662057N15 47 k, 5%R3273 0662057N15 47 k, 5%R3274 0662057M83 2400, 5%R3275 0662057M74 1000, 5%R3276 0662057N30 200 k, 5%R3301 NOT PLACEDR3303 0662057N23 100 k, 5%R3304 0662057N23 100 k, 5%R3305 0662057N19 68 k, 5%R3306 0662057M82 2200, 5%R3307 0662057N11 33 k, 5%R3308 0662057M78 1500, 5%R3309 0662057M92 5600, 5%R3310 0662057M98 10 k, 5%R3311 0662057M26 10, 5%R3312 0662057M38 33, 5%R3313 0662057M34 22, 5%R3314 0662057M26 10, 5%R3315 0662057M62 330, 5%R3316 0662057M66 470, 5%R3317 0662057N23 100 k, 5%R3318 0662057M66 470, 5%R3319 NOT PLACEDR3320 NOT PLACEDR3321 0662057M54 150, 5%R3322 0662057M58 220, 5%R3323 0662057M32 18, 5%R3324 0662057M58 220, 5%R3501 0662057M61 300, 5%R3502 0662057M32 18, 5%R3503 0662057M61 300, 5%R3505 0662057M62 330, 5%

Circuit Ref

Motorola Part No. Description

818 2113743E07 0.022 uF821 2113743L41 10000 pF, 10%822 2113743L17 1000 pF, 10%823 2113743L41 10000 pF, 10%824 2113743N44 56.0 pF, 5%825 2113743N30 15.0 pF, 5%826 2113743N18 4.7 pF, 0.25 pF827 2113743E07 0.022 uF828 2185895Z01 0.01 uF829 2185895Z01 0.01 uF830 2113743N46 68.0 pF, 5%832 2113743L17 1000 pF, 10%833 2113743N18 4.7 pF, 0.25 pF834 2113743N44 56.0 pF, 5%835 2113743N22 6.8 pF, 0.5 pF836 2113743N30 15.0 pF, 5%842 2113743L17 1000 pF, 10%2 2311049A05 0.47 uF, 10%3 2113743N50 100 pF, 5%5 2113743N50 100 pF, 5%

11 2113743N50 100 pF, 5%2 2113743N50 100 pF, 5%3 2113743N50 100 pF, 5%4 2113743N50 100 pF, 5%0 2113743L41 10000 pF, 10%1 2113743L41 10000 pF, 10%2 2113743L41 10000 pF, 10%3 2113743L17 1000 pF, 10%5 2113743L09 470 pF, 10%6 2113743L09 470 pF, 10%7 2113743L09 470 pF, 10%8 2113743L09 470 pF, 10%9 2113743L09 470 pF, 10%0 2113743L09 470 pF, 10%1 2113743L09 470 pF, 10%2 2113743L09 470 pF, 10%3 2113743L09 470 pF, 10%4 2113743L09 470 pF, 10%5 2113743L09 470 pF, 10%6 2113743L09 470 pF, 10%7 2113743L09 470 pF, 10%8 2113743L09 470 pF, 10%9 NOT PLACED0 NOT PLACED1 NOT PLACED2 NOT PLACED3 NOT PLACED4 2113743L09 470 pF, 10%5 2113743L09 470 pF, 10%6 2113743L09 470 pF, 10%7 2113743L09 470 pF, 10%

rcuit ef

Motorola Part No. Description

C548 NOT PLACEDC549 2113743L09 470 pF, 10%C550 2113743L09 470 pF, 10%C551 2113743L09 470 pF, 10%C552 2113743L09 470 pF, 10%C553 2113743L09 470 pF, 10%C555 2113743L09 470 pF, 10%CR3301 4802245J42 Ring Quad DiodeCR3302 4805129M96 Dual Bond DiodeCR3303 4880154K03 Dual Diode MMBD353CR501 4880107R01 RectifierCR503 4805729G49 Red / Yellow DiodeD3270 4862824C01 Varactor DiodeD3301 4802081B58 Dual DiodeD3302 4802081B58 Dual DiodeD3521 4880973Z02 PIN DiodeD3551 4880973Z02 PIN DiodeD3701 4802233J09 Triple DiodeD3702 4802233J09 Triple DiodeD3761 4862824C03 Varactor DiodeD3821 4805649Q13 Varactor DiodeD3831 4805649Q13 Varactor DiodeD3832 4862824C01 Varactor DiodeF501 6580542Z01 Fuse 3AH3501 2680499Z01 Heat SpreaderJ200 0905505Y04 Conn ZIF HorizontalJ3501 0985613Z01 RF JackJ3502 0280519Z02 Antenna Nut

(Ref: 0280519Z04)L3200 2462587N68 1000 nH, 5%L3201 NOT PLACEDL3202 2462587N68 1000 nH, 5%L3221 2462587N68 1000 nH, 5%L3270 2462587T15 100 nH, 5%L3271 2462587Q20 2200 nH, 20%L3301 2462587T35 12 nH, 5%L3303 2462587T35 12 nH, 5%L3304 2462587T23 470 nH, 5%L3305 2462587T35 12 nH, 5%L3306 2462587T35 12 nH, 5%L3308 2462587T34 10 nH, 5%L3309 2462587N55 150 nH, 5%L3312 2462587V28 33 nH, 5%L3501 2413926H09 5.6 nH, 0.3 nHL3503 2462587V32 68 nH, 5%L3504 2462587N51 68 nH, 5%L3511 2462587N44 18 nH, 5%L3512 2479990B01 11.03 nHL3513 2479990A02 7.66 nHL3515 2479990C03 13.85 nHL3518 NOT PLACED

Circuit Ref

Motorola Part No. Description

L3519 2484657R01 InduL3521 2479990A02 7.66L3522 2479990E01 23.7L3523 2462587N68 1000L3531 2479990N01 43.6L3532 2479990N01 43.6L3538 2479990M01 30.5L3551 2479990N01 43.6L3552 2479990A02 7.66L3701 2462587Q42 390 L3731 2462587Q20 2200L3801 2462587V34 100 L3809 2462587V27 27 nL3811 2462587V34 100 L3812 2462587V34 100 L3813 2462587Q47 1000L3816 2462587V34 100 L3821 2462587N50 56 nL3822 2462587N49 47 nL3823 2462587N49 47 nL3824 2462587N68 1000L3825 2462587V34 100 L3826 2462587N68 1000L3831 2462587N50 56 nL3832 2462587N51 68 nL3833 2462587N50 56 nL3834 2462587N68 1000L505 2462587Q42 390 PB501 4070354A01 LightPB502 4070354A01 LightPB504 4070354A01 LightPB505 4070354A01 LightQ3200 4813827A07 TranQ3201 4880214G02 TranQ3202 4880214G02 TranQ3270 4805218N63 RF TQ3301 4880214G02 TranQ3302 4813827A07 TranQ3501 4813828A08 TranQ3561 4813824A17 XSTQ3721 4809939C05 TranQ3801 4813827A07 TranQ502 5180159R01 DualQ505 4880214G02 TranR3200 0662057M54 150 R3201 0662057M82 2200R3202 0662057M90 4700R3203 0662057M98 10 k,R3204 0662057M26 10, 5R3205 0662057M74 1000R3206 0662057N23 100

Circuit Ref

Motorola Part No.

Circuit Board/Schematic Diagrams and Parts List 5A-29

vicing only

RRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRR

ZIFMOS DriverIC

mperature Sensor ICFRACN RegulatorO Buffer

V Zener DiodeV Zener Diode

8V Zener Diode8V Zener Diodetal Filterystal 16.8 MHz

PCB PCB PCB PCB

Description

* Motorola Depot Ser** Not Serviceable

3506 0662057B62 3.9, 5%3507 0662057B62 3.9, 5%3512 NOT PLACED3513 NOT PLACED3519 0680539Z01 Power Metal Strip Resistor3541 0662057N13 39 k, 5%3542 0662057M92 5600, 5%3543 0662057M50 100, 5%3544 0662057A25 100, 5%3545 0662057A25 100, 5%3546 0662057N01 12 k, 5%3547 0662057N11 33 k, 5%3548 0662057N07 22 k, 5%3551 0662057M40 39, 5%3561 0662057N01 12 k, 5%3562 0662057N11 33 k, 5%3563 0662057N33 270 k, 5%3564 0662057N35 330 k, 5%3565 NOT PLACED3566 NOT PLACED3569 0662057M92 5600, 5%3570 0662057M98 10 k, 5%3571 0662057A27 120, 5%3572 0662057A27 120, 5%3573 0662057A27 120, 5%3701 0662057M50 100, 5%3702 NOT PLACED3703 0662057M54 150, 5%3704 0662057M54 150, 5%3705 0662057N11 33 k, 5%3721 0662057M66 470, 5%3722 0662057M74 1000, 5%3723 0662057M50 100, 5%3726 NOT PLACED3727 0662057N23 100 k, 5%3741 0662057M50 100, 5%3751 0662057N30 200 k, 5%3752 0662057N35 330 k, 5%3760 NOT PLACED3761 0662057N15 47 k, 5%3762 NOT PLACED3763 NOT PLACED3801 NOT PLACED3802 0662057M50 100, 5%3803 0662057M58 220, 5%3804 0662057M98 10 k, 5%3805 0662057N08 24 k, 5%3806 0662057M34 22, 5%3807 NOT PLACED3808 0662057M26 10, 5%3811 0662057M50 100, 5%

Circuit Ref

Motorola Part No. Description

R3812 NOT PLACEDR3816 0662057M74 1000, 5%R3817 0662057M01 0, 5%R3818 NOT PLACEDR3821 0662057M58 220, 5%R3822 0662057M42 47, 5%R3823 0662057N11 33 k, 5%R3824 0662057N07 22 k, 5%R3825 0662057M38 33, 5%R3826 0662057M32 18, 5%R3828 0662057M50 100, 5%R3829 0662057M01 0, 5%R3830 NOT PLACEDR3831 0662057M98 10 k, 5%R3832 0662057N01 12 k, 5%R3833 0662057M58 220, 5%R3834 0662057M42 47, 5%R3835 0662057N15 47 k, 5%R3836 0662057M98 10 k, 5%R501 0662057M70 680, 5%R502 0662057M56 180, 5%R505 0662057M98 10 k, 5%R506 0662057N15 47 k, 5%R509 0662057M01 0, 5%

(not used in GP328 Plus)RT3301 NOT PLACEDS501 4080710Z01 Channel Switch

(Ref: 4080710Z09)4080710Z05 Channel Switch (used in

PMUD1892_ only) (Ref: 4080710Z12)

S502 1880619Z02 Potentiometer (Volume)SH3201 2602023X08 Shield DiplexerSH3202 2686081B02 Shield, for GSM PlacementSH3203 2686081B03 Shield, for GSM PlacementSH3301 2686081B01 Shield, for GSM PlacementSH3302 2686081B05 Shield, for GSM PlacementSH3303 2686081B06 Shield, for GSM PlacementSH3501 2686081B03 Shield, for GSM PlacementSH3502 2686081B04 Shield, for GSM PlacementSH3701 2680511Z01 Shield, SynthesizerSH3702 2680511Z01 Shield, SynthesizerSH3801 2680513Z01 Shield, VCO TopSH3802 2680514Z01 Shield, VCO Bottom / LVZIFT3301 2580541Z02 Balun TransformerT3302 2580541Z02 Balun TransformerTP3301 NOT PLACEDTP3502 NOT PLACEDTP3701 NOT PLACEDTP3702 NOT PLACEDU3201 5102463J58 3.3V Regulator

Circuit Ref

Motorola Part No. Description

U3220 5109632D83 LVU3501 5185130C65 LDU3502 5185765B26 PCU3503 5185963A15 TeU3701 5185963A27 LVU3711 5105739X05 5VU3801 5105750U54 VCVR3501 4880140L17 12VR439 4880140L17 12VR440 NOT PLACEDVR441 NOT PLACEDVR444 NOT PLACEDVR501 4802245J73 6.VR506 4802245J73 6.Y3200 9186153B01 X�Y3761 **4805875Z04 CrY3762 NOT PLACED

8404055G05 RF8404055G06 RF8404055G07 RF8404055G09 RF

Circuit Ref

Motorola Part No.

5A-30 Circuit Board/Schematic Diagrams and Parts List

THIS PAGE INTENTIONALLY LEFT BLANK

Troubleshooting Charts 5A-31

9.0 Troubleshooting ChartsMCU Check

Power Up Alert Tone

OK?

SpeakerOK?

U409 EXTAL= 7.3728 MHz?

U3701 Pin 19 16.8 MHz

5V at U3711?3.3V at U3201?

U409 Reset Pin 94 High?

MCU is OK

Not able to pro-gram RF Board

ICs

Before replacing MCU, check SPI

clock, SPI data, and RF IC select

Replace Speaker

Read Radio OK? Check Setup

Reprogram the correct data.

See FGU Troubleshooting

7.5V at Pin 3/5 U3711? 7.5V at Pin 1

U3201

Check Q400

Replace U3711/U3201

Check any short to SWB+,

Vdda or Vddd

Press PTT. Red LED does not

light up

PTT U409 Pin 53

low?

Press PTT Q502-2 High?

Check PB504

Check Q502-2 voltage

LED Q502,R501

OK?

Replace Faulty

Component

Check Accessories

J403 OPT_SEL_1 & OPT_SEL_2

Pin 8 & 9 low?

Radio could not PTT

externally

U409 Pin 52, 6

low?

See FGU Troubleshooting

chart

LED should light up

Check MCU

PTT

NO

YES

YES

No

No

NO

YES YES

NO

YES

YES

NO

NO

YES

YES

NO

NO

YES

NO

YES

NO

YES

YES

NO

NO

YES

EXTSPKR

EXTPTT

INTAUDIO

J403 Pin 9 low? Pin 8 high?

ASFIC U404 Pin 14 & 15 high?

Check Accessories

Check U404

Check U420 Audio PA

NO

NO

YES

YES

J403 Audio at Pin 2 &

Pin 3

Check Spk. Flex Connection

Audio at AudioPA

(U420) input (U447)

Audio from Pin 41 ASFIC, U404?

Check ASFIC U404

Check Audio PA

(U420)

Check U3220

LV ZIF

Audio at Pin 2

U404?

NO

NO

NO

YES

YES

NO

YES

Troubleshooting Flow Chart for Controller

5A-32 Troubleshooting Charts

Bad SINADBad 20dB Quieting

No Recovered Audio

START

Audio at pin 27 of U3220? Check Controller

Yes

No

Spray of inject 1st IF into XTAL Filter

IF Freq: 45.1MHz

Audio heard?BYes

No

Check 2nd LO Control Voltage at C3279

VCO locked?BYes

16.8 MHz check at pin 21

U3220?

Activity on U3220 sel pin?

Check FGU

No

No

A

A

Yes

Check Q3270 bias cir-cuitry for faults.

Rotate Freq. Knob

Check controller.

Before replacing U3220, check 2nd VCO Q3270. Check VCO O/P level,

C3272, C3273.

Yes

No

Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Troubleshooting Charts 5A-33

IF Signal at C3200?

No

RF Signal at T3301?

RF Signal at R3313?

No

RF Signal at C3306?

No

RF Signal at C3302?

No or

Check harmonic filter L3531 & L3532, C3532 and ant. switches D3521, D3551, L3551, R3551, C3551, C3552, L3552

Check filter between C3302 & C3306; program filter to schematic test freq

and check varactor voltages.

Inject RF into J3501

Are varactor voltages OK?

No

Yes

Check RF amp (Q3302) Stage.

Check filter between C3313 & T3301.

Yes

Check T3301, T3302, CR3301, R3321, R3322,

R3323Yes

1st LO O/P OK?

Locked?

YesCheck FGU

Yes

Trace IF signal from C3200 to

Q3200. Check for bad XTAL filter.

No

Yes Q3200 collec-tor OK?IF signal present?

Before replacing U3220, check

U3220 voltages; trace IF signal

path.

Yes

Check for 2.9 VDC

Is R5 present?

Check Q3721, U3701 (pin 48) voltages and

U247

No

No

No

Check U404 voltage and if U404 can be selected by MCU

before replacing U404.

Check varactor filter.

No

Yes

Yes

Yes

A

A

B

weak RF

Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

5A-34 Troubleshooting Charts

START

No Power

Is There B+ Bias for Ant

switch

Check Q3561

Is Current OK?

Is Control Voltage High or Low

Check PCIC

1. Check Pin Diodes2. Check Harmonic Filter

Inspect/Repair Tx. Out-put Network

Is Power OK?

Done

Check Drive to Module

Is Drive OK? Troubleshoot

VCO

Inspect PA Network/Check Power Out of U3501 at Cap

C3512

Is Power OK?

Replace U3501

Is Power OK?

Replace Q3501

Done

Done

No

Yes

Yes No

No

Yes

Low

High

No

Yes

Yes

No

Yes

No

Troubleshooting Flow Chart for Transmitter

Troubleshooting Charts 5A-35

5V at pin 6 of

D3701

Is informationfrom µP U409

correct?

I s U 37 01 P in 1 8 AT 4.54 VDC?

Is U3701 Pin 47 AT = 13 VDC

Is U3701 Pin 19<0.7 VDC in RX &>4.3 VDC in TX?

Start

Visual check of the Board OK?

CorrectProblem

Check 5V Regulator

+5V at U3701Pin�s

13 & 30?

Is 16.8MHzSignal at

U3701 Pin 19?

Check Y3761, C3761, C3762, C3763, D3761

& R3761

Are signalsat Pin�s 14 &15 of U3701?

Check L3701, R3701

Check Q260, Q261 & R260

U3701 pin 2 at >3V in Tx and <0.7V in Rx

RemoveShorts

Is there a shortbetween Pin 47 and

Pins 14 & 15 ofU3701?

Replace orresolder

necessarycomponents

Is RF level atU3701 Pin 32

>-30 dBm?

Are C3721, C3722,C3723,R3721, R3722,

R3723 OK?

Replace U3701

If R3727, C3726 & C3727are OK, then see VCOtroubleshooting chart

Are Waveformsat Pins 14 & 15

triangular?

Do Pins 7,8 & 9of U3701 togglewhen channel is

changed?

Check programminglines between U409

and U3701 Pins 7,8 & 9

Replace U3701

Check uP U409Troubleshooting

Chart

NO

YES

NO

YES

NO

YES

NO

YES

NONO

NO

YES

YES

NO

YES

YES

NO

YES

YES

YESNO

NO

NO

NO

YES

NO

YES

YES

Check D3701, D3702, U3701, C3701 -

C3707

3.3V at U3701 pins 5, 20, 34 &

36

Check U3201, L3731

Is 16.8MHz signal at

U3701 pin 23?

Replace U3701

YES

NO

NO

YES

NO

YES

Troubleshooting Flow Chart for Synthesizer

Replace U3701

5A-36 Troubleshooting Charts

START

No LO?

Tx Carrier?

VCO OK

Check R3829

TRB = 3.2V?Pin 10 >1V?

L3831, L3832,

L3833 O/C?

Change L3831, L3832

Change U3801

AUX 3 High?

Check U3701 Pin 2 for 3.2V

Pin 19 =0V

AUX 3 Low?

Change U3801

V ctrl 0V or 13V? L3821,

L3822, L3823 Open Circuit?

Change U3801

Change L3821, L3822,

L3823,L243

Change U3701

Check for faulty parts or dry joints of L3812 C3806, R3806, R3802 & L3801

A

A

No

No

Yes

Yes

Yes

No

No

Yes

Yes

Yes

No

Yes

No

No

Yes

Yes

No

No

Check R3811, L3811 for dry joint or faulty

No

Troubleshooting Flow Chart for VCO

Yes

5B-1

Section 5B

MODEL CHART AND TEST SPECIFICATIONS (403-470 MHZ)1.0 Model Chart

GP Series, UHF Band 1, 403-470 MHzModel Description

AZH38RDC9AA2 GP328 Plus 403-470 MHz 4W 4 CH AZH38RDC9AA3 GP328 Plus 403-470 MHz 4W 16 CH

AZH38RDH9AA6 GP338 Plus 403-470 MHz 4W 128 CH AZH38RDH9DU6 GP338 XLS 403-470 MHz 4W 160 CH

Item DescriptionX PMUE2048_ GP328 Plus Super Tanapa 403-470 MHz 4W 4CH

X PMUE1699_ GP328 Plus Super Tanapa 403-470 MHz 4W 16CHX PMUE1700_ GP338 Plus Super Tanapa 403-470 MHz 4W 128CH

X PMUE1876_ GP338 XLS Super Tanapa 403-470 MHz 4W 160CHX PMUE2050_ GP328 Plus Tanapa 403-470 MHz 4W 4CH

X PMUE1703_ GP328 Plus Tanapa 403-470 MHz 4W 16CHX PMUE1704_ GP338 Plus Tanapa 403-470 MHz 4W 128CH

X PMUE1878_ GP338 XLS Tanapa 403-470 MHz 4W 160CHX PMHE4026_ GP328 Plus B/C Kit 403-470 MHz 4W 4CH

X JMHE4001_ GP328 Plus B/C Kit 403-470 MHz 4W 16CHX PMHE4010_ GP338 Plus B/C Kit 403-470 MHz 4W 128CH

X PMHE4020_ GP338 XLS B/C Kit 403-470 MHz 4W 160CHX PMHE4024_ GP328 Plus Front Housing Kit 4CH

X PMHE4000_ GP328 Plus Front Housing Kit 16CHX PMHE4001_ GP338 Plus Front Housing Kit 128CH

X PMHE4018_ GP338 XLS Front Housing Kit 160CHX X X X NAE6483_ Monopole (Whip) antenna (403-520 MHz)X X X X PMAE4002_ UHF 9 cm antenna (403-433 MHz) StubbyX X X X PMAE4003_ UHF 9 cm antenna (430-470 MHz)X X 6804022G48 GP328 Plus User Guide

X 6804112J64 GP338 Plus User GuideX 6804114J01 GP338 XLS User Guide

x = Indicates one of each is required.

5B-2 Specifications (for GP328 Plus)

2.0 Specifications (for GP328 Plus)General

Transmitter

Receiver

All specifications are subject to change without notice.

UHFFrequency: 403-470 MHz

Channel Capacity: GP328 Plus : 4/16 Chan-nels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 30.5mm

101mm x 55.5mm x 35.5mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

250 g

270 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery:

Low Pow-er

>10 hrs

>14 hrs

High Pow-er

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C, D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

FCC ID AZ489FT4844

UHFRF OutputLi Ion @ 7.5V:

Low1W

High4W

Frequency 403-470 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

UHF 12.5kHz

UHF 20/25kHz

Frequency: 403-470MHz

403-470MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

Specifications (for GP338 Plus/GP338 XLS) 5B-3

3.0 Specifications (for GP338 Plus/GP338 XLS)General

Transmitter

Receiver

All specifications are subject to change without notice.

UHFFrequency: 403-470 MHz

Channel Capacity: GP338 Plus 128 Chan-nels/GP338 XLS 160 Channels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 33.0mm

101mm x 55.5mm x 38.0mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

265 g

285 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery:

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C,D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

FCC ID AZ489FT4844

UHFRF OutputLi Ion @ 7.5V:

Low1W

High4W

Frequency 403-470 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

UHF 12.5kHz

UHF 20/25kHz

Frequency: 403-470MHz

403-470MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

5B-4 Transmitter

4.0 Transmitter

4.1 General(Refer to Figure 5-1)The UHF transmitter contains five basic circuits:

1. Power Amplifier 2. Antenna Switch3. Harmonic Filter4. Antenna Matching Network5. Power Control Integrated Circuit (PCIC).

4.1.1 Power AmplifierThe power amplifier consists of two devices:

1. 9Z67 LDMOS driver IC (U101) and 2. PRF1507 LDMOS PA (Q110). The 9Z67 LDMOS driver IC contains a 2 stage amplification with a supply voltage of 7.3V. This RF power amplifier is capable of supplying an output power of 0.3W (pin 6 and 7) with an input signal of 2mW (3dBm) (pin16). The current drain would typically be 160mA while operating in the frequency range of 403-470MHz. The PRF1507 LDMOS PA is capable of supplying an output power of 7W with an input signal of 0.3W. The current drain would typically be 1300mA while operating in the frequency range of 403-470MHz. The power output can be varied by changing the biasing voltage.

Figure 5-1: Transmitter Block Diagram

PCIC

Antenna

P ADriver

Vcontrol Vcontrol

From VCO

Jack

PA-FinalStage

Antenna Switch/Harmonic Filter/

Matching Network

Transmitter 5B-5

4.1.2 Antenna SwitchThe antenna switch circuit consists of two PIN diodes (CR101 and CR102), a pi network (C107, L104 and C106), and two current limiting resistors (R101, R170). In the transmit mode, B+ at PCIC (U102) pin 23 will go low and turn on Q111 where a B+ bias is applied to the antenna switch circuit to bias the diodes "on". The shunt diode (CR102) shorts out the receiver port, and the pi network, which operates as a quarter wave transmission line, transforms the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, and hence, there exists a low attenuation path between the antenna and receiver ports.

4.1.3 Harmonic FilterThe harmonic filter consists of C104, L102, C103, L101 and C102. The design of the harmonic filter for UHF is that of a modified Zolotarev design. It has been optimized for efficiency of the power module. This type of filter has the advantage that it can give a greater attenuation in the stop-band for a given ripple level. The harmonic filter insertion loss is typically less than 1.2dB.

4.1.4 Antenna Matching NetworkA matching network which is made up of L116 is used to match the antenna's impedance to the harmonic filter. This will optimize the performance of the transmitter and receiver into an antenna.

4.1.5 Power Control Integrated Circuit (PCIC)The transmitter uses the Power Control IC (PCIC), U102 to regulate the power output of the radio. The current to the final stage of the power module is supplied through R101, which provides a voltage proportional to the current drain. This voltage is then fedback to the Automatic Level Control (ALC) within the PCIC to regulate the output power of the transmitter. The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the control loop. The reference voltage level is programmable through the SPI line of the PCIC.There are resistors and integrators within the PCIC, and external capacitors (C133, C134 and C135) in controlling the transmitter rising and falling time. These are necessary in reducing the power splatter into adjacent channels.CR105 and its associated components are part of the temperature cut back circuitry. It senses the printed circuit board temperature around the transmitter circuits and output a DC voltage to the PCIC. If the DC voltage produced exceeds the set threshold in the PCIC, the transmitter output power will be reduced so as to reduce the transmitter temperature.

5B-6 Receiver

5.0 Receiver

5.1 Receiver Front-End(Refer to UHF Receiver Front End Schematic Diagram on page 5B-21 and UHF Transmitter Schematic Diagram on page 5B-25)The RF signal is received by the antenna and applied to a low-pass filter. For UHF, the filter consists of L101, L102, C102, C103, C104. The filtered RF signal is passed through the antenna switch. The antenna switch circuit consists of two PIN diodes(CR101 and CR102) and a pi network (C106, L104 and C107).The signal is then applied to a varactor tuned bandpass filter. The UHF bandpass filter comprises of L301, L302, C302, C303, C304, CR301 and CR302. The bandpass filter is tuned by applying a control voltage to the varactor diodes(CR301 and CR302) in the filter.The bandpass filter is electronically tuned by the DACRx from IC404 which is controlled by the microprocessor. Depending on the carrier frequency, the DACRx will supply the tuned voltage to the varactor diodes in the filter. Wideband operation of the filter is achieved by shifting the bandpass filter across the band.The output of the bandpass filter is coupled to the RF amplifier transistor Q301 via C307. After being amplified by the RF amplifier, the RF signal is further filtered by a second varactor tuned bandpass filter, consisting of L306, L307, C313, C317, CR304 and CR305. Both the pre and post-RF amplifier varactor tuned filters have similar responses. The 3 dB bandwidth of the filter is about 50 MHz. This enables the filters to be electronically controlled by using a single control voltage which is DACRx .

Figure 5-2: UHF Receiver Block Diagram

Demodulator

Synthesizer

Crystal Filter

MixerVaractor Tuned FilterRF AmpVaractor

Tuned Filter

Pin Diode Antenna SwitchRF Jack

Antenna

AGC

Control Voltagefrom ASFIC

First LOfrom FGU

Recovered AudioSquelch

RSSI

IF IC

SPI Bus

16.8 MHzReference Clock

SecondLO VCO

U301

IF Amp

Receiver 5B-7

The output of the post-RF amplifier filter which is connected to the passive double balanced mixer consists of T301, T302 and CR306. Matching of the filter to the mixer is provided by C381. After mixing with the first LO signal from the voltage controlled oscillator (VCO) using low side injection, the RF signal is down-converted to the 45.1 MHz IF signal. The IF signal coming out of the mixer is transfered to the crystal filter (FL301) through a resistor pad and a diplexer (C322 and L310). Matching to the input of the crystal filter is provided by C324 and L311. The crystal filter provides the necessary selectivity and intermodulation protection.

5.2 Receiver Back-End(Refer to UHF Receiver Back End Schematic Diagram on page 5B-22)The output of crystal filter FL301 is matched to the input of IF amplifier transistor Q302 by components R352 and C325. Voltage supply to the IF amplifier is taken from the receive 5 volts (R5). The IF amplifer provides a gain of about 7dB. The amplified IF signal is then coupled into U301(pin 3) via C330, C338 and L330 which provides the matching for the IF amplifier and U301.The IF signal applied to pin 3 of U301 is amplified, down-converted, filtered, and demodulated, to produce the recovered audio at pin 27 of U301. This IF IC is electronically programmable, and the amount of filtering (which is dependent on the radio channel spacing) is controlled by the microprocessor. Additional filtering, once externally provided by the conventional ceramic filters, is replaced by internal filters in the IF module (U301). The IF IC uses a type of direct conversion process, whereby the externally generated second LO frequency is divided by two in U301 so that it is very close to the first IF frequency. The IF IC (U301) synthesizes the second LO and phase-locks the VCO to track the first IF frequency. The second LO is designed to oscillate at twice the first IF frequency because of the divide-by-two function in the IF IC.In the absence of an IF signal, the VCO will �search� for a frequency, or its frequency will vary close to twice the IF frequency. When an IF signal is received, the VCO will lock onto the IF signal. The second LO/VCO is a Colpitts oscillator built around transistor Q320. The VCO has a varactor diode, CR310, to adjust the VCO frequency. The control signal for the varactor is derived from a loop filter consisting of C362, C363, C364, R320 and R321.The IF IC (U301) also performs several other functions. It provides a received signal-strength indicator (RSSI) and a squelch output. The RSSI is a dc voltage monitored by the microprocessor, and used as a peak indicator during the bench tuning of the receiver front-end varactor filter. The RSSI voltage is also used to control the automatic gain control (AGC) circuit at the front-end. The demodulated signal on pin 27 of U301 is also used for squelch control. The signal is routed to U404 (ASFIC) where squelch signal shaping and detection takes place. The demodulated audio signal is also routed to U404 for processing before going to the audio amplifier for amplification.

5B-8 Receiver

5.3 Automatic Gain Control Circuit(Refer to UHF Receiver Front End Schematic Diagram on page 5B-21)The front end automatic gain control circuit is to provide automatic gain reduction of the front end RF amplifier via feedback. This action is necessary to prevent overloading of back end circuits. This is achieved by drawing some of the output power from the RF amplifier�s output. At high radio frequencies, capacitor C331 provides the low impedance path to ground for this purpose. CR308 is a PIN diode used for switching the path on or off. A certain amount of forward biasing current is needed to turn the PIN diode on. Transistors Q315 provides this current where upon saturation, current will flow via R347, PIN diode, collector and emitter of Q315 and R319 before going to ground. Q315 is an NPN transistor used for switching here. Maximum current flowing through the PIN is mainly limited by the resistor R319. Radio signal strength indicator, RSSI, a voltage signal, is used to drive Q315 to saturation hence turning it on. RSSI is produced by U301 and is proportional to the gain of the RF amplifier and the input RF signal power to the radio. Resistor network at the input to the base of Q315 is scaled to turn on Q315, hence activating the AGC, at certain RSSI levels. In order to turn on Q315, the voltage across the transistor�s base to ground must be greater or equal to the voltage across R319, plus the base-emitter voltage (Vbe) present at Q315. The resistor network with thermistor RT300 is capable of providing temperature compensation to the AGC circuit, as RSSI generated by U301 is lower at cold temperatures compared to normal operation at room temperature. Resistor R300 and capacitor C397 form an R-C network used to dampen any transient instability while the AGC is turning on.

Frequency Generation Circuitry 5B-9

6.0 Frequency Generation Circuitry

The Frequency Generation Circuitry is composed of two main ICs, the Fractional-N synthesizer (U201), and the VCO/Buffer IC (U241). Designed in conjunction to maximize compatibility, the two ICs provide many of the functions that normally would require additional circuitry. The synthesizer block diagram illustrates the interconnect and support circuitry used in the region. Refer to the relevant schematics for the reference designators.The synthesizer is powered by regulated 5V and 3.3V which come from U247 and U248 respectively. The synthesizer in turn generates a superfiltered 4.5V which powers U241.In addition to the VCO, the synthesizer must interface with the logic and ASFIC circuitry. Programming for the synthesizer is accomplished through the data , clock and chip select lines from the microprocessor. A 3.3V dc signal from synthesizer lock detect line indicates to the microprocessor that the synthesizer is locked.Transmit modulation from the ASFIC is supplied to pin10 of U201. Internally the audio is digitized by the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio runs through an internal attenuator for modulation balancing purposes before going out to the VCO.

Figure 5-3: Frequency Generation Unit Block Diagram

Voltage Multiplier

Synthesizer U201

Dual Tran-sistor

Loop Filter

VCOBIC U241

Low Pass Filter

Matching Network

Attenuator

ToMixer

ToPA Driver

VCP

Vmult1Aux3

Aux4

MOD Out

ModulatingSignal

Vmult2

Rx VCO Circuit

Tx VCO Circuit

TRB

16.8 MHzRef. Osc.

Rx Out

Tx Out

5B-10 Frequency Generation Circuitry

6.1 Synthesizer(Refer to UHF Synthesizer Schematic Diagram on page 5B-23)The Fractional-N Synthesizer uses a 16.8MHz crystal (FL201) to provide a reference for the system. The LVFractN IC (U201) further divides this to 2.1MHz, 2.225MHz, and 2.4MHz as reference frequencies. Together with C206, C207, C208, R204 and CR203 , they build up the reference oscillator which is capable of 2.5ppm stability over temperatures of -30 to 85×C. It also provides 16.8MHz at pin 19 of U201 to be used by ASFIC and LVZIF. The loop filter which consist of C231, C232, C233, R231, R232 and R233 provides the necessary dc steering voltage for the VCO and determines the amount of noise and spur passing through .In achieving fast locking for the synthesizer, an internal adapt charge pump provides higher current at pin 45 of U201 to put synthesizer within the lock range. The required frequency is then locked by normal mode charge pump at pin 43 .Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier which is made up of C258, C259, C228, triple diode CR201 and level shifters U210 and U211. Two 3.3V square waves ( 180 deg out of phase) are first shifted to 5V, then along with regulated 5V , put through arrays of diodes and capacitors to build up 13.3V at pin 47 of U201.

Figure 5-4: Synthesizer Block Diagram

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

VOLTAGECONTROLLED OSCILLATOR

2-POLELOOPFILTER

DATA (U409 PIN 100)

CLOCK (U409 PIN 1)

CSX (U409 PIN 2)

MOD IN (U404 PIN 40)

+5V (U247 PIN 4)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 23, 24

4345

3

2

28

14 15

40

FILTERED 5V

STEERINGLINE

LOCK (U409 PIN 56)

PRESCALER IN

LO RF INJECTION

TX RF INJECTION(1ST STAGE OF PA)

FREF (U201 PIN 21 & U404 PIN 34)

39BIAS2

41

DUAL TRANSIS

DUAL TRANSIS-

48

5VR5

5, 20, 34, 36(U248 PIN 5)

AUX1

VDD, 3.3V MODOUT

U251 LOW VOLTAGE FRACTIONAL-N SYNTHESIZER

TORS

TORS

Frequency Generation Circuitry 5B-11

6.2 VCO - Voltage Controlled Oscillator(Refer to UHF Voltage Controlled Oscillator Schematic Diagram on page 5B-24)

Figure 5-5: VCO Block Diagram

The VCOBIC (U241) in conjunction with the Fractional-N synthesizer (U201) generates RF in both the receive and the transmit modes of operation. The TRB line (U241 pin 19) determines which oscillator and buffer will be enabled. A sample of the RF signal from the enabled oscillator is routed from U241 pin 12, through a low pass filter, to the prescaler input (U201 pin 32). After frequency comparison in the synthesizer, a resultant CONTROL VOLTAGE is received at the VCO. This voltage is a DC voltage between 3.5V and 9.5V when the PLL is locked on frequency.

Presc

RX

TX

MatchingNetwork Low Pass

Filter

Attenuator

Pin8

Pin14

Pin10

Level Shifter Network

5V

(U201 Pin28)VCC Buffers

TX RF Injection

U201 Pin 32

AUX4 (U201 Pin3)

AUX3 (U201 Pin2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U241VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U201 Pin28)

Rx-SW

Tx-SW

Vcc-Logic

(U201 Pin28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB_IN

LO RF INJECTION

VSF

VSF

VSF

5B-12 Frequency Generation Circuitry

The VCOBIC(U241) is operated at 4.54 V (VSF) and Fractional-N synthesizer (U201) at 3.3V. This difference in operating voltage requires a level shifter consisting of Q260 and Q261 on the TRB line. The operation logic is shown in Table 5-1.

In the receive mode, U241 pin 19 is low or grounded. This activates the receive VCO by enabling the receive oscillator and the receive buffer of U241. The RF signal at U241 pin 8 is run through a matching network. The resulting RF signal is the LO RF INJECTION and it is applied to the mixer at T302 (refer to UHF Receiver Front End Schematic Diagram on page 5B-21).During the transmit condition, when PTT is depressed, five volts is applied to U241 pin 19. This activates the transmit VCO by enabling the transmit oscillator and the transmit buffer of U241. The RF signal at U241 pin 10 is injected into the input of the PA module (U101 pin16). This RF signal is the TX RF INJECTION. Also in transmit mode, the audio signal to be frequency modulated onto the carrier is received through the U201 pin 41.When a high impedance is applied to U241 pin19, the VCO is operating in BATTERY SAVER mode. In this case, both the receive and transmit oscillators as well as the receive transmit and prescaler buffer are turned off.

Table 5-1: Level Shifter Logic

Desired Mode AUX 4 AUX 3 TRB

Tx Low High (@3.2V)

High (@4.8V)

Rx High Low Low

Battery Saver Low Low Hi-Z/Float (@2.5V)

Notes For All Schematics and Circuit Boards 5C-13

7.0 Notes For All Schematics and Circuit Boards* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.

1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads (pF) or microfarads (µF).

2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with the voltage probe to prevent circuit loading.

3. Reference Designators are assigned in the following manner:100 Series = Transmitter200 Series = Frequency Generation300 Series = Receiver400/500 Series = Controller600 Series = Keypad Board

4. Interconnect Tie Point Legend:UNSWB+ = Unswitch Battery Voltage (7.5V)SWB+ = Switch Battery Voltage (7.5V)R5 = Receiver Five VoltsCLK = ClockVdda = Regulated 3.3 Volts (for analog)Vddd = Regulated 3.3 Volts (for digital)CSX = Chip Select Line (not for LVZIF)SYN = SynthesizerDACRX = Digital to Analog Voltage (For Receiver Front End Filter)VSF = Voltage Super Filtered (5 volts)VR = Voltage Regulator

6-LAYER CIRCUIT BOARD DETAIL VIEWING COPPER STEPS IN PROPER LAYER SEQUENCE

LAYER 1 (L1)LAYER 2 (L2)LAYER 3 (L3)LAYER 4 (L4)LAYER 5 (L5)LAYER 6 (L6)

INNER LAYERS

SIDE 1

SIDE 2

5C-14 Notes For All Schematics and Circuit Boards

THIS PAGE INTENTIONALLY LEFT BLANK

Circuit Board/Schematic Diagrams and Parts List 5B-15

8

CR

308

R34

2

C10

1

C141

C102

C10

4

C10

3

C106

C107

CR

101

CR

102

L101

L102

L104

L105

SH100

C30

8

C51

1

C512

C51

4

C30

2

C301

C520

C30

3

C304

C30

5

CR301

CR302

L301

L302

PB

505

R301

R302

SH301

VR443

C362

C384

C385C36

4

C351

C349C350

C352C353

C35

4

C363

CR

310

L325

L332

Q320

R355

R32

2

R34

5

R32

0

R321

R32

4

R34

6

SH321

C521

PB504

VR440

C50

5

C50

2

Q505

R506

R50

7

R505

VR501

C513

CR5032

3 4

Q502

R501

R50

2

C140L116

UHF (403-470MHz) Main Board Top Side PCB No. 8404077G05/G06/G07

.0 Circuit Board/Schematic Diagrams and Parts List

40

J200

1

B50

3

3

FL201

TP201

C247C251

C28

5

C28

9

C37

0

C37

4C38

6

C248 C273

C28

6

C27

6

C253

C27

1

C27

2

L282

3

L243

1

L2733

L253

1

L271

L321

Q26

1 34

Q241

R33

3

R33

9

R24

3

R248

R25

3

R26

0

SH241

C21

0

C211

C21

2

C213

C21

4

C220

C23

0

C257

C260

C29

4C292

C22

9

C203

C21

7

C23

5

C22

8

C23

3

C238

C29

7

C29

1

CR

201

L201

L202

L203

L232

Q210

34

Q26

0 34

R256

R255

SH201

U247

B50

4

C522

FL3

01

PB502

R352

VR441

C325

C32

4

C32

3

L311

R35

1

SH323

C328

C55

4

C396

C39

1

C397

PB501

Q315

Q316

R32

6

R300

R314

R31

6

R318

R31

9

R325

R32

7

R33

4

R335

R338

RT

300

RT301

VR

300

VR

444

C33

1

C333

R317

R336

TP202

TP302

C37

5

C32

0 C38

1

C31

9

C32

2

L309

L310

R30

9

R308

R310

R348

SH303

T30

1

3 46

T30

2

346

C11

0

C11

4

C11

8

C119

C121

C12

2

C12

5

C160

C16

5

C166

C171

C112

C11

3

C115

C117

C116

C12

0

C161

C127

C131C12

9

C16

9 L114

L115

L106

L107

L108

L109

L113

L160 R103

R10

4

R10

6

R10

7

R108

R12

0

R17

1

R16

1

R173

SH101

U101

9

8

16

1

C109

C111

3

2

Q110

1

5B-16 Circuit Board/Schematic Diagrams and Parts List

B50

1

32

CR501

F50

1C

174

C123

C133

C13

5

2

C13

4L1

12

R109

32

C24

1

C246

C25

5

C28

1

C29

5

C372

C252

C24

2

C243

C250

C24

4

C245C254

C371

C373

C37

8

CR241

CR242

CR243

CR

251

L241

L281L242

L251

Q310

R330

R33

2

R11

0R

112

R11

1

R242R241

R25

1

R24

4

R24

5

R25

2

R25

4

R331

R349

SH242

U24

1

10

20

1

11

C20

1

C264

C21

8

C223

C224

C23

1

C29

6

C29

8

C20

2

C204

C20

6

C20

7

C208

C219

C232

C234 C25

8

C25

9

C263

C265

C29

3

CR203L261

R204

R281

R202

R201

R23

1R

232

R23

3

SH202

13

2537

1

U201U210

3

4

U21

13 4

C27

7

C27

9

C523

C27

8

L505

U24

8

VR442

VR

506

C525C526

C527C528

C529C530

C531C532

C533C534

C535C536

C537C538

C539C540

C541C542

C543

C544

C545

C546C547

C548

C549

C550

C551C552

C553

C555

R509

R510

R51

1

UHFPCB

2S502

3 5

4

1

2

S50

1

C8

C4

J101

4

3

2

J102

C10

8

C13

2

C17

3C172

CR105

H10

1

P10

0

Q111

34

R10

1

R170

R13

3

R172

C315

C32

1

C39

5

C313

C310

C31

4

C318

C380C306

C31

1

C316

C31

7

C31

2

CR

304

CR

305

CR

303

L340

L306

L307

L305L304

R30

6

R30

7

R34

7R

305

SH302

C309C30

7 L303

Q30

1R

304

R303

R34

0R

328

C383

C390

C346

C33

9

C34

0

C34

1

C34

2

C343

C357C358

R344

132537

1

U30

1

C33

7

C32

9

C34

7

C34

8

C35

6

L314

SH322

C33

6

C344

C360

C35

5

C361

C38

2

L331

R34

3

R350

C34

5

C33

4

C359

C32

7C

330

C32

6

C338

L330

Q30

2R

315

R31

3

R311

R312

1

C503

CR306

SH304

C10

5

C130

C138 C151

C170

C12

6

C128

C150C15

E101

R10

2R

329

R130

R131 R1

25

9

17

U10

2

1

VR

439

(403-470MHz) Main Board Bottom Side No. 8404077G05/G06/G07

Circuit Board/Schematic Diagrams and Parts List 5B-17

ZMY0131016-O

1

CR30

8

R342

C521PB501VR440

C362

C364

C351

C349 C350

C352C353C3

54

C363

C384

C385

CR310

L325L332

Q320

R322

R345

R320

R321

R324

R355 R346

SH321

C505

C512 C513

C502

Q505

Q502

R506

R505

R507

VR501

C511

C514

C520

CR5032

3 4

R501

R502

VR443

C140L116

PB505

C308

C302

C304

C301

C303

C305

CR301

CR302

L301

L302

R301R302

SH301

C102

C104 C1

03

C106

C107

C175

CR10

1

CR102

L101L102L104

SH100

C101 C141L105

UHF (403-470MHz) Main Board Top Side PCB No. 8404077G09

40

J200

1

B503

B504FL201

1 3

46

SH201

TP201

C210

C211

C212

C213

C214

C220

C230

C257

C260

C292

C229C203

C217

C235

C228

C233

C238

C297

C291

CR20

1

L201 L2

02

L203

L232

Q210

34

Q26034

R256R255

U247

C294

C247C251

C285

C289

C370

C374

C386

C271

C272

C248 C273

C286

C276

C253L282

3

L2431

L2733

L253

1

L271

L321

Q261

34

Q241

R333

R243

R248

R253

R260

R339

SH241

C391

C328

C397

C325

C522

C554

C324C323

FL301 R351

L311

PB502 PB504

Q316

Q315

R326

R334

R335R338

R300

R314

R316

R318

R319

R325

R327

R352

RT30

0

RT301

SH323

VR30

0

VR441

VR444

C375 C320

C319

C322

C381

L309

L310

R309

R308

R310

R348

SH303

T301

3 4

6T302

34

6TP202

TP302 C33C333C396

R336R317

C109C110

C114

C118 C119

C121

C122

C125

C160

C165

C166

C171

C111

C112

C113

C115C116

C117

C120

C161

C127

C131C129

C169

L115

L106

L107

L108

L109

L114

L113

L160

3

2Q110

1

R103

R104

R174

R106R107

R108

R120

R171

R161

R173

R175R176

SH101

1

16

8

9

U101

5B-18 Circuit Board/Schematic Diagrams and Parts List

ZMY0131017-O

2

3

1

B501 C277 C279

C278

L505

U248

VR506

CR501

174

23

C133

C135

C134

L112

R109

R136

C241

C246

C255

C281

C295

C371C372

C373C378

C242

C243C250

C244

C245 C252C254

CR241

CR242

CR243

CR25

1

R349

L241

L281L242

L251

Q310

R330R331

R332R110

R112

R111

R242R241

R251

R244

R245

R252

R254

SH242

U241

10

201

11

C201

C264

C208

C265

C218

C223

C224

C231

C296

C298

C202

C204

C206C2

07C219

C232

C234 C258

C259

C263

C293

CR203L261R204

R281R201R202

R231

R232R2

33

SH202

13

2537

1

U201

U210 34

U211

3 4

C525 C526C527 C528C529 C530C531 C532C533 C534C535 C536C537 C538

C544C545C546 C547

C549

C550

C551 C552C553

C555

C539 C540C541 C542C543

C548

C523

R509

R511

R510

UHF

2S502

3 5

4

4

C

8

CS501

2

C108

CR160

J101

4

3

2 1

J102

R101

R170CR

103

P100

Q11134 C172

C132

C173CR105

H101

R133

R172

R102

R130R131

C105

C309

C315C321

C395

C306

C311

C307

C310C314

C318C313

C380

C316

C312 C317

CR30

4

CR30

5

CR30

3 L340

L306 L307L303

L305L304

Q301

R306

R307

R304

R303R347

R305

R340

R328

SH302

C337

C383C390

C329

C336

C344

C345

C346

C347 C348

C334

C356C3

39

C340

C341

C342

C343

C357

C360

C355

C358

C359

C361

C382

L314

L331

R343

R350R344

SH322

1325

37

1

U301 C327

C338

C330

C326

L330

Q302

R315

R313

R311R312

1

C503

CR306

F50SH304

C130

C138C151C170

C

C1

C126

C128

C150 C152

E101

R132

R329

25

917U102

1

VR43

9

(403-470MHz) Main Board Bottom Side PCB No. 8404077G09

Circuit Board/Schematic Diagrams and Parts List 5B-19

SWB+

DATA

CSX

CLK

DACRX

DEMOD

RSSI

LVZIF_SEL

16.8MHz

LOCK

MODIN

RESET

B503

B504

LI_ION

MECH_SWB+

0.47uFC502

4

1

LOW

5

3

HIG

H

6TAB1

7TAB2

2

S502SWITCH

0R507

C522.01uF 6.8V

VR441

C505100pF

3B1 2B2 4

SWITCHPB502

A11A2

6.8VVR501

SB2

Vdda

VOL

F501

2124V

VR43912V

100pFC503

1

2

CR501

6.8VVR506

UNSWB+ BATT_CODERADIO_CODE

BATT-

BATT+

BATTERY_CONTACT

390nHL505

NEG1

POS3

B501

CONN_J

DATA2GND

PB504SWITCH

A11A23

B1 2B2 4

VR4406.8V

C521NU

PTT

RTA0

RTA1

RTA2

RTA3

C512100pF

C513100pF

C514100pF

C511100pF

PC3 8C0 C0

C1C1

7GND GND1

9

1 PC02 PC14 PC2

S501SWITCH

C523.01uF

C554.01uF

SB1

SB3

6.8VVR444

2B2 4

PB501SWITCH

A11A23

B1 EMERC520.01uF VR443

6.8V

Vdda

A11A23

B1 2B2 4

PB505SWITCH

Q502

R50647K

R501680

R50510K

CR503�

51

6

IMX1

R502180

24

3 Q505RED_LED

1 �3

SWB+

2 4

GREEN_LED

UHF Controls And Switches Schematic Diagram (sheet 1 of 2)

ZMY0130796-A

J200-35

J200-11

J200-16

J200-18

J200-27

J200-13

J200-20

J200-14

J200-4

J200-6

J200-8

J200-22

J200-3

J200-28

J200-26

J200-37J200-38

J200-33

J200-29

J200-1

J200-30

J200-10

J200-31

J200-24

J200-15

J200-25

J200-17

J200-36

J200-40J200-39

J200-21

J200-5

J200-7

J200-9

J200-12

J200-34

J200-23

J200-32

J200-2

J200-19

C528100pF 100pF100pF

C529C526100pF

C527C525100pF

C535100pF

C530100pF 100pF

C534100pF100pFC533C531

100pFC532 C538

100pF100pFC537C536

100pF

RSSICLK

LVZIF_SEL

BATT_CODE

SWB+

SWB+

Vdda

MODIN

LOCKRESETDACRX

16.8MHz

UNSWB+

SB1

DEMOD

SB3

DATA

RED_LEDGREEN_LEDMECH_SWB+RTA0RTA1RTA2RTA3

PTT

SB2

EMERVOL

CSX

5V

LI_ION

C555100pF

R509NU

R5100

NUR511

NUNUC543C541

NUC542C540

NUC539NU

C551100pF

C550100pF

C549100pF

C548NU

C547100pF

C546100pF

C545100pF

C544100pF 100pF100pF

C553C552

RX_IN

RECEIVER

R5 Vdda

Vdda

RSSI

16.8MHz

CLK

DACRx

DATA

DEMOD

LVZIF_SEL

RX_INJ

5V

R5 SWB+Vdda5V

RX_INJ

FGU

TX_INJ16.8MHz

CLK

CSX

DATA

LOCK

MODIN

RX_IN TX_INJ

UNSWB+

TRANSMITTER

5V

CLK

CSX

DATA

RESET

UNSWB+ 5V

5B-20 Circuit Board/Schematic Diagrams and Parts List

ZMY0130796-B

RADIO_CODE

BATT-

BATT+

Q502

BATTERY_CONTACT

J200-7

J200-9

100pFC514

J200-12

100pFC527C525

100pFC526

100pF

J200-32

J200-23

J200-2

VR5066.8V

C511100pF

Q505

100pFC533

100pFC532

100pFC531

J200-19

LOW

1

5

HIGH

3TAB16

TAB27

2

6.8VVR440

SWITCHS5024

J200-10

J200-15

J200-25

NUC521J200-17

J200-36

J200-40J200-39

J200-21

J200-5

100pFC536

J200-3

J200-22

C534

J200-28

100pFC529

J200-34

100pF

IMX15

1

6

100pFC503

4B21 A13 A2

2B1

J200-33

PB502SWITCH

J200-29

100pFC530

J200-30

J200-1

R502180

SWITCHPB504

1 A13 A2

2B14B2

B503

6.8VVR443

B504

6.8V

24

3

VR501

2

CR5011

C554

100pF

.01uF

C513

J200-31

J200-24

100pFC505

J200-18

J200-16

RECEIVER

16.8MHz

CLK

DACRx

DATA

DEMOD

LVZIF_SEL

R5

RSSI

RX_IN RX_INJ

Vdda

7 9GND1

PC01PC12PC24 8PC3

SWITCHS501

C0C0C1C1

GND

J200-27

J200-13

J200-20

J200-14

J200-4

J200-6

J200-11

J200-8

.01uFC523

J200-37

J200-26

2 4

1 3

J200-38

CR503

F50124V21

VR4416.8V

TRANSMITTER

5V

CLK

CSX

DATA

RESETRX_IN TX_INJ

UNSWB+680R501

10KR505

1 A13 A2

2B14B2

L505390nH

SWITCHPB501

CONN_J

B5012 DATA1 NEG3 POS

100pFC547

100pFC546

100pFC545

100pFC544

NUC543

100pFC528 12VVR439

NUC542C540

NUC541C539

NUNU

0.47uF100pFC538 C502

100pFC512

.01uFC520

100pFC537

NU

R511

2B14B2

C522.01uF

SWITCHPB505

1 A13 A2

0

16.8MHz

5V

CLK

CSX

DATA

LOCK

MODIN

R5

RX_INJ

SWB+

TX_INJ

Vdda

R507

6.8V

FGU

100pFC535

VR444

47KR506

0R510

100pF

NU

R509

C555

J200-35

100pFC553

100pFC552

100pFC551C549

100pFC550C548

100pF

16.8MHz

UNSWB+

SB2

SB3

SB1

PTT

NU

5V

LI_ION

RSSICLK

LVZIF_SEL

BATT_CODE

SWB+

SWB+

Vdda

MODIN

LOCKRESETDACRX

UNSWB+

SB1

DEMOD

SB3

DATA

RED_LEDGREEN_LEDMECH_SWB+RTA0RTA1RTA2RTA3

PTT

SB2

EMERVOL

CSX

Vdda

SWB+

UNSWB+

RESET

DATA

CSX

CLK

5V

GND

RTA0

RTA1

RTA2

RTA3

VOL

MECH_SWB+

EMER

LI_IONBATT_CODE

Vdda

Vdda

DACRX

DEMOD

RSSI

LVZIF_SEL

16.8MHz

LOCK

MODIN

5V

GREEN_LED

SWB+

RED_LED

UHF Controls And Switches Schematic Diagram (sheet 2 of 2 for 8404077G09 PCB)

Circuit Board/Schematic Diagrams and Parts List 5B-21

100pFC386

Q3101

3

2NU

R331 C372R330 C371NU NU NU NU

2 1

R335

RT301

R338

C3916.8KR325

R5

NU

NUNU

NU

R300

34

NU

U

33.0KRT300

C3971uF

2.2KR300

RSSI

RX_INJ

100pFC370

0R339

R332NU

100pFC374R333

0R349

L321

C373

NU NU

NUC378NU

100pFC375

16.28nHL309

C320 C3197.5pF 1.8pF

2T302XFMR

46

31

C3819.1pF

TP3023.6KR348

R5

7.5pFC318

9.1pFC317

R3290

CR305

100KR307

L30713.9nH

0F

2

XFMRT301

4

6

3

1

18R309

270270R310R308

CR30634

IF

2 1

82pFC322

L310150nH

UHF Receiver Front End Schematic Diagram

V

R326

Q316

13

2

R3NNU

NU

2

1

13

2

Q315

R319150

R31818K

R32733K

C333

R336

R5

NU

NU

R31691K

C396NU

CR304

R306100K

L30613.9nH

C3163.9pF

C31310pF

C311

27nHL305 6.8pF

C312

C306

NU

NU

R3031K

C3100.1uF

Q301

13

2

R3406.8K

2.7R328

C3140.1uF510

12K

R305

C309100pF

R304

180nHL304

100pFC321

100pFC315

R5R342100K

C38.01u

DACRx

R3171K

23

CR308HSMP3820

1

100pFC331C395

100pF

L340390nH

R3471K

R5

C3013.6pF

RX_INCR301

13.9nHL301C302

10pF

CR302

R302100K

R301100K

3.9pFC303

100pFC308

C30520pF

L30213.9nH

C3049.1pF

CR303

2

3

1 220nHL303

C3070.1uF

SHIELDSH301

1

RXFE Top Shield

SH302

1

SHIELD

1

SH304SHIELD

RXFE Bottom Shield

RX Mixer Diod Shield

SH303SHIELD

1

Mixer Shield

5B-22 Circuit Board/Schematic Diagrams and Parts List

DEMOD

100KR350

C390100pF

100pFC383

Vdd_FILTERED

C349.022uF

C350330pF

C35120pF

6.8MHz

BFQ67WQ320

3

212pFC352

1

C35343pF

0R355

R3203.9K

2.2uHL325

R34656K

47pFC354

2KR324

CR310

C38556pF 100nH

L332

1KR321 R322

200K8200pFC364C362

0.1uF

C3631uF

C38456pF10K

R345

UHF

Vdd_FILTERED

(SOURCE)

L3312.2uH

R34310

10uFC382

C3290.1uF

0.1uFC348

0.1uFC344

Vdda

C3430.22uF

0.1uFC347 C346

0.1uF 0.1uFC345

R34412K

.022uFC334

1

CLKDATA

LVZIF_SEL

0.22uFC357

1200pFC358

C3590.1uF

VA

G

VA

G_R

EF

RO

SE

_VC

CR

OS

E_V

SS

LIM

PH

AS

E_L

OC

KD

EM

OD

_OU

T

C4M

DE

MO

D_H

F

C1M

C2M

C3M

TESTAIOUT

MLPD_CR

FREFGND

GOLD_VSS

CEXCLK

COL

DATA

BROWN_VCCBRP_OFF

PRE_AGC

GREEN_VSSMIX_BYP

MIX_INPREAMP_OUT

GREEN_VCC

C3PC4P

BLUE_VSS

C1PC2P

BLUE_VCC

TE

ST

DV

PP

PR

E_I

N

RE

D_V

CC

RE

D_V

SS

RS

SI_

FLT

RS

SI_

OU

T

EM

IT

EX

TB

S

GO

LD_V

CC

AF

C

BA

SE

U30132D83

8 931 2 54 116 107 12

1615

24

2120

14

1918

13

17

2223

48

4342

4647

41

3837

44

4039

45

32 2530 2931 262736 28333435

0.15uF

15pFC338

C361.01uF

RSSI

C3280.1uF

R3143K

R5

330R313

C355

C337100pF

.022uFC356

C326.01uF

L3142.2uH

C3360.1uF

Vdd_FILTERED

C3421uF

C3411uF

C3401uF

1uFC339

LVZIF BTM SHEILDCRYSTAL FILTER SHIELD LVZIF TOP SHEILD

SH322SHIELD

SH321SHIELD

SH323SHIELD

111

C360.022uF

680nHL330

C33010pF

C327100pF

2.4KR312 Q302R351

0

R31512K

.01uFC325

30KR311

3.3KR352

XTALFL301

TBD

OUTIN

GN

DG

ND

1G

ND

2G

ND

3

36

1 2 4 5

IF

C323150pF

L311750nH

20pFC324

Receiver Back End Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5B-23

3uF

SWB+

Vdda

LP2980U248

ON

_OF

F*

VIN

GND

VO

UT

NC

3 1

5

2

4

C277100pF 2.2uF

C278

4V_3.3V

C2330.1uFR255

4.3K

C2792.2uF

.047uFC232

C2340.47uF

R231120

R25630

R5

0.1uFC231

620R232

R233560

12uHL232

VCTRL

470pFC238

1TP202

UHF Synthesizer Schematic Diagram

GND3

2

NC

1 4

U210TC7SET04FU

VCC5

GND3

2

NC

1 4

VCC5

U211TC7SET04FUC296

0.1uF

C265NU 100pF

C257

A2A3

K1K2K3

A1

CR201

54

6123

C258.01uF

.01uFC259

C230100pF 1000pF

C2294.7uFC228

C2190.22uF

0.1uFC292

C2980.1uF

L2022.2uH

(SOURCE)5V

0.47uFC291

0.1uFC223

2.2uFC235

246

53

1

U247ADP3300

GN

D

INSD

NROUTERR

C290.47100pF

C294

L2032.2uH

1

3

Q210

2

4

5V

100pFC260

AUX3AUX4

LOCK

C213100pF

TP2011

XTAL1XTAL2

VMULT1VMULT2VMULT3VMULT4

MODOUTFREFOUT

AUX4

AUX1AUX2AUX3

2324

15141211

1941

48123

TEST2

WARP

SFOUT

TEST1

IADAPT

INDMULT

IOUT

LOCKADAPTSW

25

28

3738

45

16

43

446

VC

PV

RO

PR

E_V

DD

PD

_VD

D

DV

DD

AV

DD

47135 34 3620

VBPASSPVREF

SFIN

MODIN

BIAS1BIAS2

CEXCLK

DATA

2135

30

10

4039

98

7

REFSEL

SFBASESFCAP

NC1NC2NC3

PREIN

CCOMP

18

2726

172931

32

42

PD

_GN

DP

RE

_GN

D

DG

ND

AG

ND

44336 22

U20163A27

C204

100KR202

82KR201

100pFC211

C214100pF

DATAMODIN

2.2uF

100pFC264

39nHL261

C2630.75pF

PRESC

100pFC210

C212100pF

CSXCLK

VSF

1000pFC202C201

100pF 4.7uFC203

SH201SHIELD

1

SYNTHESIZER TOP SHIELD

SH202SHIELD

1

SYNTHESIZER BOTTOM SHIELD

R20447K

CR203

45J49FL201

GND3

IN1

OUT2

C2081.6pF

C20756pF

C206330pFNU

R281

0.1uFC224

2.2uFC217 C218

0.1uF 100pFC220

2.2uHL201

16.8MHz

5B-24 Circuit Board/Schematic Diagrams and Parts List

3F

CR251

10pFC252

0.1uFC248

100pFC251

L25133nH

CR242

L241

CR243

390nHVCTRL

100pFC241

2

CR241

1

3VSF

C2442pF

Rx_sw

1

7.5pFC242

7.5pFC243

C2507.5pF

220nHL242

L243ONATOR

2

3

UHF

33nHL273

390nHL281

100pFC281

240R245

2.2uFC276

NUC272

0.1uFC273

C2860.1uF

L27168nH

Rx_swTx_sw

PRESC

NUC271

TX_SWITCH

VC

C_B

UF

FE

RS

VC

C_L

OG

IC

RX_OUT

RX_SWITCH

SUPER_FLTR

TRB_IN

TX_BASE

TX_EMITTER

TX_IADJTX_OUT

FLIP_IN

GN

D_B

UF

FE

RS

GN

D_F

LAG

GN

D_L

OG

IC

PRESC_OUT

RX_BASE

RX_EMITTER

RX_IADJ

COLL_RFINU24150U54

11 917

10

13

8

7

12

23

19

1615

1

4

20

56

1418

1

SHIELDSH242

1

SH241SHIELD

VCO TOP SHIELD VCO BOTTOM SHIELD

R2601K

C297.01uF

4

1

3

Q260

2AUX3

5V

AUX4

1

3

Q261

2

100pFC289

330R252 R251

18

100pFC255

R2547.5K

1

2

3

3.6pF

L253RESONATOR

C254

P1

P2

P3

C251.5p

C247100pF

30R248

7.5KR253

Tx_sw

L282390nH

1

3

2Q241BFQ67W

R24412K

R24310K

2.4pFC245

100pFC246

R24118

R242200

RES

VSF

C285100pF

TX_INJ

RX_INJ

4

Voltage Controlled Oscillator Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5B-25

VAR1

VAR2

VAR3

VG

VL VLIM

RS

RS

ET

RXT1

TE

MP

V10

V45

V5EXT

F16

8GND1

GN

D2

INTNA

QQX

RFIN CE

X

CI

CJ

CL

CLK

CQ

CQ

XD

AT

A

AN

O

BP

OS

U102H99S

20

18

24

19

21

23

17

22

31 30 2529 262832 27

6

2

8

4

1

3

5

7

1514 169 1110 12 13

C173.022uF

10KR131

GND3

1

PO

S

2VOUT

LM50CR105

10KR130

0.1uFC126

C170100pF

5V

100pFC110

RESET

C132100pF

C105100pF

6

4

1

3

Q111

2

UNSWB+

100pFC174

100pFC122

R133

CLK

DATA

UNSWB+

CSX

NU

.022uFC131

L114390nH

7.5pFC129

R132470K

100pFC165

C166100pF

UNSWB+

C1343300pF .022uF

C135

C138100pF

1000pFC133

51213

4

RF

OU

T1

RF

OU

T2

VC

NT

RL

VD

1V

G1

VG

2

GND2GND3GND4

NC

1N

C2

NC

3N

C4

RF

IN

G2

GND1

U10109Z67

1 14 8 9 10 1516 11

6 7 2 3

C1610.1uF

200R161

.022uFC128

390nHL112

100pFC130

UNSWB+

100pFC160

nH60

.022uFC152

R108NU

F

UHF Transmitter Schematic Diagram

5.6nHL113

3.9pFC169

R109200K

L115390nH

C1271000pF

10pFC120

C121100pF

15.0L1

R107C151100pF C150

.022uNU

300R110

2KR104

R11120

300R112 C125

100pF

C295100pF

TX_INJ

4.22nHL108

11.03nHL109

C118100pF

30pFC117

10R106

C11633pF15pF

C115

2

Q110

R10343

R1756.2

R1766.2

0.1uFC172

R172200

Microstrip

C113

L106

10pF

7.66nH

19.61nHL104

C11113pF

1

3C11247pF

RX_IN

MicrostripMicrostrip

C108100pF

CR101

C109100pF

L105390nH

UNSWB+

C1046.2pF

19.61nHL101

C10310pF6.2pF

C102

19.61nHL102

100pFC101

4GND

1

2

3

J101RF_JACK

C1419.75nHL116

NU

TAB11

TAB22

TAB33

TAB44

TAB55

ANTENNA_NUTJ102

POS1

HEATSINKH101 C140

NU

P100

BEADE101

C123

0.1

10uF

R102

100pFC114

33.47nHL107

3.3pFC107C106

4.7pF

CR1021

1

2

2

3

R171C171100pF

R1731MEG

100pFC119 0

R120

1

SHIELDSH100

HF SHIELD

1

SH101SHIELD

PA SHIELD

NU

R101240

R170240

20pFC175

5B-26 Circuit Board/Schematic Diagrams and Parts List

UHBo

CiR

B50B50

B50

C10C10C10C10C10C10C10C10C10C11C11C11C11C11C11C11C11C11C11C12C12C12C12C12C12C12C12C12C13C13C13C13C13C13C13C14C14C15C15C15C16C16

0 pF, 10%0 pF, 10%0 pF, 5% pF, 0.25 pF0 pF, 5%

00 pF, +80% / -20%F0 pF, 5% F, 10%F0 pF, 5% 0 pF, 5% 00 pF, +80% / -20%0 pF, 5% uF, 20%00 pF, +80% / -20%0 uF, 10%0 pF, 5% 0 pF, 5% 00 pF, +80% / -20%0 pF, 10%00 pF, +80% / -20%F, 0.25 pF

pF, 5%F, 0.1 pF pF, 5% pF, 5%

00 pF, +80% / -20%0 pF, 5% 0 pF, 5% 00 pF, +80% / -20%

F, 0.5 pF pF, 5%00 pF, +80% / -20%0 pF, 5% F, 0.1 pFF, 0.5 pFF, 0.5 pFF, 0.25 pFF, 0.5 pF0 pF, 5% pF, 5% 0 pF, 5% pF, 5% 0 pF, 10%0 pF, 10%

Description

C327 2113743N50 100.0 pF, 5% C328 2113743M24 100000 pF, +80% / -20%C329 2113743M24 100000 pF, +80% / -20%C330 2113743N26 10.0 pF, 5% C331 2113743N50 100.0 pF, 5% C333 NOT PLACEDC334 2113743M08 22000 pF, +80% / -20%C336 2113743M24 100000 pF, +80% / -20%C337 2113743N50 100.0 pF, 5% C338 2113743N30 15.0 pF, 5% C339 2180478Z20 1.0 uFC340 2180478Z20 1.0 uFC341 2180478Z20 1.0 uFC342 2180478Z20 1.0 uFC343 2113743A23 0.220 uF, 10%C344 2113743M24 100000 pF, +80% / -20%C345 2113743M24 100000 pF, +80% / -20%C346 2113743M24 100000 pF, +80% / -20%C347 2113743M24 100000 pF, +80% / -20%C348 2113743M24 100000 pF, +80% / -20%C349 2113743E07 0.022 uFC350 2113743L05 330 pF, 10%C351 2113743N33 20.0 pF, 5% C352 2113743N28 12.0 pF, 5% C353 2113743N41 43.0 pF, 5% C354 2113743N42 47.0 pF, 5% C355 2113743A24 0.330 uF, 10%C356 2113743M08 22000 pF, +80% / -20%C357 2113743A23 0.220 uF, 10%C358 2113741A23 1200 pF, 5%C359 2109720D14 0.1 uFC360 2113743E07 0.022 uFC361 2113741F49 10000C362 2113743M08 22000 pF, +80% / -20%C363 2311049A40 2.2 uF, 10%C364 2113743L41 10000 pF, 10%C370 2113743N50 100.0 pF, 5% C371 NOT PLACEDC372 NOT PLACEDC373 NOT PLACEDC374 2113743N50 100.0 pF, 5% C375 2113743N50 100.0 pF, 5% C378 NOT PLACEDC380 2113743L41 10000 pF, 10%C381 2113743N21 6.2 pF, 0.5 pFC382 2311049A59 10 uF, 10%C383 2113743N50 100.0 pF, 5% C384 2113743N44 56.0 pF, 5% C385 2113743N44 56.0 pF, 5% C386 2113743N50 100.0 pF, 5% C390 2113743N50 100.0 pF, 5%

Circuit Ref

Motorola Part No. Description

F Band 1 Radio Parts List (RF ard)

rcuit ef

Motorola Part No. Description

1 0986237A02 Battery Contact Connector3 3980502Z01 Contact, Backup B+

(not used in GP328 Plus)4 3980501Z01 Contact, Backup B-

(not used in GP338 Plus)1 2113740F51 1002 2113740F22 6.23 2113740F27 10.04 2113740F22 6.25 2113743N50 100.0 pF, 5% 6 2113740F19 4.7 pF7 2113740F15 3.38 2113743N50 100.0 pF, 5% 9 2113740F51 1000 2113743N50 100.0 pF, 5% 1 2113740F31 15 pF2 2180605Z32 47 pF3 2180605Z16 10 pF4 2113743N50 100.0 pF, 5% 5 2113743N35 24 pF, 5%6 2113743N35 24 pF, 5%7 2113743N34 22.0 pF, 5% 8 2113743N50 100.0 pF, 5% 9 2113743N50 100.0 pF, 5% 0 2113743N27 11.0 pF, 5% 1 2113743N50 100.0 pF, 5% 2 2113743N50 100.0 pF, 5% 3 2311049A18 10 uF, 10%5 2113743N50 100.0 pF, 5% 6 2113743M24 100000 pF, +80% / -20%7 2113743L17 1000 pF, 10%8 2113743M08 22000 pF, +80% / -20%9 2113743N23 7.5 pF, 0.5 pF0 2113743N50 100.0 pF, 5% 1 2113743M08 22000 pF, +80% / -20%2 2113743N50 100.0 pF, 5% 3 2113743L17 1000 pF, 10%4 2113743L29 3300 pF, 10%5 2113743M08 22000 pF, +80% / -20%8 2113743N50 100.0 pF, 5% 0 0662057A67 5600, 5%1 NOT PLACED0 2113743M08 22000 pF, +80% / -20%1 2113743N50 100.0 pF, 5% 2 2113743M08 22000 pF, +80% / -20%0 2113743N50 100.0 pF, 5% 1 2113743M24 100000 pF, +80% / -20%

C165 2113743N50 100.0 pF, 5% C166 2113743N50 100.0 pF, 5% C169 2113743N20 5.6 pF, 0.5 pFC170 2113743N50 100.0 pF, 5% C171 2113743N50 100.0 pF, 5% C172 2113740F51 100C173 2113743M08 22000 pF, +80% / -20%C174 2113743N50 100.0 pF, 5% C175 2113740F51 100C201 2113743N50 100.0 pF, 5% C202 2113743L17 1000 pF, 10%C203 2311049A56 4.7 uFC204 2104993J02 2.2 uFC206 2113740F63 330 , 5%C207 2113743N40 39.0 pF, 5% C208 NOT PLACEDC210 2113743N50 100.0 pF, 5% C211 2113743N50 100.0 pF, 5% C212 2113743N50 100.0 pF, 5% C213 2113743N50 100.0 pF, 5% C214 2113743N50 100.0 pF, 5% C217 2104993J02 2.2 uFC218 2113743M24 100000 pF, +80% / -20%C219 2113743K16 0.220 uF, +80% / -20%C220 2113743N50 100.0 pF, 5% C223 2113743M24 100000 pF, +80% / -20%C224 2113743M24 100000 pF, +80% / -20%C228 2311049J11 4.7 uF, 10%C229 2113743L17 1000 pF, 10%C230 2113743N50 100.0 pF, 5% C231 2113743M24 100000 pF, +80% / -20%C232 2113743E12 0.047 uF, 10%C233 2311049A01 0.1C234 2311049A05 0.47 uF, 10%C235 2104993J02 2.2 uFC238 2113741F17 470C241 2113743N50 100.0 pF, 5% C242 2113743N23 7.5 pF, 0.5 pFC243 2113743N23 7.5 pF, 0.5 pFC244 2113740F10 2.0C245 2113743N11 2.4 pF, 0.25 pFC246 2113743N50 100.0 pF, 5% C247 2113743N50 100.0 pF, 5% C248 2113743M24 100000 pF, +80% / -20%C250 2113743N23 7.5 pF, 0.5 pFC251 2113743N50 100.0 pF, 5% C252 2113743N26 10.0 pF, 5%C253 2113740F09 1.8C254 2113743N15 3.6 pF, 0.25 pFC255 2113743N50 100.0 pF, 5% C257 2113743N50 100.0 pF, 5%

Circuit Ref

Motorola Part No. Description

C258 2113743L41 1000C259 2113743L41 1000C260 2113743N50 100.C263 2113743N02 0.75C264 2113743N50 100.C265 NOT PLACEDC271 NOT PLACEDC272 NOT PLACEDC273 2113743M24 1000C276 2104993J02 2.2 uC277 2113743N50 100.C278 2311049A09 2.2 uC279 2104993J02 2.2 uC281 2113743N50 100.C285 2113743N50 100.C286 2113743M24 1000C289 2113743N50 100.C291 2311049A69 10.0C292 2113743M24 1000C293 2113743A27 0.47C294 2113743N50 100.C295 2113743N50 100.C296 2113743M24 1000C297 2113743L41 1000C298 2113743M24 1000C301 2113743N15 3.6 pC302 2113743N26 10.0C303 2113740L08 3.9 pC304 2113743N26 10.0C305 2113743N33 20.0C306 NOT PLACEDC307 2113743M24 1000C308 2113743N50 100.C309 2113743N50 100.C310 2113743M24 1000C311 NOT PLACEDC312 2113743N25 9.1 pC313 2113743N26 10.0C314 2113743M24 1000C315 2113743N50 100.C316 2113740L08 3.9 pC317 2113743N25 9.1 pC318 2113743N23 7.5 pC319 2113743N69 1.8 pC320 2113743N23 7.5 pC321 2113743N50 100.C322 2113743N48 82.0C323 2113743N54 150.C324 2113743N33 20.0C325 2113743L41 1000C326 2113743L41 1000

Circuit Ref

Motorola Part No.

Circuit Board/Schematic Diagrams and Parts List 5B-27

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

0 nH, 10%0 nH, 10%.9 nH.9 nH nH, 5%0 nH, 5% nH, 5%.9 nH.9 nH.28 nH0 nH, 5%0 nH, 5%00 nH, 5%

20 uH0 nH, 5%

20 uH0 nH, 5%0 nH, 10%0 nH, 10%

round Contactght Touch Switchght Touch Switchght Touch Switchght Touch Switchansistor 8W 450MHzansistor Dual NPN / PNPansistor Dual NPN / PNP Transistor BFQ67W

ansistor Dual NPN / PNPansistor Dual NPN / PNPN Silicon Bipolar TransistorN Silicon Bipolar Transistor

ansistor MMBT3904

Transistor BFQ67Wal Transistor NPN

ansistor MMBT39040, 5%wer Metal Strip Resistor, 5% k, 5%, 5%

00, 5%0 k, 5%0, 5%, 5%0, 5% k, 5%

Description

R130 0662057M98 10 k, 5%R131 0662057N05 18 k, 5%R132 0662057N33 270 k, 5%R133 NOT PLACEDR136 NOT PLACEDR161 0662057M57 200, 5%R170 0662057A34 240, 5%R171 0662057N14 43 k, 5%R172 0662057A32 200, 5%R173 0662057N29 180 k, 5%R174 0662057N15 47 k, 5%R175 0662057B59 3.0, 5%R176 0662057B59 3.0, 5%R201 0662057N21 82 k, 5%R202 0662057N23 100 k, 5%R204 0662057N15 47 k, 5%R231 0662057M52 120, 5%R232 0662057M69 620, 5%R233 0662057M68 560, 5%R241 0662057M32 18, 5%R242 0662057M57 200, 5%R243 0662057M98 10 k, 5%R244 0662057N01 12 k, 5%R245 0662057M59 240, 5%R248 0662057M37 30, 5%R251 0662057M32 18, 5%R252 0662057M62 330, 5%R253 0662057M95 7500, 5%R254 0662057M95 7500, 5%R255 0662057M89 4300, 5%R256 0662057M37 30, 5%R260 0662057M74 1000, 5%R281 NOT PLACEDR300 0662057M82 2200, 5%R301 0662057N23 100 k, 5%R302 0662057N23 100 k, 5%R303 0662057M74 1000, 5%R304 0662057N01 12 k, 5%R305 0662057M67 510, 5%R306 0662057N23 100 k, 5%R307 0662057N23 100 k, 5%R308 0662057M60 270, 5%R309 0662057M32 18, 5%R310 0662057M60 270, 5%R311 0662057N10 30 k, 5%R312 0662057M83 2400, 5%R313 0662057M62 330, 5%R314 0662057M85 3000, 5%R315 0662057N01 12 k, 5%R316 0662057A96 91 k, 5%R317 0662057M74 1000, 5%

Circuit Ref

Motorola Part No. Description

391 NOT PLACED395 2113743N50 100.0 pF, 5% 396 NOT PLACED397 2311049A05 0.47 uF, 10%502 2311049A05 0.47 uF, 10%503 2113743N50 100.0 pF, 5% 505 2113743N50 100.0 pF, 5% 511 2113743N50 100.0 pF, 5% 512 2113743N50 100.0 pF, 5% 513 2113743N50 100.0 pF, 5% 514 2113743N50 100.0 pF, 5% 520 2113743L41 10000 pF, 10%521 NOT PLACED522 2113743L41 10000 pF, 10%523 2113743L41 10000 pF, 10%525 2113743N50 100.0 pF, 5% 526 2113743N50 100.0 pF, 5% 527 2113743N50 100.0 pF, 5% 528 2113743N50 100.0 pF, 5% 529 2113743N50 100.0 pF, 5% 530 2113743N50 100.0 pF, 5% 531 2113743N50 100.0 pF, 5% 532 2113743N50 100.0 pF, 5% 533 2113743N50 100.0 pF, 5% 534 2113743N50 100.0 pF, 5% 535 2113743N50 100.0 pF, 5% 536 2113743N50 100.0 pF, 5% 537 2113743N50 100.0 pF, 5% 538 2113743N50 100.0 pF, 5% 539 NOT PLACED540 NOT PLACED541 NOT PLACED542 NOT PLACED543 NOT PLACED544 2113743N50 100.0 pF, 5% 545 2113743N50 100.0 pF, 5% 546 2113743N50 100.0 pF, 5% 547 2113743N50 100.0 pF, 5% 548 NOT PLACED549 2113743N50 100.0 pF, 5% 550 2113743N50 100.0 pF, 5% 551 2113743N50 100.0 pF, 5% 552 2113743N50 100.0 pF, 5% 553 2113743N50 100.0 pF, 5% 554 2113743L41 10000 pF, 10%555 2113743N50 100.0 pF, 5% R101 4880973Z02 PIN DiodeR102 4802245J41 PIN DiodeR103 4802245J41 PIN DiodeR105 5185963A15 Temperature SensorR160 NOT PLACED

Circuit Ref

Motorola Part No. Description

CR201 4802233J09 Triple DiodeCR203 4862824C03 Varactor DiodeCR241 4805649Q13 Varactor DiodeCR242 4862824C01 Varactor DiodeCR243 4862824C01 Varactor DiodeCR251 4802245J22 Varactor DiodeCR301 4862824C01 Varactor DiodeCR302 4862824C01 Varactor DiodeCR303 4880154K03 Dual DiodeCR304 4862824C01 Varactor DiodeCR305 4862824C01 Varactor DiodeCR306 4802245J42 Ring Quad DiodeCR308 4802245J41 PIN DiodeCR310 4862824C01 Varactor DiodeCR501 4880107R01 RectifierCR503 4805729G49 Red / Yellow DiodeE101 2484657R01 Inductor Bead ChipF501 6580542Z01 Fuse 3AFL201 **4805875Z04 Crystal 16.8 MHzFL301 9186153B01 X�tal FilterH101 2680499Z01 Heat SpreaderJ101 0985613Z01 RF JackJ102 0280519Z02 Antenna Nut

(Ref: 0280519Z04)J200 0905505Y04 Conn ZIF HorizontalL101 2479990B02 19.61 nHL102 2479990B02 19.61 nHL104 2479990B02 19.61 nHL105 2462587N22 390 nH, 10%L106 2479990A02 7.66 nHL107 2479990G01 33.47 nHL108 2479990A01 4.22 nHL109 2479990B01 11.03 nHL112 2462587N45 22 nH, 5%L113 2413926H09 5.6 nH, 0.3 nHL114 2462587N45 22 nH, 5%L115 2462587N22 390 nH, 10%L116 2479990A03 9.75 nHL160 2413926H14 15.0 nH, 5%L201 2462587Q20 2200 nH, 20%L202 2462587Q20 2200 nH, 20%L203 2462587Q20 2200 nH, 20%L232 2462587P25 12000 nH, 5%L241 2462587V41 390 nH, 10%L242 2462587V38 220 nH, 5%L243 2460593C01 Teflon ResonatorL251 2462587V28 33 nH, 5%L253 2460593C02 Teflon ResonatorL261 2462587V29 39 nH, 5%L271 2462587V32 68 nH, 5%L273 2462587V28 33 nH, 5%

Circuit Ref

Motorola Part No. Description

L281 2462587V41 39L282 2462587V41 39L301 2479990C01 13L302 2479990C01 13L303 2462587V26 22L304 2462587V37 18L305 2462587V26 22L306 2479990C01 13L307 2479990C01 13L309 2479990C02 16L310 2462587V36 15L311 2462587N65 75L314 2462587N72 22L321 NOT PLACEDL325 2480646Z20 2.L330 2462587N64 68L331 2480646Z20 2.L332 2462587N53 10L340 2462587V41 39L505 2462587Q42 39P100 3905643V01 GPB501 4070354A01 LiPB502 4070354A01 LiPB504 4070354A01 LiPB505 4070354A01 LiQ110 4813828A09 TrQ111 4809939C05 TrQ210 4809939C05 TrQ241 4805218N63 RFQ260 4809939C05 TrQ261 4809939C05 TrQ301 4802245J44 NPQ302 4802245J44 NPQ310 NOT PLACEDQ315 4880214G02 TrQ316 NOT PLACEDQ320 4805218N63 RFQ502 5180159R01 DuQ505 4880214G02 TrR101 0662057A34 24R102 0680539Z01 PoR103 0662057M41 43R104 0662057N15 47R106 0662057M26 10R107 NOT PLACEDR108 0662057M92 56R109 0662057N30 20R110 0662057M61 30R111 0662057M33 20R112 0662057M61 30R120 0662057N14 43

Circuit Ref

Motorola Part No.

5B-28 Circuit Board/Schematic Diagrams and Parts List

R31R31R32R32R32R32R32R32R32R32R32R33R33R33R33R33R33R33R33R33R34R34R34R34R34R34R34R34R34R35R35R35R35R50R50R50R50R50R50

R51R5RTRTS50

S50SH

CiR

* Motorola Depot Servicing only** Not Serviceable

8 0662057A79 18 k, 5%9 0662057A29 150, 5%0 0662057M74 1000, 5%1 0662057M83 2400, 5%2 0662057N30 200 k, 5%4 0662057M81 2000, 5%5 0662057M94 6800, 5%6 NOT PLACED7 0662057N11 33 k, 5%8 0662057M12 2.7, 5%9 0662057M01 0, 5%0 NOT PLACED1 NOT PLACED2 NOT PLACED3 NOT PLACED4 NOT PLACED5 NOT PLACED6 NOT PLACED8 NOT PLACED9 0662057M01 0, 5%0 0662057M94 6800, 5%2 0662057N23 100 k, 5%3 0662057M26 10, 5%4 0662057N01 12 k, 5%5 0662057M98 10 k, 5%6 0662057N17 56 k, 5%7 0662057M74 1000, 5%8 0662057M87 3600, 5%9 0662057C01 00 0662057N23 100 k, 5%1 0662057C01 02 0662057M86 3300, 5%5 0662057M01 0, 5%1 0662057M70 680, 5%2 0662057M56 180, 5%5 0662057M98 10 k, 5%6 0662057N15 47 k, 5%7 0662057M01 0, 5%9 0662057M01 0, 5%

(not used in GP328 Plus)0 0662057M01 0, 5%

11 NOT PLACED300 0680590Z01 Thermistor 33k301 NOT PLACED1 4080710Z01 Channel Switch

(Ref: 4080710Z09)4080710Z05 Channel Switch (used in

PMUE2048_ only)(Ref: 4080710Z12)

2 1880619Z02 Potentiometer (Volume)100 2680507Z01 Shield, Harmonic Filter

rcuit ef

Motorola Part No. Description

SH101 2680510Z01 Shield, PASH201 2680511Z01 Shield, SynthesizerSH202 2680511Z01 Shield, SynthesizerSH241 2604120G01 Shield, VCOSH242 2680514Z01 Shield, VCO Bottom / LVZIFSH301 2680554Z01 Shield, Receiver Front End

TopSH302 2680555Z01 Shield, Receiver Front End

BottomSH303 2680509Z01 Shield, MixerSH304 2680624Z01 Shield, Mixer DiodeSH321 2680508Z01 Shield, LVZIF 2nd LOSH322 2680514Z01 Shield, VCO Bottom / LVZIFSH323 2604082P01 Shield, X�tal FilterT301 2580541Z02 Balun TransformerT302 2580541Z02 Balun TransformerTP201 NOT PLACEDTP202 NOT PLACEDTP302 NOT PLACEDU101 5185130C65 LDMOS DriverU102 5185765B26 PCICU201 5185963A27 LVFRACNU210 5102463J61 InverterU211 5102463J61 InverterU241 5105750U54 VCO BufferU247 5105739X05 5V RegulatorU248 5102463J58 3.3V RegulatorU301 5109632D83 LVZIFVR300 NOT PLACEDVR439 4880140L17 12V Zener DiodeVR440 4802245J73 6.8V Zener DiodeVR441 4802245J73 6.8V Zener DiodeVR443 4802245J73 6.8V Zener DiodeVR444 4802245J73 6.8V Zener DiodeVR501 4813830A18 6.8V DiodeVR506 4802245J73 6.8V Zener Diode

8404077G05 RF PCB8404077G06 RF PCB8404077G07 RF PCB8404077G09 RF PCB

Circuit Ref

Motorola Part No. Description

Troubleshooting charts 5B-29

9.0 Troubleshooting charts

MCU Check

Power Up Alert Tone

OK?

SpeakerOK?

U409 EXTAL= 7.3728 MHz?

U201 Pin 19 16.8 MHz

5V at U247?3.3V at U248?

U409 Reset Pin 94 High?

MCU is OK

Not able to pro-gram RF Board

ICs

Before replacing MCU, check SPI

clock, SPI data, and RF IC select

Replace Speaker

Read Radio OK? Check Setup

Reprogram the correct data.

See FGU Troubleshooting

7.5V at Pin 3/5 U247? 4/

3.3V at Pin 1 U248

Check Q400

Replace U247/U248

Check any short to SWB+,

Vdda or Vddd

Press PTT. Red LED does not

light up

PTT U409 Pin 53

low?

Press PTT Q502-2 High?

Check PB504

Check Q502-2 voltage

LED Q502,R501

OK?

Replace Faulty

Component

Check Accessories

J403 OPT_SEL_1 & OPT_SEL_2

Pin 8 & 9 low?

Radio could not PTT

externally

U409 Pin 52, 6

low?

See FGU Troubleshooting

chart

LED should light up

Check MCU

PTT

NO

YES

YES

No

No

NO

YES YES

NO

YES

YES

NO

NO

YES

YES

NO

NO

YES

NO

YES

NO

YES

YES

NO

NO

YES

EXTSPKR

EXTPTT

INTAUDIO

J403 Pin 9 low? Pin 8 high?

ASFIC U404 Pin 14 & 15 high?

Check Accessories

Check U404

Check U420 Audio PA

NO

NO

YES

YES

J403 Audio at Pin 2 &

Pin 3

Check Spk. Flex Connection

Audio at AudioPA (U420) input

(U447)

Audio from Pin 41 ASFIC, U404?

Check ASFIC U404

Check Audio PA

(U420)

Check U301 LV ZIF

Audio at Pin 2

U404?

NO

NO

NO

YES

YES

NO

YES

Troubleshooting Flow Chart for Controller

5B-30 Troubleshooting charts

Bad SINADBad 20dB Quieting

No Recovered Audio

START

Audio at pin 27 of U301? Check Controller

Yes

No

Spray of inject 1st IF into XTAL Filter

IF Freq: 45.1MHz

Audio heard?BYes

No

Check 2nd LO Control Voltage at C363

VCO locked?BYes

16.8 MHz check at pin 22

U301?

Activity on U301 sel pin?

Check FGU

No

No

A

A

Yes

Check Q320 bias cir-cuitry for faults.

Rotate Freq. Knob

Check controller.

Before replacing U301, check 2nd VCO Q320. Check VCO O/P level, C351,

C352.

Yes

No

Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Troubleshooting charts 5B-31

IF Signal at L311?

No

RF Signal at T301?

RF Signal at C310?

No

RF Signal at C307?

No

RF Signal at C301?

No or

Check harmonic filters L101 & L102 and ant. switches CR101, CR102, L104

Check filter between C301 & C307; program filter to

schematic test freq and check varactor voltages.

Inject RF into J101

Are varactor voltages OK?

No

Yes

Check RF amp (Q301) Stage.

Check filter between C310 & T301.

Yes

Check T301, T302, CR306, R308, R309,

R310Yes

1st LO O/P OK?

Locked?

YesCheck FGU

Yes

Trace IF signal from L311 to

Q302. Check for bad XTAL filter.

No

Yes Q302 collector OK?

IF signal present? Before replacing

U301, check U301 voltages; trace IF signal

path.

Yes

Check for 2.6 VDC

Is R5 present?

Check Q210, U201 (pin 48) voltages and

U247

No

No

No

Check U404 voltage. U404 can be selected by MCU before replacing U404.

Check varactor filter.

No

Yes

Yes

Yes

A

A

B

weak RF

Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

5B-32 Troubleshooting charts

START

No Power

Is There B+ Bias for Ant

switchCheck Q111

Is Current OK?

Is Control Voltage High or Low

Check PCIC

1. Check Pin Diodes2. Check Harmonic Filter

Inspect/Repair Tx. Out-put Network

Is Power OK?

Done

Check Drive to Module

Is Drive OK? Troubleshoot

VCO

Inspect PA Network/Check Power Out of U101 at Cap

C160

Is Power OK?

Replace U101

Is Power OK?

Replace Q101

Done

Done

No

Yes

Yes No

No

Yes

Low

High

No

Yes

Yes

No

Yes

No

Troubleshooting Flow Chart for Transmitter

Troubleshooting charts 5B-33

5V at pin 6 of

CR201

Is informationfrom µP U409

correct?

Is U201 Pin 18 AT 4.54 VDC?

Is U201 Pin 47 AT = 13 VDC

Is U241 Pin 19<0.7 VDC in RX &>4.3 VDC in TX?

Start

Visual check of the Board OK?

CorrectProblem

Check 5V Regulator

+5V at U201Pin�s

13 & 30?

Is 16.8MHzSignal at

U201 Pin 19?

Check FL201, C206, C207, C208, CR203 &

R204

Are signalsat Pin�s 14 &15 of U201?

Check L202 Check Q260,

Q261 & R260

U201 pin 2 at >3V in Tx and <0.7V in Rx

Replace U201

RemoveShorts

Is there a shortbetween Pin 47 and

Pins 14 & 15 ofU201?

Replace orresolder

necessarycomponents

Is RF level atU201 Pin 32 >-30 dBm?

Are R231,R232,R233,C231,C232,

& C233 OK?

Replace U201

If L261, C263 & C264are OK, then see VCOtroubleshooting chart

Are Waveformsat Pins 14 & 15

triangular?

Do Pins 7,8 & 9of U201 togglewhen channel is

changed?

Check programminglines between U409

and U201 Pins 7,8 & 9

Replace U201

Check uP U409Troubleshooting

Chart

NO

YES

NO

YES

NO

YES

NO

YES

NONO

NO

YES

YES

NO

YES

YES

NO

YES

YES

YESNO

NO

NO

NO

YES

NO

YES

YES

Check CR201, U210, U211, C258, C259 &

C228

3.3V at U201 pins 5, 20, 34 &

36

Check U248, L201 & L202

Is 16.8MHz signal at U201 pin

23?

Replace U201

YES

NO

NO

YES

NO

YES

Troubleshooting Flow Chart for Synthesizer

5B-34 Troubleshooting charts

START

No LO?

Tx Carrier?

VCO OK

Check R260

TRB = 5V?Pin 10 >1V?

L253 O/C? Change L253

Change U241

AUX 3 High?

Check U201 Pin 2 for 3.2V

Pin 19 =0V

AUX 4 High?

Change Q261

V ctrl 0V or 13V? L243 Open

Circuit?

Change U241

Change L243

Change U201

Check for faulty parts or dry joints of L271, L273, C370,

C386, R339 & L320

A

A

No

No

Yes

Yes

Yes

No

No

Yes

Yes

Yes

No

Yes

No

No

Yes

Yes

No

No

Check R245 for dry joint or faulty

No

Troubleshooting Flow Chart for VCO

5C-1

Section 5C

MODEL CHART AND TEST SPECIFICATIONS (450-527 MHZ)

1.0 Model Chart

GP Series, UHF Band 2, 450-527 MHzModel Description

AZH38SDC9AA2 GP328 Plus 450-527 MHz 4W 4 CH AZH38SDC9AA3 GP328 Plus 450-527 MHz 4W 16 CH

AZH38SDH9AA6 GP338 Plus 450-527 MHz 4W 128 CH AZH38SDH9DU6 GP338 XLS 450-527 MHz 4W 160 CH

Item DescriptionX PMUE2049_ GP328 Plus Super Tanapa 450-527 MHz 4W 4CH

X PMUE1701_ GP328 Plus Super Tanapa 450-527 MHz 4W 16CHX PMUE1702_ GP338 Plus Super Tanapa 450-527 MHz 4W 128CH

X PMUE1877_ GP338 XLS Super Tanapa 450-527 MHz 4W 160CHX PMUE2051_ GP328 Plus Tanapa 450-527 MHz 4W 4CH

X PMUE1705_ GP328 Plus Tanapa 450-527 MHz 4W 16CHX PMUE1706_ GP338 Plus Tanapa 450-527 MHz 4W 128CH

X PMUE1879_ GP338 XLS Tanapa 450-527 MHz 4W 160CHX PMHE4027_ GP328 Plus B/C Kit 450-527 MHz 4W 4CH

X PMHE4004_ GP328 Plus B/C Kit 450-527 MHz 4W 16CHX PMHE4011_ GP338 Plus B/C Kit 450-527 MHz 4W 128CH

X PMHE4021_ GP338 XLS B/C Kit 450-527 MHz 4W 160CHX PMHE4025_ GP328 Plus Front Housing Kit 4CH

X PMHE4002_ GP328 Plus Front Housing Kit 16CHX PMHE4003_ GP338 Plus Front Housing Kit 128CH

X PMHE4019_ GP338 XLS Front Housing Kit 160CHX X X X NAE6483_ Monopole (Whip) antenna (403-520 MHz)X X X X PMAE4008_ Monopole (Whip) antenna (470-530 MHz)X X X X PMAE4006_ UHF 9 cm antenna (465-495 MHz)X X X X PMAE4007_ UHF 9 cm antenna (490-527 MHz)X X 6804022G48 GP328 Plus User Guide

X 6804112J64 GP338 Plus User GuideX 6804114J01 GP338 XLS User Guide

x = Indicates one of each is required.

5C-2 Specifications (for GP328 Plus)

2.0 Specifications (for GP328 Plus)General

Transmitter

Receiver

All specifications are subject to change without notice.

UHFFrequency: 450-527 MHz

Channel Capacity: GP328 Plus : 4/16 Chan-nels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 30.5mm

101.5mm x 55.5mm x 35.5mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

250 g

270 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery:

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C,D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

FCC ID AZ489FT4845

UHFRF OutputLi Ion @ 7.5V:

Low1W

High4W

Frequency 450-527 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

UHF 12.5kHz

UHF 20/25kHz

Frequency: 450-527MHz

450-527MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

Specifications (for GP338 Plus/GP338 XLS) 5C-3

3.0 Specifications (for GP338 Plus/GP338 XLS)General

Transmitter

Receiver

All specifications are subject to change without notice.

UHFFrequency: 450-527 MHz

Channel Capacity: GP338 Plus 128 Chan-nels/GP338 XLS 160 Channels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 33.0mm

101.5mm x 55.5mm x 38.0mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

265 g

285 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery:

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C,D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

FCC ID AZ489FT4845

UHFRF OutputLi Ion @ 7.5V:

Low1W

High4W

Frequency 450-527 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

UHF 12.5kHz

UHF 20/25kHz

Frequency: 450-527MHz

450-527MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

5C-4 Transmitter

4.0 Transmitter

4.1 General(Refer to Figure 5-1)The UHF transmitter contains five basic circuits:

1. Power Amplifier 2. Antenna Switch3. Harmonic Filter4. Antenna Matching Network5. Power Control Integrated Circuit (PCIC).

4.1.1 Power AmplifierThe power amplifier consists of two devices:

1. 9Z67 LDMOS driver IC (U101) and 2. PRF1507 LDMOS PA (Q110). The 9Z67 LDMOS driver IC contains a 2 stage amplification with a supply voltage of 7.3V. This RF power amplifier is capable of supplying an output power of 0.3W (pin 6 and 7) with an input signal of 2mW (3dBm) (pin16). The current drain would typically be 160mA while operating in the frequency range of 450-527MHz. The PRF1507 LDMOS PA is capable of supplying an output power of 7W with an input signal of 0.3W. The current drain would typically be 1300mA while operating in the frequency range of 450-527MHz. The power output can be varied by changing the biasing voltage.

Figure 5-1: Transmitter Block Diagram

PCIC

Antenna

P ADriver

Vcontrol Vcontrol

From VCO

Jack

PA-FinalStage

Antenna Switch/Harmonic Filter/

Matching Network

Transmitter 5C-5

4.1.2 Antenna SwitchThe antenna switch circuit consists of two PIN diodes (CR101 and CR102), a pi network (C107, L104 and C106), and two current limiting resistors (R101, R170). In the transmit mode, B+ at PCIC (U102) pin 23 will go low and turn on Q111 where a B+ bias is applied to the antenna switch circuit to bias the diodes "on". The shunt diode (CR102) shorts out the receiver port, and the pi network, which operates as a quarter wave transmission line, transforms the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, and hence, there exists a low attenuation path between the antenna and receiver ports.

4.1.3 Harmonic FilterThe harmonic filter consists of C104, L102, C103, L101 and C102. The design of the harmonic filter for UHF is that of a modified Zolotarev design. It has been optimized for efficiency of the power module. This type of filter has the advantage that it can give a greater attenuation in the stop-band for a given ripple level. The harmonic filter insertion loss is typically less than 1.2dB.

4.1.4 Antenna Matching NetworkA matching network which is made up of L116 is used to match the antenna's impedance to the harmonic filter. This will optimize the performance of the transmitter and receiver into an antenna.

4.1.5 Power Control Integrated Circuit (PCIC)The transmitter uses the Power Control IC (PCIC), U102 to regulate the power output of the radio. The current to the final stage of the power module is supplied through R101, which provides a voltage proportional to the current drain. This voltage is then fedback to the Automatic Level Control (ALC) within the PCIC to regulate the output power of the transmitter. The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the control loop. The reference voltage level is programmable through the SPI line of the PCIC.There are resistors and integrators within the PCIC, and external capacitors (C133, C134 and C135) in controlling the transmitter rising and falling time. These are necessary in reducing the power splatter into adjacent channels.CR105 and its associated components are part of the temperature cut back circuitry. It senses the printed circuit board temperature around the transmitter circuits and output a DC voltage to the PCIC. If the DC voltage produced exceeds the set threshold in the PCIC, the transmitter output power will be reduced so as to reduce the transmitter temperature.

5C-6 Receiver

5.0 Receiver

5.1 Receiver Front-End(Refer to UHF Band 2 Receiver Front End Schematic Diagram on page 5C-22 and UHF Band 2 Transmitter Schematic Diagram on page 5C-26)The RF signal is received by the antenna and applied to a low-pass filter. For UHF, the filter consists of L101, L102, C102, C103, C104. The filtered RF signal is passed through the antenna switch. The antenna switch circuit consists of two PIN diodes(CR101 and CR102) and a pi network (C106, L104 and C107).The signal is then applied to a varactor tuned bandpass filter. The UHF bandpass filter comprises of L301, L302, C302, C303, C304, CR301 and CR302. The bandpass filter is tuned by applying a control voltage to the varactor diodes(CR301 and CR302) in the filter.The bandpass filter is electronically tuned by the DACRx from IC404 which is controlled by the microprocessor. Depending on the carrier frequency, the DACRx will supply the tuned voltage to the varactor diodes in the filter. Wideband operation of the filter is achieved by shifting the bandpass filter across the band.The output of the bandpass filter is coupled to the RF amplifier transistor Q301 via C307. After being amplified by the RF amplifier, the RF signal is further filtered by a second varactor tuned bandpass filter, consisting of L306, L307, C313, C317, CR304 and CR305. Both the pre and post-RF amplifier varactor tuned filters have similar responses. The 3 dB bandwidth of the filter is about 50 MHz. This enables the filters to be electronically controlled by using a single control voltage which is DACRx .

Figure 5-2: UHF Receiver Block Diagram

Demodulator

Synthesizer

Crystal Filter

MixerVaractor Tuned FilterRF AmpVaractor

Tuned Filter

Pin Diode Antenna SwitchRF Jack

Antenna

AGC

Control Voltagefrom ASFIC

First LOfrom FGU

Recovered AudioSquelch

RSSI

IF IC

SPI Bus

16.8 MHzReference Clock

SecondLO VCO

U301

IF Amp

Receiver 5C-7

The output of the post-RF amplifier filter which is connected to the passive double balanced mixer consists of T301, T302 and CR306. Matching of the filter to the mixer is provided by C381. After mixing with the first LO signal from the voltage controlled oscillator (VCO) using low side injection, the RF signal is down-converted to the 45.1 MHz IF signal. The IF signal coming out of the mixer is transfered to the crystal filter (FL301) through a resistor pad and a diplexer (C322 and L310). Matching to the input of the crystal filter is provided by C324 and L311. The crystal filter provides the necessary selectivity and intermodulation protection.

5.2 Receiver Back-End(Refer to UHF Band 2 Receiver Back End Schematic Diagram on page 5C-23)The output of crystal filter FL301 is matched to the input of IF amplifier transistor Q302 by components R352 and C325. Voltage supply to the IF amplifier is taken from the receive 5 volts (R5). The IF amplifer provides a gain of about 7dB. The amplified IF signal is then coupled into U301(pin 3) via C330, C338 and L330 which provides the matching for the IF amplifier and U301.The IF signal applied to pin 3 of U301 is amplified, down-converted, filtered, and demodulated, to produce the recovered audio at pin 27 of U301. This IF IC is electronically programmable, and the amount of filtering (which is dependent on the radio channel spacing) is controlled by the microprocessor. Additional filtering, once externally provided by the conventional ceramic filters, is replaced by internal filters in the IF module (U301). The IF IC uses a type of direct conversion process, whereby the externally generated second LO frequency is divided by two in U301 so that it is very close to the first IF frequency. The IF IC (U301) synthesizes the second LO and phase-locks the VCO to track the first IF frequency. The second LO is designed to oscillate at twice the first IF frequency because of the divide-by-two function in the IF IC.In the absence of an IF signal, the VCO will �search� for a frequency, or its frequency will vary close to twice the IF frequency. When an IF signal is received, the VCO will lock onto the IF signal. The second LO/VCO is a Colpitts oscillator built around transistor Q320. The VCO has a varactor diode, CR310, to adjust the VCO frequency. The control signal for the varactor is derived from a loop filter consisting of C362, C363, C364, R320 and R321.The IF IC (U301) also performs several other functions. It provides a received signal-strength indicator (RSSI) and a squelch output. The RSSI is a dc voltage monitored by the microprocessor, and used as a peak indicator during the bench tuning of the receiver front-end varactor filter. The RSSI voltage is also used to control the automatic gain control (AGC) circuit at the front-end. The demodulated signal on pin 27 of U301 is also used for squelch control. The signal is routed to U404 (ASFIC) where squelch signal shaping and detection takes place. The demodulated audio signal is also routed to U404 for processing before going to the audio amplifier for amplification.

5C-8 Receiver

5.3 Automatic Gain Control Circuit(Refer to UHF Band 2 Receiver Front End Schematic Diagram on page 5C-22)The front end automatic gain control circuit is to provide automatic gain reduction of the front end RF amplifier via feedback. This action is necessary to prevent overloading of back end circuits. This is achieved by drawing some of the output power from the RF amplifier�s output. At high radio frequencies, capacitor C331 provides the low impedance path to ground for this purpose. CR308 is a PIN diode used for switching the path on or off. A certain amount of forward biasing current is needed to turn the PIN diode on. Transistors Q315 provides this current where upon saturation, current will flow via R347, PIN diode, collector and emitter of Q315 and R319 before going to ground. Q315 is an NPN transistor used for switching here. Maximum current flowing through the PIN is mainly limited by the resistor R319. Radio signal strength indicator, RSSI, a voltage signal, is used to drive Q315 to saturation hence turning it on. RSSI is produced by U301 and is proportional to the gain of the RF amplifier and the input RF signal power to the radio. Resistor network at the input to the base of Q315 is scaled to turn on Q315, hence activating the AGC, at certain RSSI levels. In order to turn on Q315, the voltage across the transistor�s base to ground must be greater or equal to the voltage across R319, plus the base-emitter voltage (Vbe) present at Q315. The resistor network with thermistor RT300 is capable of providing temperature compensation to the AGC circuit, as RSSI generated by U301 is lower at cold temperatures compared to normal operation at room temperature. Resistor R300 and capacitor C397 form an R-C network used to dampen any transient instability while the AGC is turning on.

Frequency Generation Circuitry 5C-9

6.0 Frequency Generation Circuitry

The Frequency Generation Circuitry is composed of two main ICs, the Fractional-N synthesizer (U201), and the VCO/Buffer IC (U241). Designed in conjunction to maximize compatibility, the two ICs provide many of the functions that normally would require additional circuitry. The synthesizer block diagram illustrates the interconnect and support circuitry used in the region. Refer to the relevant schematics for the reference designators.The synthesizer is powered by regulated 5V and 3.3V which come from U247 and U248 respectively. The synthesizer in turn generates a superfiltered 4.5V which powers U241.In addition to the VCO, the synthesizer must interface with the logic and ASFIC circuitry. Programming for the synthesizer is accomplished through the data , clock and chip select lines from the microprocessor. A 3.3V dc signal from synthesizer lock detect line indicates to the microprocessor that the synthesizer is locked.Transmit modulation from the ASFIC is supplied to pin10 of U201. Internally the audio is digitized by the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio runs through an internal attenuator for modulation balancing purposes before going out to the VCO.

Figure 5-3: Frequency Generation Unit Block Diagram

Voltage Multiplier

Synthesizer U201

Dual Tran-sistor

Loop Filter

VCOBIC U241

Low Pass Filter

Matching Network

Attenuator

ToMixer

ToPA Driver

VCP

Vmult1Aux3

Aux4

MOD Out

ModulatingSignal

Vmult2

Rx VCO Circuit

Tx VCO Circuit

TRB

16.8 MHzRef. Osc.

Rx Out

Tx Out

5C-10 Frequency Generation Circuitry

6.1 Synthesizer(Refer to UHF Band 2 Synthesizer Schematic Diagram on page 5C-24)The Fractional-N Synthesizer uses a 16.8MHz crystal (FL201) to provide a reference for the system. The LVFractN IC (U201) further divides this to 2.1MHz, 2.225MHz, and 2.4MHz as reference frequencies. Together with C206, C207, C208, R204 and CR203 , they build up the reference oscillator which is capable of 2.5ppm stability over temperatures of -30 to 85°C. It also provides 16.8MHz at pin 19 of U201 to be used by ASFIC and LVZIF. The loop filter which consist of C231, C232, C233, R231, R232 and R233 provides the necessary dc steering voltage for the VCO and determines the amount of noise and spur passing through .In achieving fast locking for the synthesizer, an internal adapt charge pump provides higher current at pin 45 of U201 to put synthesizer within the lock range. The required frequency is then locked by normal mode charge pump at pin 43 .Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier which is made up of C258, C259, C228, triple diode CR201 and level shifters U210 and U211. Two 3.3V square waves ( 180 deg out of phase) are first shifted to 5V, then along with regulated 5V , put through arrays of diodes and capacitors to build up 13.3V at pin 47 of U201.

Figure 5-4: Synthesizer Block Diagram

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

VOLTAGECONTROLLED OSCILLATOR

2-POLELOOPFILTER

DATA (U409 PIN 100)

CLOCK (U409 PIN 1)

CSX (U409 PIN 2)

MOD IN (U404 PIN 40)

+5V (U247 PIN 4)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 23, 24

4345

3

2

28

14 15

40

FILTERED 5V

STEERINGLINE

LOCK (U409 PIN 56)

PRESCALER IN

LO RF INJECTION

TX RF INJECTION(1ST STAGE OF PA)

FREF (U201 PIN 21 & U404 PIN 34)

39BIAS2

41

DUAL TRANSIS

DUAL TRANSIS-

48

5VR5

5, 20, 34, 36(U248 PIN 5)

AUX1

VDD, 3.3V MODOUT

U251 LOW VOLTAGE FRACTIONAL-N SYNTHESIZER

TORS

TORS

Frequency Generation Circuitry 5C-11

6.2 VCO - Voltage Controlled Oscillator(Refer to UHF Band 2 Voltage Controlled Oscillator Schematic Diagram on page 5C-25)

Figure 5-5: VCO Block Diagram

The VCOBIC (U241) in conjunction with the Fractional-N synthesizer (U201) generates RF in both the receive and the transmit modes of operation. The TRB line (U241 pin 19) determines which oscillator and buffer will be enabled. A sample of the RF signal from the enabled oscillator is routed from U241 pin 12, through a low pass filter, to the prescaler input (U201 pin 32). After frequency comparison in the synthesizer, a resultant CONTROL VOLTAGE is received at the VCO. This voltage is a DC voltage between 3.5V and 9.5V when the PLL is locked on frequency.

Presc

RX

TX

MatchingNetwork Low Pass

Filter

Attenuator

Pin8

Pin14

Pin10

Level Shifter Network

5V

(U201 Pin28)VCC Buffers

TX RF Injection

U201 Pin 32

AUX4 (U201 Pin3)

AUX3 (U201 Pin2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U241VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U201 Pin28)

Rx-SW

Tx-SW

Vcc-Logic

(U201 Pin28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB_IN

LO RF INJECTION

VSF

VSF

VSF

5C-12 Frequency Generation Circuitry

The VCOBIC(U241) is operated at 4.54 V (VSF) and Fractional-N synthesizer (U201) at 3.3V. This difference in operating voltage requires a level shifter consisting of Q260 and Q261 on the TRB line. The operation logic is shown in Table 5-1.

In the receive mode, U241 pin 19 is low or grounded. This activates the receive VCO by enabling the receive oscillator and the receive buffer of U241. The RF signal at U241 pin 8 is run through a matching network. The resulting RF signal is the LO RF INJECTION and it is applied to the mixer at T302 (refer to UHF Band 2 Receiver Front End Schematic Diagram on page 5C-22).During the transmit condition, when PTT is depressed, five volts is applied to U241 pin 19. This activates the transmit VCO by enabling the transmit oscillator and the transmit buffer of U241. The RF signal at U241 pin 10 is injected into the input of the PA module (U101 pin16). This RF signal is the TX RF INJECTION. Also in transmit mode, the audio signal to be frequency modulated onto the carrier is received through the U201 pin 41.When a high impedance is applied to U241 pin19, the VCO is operating in BATTERY SAVER mode. In this case, both the receive and transmit oscillators as well as the receive transmit and prescaler buffer are turned off.

Table 5-1: Level Shifter Logic

Desired Mode AUX 4 AUX 3 TRB

Tx Low High (@3.2V) High (@4.8V)

Rx High Low Low

Battery Saver Low Low Hi-Z/Float (@2.5V)

Notes For All Schematics and Circuit Boards 5C-13

7.0 Notes For All Schematics and Circuit Boards* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.

1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads (pF) or microfarads (µF).

2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with the voltage probe to prevent circuit loading.

3. Reference Designators are assigned in the following manner:100 Series = Transmitter200 Series = Frequency Generation300 Series = Receiver400/500 Series = Controller600 Series = Keypad Board

4. Interconnect Tie Point Legend:UNSWB+ = Unswitch Battery Voltage (7.5V)SWB+ = Switch Battery Voltage (7.5V)R5 = Receiver Five VoltsCLK = ClockVdda = Regulated 3.3 Volts (for analog)Vddd = Regulated 3.3 Volts (for digital)CSX = Chip Select Line (not for LVZIF)SYN = SynthesizerDACRX = Digital to Analog Voltage (For Receiver Front End Filter)VSF = Voltage Super Filtered (5 volts)VR = Voltage Regulator

6-LAYER CIRCUIT BOARD DETAIL VIEWING COPPER STEPS IN PROPER LAYER SEQUENCE

LAYER 1 (L1)LAYER 2 (L2)LAYER 3 (L3)LAYER 4 (L4)LAYER 5 (L5)LAYER 6 (L6)

INNER LAYERS

SIDE 1

SIDE 2

5C-14 Notes For All Schematics and Circuit Boards

THIS PAGE INTENTIONALLY LEFT BLANK

Circuit Board/Schematic Diagrams and Parts List 5C-15

8

33

CR

308

R34

2

7

C10

1

C102

C10

4

C10

3

C106

C107

C141

C188

CR

101

CR102

L101

L102L104

L105

SH100

C30

8

C304

C301

C30

5C

302

C30

3

CR301

CR302

L301

L302

R301R302

SH301

C362

C384C385C351 C

364

C352

C349

C350

C353

C35

4

C363

CR

310

L325 L332

PB504

Q320R355

R32

2

R34

5

R32

0

R321

R32

4

R34

6

SH321

VR444

C50

5

C512 C513

C50

2

Q505

Q502

R506

R50

7

R505

VR501

C140

C51

1 C51

4

C520

CR5032

3 4

L116

PB

505

R501

R50

2

VR443

UHF Band 2 (450-527MHz) Main Board Top Side PCB No. 8404102G03/G04/G05

.0 Circuit Board/Schematic Diagrams and Parts List

FL2

01

1 346

40

J200

1

C21

6

B50

3

B50

4

TP201

C21

0

C211

C21

2

C213

C21

4

C220

C23

0

C257

C260

C29

4C292

C22

9C

282 C

283

C203

C21

7

C23

5

C22

8

C23

3

C238

C29

7

C29

1

CR

201

L201

L202

L203

L232

Q210

34

Q26

0

34

R206

R256

R255

SH201

TP202

TP302

U247

C247C251

C28

5

C28

9

C37

0

C37

4

C38

6

C248 C273

C28

6

C27

6

C253

C27

1

C27

2

L282

L243

3

L253

3

L271

L273

L321

Q26

1

34

Q241

R33

3

R33

9

R24

3

R248

R25

3

R26

0

SH241

C109

C11

0

C11

4

C11

8 C119

C121

C12

2C

125C

165

C166

C171

C111

C112

C11

3

C18

1

C115

C116

C117

C12

0

C161

C127

C131

C12

9

C160

C16

9

C18

0L114

L115

L106

L107

L108

L113

L117L160

3

2

Q110

1

R10

4R10

6

R10

7

R174R108

R12

0

R17

1

R16

1

R173

R19

1

SH101

U101

9

8

16

1

C37

5

C32

0C31

9

C32

2

C38

1

L309

L310

R30

9

R308

R310

R348

SH303

T30

13 4

6T30

234

6

C32

4

C325

C32

3

FL3

01

L311

R35

1

R352

SH323

C52

1

PB501PB502

VR

440

C328

C39

1

C397

Q315

Q316

R32

6 R338

R300

R314

R31

6

R318

R31

9

R325

R32

7

R33

4

R335

RT

300

RT301

VR

300

C33

1

C396

C3R31

R336

5C-16 Circuit Board/Schematic Diagrams and Parts List

B50

1

32

C123

2

CR501

L112

C17

4

C133

C13

5 C13

4

R109

R132

C24

1

C246

C25

5

C28

1

C29

5

C372C371

C373

C37

8

C24

2

C243C250

C24

4

C245C252

C254

CR241

CR242

CR243

CR

251

L241

L251

L281L242

M300

Q310

R330

R33

2

R11

0R

112

R11

1 R349

R242R241

R24

4

R24

5 R25

1

R25

2

R25

4

R331

SH242

U24

1

10

201

11

C20

1

C264

C21

8

C223

C224

C23

1

C29

6

C29

8C

202

C265

C204

C20

6

C20

7

C208

C219

C232

C234 C25

8

C25

9

C263

C29

3 CR203L261

R204

R281

R202

R201

R23

1 R23

2

R23

3

SH202

13

2537

1

U201

U21

0

34

U211

3 4

C277

C215

C27

9

C522 C523

C278

L505

M101

R20

5U248

VR

441

VR

442

VR506

Y20

1

43

2

C525 C526C527 C528C529 C530C531 C532C533 C534C535 C536C537 C538C539 C540C541 C542C543C544C545C546 C547C548C549

C550

C551 C552C553

C555R509

R510

R51

1

UHFPCB

2S502

3 5

4

4

C

8

CS501

2

J101

4

3

2

J102

C10

8

C13

2

C17

3C172

CR

103

CR105

H10

1

M100

P10

0

Q111

34

R101

R17

0

R13

3

R172

C309

C315

C32

1

C39

5

C313

C31

7

C30

7

C310 C31

4

C306C31

1

C380

C316

C31

2

C318CR

304

CR

305

CR

303 L340

L303

L306

L307

L304

L305Q30

1

R30

6

R30

7

R34

0

R34

7

R303

R30

4

R30

5

R32

8

SH302

C33

7

C383C390

C32

9 C33

6

C344

C34

5

C346

C34

7

C34

8

C33

4

C35

6

C33

9

C34

0

C34

1

C34

2

C343

C357

C360

C35

5

C358

C359

C361

C38

2

L314

L331

R34

3

R350R344

SH322

132537 1

U30

1

M301

1

C32

7

C503

C33

0

C32

6

C338

L330

Q30

2R

315

R311R312

R31

3

C130

C138

C151

C170

C12

6

C128

C150C15

CR306

E101

F50

1

R10

2R

329

SH304

VR

439

C10

5R130

R131

25

9

17

U10

2

1

1

Band 2 (450-527MHz) Main Board Bottom Side No. 8404102G03/G04/G05

Circuit Board/Schematic Diagrams and Parts List 5C-17

ZMY0131026-O

C101

C102

C104 C1

03

C106

C107C188

CR10

1

CR102

L101L102

L104

L105

SH100

C140

C141

L116

C511

C514

C520

CR503 23 4

PB505

R501

R502

VR443

C308

C304

C301

C305

C302

C303

CR301

CR302

L301

L302

R301R302

SH301

CR30

8

R342

SH321

C505

C512 C513

C502

Q505

Q502

R506

R505

R507

VR501

PB504

R321

VR444

C362

C384C385

C351

C364

C352C349

C350

C353C354

C363

CR31

0

L325L332

Q320

R322

R345

R320

R324

R355 R346

UHF Band 2 (450-527MHz) Main Board Top Side PCB No. 8404102G07

40

J200

1

B503

C210

C211

C212

C213

C214

C220

C230

C257

C260

C294

C216

C282

C283

C292C2

29

C203

C217

C235

C228

C233

C238

C297

C291

CR20

1

FL2011 3

46

L201 L2

02

L203

L232

Q21034

Q26034

R206

R256R255

SH201

TP201

U247

B504

TP202

TP302

C247C251C2

85

C289

C370

C374C3

86

C248 C273C2

86

C276

C253

C271C272

L282

L243

3

L253

3

L271

L273

L321

Q261

34

Q241

R333

R243

R248

R253

R260

R339

SH241

C109C110

C114

C118 C119

C121

C122

C125

C165

C166

C171

C111

C112

C113

C115C116

C117

C180C1

20

C161

C127

C131C129

C160

C169

C181L1

15

L106

L107

L108

L114L113

L117L160

3

2Q110

1

R104

R174

R106

R107

R108

R120

R171

R161

R173

R175R176

R191

SH101

1

16

8

9

U101

C333C396

R336R317

C375 C320

C319

C322

C381

L309

L310R309

R308R310

R348

SH303

T3013 4

6T302

34

6

PB501PB502

C324

C325

C323

FL301

L311

R351

R352

SH323

C391

C328

C521

C397

Q315

Q316

R326

R334

R335R338

R300

R314

R316

R318

R319R325

R327

RT30

0

RT301

VR30

0

VR44

0

C331

5C-18 Circuit Board/Schematic Diagrams and Parts List

ZMY0131027-O

339

R136

CR501

C277

C215

C279

C522

C278

L505

R205U248

VR441VR506

Y201

4

3

2 C525 C526C527 C528C529 C530C531 C532C533 C534C535 C536C537 C538

C544C545C546 C547

C549C550

C555

C539 C540C541 C542C543

C548

R509

R510

C551 C552C553

R511

C201

C264C208

C265C218

C223

C224

C231

C296

C298

C202

C204

C206C2

07C219

C232

C234 C258

C259

C263

C293 CR203L261

R204

R281R201R202

R231

R232

R233

SH202

13

2537

1

U201

U2103

4

U211

3 4

C241

C246

C281

C295

C378

C242C243C250

C244

C245

CR241

CR242

CR243

L241

L281L242

R110

R112

R111 R349

R242R241

R244

R245

SH242

U241

10

1

C255

C371C372

C373

C252C254

CR25

1

L251

Q310

R330R331

R332

R251

R252

R25420

11

UHF

2S502

3 5

4

4

C

8

C

2

S501

J101

4

3

21

J102

C337

C383C390

C329

C336

C344

C345

C346

C347

C348

C334

C356C3

39

C340

C341

C342

C343

C357

C360

C355

C358

C359

C361

C382

L314

L331

R343

R350R344

1325

37 1

U301

SH322

C309

C315

C321

C311

C307

C310

C314

CR30

3 L340L303

L304

Q301R3

40

R347

R303

R304 R3

05R328

C395

C313

C317C306

C312

C318

C380

C316

CR30

4

CR30

5

L306 L307

L305 R306

R307

SH302

C108

C132

C173

C172

CR10

3

CR105

CR160 H101

P100

Q11134

R101R170

R133

R172

C105

C130

C138C151

C170

C174

C123

C126

C1

C128

C135

C150 C152

C134

E101

L112R102

R10R130

R131 R132

25

917U102

1

C503

CR306

F501

R329

SH304

VR43

9

C327C326 C3

30

C338L330

Q302

R315

R311R312

R313

1

2

3

B501

Band 2 (450-527MHz) Main Board Bottom Side PCB No. 8404102G07

Circuit Board/Schematic Diagrams and Parts List 5C-19

J200

J200-18

J200-16J200-17

J200-36

J200-40J200-39

J200-37

J200-32

J200-33

J200-23

J200-38

J200-28

J200-22

J200-26

J200-34

J200-30

J200-19J200-20

J200-4J200-5J200-6J200-7J200-8J200-9J200-10

J200-29

J200-15

J200-3

J200-24

J200-31

J200-25

J200-1

J200-11J200-12

J200-2

J200-21

J200-27

J200-13J200-14

J200-35

C532100pF

C525100pF100pF

C529 C527100pFC528 C526

100pF 100pF100pFC531

100pFC530

C545 C544100pF 100pF100pF

C546 C542 C541NU NU

C540NU NU

C539NUC543

d 2 Controls And Switches Schematic Diagram (sheet 1 of 2)

ZMY0130797-O

Vdda

16.8MHz

5V

BATT_CODE

CLK

CSX

DACRX

DATA

DEMOD

EMER

GREEN_LED

LI_ION

LOCK

LVZIF_SEL

MECH_SWB+

MODIN

PTT

RED_LED

RESET

RSSI

RTA0

RTA1

RTA2

RTA3

SB1

SB2

SB3

SWB+

UNSWB+

VOLVOL

Vdda

LVZIF_SEL

MECH_SWB+

MODIN

PTT

RED_LED

RESET

RSSI

RTA0

RTA1

RTA2

RTA3

SB1

SB2

SB3

SWB+

UNSWB+

16.8MHz

5V

BATT_CODE

CLK

CSX

DACRX

DATA

DEMOD

EMER

GREEN_LED

LI_ION

LOCK

DATALVZIF_SEL

CLK

PTT

LI_ION

CSX

RTA1RTA0

MECH_SWB+GREEN_LED

RED_LEDVOL

EMERSB3SB2

RTA3

BATT_CODE

RTA2

Vdda

DACRX

SWB+

SWB+

MODIN

SB1

RSSI

16.8MHz

UNSWB+

LOCK

5V

DEMOD

RESET

100pFC536

100pFC535 C533

100pF100pFC537 C534

100pF100pFC538

100pFC552

100pFC550

100pFC549C553

100pFC551100pF NU

C548100pFC547

NUR509

C555100pF

NUR511

0R510

UHF Ban

5C-20 Circuit Board/Schematic Diagrams and Parts List

BATT+

BATTERY_CONTACT

BATT-

VR506

6.8V

SWITCHPB505

A1

A2

2B1

4B2

L505390nH

CONN_J

B501

2DATA

1NEG

3POS

RADIO_CODE

D

UHF

NU

NU

Q502NU

DUMMY

P100

16.28nHL116

47KR506

1

3

C1418.2pF

NU

24V

21

C140

F501

GND1

PC01

PC12

PC24 8PC3

SWITCH

S501

C0C0

C1 C1

GND

7 9

R501680

R502180

Q505

C502

0.47uF

VR5016.8V

4

LO

W

1

5

HIG

H

3

6TAB1

7TAB2

2

SWITCHS502

100pFC511

100pFC512

1 A1

3 A2

2B1

4B2

SWITCHPB501

10KR505

IMX1

5

1

6

6.8V

VR443

6.8V

SWITCHPB504

1 A1

3 A2

2B1

4B2

VR444

6.8V

VR440

B503if

12VVR439

2

4

3TAB1

1TAB2

2

TAB33

TAB44

TAB55

ANTENNA_NUT

J102

R5070

2 4

1 3CR503

K2

K3

VR441

6.8V

CR160

A1

A2

A3

K1

C522.01uF

if

4GND

1

2

3

RF_JACK

J101RF_JACK

.01uFC520

C503

C521

100pF

.01uF

100pF 100pFC514C513

3 A2

2B1

4B2

PB502SWITCH

1 A1

CR5011

2

B504

100pF

C505

LI_ION

BATT_CODE

Vdda

MECH_SWB+

PTT

SB2

Vdda

VOL

UNSWB+

EMER

GREEN_LE

SWB+

RED_LED

RTA0

RTA1

RTA2

RTA3

SB1

Band 2 Controls And Switches Schematic Diagram (sheet 2 of 2)

Circuit Board/Schematic Diagrams and Parts List 5C-21

BATT+

BATTERY_CONTACT

BATT-

L505390nH

MY

2DATA1NEG3POS

CONN_J

B501

VR5066.8V

1 A13 A2

2B14B2

SWITCHPB505

RADIO_CODE

1301002-O

UHF Band 2 Controls And Switches Schematic Diagram (sheet 2 of 2 for 8404102G07 PCB)

NU

NU

NU

Q502NU

24V

21

C140

F501

PC01

PC12PC24 8

PC3

SWITCHS501

C0C0C1 C1

GND7 9

GND1

R501680

R502180

Q505

C5020.47uF

VR5016.8V

4

LOW

1

5

HIGH

36

TAB1

7TAB2

2

SWITCHS502

100pFC511

100pFC512

A13 A2

2B14B2

SWITCHPB501

1

10KR505

DUM

P100

16.28nHL116

if12VVR439

24

3

B503

TAB22

TAB3 3TAB4 4TAB5 5

ANTENNA_NUTJ102

TAB11

R5070

2 4

1 3CR503

VR4416.8V

CR160

A1A2A3

K1K2K3

.01uF

if

4GND

1

2

3

C522

J101RF_JACK

47KR506

RF_JACK

C1418.2pF

C503

C521

100pF

.01uF

100pF 100pFC514C513

3 A22B14B2

PB502SWITCH

1 A1

CR5011

2

B504

100pF

IMX1

51

6

C505

6.8VVR443

A13 A2

2B14B2

VR4446.8V

SWITCHPB504

1

6.8VVR440

.01uFC520

LI_ION

BATT_CODE

Vdda

MECH_SWB+

PTT

SB2

Vdda

VOL

UNSWB+

EMER

GREEN_LED

SWB+

RED_LED

RTA0

RTA1

RTA2

RTA3

SB1

ZMY0

5C-22 Circuit Board/Schematic Diagrams and Parts List

4.7pFC381

R3290

C318

11pFC317

7.5pF

T301

4

6

3

1

2

XFMR

TP302

T302XFMR

46

31 2

C320 C3197.5pF 3.6pF

16.28nHL309R348

3.6K

325.8K

R338R335

RT301

2 1

C391

NUNU

NUNU

R5

C370100pF

R330RSSI

RX_INJ

NUR331 C372

Q3101

3

2

C371

100pFC386

NU

NUNUNU

0R349

100pFC374

C378C373NU NU

C375

VCOBUF

100pF

R332

L321

0R339

R5

NU

NU

R333NU

R30918

82pFC322

L310150nH

270R308

270R310

2

34

1

CR306

[email protected]@526.925MHz

[email protected]

[email protected]@481.825MHz

.850V@-50dBm

UHF

L340390nH

HSMP38201

23

CR308

R3171K

100pFC395 C331

100pF

1KR347

R5

C311

100KR307R306

100K

CR304

C306

CR305

C3127.5pF

12nHL305

C31311pF

L30611.03nH11.03nHL307

4.3pFC316

NU

NU

R305470

R30412K

C321100pF

C309100pF

R3031.5K

Q301

13

2

C3070.1uF

0.1uFC314

180nHL304

C315100pF

C3100.1uF

R3282.7

L30322nH

R3408.2K

11.03nHL302

C308100pF

100KR301

12pFC302

C3058.2pF

CR301 CR302

4.3pFC303

11pFC304

R302

L301

100K

11.03nH 1

CR303

2

3

C3018.2pF

RX_IN

1

SH304SHIELD

1

SHIELDSH302

1

SHIELDSH301 SH303

SHIELD

1

RXFE Top Shield RXFE Bottom Shield Mixer Shield

RX Mixer Diode Shield

.01uFC380

100KR342

R5

DACRx

R336

C333R5

NU

NU

33KR327

R31691K

Q315

13

218KR318

R319150

C396NU

R3002.2K

0.47pFC397

1

33.0KRT300

2

R334

Q316

13

2VR300

R326

NU

NU

NU

NU

R6

[email protected]@526.925MHz

-51.7d-52.6d

1

0.508V

4.398V

[email protected]@526.925MHz

Rx1 = [email protected] rf signalRx2 = [email protected] rf signalprobed using high impedence probe

Band 2 Receiver Front End Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5C-23

DB

44K

C383100pF

16.8MHz

Vdd_FILTERED

A

C350330pF

C349.022uF

2KR324

C35120pF

BFQ67WQ320

1

3

212pFC352

0R355

43pFC353

C362.022uF

56pF 100nHL332C385

.01uFC364

CR310R3201K

R3212.4K

C3632.2uF

2.20uHL325

R34656K

200KR322

C35447pF

100pFC390

100KR350

0.1uFC345

DEMOD

SH322SHIELD

1

SH321SHIELD

1

LD LVZIF TOP SHIELD LVZIF BTM SHIELD

C38456pF

10KR345

3.185V 2.628V

2.095V

UHF Band 2 Receiver Back End Schematic Diagram

TE

ST

D

VA

G

VA

G_R

EF

VP

P

RE

D_V

CC

RE

D_V

SS

RO

SE

_VC

CR

OS

E_V

SS

RS

SI_

FLT

RS

SI_

OU

T

TESTAIOUT

LIM

MIX_BYP

MIX_IN

MLPD_CR

PH

AS

E_L

OC

K

PREAMP_OUTPRE_AGC

PR

E_I

N

EM

IT

EX

TB

S

FREFGND

GO

LD_V

CC GOLD_VSS

GREEN_VCC

GREEN_VSS

C4M

C4P

CEXCLK

COL

DATA

DE

MO

D_H

FD

EM

OD

_OU

T

BROWN_VCCBRP_OFF

C1M

C1P

C2M

C2P

C3M

C3P

AF

C

BA

SE

BLUE_VCCBLUE_VSS

U30132D83

1615

24

2120

14

1918

13

17

2223

32 2530 2931 2636 28 27333435

42

464748

41

43

37

403938

4544

8 931 2 54 116 107 12

0.1uFC336

C356.022uF

L3142.2uH

C3411uF

C3391uF

C337100pF

C3401uF

1uFC342

Vdd_FILTERED

R5C3550.33uF

100pFC327

C3280.1uF

2.4KR312

C338

C330

15pF

10pF

R314

330

3K

R313

30KR311

C326.01uF

Q302R351

0

3.3KR352

12KR315

680nHL330

.01uFC325C323

150pF

20pFC324

750nHL311

GN

D2

4

GN

D3

5

OUT3

IN6

TBDXTALFL301

GN

D1

GN

D1

2

IF

10uFC382

C3480.1uF

0.1uFC329

2.20uHL331 R343

10

0.1uFC344

Vdd_FILTERED

(SOURCE)

C3430.22uF

0.1uFC347

0.1uFC346

Vdda

.022uFC334

0.1uFC359

1200pFC358

R312

0.22uFC357

CLKDAT

LVZIF_SEL

DA

C36110nF

C360.022uF

RSSI

SH323SHIELD

1

CRYSTAL FILTER SHIE

[email protected]

[email protected]

0.706V

2.683V

5C-24 Circuit Board/Schematic Diagrams and Parts List

FADJ 2

216

OSC_16.8MHZY201

NU

U

NUR206

SYNTHESIZER TOP SHIELD SYNTHESIZER BOTTOM SHIELD

SHIELDSH201

SHIELDSH202

L23212uH

47KR204

CR203

C238470pF

1.6pFC208GND1

4

OUT3

04

4.3KR255

30R256

4 R5

4.7K

120

R232620

R231

0.1uFC233

560R233

C2310.1uF

C2340.47uF

C232.047uF

TP2021

MODOUT

100pFC277

2.2uFC278

4V_3.3V

C2792.2uF100pF

C220

GND2

NC

4

3

ON

_OF

F*

VIN

1

VO

UT

5

U248LP2980

C294100pF 0.47uF

C293

Vdda

SWB+

VCTRL

7.5V

3.3V

[email protected]@527MHz

UHF

VMULT3VMULT4

WARP

XTAL1XTAL2

SFOUT

TEST1TEST2

VMULT1VMULT2

INDMULT

IOUT

LOCK

MODOUTFREFOUT

IADAPT

AUX1AUX2AUX3AUX4

ADAPTSW

PD

_GN

DP

RE

_GN

D

DG

ND

AG

ND

SFCAP

SFIN

VBPASS

PREIN

PVREF

REFSEL

SFBASE

MODIN

NC1NC2NC3

CCOMP

CEXCLK

DATA

BIAS1BIAS2

VR

OV

CP

PD

_VD

DP

RE

_VD

D

DV

DD

AV

DD

141211

25

2324

28

3738

15

16

43

4

4119

45

48123

46

13 475 34 3620

26

30

21

32

35

18

27

10

172931

98

7

4039

42

44336 22

63A27U201

C2042.2uF

C264100pF

C2630.75pF

C214100pF 100pF

C211R201

R202100K

82K

DATA

100pFC212C210

100pF

L26139nH

MODIN

CLKCSX

PRESC

C2021000pF100pF

C201

VSF

TP2011

330pFC206R281

4.7uFC203

C20756pF

NU

NU

NU

R205

C215

GN

D4

OUT3

VD

D

1

5V

CN

1GND

IN6

FL201

75Z

100pFC260

100pFC213

5V

LOCK

AUX4

AUX3

Q210

2

1

3

16.8MHz

10K

47K

47K

2.2uFC235C223

0.1uF

C2240.1uF

L2012.2uH

L2032.2uH

0.47uFC291

C2180.1uF

C2172.2uF

4OUT 3

SD

ADP3300U247

6ERR

1

GN

D

5IN

2NR

0.22uFC219

L2022.2uH

0.1uFC298

C2920.1uF

5V(SOURCE)

C282C283

3 K3

CR201

A1 6A2 5A3 4

K112 K2

NUNU

C2291000pF100pF

C230

.01uFC258

C2284.7uF

C259.01uF

TC7ST04FUU210

3GND

2

1NC

4

5VCC

0.1uFC296

5VCC

TC7ST04FUU211

3GND

2

1

NC

4

C257100pFC265

NU

1.65V

Low (mV)

High (3.3V) High (3.3V)

1.5V

2.3V

3.3V

Rx3.7V1.6V

Tx1.6V3.7V

39 Bias240 Bias1

Band 2 Synthesizer Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5C-25

2.7pFC245

R24118

L243

RESONATOR

1

2

3

4.3pFC250

4.3pFC242

4.3pFC243

1 2

CR243

A1 A2

CR241

C241100pF

22nHL242

390nHL241

CR242

R24310K

C2443.6pF

Rx_sw

30R248

C2470.1uFC248

100pF

C2531.5pF

100pFC251CR251

20pFC252

390nHL251

VSF

VCTRL

[email protected]@527MHz

UHF Band 2 Voltage Controlled Oscillator Schematic Diagram

TX_IADJ1

TX_OUT10

TX_SWITCH13

VC

C_B

UF

FE

RS

14

VC

C_L

OG

IC

18

RX_EMITTER6

RX_IADJ2

RX_OUT8

RX_SWITCH7

SUPER_FLTR3

TRB_IN19

TX_BASE16

TX_EMITTER15

COLL_RFIN4

FLIP_IN20

GN

D_B

UF

FE

RS

11

GN

D_F

LAG

917G

ND

_LO

GIC

PRESC_OUT12

RX_BASE5

50U54

U241

Rx_sw

Tx_sw

C2730.1uF1.1pF

C272

L27318nH

27nH

1pF

L271

C271

R245240

C2762.2uF

100pFC281

390nHL281

0.1uFC286

100pFC246

120R242

100pFC285

15KR244

1

3

2 Q241BFQ67W

L282390nH

R2537.5K

Tx_sw

C2543.3pF

R25133

L253

RESONATOR

1

2

3

100pFC289

100pFC255

R252270

R2548.2K

1KR260

4

1

3

Q261

2

10K

47K

47K

4.7K

2

4

1

3

Q260

C297.01uF

10K

4.7K

47K

47K

1

SHIELDSH242

1

SHIELDSH241

VCO TOP SHIELD VCO BOTTOM SHIELD

AUX 4

AUX 3

5V

VSF

PRESC

RX_INJ

TX_INJ

4.6V

2V

4.6V

5C-26 Circuit Board/Schematic Diagrams and Parts List

VL6 VLIM 19

TE

MP

30

V10

14

V45

16

17V5EXT

20VAR1

18VAR2

24VAR3

VG

15

22NA

Q11

QX

10

1 RFIN

RS 21

31R

SE

T

RX 23T12

CLK

26

CQ

12

CQ

X13

DA

TA

28

F16

89

GND18

GN

D2

25

INT4U102H99S

AN

O32

BP

OS

27

CE

X29

CI3

CJ5

CL7

C138100pF

CR105

GND

3

1

PO

S

2VOUT

R131

LM50

10KR130

18K

100pFC170

C110100pF

0.1uFC126

.022uFC173

5V

TX_BIAS

RESET

UNSWB+

DATA

CLK

CSX

100pFC122

C105100pF

4

1

3

100pFC132

Q111

2

6

100pFC174

R133

UNSWB+

NU

10K

4.7K47K

47K

330pF

C1343300pF

C135.022uF

C166100pF

29pF

100pFC165

.022uFC131

390nHL114

100KR132

UNSWB+

RF

IN6

RF

OU

T1

7R

FO

UT

21

VC

NT

RL

14V

D1

2V

G1

3V

G2

GND1 5GND2 12GND3 13GND4

8N

C1

9N

C2

10N

C3

15N

C4

16

U10109Z67

11G

2 461uF

01

100pFC130

C128.022uF

390nHL112

R1085.6K

H

pF60

.022uFC152

UNSWB+

1MEGR136

7.01V Tx

7.08V Tx

0.269V Tx

UHF

1000pFC127

L115 C1390nH 100

L113

C1

5.6nH

6.8

200KR109

2pFC169

9.1pFC120

100pFC121

C150.022uFC151

100pF

C10.1

20R16

L16015.0n

56C1

33pFC116 C117

30pF

11.03nHL109

4.22nHL108

10R106

100pF

C115

C118

30pF

C125100pF

100pFC295

300R112R110300

20R111

R107TX_INJ_1

TX_INJ

NU

Microstrip Microstrip1

2

3C11111pF

C11247pF

L10733.47nH

0.1R102

C11310pF

BEADE101

C114100pF

C12310uF

200R172

0.1uFC172

Q110 Microstrip

L105C108100pF

390nH

240R170

240R101

C109100pF 7.66nH

L106

UNSWB+

3.3pF

1

A1

2

A2

K 3

C107

CR102

L10412.39nH

4.7pFC106

RX_IN

CR101

L10212.39nH12.39nH

L101

6.2pFC104C103

13pFC1026.2pF

C101100pF

4GND

1

2

3

J101RF_JACK

C141

TAB5 5

C140

TAB11TAB22

TAB3 3TAB4 4

ANTENNA_NUTJ102

9.75nHL116

HEATSINKH101

POS1

NU

NU

43KR120

100pFC119

100pFC171 R173

180K 43KR171

R174NU

SH100SHIELD

1

SHIELDSH101

1

HF SHIELD PA SHIELD

R10447K

C18836pF

43R103

6.2R175

6.2R176

3dBM@450MHz Tx3dBM@527MHz Tx

Band 2 Transmitter Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5C-27

UB

BB

B

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

0 pF.0 pF, 5%0 pF, 5%0 pF, 5%000 pF, 10%000 pF, 10%0 pF, 5%

75 pF, 0.25 pF0 pF, 5%

0 pF, 0.25 pF1 pF, 0.25 pF0000 pF, +80% / -20%

2 uF0 pF, 5%

2 uF, 10%2 uF0 pF, 5%

0 pF, 5%0000 pF, +80% / -20% 0 pF, 5%.0 uF, 20%0000 pF, +80% / -20%470 uF, 10%0 pF, 5%0 pF, 5%0000 pF, +80% / -20% 000 pF, 10%0000 pF, +80% / -20%

2 pF, 0.5 pF.0 pF, 5% 3 pF, 0.1 pF.0 pF, 5% 2 pF, 0.5 pF

0000 pF, +80% / -20% 0 pF, 5%0 pF, 5%0000 pF, +80% / -20%

5 pF, 0.5 pF .0 pF, 5% 0000 pF, +80% / -20% 0 pF, 5%

3 pF, 0.1 pF.0 pF, 5% 5 pF, 0.5 pF 6 pF, 0.25 pF5 pF, 0.5 pF

Description

C321 2113743N50 100 pF, 5%C322 2113743N48 82.0 pF, 5%C323 2113743N54 150 pF, 5%C324 2113743N33 20.0 pF, 5%C325 2113743L41 10000 pF, 10%C326 2113743L41 10000 pF, 10%C327 2113743N50 100 pF, 5%C328 2113743M24 100000 pF, +80% / -20%C329 2113743M24 100000 pF, +80% / -20% C330 2113743N26 10.0 pF, 5%C331 2113743N50 100 pF, 5%C333 NOT PLACEDC334 2113743M08 22000 pF, +80% / -20%C336 2113743M24 100000 pF, +80% / -20%C337 2113743N50 100 pF, 5%C338 2113743N30 15.0 pF, 5%C339 2180478Z20 1.0 uFC340 2180478Z20 1.0 uFC341 2180478Z20 1.0 uFC342 2180478Z20 1.0 uFC343 2113743A23 0.220 uF, 10%C344 2113743M24 100000 pF, +80% / -20% C345 2113743M24 100000 pF, +80% / -20%C346 2113743M24 100000 pF, +80% / -20% C347 2113743M24 100000 pF, +80% / -20%C348 2113743M24 100000 pF, +80% / -20% C349 2113743E07 0.022 uFC350 2113743L05 330 pF, 10%C351 2113743N33 20.0 pF, 5%C352 2113743N28 12.0 pF, 5% C353 2113743N41 43.0 pF, 5%C354 2113743N42 47.0 pF, 5%C355 2113743A24 0.330 uF, 10%C356 2113743M08 22000 pF, +80% / -20%C357 2113743A23 0.220 uF, 10%C358 2113741A23 1200 pF, 5%C359 2109720D14 0.1 uFC360 2113743E07 0.022 uFC361 2113741F49 10000C362 2113743M08 22000 pF, +80% / -20%C363 2311049A40 2.2 uF, 10%C364 2113743L41 10000 pF, 10%C370 2113743N50 100 pF, 5%C371 NOT PLACEDC372 NOT PLACEDC373 NOT PLACEDC374 2113743N50 100 pF, 5%C375 2113743N50 100 pF, 5%C378 NOT PLACEDC380 2113743L41 10000 pF, 10%C381 2113743N18 4.7 pF, 0.25 pF

Circuit Ref

Motorola Part No. Description

HF Band 2 Radio Parts List (RF oard)

Circuit Ref

Motorola Part No. Description

501 0986237A02 Battery Contact Connector503 3980502Z01 Contact, Backup B+

(not used in GP328 Plus)504 3980501Z01 Contact, Backup B-

(not used in GP328 Plus)101 2113740F51 100102 2113740F22 6.2103 2113740F28 11104 2113740F22 6.2105 2113743N50 100 pF, 5%106 2113740F19 4.7 pF107 2113740F15 3.3108 2113743N50 100 pF, 5%109 2113740F51 100110 2113743N50 100 pF, 5%111 2103689A22 11.0, 0.05 pF112 2180605Z28 33 pF113 2180605Z20 15 pF114 2113743N50 100 pF, 5%115 2113743N31 16.0 pF, 5%116 2113743N27 11.0 pF, 5% 117 NOT PLACED118 2113743N50 100 pF, 5%119 2113743N50 100 pF, 5%120 2113743N23 7.5 pF, 0.5 pF121 2113743N50 100 pF, 5%122 2113743N50 100 pF, 5%123 2311049A18 10 uF, 10%125 2113743N50 100 pF, 5%126 2113743M24 100000 pF, +80% / -20% 127 2113743L17 1000 pF, 10%128 2113743M08 22000 pF, +80% / -20%129 2113743N23 7.5 pF, 0.5 pF 130 2113743N50 100 pF, 5%131 2113743M08 22000 pF, +80% / -20%132 2113743N50 100 pF, 5%133 2113743L17 1000 pF, 10%134 2113743L29 3300 pF, 10%135 2113743M08 22000 pF, +80% / -20%138 2113743N50 100 pF, 5%140 0662057A67 5600, 5%141 2113740F25 8.2150 2113743M08 22000 pF, +80% / -20%151 2113743N50 100 pF, 5%152 2113743M08 22000 pF, +80% / -20%160 2113743N44 56.0 pF, 5%161 2113743M24 100000 pF, +80% / -20%

C165 2113743N44 56.0 pF, 5%C166 2113743N50 100 pF, 5%C169 2113743N09 2.0 pF, 0.25 pF C170 2113743N50 100 pF, 5%C171 2113743N50 100 pF, 5%C172 2113743E20 0.10 uF, 10%C173 2113743M08 22000 pF, +80% / -20%C174 2113743N50 100 pF, 5%C180 NOT PLACEDC181 NOT PLACEDC188 2113743N39 36.0 pF, 5%C201 2113743N50 100 pF, 5%C202 2113743L17 1000 pF, 10%C203 2311049A56 4.7C204 2104993J02 2.2 uFC206 2113740F63 330 , 5%C207 2113743N40 39.0 pF, 5%C208 NOT PLACEDC210 2113743N50 100 pF, 5%C211 2113743N50 100 pF, 5%C212 2113743N50 100 pF, 5%C213 2113743N50 100 pF, 5%C214 2113743N50 100 pF, 5%C215 NOT PLACEDC216 NOT PLACEDC217 2104993J02 2.2 uFC218 2113743M24 100000 pF, +80% / -20% C219 2113743K16 0.220 uF, +80% / -20%C220 2113743N50 100 pF, 5%C223 2113743M24 100000 pF, +80% / -20%C224 2113743M24 100000 pF, +80% / -20% C228 2311049J11 4.7 uF, 10%C229 2113743L17 1000 pF, 10%C230 2113743N50 100 pF, 5%C231 2113743M24 100000 pF, +80% / -20%C232 2113743E12 0.047 uF, 10%C233 2311049A01 0.1C234 2311049A05 0.47 uF, 10%C235 2104993J02 2.2 uFC238 2113741F17 470 pFC241 2113743N50 100 pF, 5%C242 2113743N17 4.3 pF, 0.25 pFC243 2113743N17 4.3 pF, 0.25 pFC244 2113740F14 3.0 pFC245 2113743N12 2.7 pF, 0.25 pF C246 2113743N50 100 pF, 5%C247 2113743N50 100 pF, 5%C248 2113743M24 100000 pF, +80% / -20% C250 2113743N17 4.3 pF, 0.25 pF C251 2113743N50 100 pF, 5%C252 2113743N26 10.0 pF, 5%

Circuit Ref

Motorola Part No. Description

C253 2113740L01 2.C254 2113743N26 10C255 2113743N50 10C257 2113743N50 10C258 2113743L41 10C259 2113743L41 10C260 2113743N50 10C263 2113743N02 0.C264 2113743N50 10C265 NOT PLACEDC271 2113743N03 1.C272 2113743N04 1.C273 2113743M24 10C276 2104993J02 2.C277 2113743N50 10C278 2311049A09 2.C279 2104993J02 2.C281 2113743N50 10C282 NOT PLACEDC283 NOT PLACEDC285 2113743N50 10C286 2113743M24 10C289 2113743N50 10C291 2311049A69 10C292 2113743M24 10C293 2113743A27 0.C294 2113743N50 10C295 2113743N50 10C296 2113743M24 10C297 2113743L41 10C298 2113743M24 10C301 2113743N24 8.C302 2113743N28 12C303 2113740L09 4.C304 2113743N27 11C305 2113743N24 8.C306 NOT PLACEDC307 2113743M24 10C308 2113743N50 10C309 2113743N50 10C310 2113743M24 10C311 NOT PLACEDC312 2113743N23 7.C313 2113743N27 11C314 2113743M24 10C315 2113743N50 10C316 2113740L09 4.C317 2113743N27 11C318 2113743N23 7.C319 2113743N15 3.C320 2113743N23 7.

Circuit Ref

Motorola Part No.

5C-28 Circuit Board/Schematic Diagrams and Parts List

C38C38C38C38C38C39C39C39C39C39C50C50C50C5C51C51C51C52C52C52C52C52C52C52C52C53C53C53C53C53C53C53C53C53C53C54C54C54C54C54C54C54C54C54C54C55C55C55C55C55CR

CiR

n ResonatorH, 5%H, 5%H, 5%nH, 10%nH, 10% nH nH

H, 5%nH, 5%H, 5% nH nH

8 nHnH, 5%nH, 5% nH, 5%

uHnH, 5% uHnH, 5%nH, 10%nH, 10%nd Contact Touch Switch Touch Switch Touch Switch Touch Switchsistor 8W 450MHzsistor Dual NPN / PNPsistor Dual NPN / PNPransistor BFQ67Wsistor Dual NPN / PNPsistor Dual NPN / PNP Silicon Bipolar Transistor Silicon Bipolar Transistor

sistor MMBT3904

ransistor BFQ67W Transistor NPNsistor MMBT3904 5%er Metal Strip Resistor 5%%

, 5%k, 5% 5%

Description

R111 0662057M33 20, 5%R112 0662057M61 300, 5%R120 0662057N14 43 k, 5% R130 0662057M98 10 k, 5%R131 0662057N05 18 k, 5%R132 0662057N33 270 k, 5%R133 NOT PLACEDR136 NOT PLACEDR161 0662057M57 200, 5%R170 0662057A34 240, 5%R171 0662057N14 43 k, 5% R172 0662057A32 200, 5%R173 0662057N29 180 k, 5%R174 0662057N15 47 k, 5%R175 0662057B59 3.0, 5%R176 0662057B59 3.0, 5%R191 0662057C01 0R201 0662057N21 82 k, 5%R202 0662057N23 100 k, 5%R204 0662057N15 47 k, 5%R205 NOT PLACEDR206 NOT PLACEDR231 0662057M52 120, 5%R232 0662057M69 620, 5%R233 0662057M68 560, 5%R241 0662057M32 18, 5%R242 0662057M52 120, 5%R243 0662057M98 10 k, 5%R244 0662057N03 15 k, 5%R245 0662057M59 240, 5%R248 0662057M37 30, 5%R251 0662057M38 33, 5%R252 0662057M60 270, 5%R253 0662057M95 7500, 5%R254 0662057M96 8200, 5%R255 0662057M89 4300, 5%R256 0662057M37 30, 5%R260 0662057M74 1000, 5%R281 NOT PLACEDR300 0662057M82 2200, 5%R301 0662057N23 100 k, 5%R302 0662057N23 100 k, 5%R303 0662057M78 1500, 5%R304 0662057N01 12 k, 5%R305 0662057M66 470, 5%R306 0662057N23 100 k, 5%R307 0662057N23 100 k, 5%R308 0662057M60 270, 5%R309 0662057M32 18, 5%R310 0662057M60 270, 5%R311 0662057N10 30 k, 5%

Circuit Ref

Motorola Part No. Description

2 2311049A59 10.0 uF, 10%3 2113743N50 100 pF, 5%4 2113743N44 56.0 pF, 5%5 2113743N44 56.0 pF, 5%6 2113743N50 100 pF, 5%0 2113743N50 100 pF, 5%1 NOT PLACED5 2113743N50 100 pF, 5%6 NOT PLACED7 2311049A07 1.0 uF, 10%2 2311049A05 0.47 uF, 10%3 2113743N50 100 pF, 5%5 2113743N50 100 pF, 5%

11 2113743N50 100 pF, 5%2 2113743N50 100 pF, 5%3 2113743N50 100 pF, 5%4 2113743N50 100 pF, 5%0 2113743L41 10000 pF, 10%1 2113743L41 10000 pF, 10%2 2113743L41 10000 pF, 10%5 2113743N50 100 pF, 5%6 2113743N50 100 pF, 5%7 2113743N50 100 pF, 5%8 2113743N50 100 pF, 5%9 2113743N50 100 pF, 5%0 2113743N50 100 pF, 5%1 2113743N50 100 pF, 5%2 2113743N50 100 pF, 5%3 2113743N50 100 pF, 5%4 2113743N50 100 pF, 5%5 2113743N50 100 pF, 5%6 2113743N50 100 pF, 5%7 2113743N50 100 pF, 5%8 2113743N50 100 pF, 5%9 NOT PLACED0 NOT PLACED1 NOT PLACED2 NOT PLACED3 NOT PLACED4 2113743N50 100 pF, 5%5 2113743N50 100 pF, 5%6 2113743N50 100 pF, 5%7 2113743N50 100 pF, 5%8 NOT PLACED9 2113743N50 100 pF, 5%0 2113743N50 100 pF, 5%1 2113743N50 100 pF, 5%2 2113743N50 100 pF, 5%3 2113743N50 100 pF, 5%5 2113743N50 100 pF, 5%

101 4880973Z02 PIN Diode

rcuit ef

Motorola Part No. Description

CR102 4802245J41 PIN DiodeCR103 4802245J41 PIN DiodeCR105 5185963A15 Temperature SensorCR160 NOT PLACEDCR201 4802233J09 Triple Diode CR203 4862824C03 Varactor DiodeCR241 4805649Q13 Varactor DiodeCR242 4862824C01 Varactor DiodeCR243 4862824C01 Varactor DiodeCR251 4802245J22 Varactor DiodeCR301 4862824C01 Varactor DiodeCR302 4862824C01 Varactor DiodeCR303 4880154K03 Dual DiodeCR304 4862824C01 Varactor DiodeCR305 4862824C01 Varactor DiodeCR306 4802245J42 Ring Quad DiodeCR308 4802245J41 PIN DiodeCR310 4862824C01 Varactor DiodeCR501 4880107R01 RectifierCR503 4805729G49 Red / Yellow DiodeE101 2484657R01 Inductor Bead ChipF501 6580542Z01 Fuse 3AFL201 **4805875Z04 Crystal 16.8 MHzFL301 9186153B01 X�tal FilterH101 2680499Z01 Heat SpreaderJ101 0985613Z01 RF JackJ102 0280519Z02 Antenna Nut

(Ref: 0280519Z04)J200 0905505Y04 Conn ZIF HorizontalL101 2460591B28 13.37L102 2460591B28 13.37L104 2460591B48 15.22L105 2462587N22 390 nH, 10%L106 2460591A19 8.71L107 2479990G01 33.47 nHL108 2479990A01 4.22 nHL112 2462587N45 22 nH, 5%L113 2413926H09 5.6 nH, 0.3 nHL114 2462587N45 22 nH, 5%L115 2462587N22 390 nH, 10%L116 2479990C02 16.28 nHL117 2409154M17 22.0 nHL160 2413926H14 15.0 nH, 5%L201 2462587Q20 2200 nH, 20%L202 2462587Q20 2200 nH, 20%L203 2462587Q20 2200 nH, 20%L232 2462587P25 12000 nH, 5%L241 2462587V41 390 nH, 10%L242 2462587V26 22 nH, 5%L243 2460593C03 Teflon ResonatorL251 2462587V41 390 nH, 10%

Circuit Ref

Motorola Part No. Description

L253 2460593C03 TefloL261 2462587V29 39 nL271 2462587V27 27 nL273 2462587V25 18 nL281 2462587V41 390 L282 2462587V41 390 L301 2479990B01 11.03L302 2479990B01 11.03L303 2462587V26 22 nL304 2462587V37 180 L305 2462587V23 12 nL306 2479990B01 11.03L307 2479990B01 11.03L309 2479990C02 16.2L310 2462587V36 150 L311 2462587N65 750 L314 2462587N72 2200L321 NOT PLACEDL325 2480646Z20 2.20L330 2462587N64 680 L331 2480646Z20 2.20L332 2462587N53 100 L340 2462587V41 390 L505 2462587Q42 390 P100 3905643V01 GrouPB501 4070354A01 LightPB502 4070354A01 LightPB504 4070354A01 LightPB505 4070354A01 LightQ110 4813828A09 TranQ111 4809939C05 TranQ210 4809939C05 TranQ241 4805218N63 RF TQ260 4809939C05 TranQ261 4809939C05 TranQ301 4802245J44 NPNQ302 4802245J44 NPNQ310 NOT PLACEDQ315 4880214G02 TranQ316 NOT PLACEDQ320 4805218N63 RF TQ502 5180159R01 DualQ505 4880214G02 TranR101 0662057A34 240,R102 0680539Z01 PowR104 0662057N15 47 k,R106 0662057M26 10, 5R107 NOT PLACEDR108 0662057M92 5600R109 0662057N30 200 R110 0662057M61 300,

Circuit Ref

Motorola Part No.

Circuit Board/Schematic Diagrams and Parts List 5C-29

RRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRR

RRRR

* Motorola Depot Servicing only** Not Serviceable

312 0662057M83 2400, 5%313 0662057M62 330, 5%314 0662057M85 3000, 5%315 0662057N01 12 k, 5%316 0662057A96 91 k, 5%317 0662057M74 1000, 5%318 0662057A79 18 k, 5%319 0662057A29 150, 5%320 0662057M74 1000, 5%321 0662057M83 2400, 5%322 0662057N30 200 k, 5%324 0662057M81 2000, 5%325 0662057M94 6800, 5%326 NOT PLACED327 0662057N11 33 k, 5%328 0662057M12 2.7, 5% 329 0662057M01 0, 5%330 NOT PLACED331 NOT PLACED332 NOT PLACED333 NOT PLACED334 NOT PLACED335 NOT PLACED336 NOT PLACED338 NOT PLACED339 0662057M01 0, 5%340 0662057M96 8200, 5%342 0662057N23 100 k, 5%343 0662057M26 10, 5%344 0662057N01 12 k, 5%345 0662057M98 10 k, 5%346 0662057N17 56 k, 5% 347 0662057M74 1000, 5%348 0662057M87 3600, 5%349 0662057C01 0350 0662057N23 100 k, 5%351 0662057C01 0352 0662057M86 3300, 5%355 0662057M01 0, 5%501 0662057M70 680, 5%502 0662057M56 180, 5%505 0662057M98 10 k, 5%506 0662057N15 47 k, 5%507 0662057M01 0, 5%509 0662057M01 0, 5%

(not used in GP328 Plus)510 0662057M01 0, 5%511 NOT PLACEDT300 0680590Z01 Thermistor 33kT301 NOT PLACED

Circuit Ref

Motorola Part No. Description

S501 4080710Z01 Channel Switch(Ref: 4080710Z09)

4080710Z05 Channel Switch (used in PMUE2049_ only)(Ref: 4080710Z12)

S502 1880619Z02 Potentiometer (Volume)SH100 2680507Z01 Shield, Harmonic FilterSH101 2680510Z01 Shield, PASH201 2680511Z01 Shield, SynthesizerSH202 2680511Z01 Shield, SynthesizerSH241 2604120G01 Shield, VCOSH242 2680514Z01 Shield, VCO Bottom / LVZIFSH301 2680554Z01 Shield, Receiver Front End

TopSH302 2680555Z01 Shield, Receiver Front End

BottomSH303 2680509Z01 Shield, MixerSH304 2680624Z01 Shield, Mixer DiodeSH321 2680508Z01 Shield, LVZIF 2nd LOSH322 2680514Z01 Shield, VCO Bottom / LVZIFSH323 2604082P01 Shield, X�tal FilterT301 2580541Z02 Balun TransformerT302 2580541Z02 Balun TransformerU101 5185130C65 LDMOS DriverU102 5185765B26 PCICU201 5185963A27 LVFRACNU210 5102463J61 InverterU211 5102463J61 InverterU241 5105750U54 VCO BufferU247 5105739X05 5V RegulatorU248 5102463J58 3.3V RegulatorU301 5109632D83 LVZIFVR300 NOT PLACEDVR439 4880140L17 12V Zener DiodeVR440 4802245J73 6.8V Zener DiodeVR441 4802245J73 6.8V Zener DiodeVR443 4802245J73 6.8V Zener DiodeVR444 4802245J73 6.8V Zener DiodeVR501 4813830A18 6.8V DiodeVR506 4802245J73 6.8V Zener DiodeY201 NOT PLACED

8404102G03 RF PCB8404102G04 RF PCB8404102G05 RF PCB8404102G07 RF PCB

Circuit Ref

Motorola Part No. Description

5C-30 Circuit Board/Schematic Diagrams and Parts List

THIS PAGE INTENTIONALLY LEFT BLANK

Troubleshooting charts 5C-31

9.0 Troubleshooting charts

MCU Check

Power Up Alert Tone

OK?

SpeakerOK?

U409 EXTAL= 7.3728 MHz?

U201 Pin 19 16.8 MHz

5V at U247?3.3V at U248?

U409 Reset Pin 94 High?

MCU is OK

Not able to pro-gram RF Board

ICs

Before replacing MCU, check SPI

clock, SPI data, and RF IC select

Replace Speaker

Read Radio OK? Check Setup

Reprogram the correct data.

See FGU Troubleshooting

7.5V at Pin 3/5 U247? 4/

3.3V at Pin 1 U248

Check Q400

Replace U247/U248

Check any short to SWB+,

Vdda or Vddd

Press PTT. Red LED does not

light up

PTT U409 Pin 53

low?

Press PTT Q502-2 High?

Check PB504

Check Q502-2 voltage

LED Q502,R501

OK?

Replace Faulty

Component

Check Accessories

J403 OPT_SEL_1 & OPT_SEL_2

Pin 8 & 9 low?

Radio could not PTT

externally

U409 Pin 52, 6

low?

See FGU Troubleshooting

chart

LED should light up

Check MCU

PTT

NO

YES

YES

No

No

NO

YES YES

NO

YES

YES

NO

NO

YES

YES

NO

NO

YES

NO

YES

NO

YES

YES

NO

NO

YES

EXTSPKR

EXTPTT

INTAUDIO

J403 Pin 9 low? Pin 8 high?

ASFIC U404 Pin 14 & 15 high?

Check Accessories

Check U404

Check U420 Audio PA

NO

NO

YES

YES

J403 Audio at Pin 2 &

Pin 3

Check Spk. Flex Connection

Audio at AudioPA (U420)

input (U447)

Audio from Pin 41 ASFIC, U404?

Check ASFIC U404

Check Audio PA

(U420)

Check U301 LV ZIF

Audio at Pin 2

U404?

NO

NO

NO

YES

YES

NO

YES

Troubleshooting Flow Chart for Controller

5C-32 Troubleshooting charts

Bad SINADBad 20dB Quieting

No Recovered Audio

START

Audio at pin 27 of U301? Check Controller

Yes

NoSpray of inject 1st IF into

XTAL FilterIF Freq: 45.1MHz

Audio heard?BYes

No

Check 2nd LO Control Voltage at C363

VCO locked?BYes

16.8 MHz check at pin 22

U301?

Activity on U301 sel pin?

Check FGU

No

No

A

A

Yes

Check Q320 bias cir-cuitry for faults.

Rotate Freq. Knob

Check controller.

Before replacing U301, check 2nd VCO Q320. Check VCO O/P level, C351,

C352.

Yes

No

Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Troubleshooting charts 5C-33

IF Signal at L311?

No

RF Signal at T301?

RF Signal at C310?

No

RF Signal at C307?

No

RF Signal at C301?

No or

Check harmonic filters L101 & L102 and ant. switches CR101, CR102, L104

Check filter between C301 & C307; program filter to

schematic test freq and check varactor voltages.

Inject RF into J101

Are varactor voltages OK?

No

Yes

Check RF amp (Q301) Stage.

Check filter between C310 & T301.

Yes

Check T301, T302, CR306, R308, R309, R310

Yes

1st LO O/P OK?

Locked?

YesCheck FGU

Yes

Trace IF signal from L311 to

Q302. Check for bad XTAL filter.

No

Yes Q302 collector OK?

IF signal present? Before replacing

U301, check U301 voltages; trace IF signal

path.

Yes

Check for 2.6 VDC

Is R5 present?

Check Q210, U201 (pin 48) voltages and

U247

No

No

No

Check U404 voltage. U404 can be selected by MCU before replacing U404.

Check varactor filter.

No

Yes

Yes

Yes

A

A

B

weak RF

Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

5C-34 Troubleshooting charts

START

No Power

Is There B+ Bias for Ant

switchCheck Q111

Is Current OK?

Is Control Voltage High or Low

Check PCIC

1. Check Pin Diodes2. Check Harmonic Filter

Inspect/Repair Tx. Out-put Network

Is Power OK?

Done

Check Drive to Module

Is Drive OK? Troubleshoot

VCO

Inspect PA Network/Check Power Out of U101 at Cap

C160

Is Power OK?

Replace U101

Is Power OK?

Replace Q101

Done

Done

No

Yes

Yes No

No

Yes

Low

High

No

Yes

Yes

No

Yes

No

Troubleshooting Flow Chart for Transmitter

Troubleshooting charts 5C-35

5V at pin 6 of

CR201

Is informationfrom µP U409

correct?

Is U201 Pin 18 AT 4.54 VDC?

Is U201 Pin 47 AT = 13 VDC

Is U241 Pin 19<0.7 VDC in RX &>4.3 VDC in TX?

Start

Visual check of the Board OK?

CorrectProblem

Check 5V Regulator

+5V at U201Pin�s

13 & 30?

Is 16.8MHzSignal at

U201 Pin 19?

Check FL201, C206, C207, C208, CR203 &

R204

Are signalsat Pin�s 14 &15 of U201?

Check L202 Check Q260,

Q261 & R260

U201 pin 2 at >3V in Tx and <0.7V in Rx

Replace U201

RemoveShorts

Is there a shortbetween Pin 47 and

Pins 14 & 15 ofU201?

Replace orresolder

necessarycomponents

Is RF level atU201 Pin 32 >-30 dBm?

Are R231,R232,R233,C231,C232,

& C233 OK?

Replace U201

If L261, C263 & C264are OK, then see VCOtroubleshooting chart

Are Waveformsat Pins 14 & 15

triangular?

Do Pins 7,8 & 9of U201 togglewhen channel is

changed?

Check programminglines between U409

and U201 Pins 7,8 & 9

Replace U201

Check uP U409Troubleshooting

Chart

NO

YES

NO

YES

NO

YES

NO

YES

NO

NO

NO

YES

YES

NO

YES

YES

NO

YES

YES

YESNO

NO

NO

NO

YES

NO

YES

YES

Check CR201, U210, U211, C258, C259 &

C228

3.3V at U201 pins 5, 20, 34 &

36

Check U248, L201 & L202

Is 16.8MHz signal at U201 pin

23?

Replace U201

YES

NO

NO

YES

NO

YES

Troubleshooting Flow Chart for Synthesizer

5C-36 Troubleshooting charts

START

No LO?

Tx Carrier?

VCO OK

Check R260

TRB = 5V?Pin 10 >1V?

L253 O/C? Change L253

Change U241

AUX 3 High?

Check U201 Pin 2 for 3.2V

Pin 19 =0V

AUX 4 High?

Change Q261

V ctrl 0V or 13V? L243 Open

Circuit?

Change U241

Change L243

Change U201

Check for faulty parts or dry joints of L271, L273, C370,

C386, R339 & L320

A

A

No

No

Yes

Yes

Yes

No

No

Yes

Yes

Yes

No

Yes

No

No

Yes

Yes

No

No

Check R245 for dry joint or faulty

No

Troubleshooting Flow Chart for VCO

5D-1

Section 5D

MODEL CHART AND TEST SPECIFICATIONS (330-400 MHZ)

1.0 Model Chart

GP Series, 330-400 MHzModel Description

AZH38PDC9AA3 GP328 Plus 330-400 MHz 4W 16 CH AZH38PDH9AA6 GP338 Plus 330-400 MHz 4W 128 CH

Item DescriptionX PMUD1675 GP328 Plus Super Tanapa 330-400 MHz 4W

X PMUD1676 GP338 Plus Super Tanapa 330-400 MHz 4W 128CHX PMUD1679 GP328 Plus Tanapa 330-400 MHz 4W

X PMUD1680 GP338 Plus Tanapa 330-400 MHz 4W 128CHX JMHD4007 GP328 Plus B/C Kit 330-400 MHz 4W

X PMHD4007 GP338 Plus B/C Kit 330-400 MHz 4W 128CHX PMHD4002 GP328 Plus Front Housing Kit

X PMHD4003 GP338 Plus Front Housing KitX X PMAD4009 VHF 9 cm antenna (336-368 MHz)X X PMAD4020 VHF 9 cm antenna (370-400 MHz)X 6804022G48 GP328 Plus User Guide

X 6804112J64 GP338 Plus User Guidex = Indicates one of each is required.

5D-2 Specifications (for GP328 Plus)

2.0 Specifications (for GP328 Plus)General

Transmitter

Receiver

All specifications are subject to change without notice.

330-400MHzFrequency: 330-400 MHz

Channel Capacity: GP328 Plus : 16 Chan-nels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 30.5mm

101.5mm x 55.5mm x 35.5mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

250 g

270 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery:

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C,D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

330-400MHzRF OutputLi Ion @ 7.5V:

Low1W

High4W

Frequency 330-400 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

12.5kHz 20/25kHz

Frequency: 330-400MHz

330-400MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

Specifications (for GP338 Plus) 5D-3

3.0 Specifications (for GP338 Plus)General

Transmitter

Receiver

All specifications are subject to change without notice.

330-400MHzFrequency: 330-400 MHz

Channel Capacity: GP338 Plus : 128 Chan-nels

Power Supply: 7.5 Volts ±20%

Dimensions with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

101.5mm x 55.5mm x 33.0mm

101.5mm x 55.5mm x 38.0mm

Weight: with Standard High Capacity Lithium Battery: with Ultra High Capacity Lithium Battery:

250 g

270 g

Average Battery Life @ (5-5-90 Duty Cycle) Standard High Capacity Lithium Battery: Ultra High Capac-ity Lithium Battery:

Low Power

>10 hrs

>14 hrs

High Power

>7 hrs

>10 hrs

Sealing: Meets MIL-STD-810-C,D & E and IPX4

Shock: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Vibration: Meets MIL-STD-810-C,D & E and TIA/EIA 603

Dust: Meets MIL-STD-810-C,D & E and IP5X

Humidity: Meets MIL-STD-810-C,D & E and TIA/EIA 603

330-400MHzRF OutputLi Ion @ 7.5V:

Low1W

High4W

Frequency 330-400 MHz

Channel Spacing 12.5/20/25 kHz

Freq. Stability(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz -30 dBm > 1 GHz

Audio Response:(from 6 dB/oct. Pre-Emphasis, 300 to 3000Hz)

+1, -3 dB

Audio Distortion:@ 1000 Hz, 60%Rated Max. Dev.

<5%

FM Noise: -40 dB

12.5kHz 20/25kHz

Frequency: 330-400MHz

330-400MHz

Sensitivity12dB EIA SINAD:

0.35 µV 0.35 µV

Adjacent Channel Selectivity ETS

-60 dB -70 dB

Intermodulation ETS

-65 dB -65 dB

Freq. Stability(-30°C to +60°C):

0.00025% 0.00025%

Spur Rejection: -70 dB -70 dB

Image Rejection: -70 dB -70 dB

Audio Output@ <5% Distortion

500 mW 500 mW

5D-4 Transmitter

4.0 Transmitter

4.1 General(Refer to Figure 5-1)The transmitter contains five basic circuits:

1. Power Amplifier 2. Antenna Switch3. Harmonic Filter4. Antenna Matching Network5. Power Control Integrated Circuit (PCIC).

4.1.1 Power AmplifierThe power amplifier consists of two devices:

1. 9Z67 LDMOS driver IC (U101) and 2. PRF1507 LDMOS PA (Q110). The 9Z67 LDMOS driver IC contains a 2 stage amplification with a supply voltage of 7.3V. This RF power amplifier is capable of supplying an output power of 0.3W (pin 6 and 7) with an input signal of 2mW (3dBm) (pin16). The current drain would typically be 160mA while operating in the frequency range of 330-400MHz. The PRF1507 LDMOS PA is capable of supplying an output power of 7W with an input signal of 0.3W. The current drain would typically be 1300mA while operating in the frequency range of 330-400MHz. The power output can be varied by changing the biasing voltage.

Figure 5-1: Transmitter Block Diagram

PCIC

Antenna

P ADriver

Vcontrol Vcontrol

From VCO

Jack

PA-FinalStage

Antenna Switch/Harmonic Filter/

Matching Network

Transmitter 5D-5

4.1.2 Antenna SwitchThe antenna switch circuit consists of two PIN diodes (CR101 and CR102), a pi network (C107, L104 and C106), and two current limiting resistors (R101, R170). In the transmit mode, B+ at PCIC (U102) pin 23 will go low and turn on Q111 where a B+ bias is applied to the antenna switch circuit to bias the diodes "on". The shunt diode (CR102) shorts out the receiver port, and the pi network, which operates as a quarter wave transmission line, transforms the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, and hence, there exists a low attenuation path between the antenna and receiver ports.

4.1.3 Harmonic FilterThe harmonic filter consists of C104, L102, C103, L101 and C102. The design of the harmonic filter for VHF is that of a modified Zolotarev design. It has been optimized for efficiency of the power module. This type of filter has the advantage that it can give a greater attenuation in the stop-band for a given ripple level. The harmonic filter insertion loss is typically less than 1.2dB.

4.1.4 Antenna Matching NetworkA matching network which is made up of L116 is used to match the antenna's impedance to the harmonic filter. This will optimize the performance of the transmitter and receiver into an antenna.

4.1.5 Power Control Integrated Circuit (PCIC)The transmitter uses the Power Control IC (PCIC), U102 to regulate the power output of the radio. The current to the final stage of the power module is supplied through R101, which provides a voltage proportional to the current drain. This voltage is then fedback to the Automatic Level Control (ALC) within the PCIC to regulate the output power of the transmitter. The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the control loop. The reference voltage level is programmable through the SPI line of the PCIC.There are resistors and integrators within the PCIC, and external capacitors (C133, C134 and C135) in controlling the transmitter rising and falling time. These are necessary in reducing the power splatter into adjacent channels.CR105 and its associated components are part of the temperature cut back circuitry. It senses the printed circuit board temperature around the transmitter circuits and output a DC voltage to the PCIC. If the DC voltage produced exceeds the set threshold in the PCIC, the transmitter output power will be reduced so as to reduce the transmitter temperature.

5D-6 Receiver

5.0 Receiver

5.1 Receiver Front-End(Refer to 330-400MHz Receiver Front End Schematic Diagram on page 5D-22 and 330-400MHz Transmitter Schematic Diagram on page 5D-26)The RF signal is received by the antenna and applied to a low-pass filter. For VHF, the filter consists of L101, L102, C102, C103, C104. The filtered RF signal is passed through the antenna switch. The antenna switch circuit consists of two PIN diodes(CR101 and CR102) and a pi network (C106, L104 and C107).The signal is then applied to a varactor tuned bandpass filter. The VHF bandpass filter comprises of L301, L302, C302, C303, C304, CR301 and CR302. The bandpass filter is tuned by applying a control voltage to the varactor diodes(CR301 and CR302) in the filter.The bandpass filter is electronically tuned by the DACRx from U404 which is controlled by the microprocessor. Depending on the carrier frequency, the DACRx will supply the tuned voltage to the varactor diodes in the filter. Wideband operation of the filter is achieved by shifting the bandpass filter across the band.The output of the bandpass filter is coupled to the RF amplifier transistor Q301 via C307. After being amplified by the RF amplifier, the RF signal is further filtered by a second varactor tuned bandpass filter, consisting of L306, L307, C313, C317, CR304 and CR305. Both the pre and post-RF amplifier varactor tuned filters have similar responses. The 3 dB bandwidth of the filter is about 50 MHz. This enables the filters to be electronically controlled by using a single control voltage which is DACRx .

Figure 5-2: Receiver Block Diagram

Demodulator

Synthesizer

Crystal Filter

MixerVaractor Tuned FilterRF AmpVaractor

Tuned Filter

Pin Diode Antenna SwitchRF Jack

Antenna

AGC

Control Voltagefrom ASFIC

First LOfrom FGU

Recovered AudioSquelch

RSSI

IF IC

SPI Bus

16.8 MHzReference Clock

SecondLO VCO

U301

IF Amp

Receiver 5D-7

The output of the post-RF amplifier filter which is connected to the passive double balanced mixer consists of T301, T302 and CR306. Matching of the filter to the mixer is provided by C381. After mixing with the first LO signal from the voltage controlled oscillator (VCO) using low side injection, the RF signal is down-converted to the 45.1 MHz IF signal. The IF signal coming out of the mixer is transfered to the crystal filter (FL301) through a resistor pad and a diplexer (C322 and L310). Matching to the input of the crystal filter is provided by C324 and L311. The crystal filter provides the necessary selectivity and intermodulation protection.

5.2 Receiver Back-End(Refer to 330-400MHz Receiver Back End Schematic Diagram on page 5D-23)The output of crystal filter FL301 is matched to the input of IF amplifier transistor Q302 by components R352 and C325. Voltage supply to the IF amplifier is taken from the receive 5 volts (R5). The IF amplifer provides a gain of about 7dB. The amplified IF signal is then coupled into U301(pin 3) via C330, C338 and L330 which provides the matching for the IF amplifier and U301.The IF signal applied to pin 3 of U301 is amplified, down-converted, filtered, and demodulated, to produce the recovered audio at pin 27 of U301. This IF IC is electronically programmable, and the amount of filtering (which is dependent on the radio channel spacing) is controlled by the microprocessor. Additional filtering, once externally provided by the conventional ceramic filters, is replaced by internal filters in the IF module (U301). The IF IC uses a type of direct conversion process, whereby the externally generated second LO frequency is divided by two in U301 so that it is very close to the first IF frequency. The IF IC (U301) synthesizes the second LO and phase-locks the VCO to track the first IF frequency. The second LO is designed to oscillate at twice the first IF frequency because of the divide-by-two function in the IF IC.In the absence of an IF signal, the VCO will �search� for a frequency, or its frequency will vary close to twice the IF frequency. When an IF signal is received, the VCO will lock onto the IF signal. The second LO/VCO is a Colpitts oscillator built around transistor Q320. The VCO has a varactor diode, CR310, to adjust the VCO frequency. The control signal for the varactor is derived from a loop filter consisting of C362, C363, C364, R320 and R321.The IF IC (U301) also performs several other functions. It provides a received signal-strength indicator (RSSI) and a squelch output. The RSSI is a dc voltage monitored by the microprocessor, and used as a peak indicator during the bench tuning of the receiver front-end varactor filter. The RSSI voltage is also used to control the automatic gain control (AGC) circuit at the front-end. The demodulated signal on pin 27 of U301 is also used for squelch control. The signal is routed to U404 (ASFIC) where squelch signal shaping and detection takes place. The demodulated audio signal is also routed to U404 for processing before going to the audio amplifier for amplification.

5D-8 Receiver

5.3 Automatic Gain Control Circuit(Refer to 330-400MHz Receiver Front End Schematic Diagram on page 5D-22)The front end automatic gain control circuit is to provide automatic gain reduction of the front end RF amplifier via feedback. This action is necessary to prevent overloading of back end circuits. This is achieved by drawing some of the output power from the RF amplifier�s output. At high radio frequencies, capacitor C331 provides the low impedance path to ground for this purpose. CR308 is a PIN diode used for switching the path on or off. A certain amount of forward biasing current is needed to turn the PIN diode on. Transistors Q315 provides this current where upon saturation, current will flow via R347, PIN diode, collector and emitter of Q315 and R319 before going to ground. Q315 is an NPN transistor used for switching here. Maximum current flowing through the PIN is mainly limited by the resistor R319. Radio signal strength indicator, RSSI, a voltage signal, is used to drive Q315 to saturation hence turning it on. RSSI is produced by U301 and is proportional to the gain of the RF amplifier and the input RF signal power to the radio. Resistor network at the input to the base of Q315 is scaled to turn on Q315, hence activating the AGC, at certain RSSI levels. In order to turn on Q315, the voltage across the transistor�s base to ground must be greater or equal to the voltage across R319, plus the base-emitter voltage (Vbe) present at Q315. The resistor network with thermistor RT300 is capable of providing temperature compensation to the AGC circuit, as RSSI generated by U301 is lower at cold temperatures compared to normal operation at room temperature. Resistor R300 and capacitor C397 form an R-C network used to dampen any transient instability while the AGC is turning on.

Frequency Generation Circuitry 5D-9

6.0 Frequency Generation Circuitry

The Frequency Generation Circuitry is composed of two main ICs, the Fractional-N synthesizer (U201), and the VCO/Buffer IC (U241). Designed in conjunction to maximize compatibility, the two ICs provide many of the functions that normally would require additional circuitry. The synthesizer block diagram illustrates the interconnect and support circuitry used in the region. Refer to the relevant schematics for the reference designators.The synthesizer is powered by regulated 5V and 3.3V which come from U247 and U248 respectively. The synthesizer in turn generates a superfiltered 4.5V which powers U241.In addition to the VCO, the synthesizer must interface with the logic and ASFIC circuitry. Programming for the synthesizer is accomplished through the data , clock and chip select lines from the microprocessor. A 3.3V dc signal from synthesizer lock detect line indicates to the microprocessor that the synthesizer is locked.Transmit modulation from the ASFIC is supplied to pin10 of U201. Internally the audio is digitized by the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio runs through an internal attenuator for modulation balancing purposes before going out to the VCO.

Figure 5-3: Frequency Generation Unit Block Diagram

Voltage Multiplier

Synthesizer U201

Dual Tran-sistor

Loop Filter

VCOBIC U241

Low Pass Filter

Matching Network

Attenuator

ToMixer

ToPA Driver

VCP

Vmult1Aux3

Aux4

MOD Out

ModulatingSignal

Vmult2

Rx VCO Circuit

Tx VCO Circuit

TRB

16.8 MHzRef. Osc.

Rx Out

Tx Out

5D-10 Frequency Generation Circuitry

6.1 Synthesizer(Refer to 330-400MHz Synthesizer Schematic Diagram on page 5D-24)The Fractional-N Synthesizer uses a 16.8MHz crystal (FL201) to provide a reference for the system. The LVFractN IC (U201) further divides this to 2.1MHz, 2.225MHz, and 2.4MHz as reference frequencies. Together with C206, C207, C208, R204 and CR203 , they build up the reference oscillator which is capable of 2.5ppm stability over temperatures of -30 to 85°C. It also provides 16.8MHz at pin 19 of U201 to be used by ASFIC and LVZIF. The loop filter which consist of C231, C232, C233, R231, R232 and R233 provides the necessary dc steering voltage for the VCO and determines the amount of noise and spur passing through .In achieving fast locking for the synthesizer, an internal adapt charge pump provides higher current at pin 45 of U201 to put synthesizer within the lock range. The required frequency is then locked by normal mode charge pump at pin 43 .Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier which is made up of C258, C259, C228, triple diode CR201 and level shifters U210 and U211. Two 3.3V square waves ( 180 deg out of phase) are first shifted to 5V, then along with regulated 5V , put through arrays of diodes and capacitors to build up 13.3V at pin 47 of U201.

Figure 5-4: Synthesizer Block Diagram

DATA

CLK

CEX

MODIN

VCC, DC5V

XTAL1

XTAL2

WARP

PREIN

VCP

REFERENCEOSCILLATOR

VOLTAGEMULTIPLIER

VOLTAGECONTROLLED OSCILLATOR

2-POLELOOPFILTER

DATA (U409 PIN 100)

CLOCK (U409 PIN 1)

CSX (U409 PIN 2)

MOD IN (U404 PIN 40)

+5V (U247 PIN 4)

7

8

9

10

13, 30

23

24

25

32

47

VMULT2 VMULT1

BIAS1

SFOUT

AUX3

AUX4

IADAPTIOUT

GND

FREFOUT

LOCK 4

19

6, 22, 23, 24

4345

3

2

28

14 15

40

FILTERED 5V

STEERINGLINE

LOCK (U409 PIN 56)

PRESCALER IN

LO RF INJECTION

TX RF INJECTION(1ST STAGE OF PA)

FREF (U201 PIN 21 & U404 PIN 34)

39BIAS2

41

DUAL TRANSIS

DUAL TRANSIS-

48

5VR5

5, 20, 34, 36(U248 PIN 5)

AUX1

VDD, 3.3V MODOUT

U251 LOW VOLTAGE FRACTIONAL-N SYNTHESIZER

TORS

TORS

Frequency Generation Circuitry 5D-11

6.2 VCO - Voltage Controlled Oscillator(Refer to 330-400MHz Voltage Controlled Oscillator Schematic Diagram on page 5D-25)

Figure 5-5: VCO Block Diagram

The VCOBIC (U241) in conjunction with the Fractional-N synthesizer (U201) generates RF in both the receive and the transmit modes of operation. The TRB line (U241 pin 19) determines which oscillator and buffer will be enabled. A sample of the RF signal from the enabled oscillator is routed from U241 pin 12, through a low pass filter, to the prescaler input (U201 pin 32). After frequency comparison in the synthesizer, a resultant CONTROL VOLTAGE is received at the VCO. This voltage is a DC voltage between 3.5V and 9.5V when the PLL is locked on frequency.

Presc

RX

TX

MatchingNetwork Low Pass

Filter

Attenuator

Pin8

Pin14

Pin10

Level Shifter Network

5V

(U201 Pin28)VCC Buffers

TX RF Injection

U201 Pin 32

AUX4 (U201 Pin3)

AUX3 (U201 Pin2)

Prescaler Out

Pin 12Pin 19Pin 20

TX/RX/BSSwitching Network

U241VCOBIC

RxActive Bias

TxActive Bias

Pin2

Rx-I adjust

Pin1

Tx-I adjust

Pins 9,11,17Pin18

VsensCircuit

Pin15

Pin16

RX VCO Circuit

TX VCO Circuit

RX Tank

TX Tank

Pin7

Vcc-Superfilter

Collector/RF inPin4

Pin5

Pin6

RX

TX

(U201 Pin28)

Rx-SW

Tx-SW

Vcc-Logic

(U201 Pin28)

Steer Line Voltage (VCTRL)

Pin13

Pin3

TRB_IN

LO RF INJECTION

VSF

VSF

VSF

5D-12 Frequency Generation Circuitry

The VCOBIC(U241) is operated at 4.54 V (VSF) and Fractional-N synthesizer (U201) at 3.3V. This difference in operating voltage requires a level shifter consisting of Q260 and Q261 on the TRB line. The operation logic is shown in Table 5-1.

In the receive mode, U241 pin 19 is low or grounded. This activates the receive VCO by enabling the receive oscillator and the receive buffer of U241. The RF signal at U241 pin 8 is run through a matching network. The resulting RF signal is the LO RF INJECTION and it is applied to the mixer at T302 (refer to 330-400MHz Receiver Front End Schematic Diagram on page 5D-22).During the transmit condition, when PTT is depressed, five volts is applied to U241 pin 19. This activates the transmit VCO by enabling the transmit oscillator and the transmit buffer of U241. The RF signal at U241 pin 10 is injected into the input of the PA module (U101 pin16). This RF signal is the TX RF INJECTION. Also in transmit mode, the audio signal to be frequency modulated onto the carrier is received through the U201 pin 41.When a high impedance is applied to U241 pin19, the VCO is operating in BATTERY SAVER mode. In this case, both the receive and transmit oscillators as well as the receive transmit and prescaler buffer are turned off.

Table 5-1: Level Shifter Logic

Desired Mode AUX 4 AUX 3 TRB

Tx Low High (@3.2V) High (@4.8V)

Rx High Low Low

Battery Saver Low Low Hi-Z/Float (@2.5V)

Notes For All Schematics and Circuit Boards 5D-13

7.0 Notes For All Schematics and Circuit Boards* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.

1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads (pF) or microfarads (µF).

2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with the voltage probe to prevent circuit loading.

3. Reference Designators are assigned in the following manner:100 Series = Transmitter200 Series = Frequency Generation300 Series = Receiver400/500 Series = Controller600 Series = Keypad Board

4. Interconnect Tie Point Legend:UNSWB+ = Unswitch Battery Voltage (7.5V)SWB+ = Switch Battery Voltage (7.5V)R5 = Receiver Five VoltsCLK = ClockVdda = Regulated 3.3 Volts (for analog)Vddd = Regulated 3.3 Volts (for digital)CSX = Chip Select Line (not for LVZIF)SYN = SynthesizerDACRX = Digital to Analog Voltage (For Receiver Front End Filter)VSF = Voltage Super Filtered (5 volts)VR = Voltage Regulator

6-LAYER CIRCUIT BOARD DETAIL VIEWING COPPER STEPS IN PROPER LAYER SEQUENCE

LAYER 1 (L1)LAYER 2 (L2)LAYER 3 (L3)LAYER 4 (L4)LAYER 5 (L5)LAYER 6 (L6)

INNER LAYERS

SIDE 1

SIDE 2

5D-14 Notes For All Schematics and Circuit Boards

THIS PAGE INTENTIONALLY LEFT BLANK

Circuit Board/Schematic Diagrams and Parts List 5D-15

8

C10

1

C102

C10

4

C10

3

C106

C107 C188

CR

101

CR102

L101

L102L104

L105

SH100

CR

308

R34

2

C304

C30

8

C301

C30

2C

305

C30

3

CR301

CR302

L301

L302

R301R302

SH301

C35

4

C362

1 C36

4

C352349

C350

C353

C363

C384

C385

CR

310

L325 L332

PB504

Q320R355

R32

2

R34

5

R32

0

R321

R32

4

R34

6

SH321

VR444

C50

5

C512 C513

C50

2

Q505

Q502

R506

R50

7

R505

VR501

C140

C51

1C

514

C520

CR5032

3 4

L116

PB

505

R50

2

R501VR443

C141

330-400MHz Main Board Top Side PCB No. 8404101G02/G03/G04

.0 Circuit Board/Schematic Diagrams and Parts List

B50

3

B50

4

C21

6

FL2

01

1 346

40

J200

1

TP201

C247C251

C28

5

C28

9

C37

0

C37

4

C38

6

C248C273

C28

6

C27

6

C253

C27

1

C27

2

L282

3

L243

1

3

L253

1

L271

L273

L321

Q26

1 34

Q241

R33

3

R33

9

R24

3

R248

R25

3

R26

0

SH241

TP202

TP302C

210

C211

C21

2

C213

C21

4

C220

C23

0

C257

C260

C29

4

C292

C22

9C

282 C28

3

C203

C21

7

C23

5

C22

8

C23

3C238

C29

7

C29

1

CR

201

L201

L202

L203

L232

Q210

34

Q26

0

34

R206

R256

R255

SH201

U247

C328

C32

4

C325

C52

1

C32

3

C39

1

C397

FL3

01

L311

PB501PB502

Q315

Q316

R32

6

R300

R314

R31

6

R318

R31

9

R325

R32

7

R33

4

R335R338

R35

1

R352

RT

300

RT301

SH323

VR

300

VR

440

C37

5

C32

0C31

9

C32

2

C38

1

L309

L310R308

R310

R30

9

R348

SH303

T30

13 4

6T30

234

616

C109

C11

0

C11

4

C119

C12

2 C166

C171

C111

C112

C11

3

C115

C116

C117

C11

8

C121

C12

5

C160

C16

5

C12

0

C16

1

C19

3

C127

C131C129

C16

9

C18

0

C18

1

L115

L106

L107

L108

L109

L113

L114

L117L160

3

2

Q110

1

R10

4

R10

6

R10

7

R174R108

R12

0

R17

1R16

1

R19

3

R173

SH101

U101

9

81

C33

1

C396

C333R317

R336

C35

C

5D-16 Circuit Board/Schematic Diagrams and Parts List

B50

1

32

0

C123

2

CR501

L112

C17

4

C133

C13

5 C13

4

R109

R132

R13

6

C24

1

C246

C25

5

C28

1

C29

5

C372 C371

C373

C37

8

C24

2

C250C243

C24

4

C245C254 C252

C256

CR241

CR242

CR243

CR

251

CR

252

L241

L242

L281

L251

M300

Q310

R330

R33

2R

254

R11

0R

112

R11

1

R241

R25

2R242

R24

4

R24

5 R25

1

R331

R349

SH242

U24

1

10

201

11

C20

1

C264

C21

8

C223

C224

C23

1

C29

6

C29

8C

202

C265

C204

C20

6

C20

7

C208

C219

C232

C234 C25

8

C25

9

C263

C29

3 CR203L261

R204

R281R201

R202

R23

1R

232

R23

3

SH202

13

2537

1

U201 U210

34

U211

3 4

C277

C215

C27

9

C522

C278

L505

M101

R20

5U248

VR

441

VR

442

VR506

C523

Y20

1

43

2

C526C528C530C532C534C536C538C540C542

C547

C552

C555R509

R510

C525C527C529C531C533C535C537C539C541C543C544C545C546

C548C549

C550

C551C553

R51

1

330

2S502

3 5

4

4C

8C

S50

1

2

C10

8

CR160

1

J101

4

3

2

J102

P100

C13

2

C17

3C172

CR

103

CR105

H10

1

M100

Q111

34

R101

R17

0

R13

3

R172

C309

C315

C32

1

C39

5

C30

7

C310

C31

4 C306C31

1

C380

C31

2

C318

C313

C31

7

C316

CR

304

CR

305

CR

303 L340

L304

L306 L307L3

03

L305Q30

1

R30

6R

307

R30

4

R303 R34

7R

305

R32

8R

340

SH302

C33

7

C383C390

C32

9 C33

6

C344

C34

5

C346

C34

7

C34

8

C33

4

C35

6

C33

9

C34

0

C34

1

C34

2

C343

C357

C360

C35

5

C358

C359

C361

C38

2

L314

L331

R34

3

R350R344

SH322

132537 1

U30

1

M301

1

C32

7

C503

C338

C32

6

C33

0

L330

Q30

2R

315

R311R312R

313

C13

C138C151

C170

C12

6

C128

C150C15

CR306

E101

F50

1

R10

2R

329

SH304

VR

439

C10

5R130

R131

25

9

17

U10

2

1-400MHz Main Board Bottom Side PCB No. 8404101G02/G03/G04

Circuit Board/Schematic Diagrams and Parts List 5D-17

ZMY0131018-O

C101

C102

C104

C103

C106

C107C188

CR10

1

CR102

L101L102

L104

L105

SH100

C308

C301

C302

C305

C303

C304

CR301

CR302

L301

L302

R301R302

SH301

C140

C141

L116

PB505

C511

C512 C513

C514

C520

CR5032

3 4

Q505

Q502

R505

R502

R501VR443

C505

C502

R506

R507VR501

PB504

VR444

C350

2

C364

C352 C353

C354

C363

C384C385

CR310

L325

L332

Q320

R322

R345

1

R324

R355

R346

SH321

330-400MHz Main Board Top Side PCB No. 8404101G06

40

J200

1

B503

C216

C282 C2

83

C210

C211C2

12

C213

C214

C220

C230

C257

C260

C294

C292C2

29

C203

C217

C235

C228

C233

C297

C291

CR20

1

FL201

1 3

46

L201 L202

L203

Q21034

Q260

34

R206

R256R255

SH201

TP201

C238

L232

U247

B504

TP202

TP302

C391

C328

C324

C325

C521

C323

C397

FL30

1

L311

PB501PB502

Q315

Q316

R326

R334

R335R338

R300

R314

R316

R318

R319

R325

R327

R351

R352

RT30

0

RT301

SH323 VR30

0

VR440

C381

C375

R310

C319 C320

C322

L309

L310R308R309

R348

SH303

T301

3 4

6T302

34

6

C333C396

C331

CR30

8R336

R34

R317

C247C251

C285

C289

C370

C374

C386

C248 C273

C286C253C2

76

C271C272

L282

3

L243

1

3

L253

1

L271

L273

L321

Q26134

Q241

R333

R243

R248

R253

R260

R339

SH241

C109C110

C114

C119

C122

C166

C171

C111

C112

C113

C115C116

C180

C117

C118

C121

C125

C160

C165

C120

C161

C193

C127

C131C129

C169

C181L115

L106

L107

L108

L109

L113 L114

L117L160

3

2Q110

1R104

R174

R106

R107

R108

R120

R171R161

R193

R173

R175R176

SH101

1

16

8

9

U101

C3

C351

C349

R320

R32

2

6

5D-18 Circuit Board/Schematic Diagrams and Parts List

ZMY0131019-O

C539 C540C541 C542C543

C548

C525 C526C527 C528C529 C530C531 C532C533 C534C535 C536C537 C538

C544C545C546 C547

C549C550C551 C552C553

C555R509

R511R510

C215

C277

C279

C522

C278

L505

R205U248

VR441VR506

SH202

Y201

4

3

2

C208CR203

C263C264 C2

98C2

02

C204L261R204

C201

C223

C231

C219

C232

C234

C293

R201R202

R231

R232

R233

13

2537

1

U201 C265

C218 C2

06C2

07

R281

U21034

C296

C258

C259 U211

3 4R501

9

R136

C224

L251

C255

C254 C252C256

CR25

1 CR25

2

R254

R252

R251

C371C372

C373C378

C241

C246

C281

C295

C242

C250C243

C244

C245

CR241

CR242

CR243

L241

L242 L281

Q310

R330R331

R332R1

10R1

12R1

11

R241R242

R244

R245

R349

SH242

U241

10

201

11

330

2S502

3 5

4

4

C

8

CS501

2

J1014

3

21

J102

C108CR

103

CR160

Q11134

R101R170

P100

C132

C173

C172

CR105

H101

R133

R172

R130R131

C311

C309

C315

C321

C395

C307

C310

C314C306 C380

C312 C318

C316C313 C317

CR304 CR305

CR30

3 L340

L304

L306 L307L303

L305

Q301

R306

R307R3

04

R303 R347

R305

R328

R340

SH302

C329

C336

C344

C360

C355

C361

C382

L314

L331

R343

R350

C337

C345

C347

C348

C334

C356C3

41

C342

C358

C359

R3441325

37 1

U301C383C390

C346

C339

C340

C343

C357

SH322

C327

C338

C326 C3

30

L330

Q302

R315

R311R312

R313

1

2

3

B501

C503

CR306

C

F501

SH304

C123E101

R329

VR43

9

C130

C138C151C170

C126

C128

C150 C152 L112R102

C105 C1

74

C133

C135

C134

R10

R132

25

917

U1021

-400MHz Main Board Bottom Side PCB No. 8404101G06

Circuit Board/Schematic Diagrams and Parts List 5D-19

J200-33

J200

J200-29J200-30

J200-15

J200-24

J200-3

J200-25

J200-31

J200-10J200-11J200-12

J200-19

J200-38

J200-22

J200-26

J200-28

J200-37

J200-23

J200-21

J200-27

J200-13

J200-20

J200-4

J200-14

J200-6J200-5

J200-7J200-8

J200-39

J200-1

J200-16

J200-2

J200-18J200-17

J200-36

J200-40

J200-32

J200-9

J200-35J200-34

C527100pF

C526100pF

C525100pF100pF 100pF

C530 C528100pF

C529100pFFC531

6F

C544100pF

C545100pF

C543NU NU

C542NU NU

C541NU

C540 C539

330-400MHz Controls And Switches Schematic Diagram (sheet 1 of 2)

ZMY0130798-O

RF

RTA2

RTA3

SB1

SB2

SB3

SWB+

UNSWB+

VOL

Vdda

DATA

DEMOD

DUMMY

EMER

GREEN_LED

LI_ION

LOCK

LVZIF_SEL

MECH_SWB+

MODIN

PTT

RED_LED

RESET

RSSI

RTA0

RTA1

16.8MHz

5V

BATT_CODE

CLK

CSX

DACRX

Vdda

VOL

UNSWB+

SWB+

SB3

SB2

SB1

RTA3

RTA1

RTA0

RSSI

RESET

RED_LED

PTT

MODIN

MECH_SWB+

LVZIF_SEL

LOCK

LI_ION

GREEN_LED

EMER

DEMOD

DATA

DACRX

CSX

CLK

BATT_CODE

5V

16.8MHz

RTA2

LVZIF_SEL

CLK

PTT

LI_ION

CSX

RTA1RTA0

MECH_SWB+GREEN_LED

RED_LEDVOL

EMERSB3SB2

RTA3

BATT_CODE

RTA2

Vdda

DACRX

DATA

SWB+

SWB+

MODIN

SB1

RSSI

16.8MHz

UNSWB+

LOCK

5V

DEMOD

RESET

C532100p

C535100pF

C534100pF

C533100pF

C537100pF

C536100pF100pF

C538

R509NU

100pFC555

R5100

NUR511

C54100p

C552100pF

C551100pF

C550100pF

C549100pF

C548NU

C547100pF

C553100pF

5D-20 Circuit Board/Schematic Diagrams and Parts List

BATT+

BATTERY_CONTACT

BATT-

VR506

6.8V

SWITCHPB505

A1

A2

2B1

4B2

L505390nH

CONN_J

B501

2DATA

1NEG

3POS

RADIO_CODE

D

330

NU

NU

Q502NU

DUMMY

P100

16.28nHL116

47KR506

1

3

C1418.2pF

NU

24V

21

C140

F501

GND1

PC01

PC12

PC24 8PC3

SWITCH

S501

C0C0

C1 C1

GND

7 9

R501680

R502180

Q505

C502

0.47uF

VR5016.8V

4

LO

W

1

5

HIG

H

3

6TAB1

7TAB2

2

SWITCHS502

100pFC511

100pFC512

1 A1

3 A2

2B1

4B2

SWITCHPB501

10KR505

IMX1

5

1

6

6.8V

VR443

6.8V

SWITCHPB504

1 A1

3 A2

2B1

4B2

VR444

6.8V

VR440

B503if

12VVR439

2

4

3TAB1

1TAB2

2

TAB33

TAB44

TAB55

ANTENNA_NUT

J102

R5070

2 4

1 3CR503

K2

K3

VR441

6.8V

CR160

A1

A2

A3

K1

C522.01uF

if

4GND

1

2

3

RF_JACK

J101RF_JACK

.01uFC520

C503

C521

100pF

.01uF

100pF 100pFC514C513

3 A2

2B1

4B2

PB502SWITCH

1 A1

CR5011

2

B504

100pF

C505

LI_ION

BATT_CODE

Vdda

MECH_SWB+

PTT

SB2

Vdda

VOL

UNSWB+

EMER

GREEN_LE

SWB+

RED_LED

RTA0

RTA1

RTA2

RTA3

SB1

-400MHz Controls And Switches Schematic Diagram (sheet 2 of 2)

Circuit Board/Schematic Diagrams and Parts List 5D-21

G

G

BATTERY_CONTACT

BATT-

BATT+

DATA1NEG3POS

CONN_J

B501

2

MMY

VR5066.8V

L505390nH

RADIO_CODE

LED

Y01301003-O

330-400MHz Controls And Switches Schematic Diagram (sheet 2 of 2 for 8404101G06 PCB)

G

G

G

G

G

G

G

G

G

G

G

G

G

G

G

G

G

G

G

Q502

NU

NU

NU

LOW

1

5

HIGH

36

TAB1

7TAB2

2

ifSWITCHS502

4

0

B503

A11A23

B1 2B2 4

R507

SWITCHPB505

.01uFC521

VR4446.8V

IMX1

51

6

C505100pF

6.8VVR440

47KR506

CR501

1

2

VR4416.8V

C522.01uF

B504

23.57nHL116

CR160

A1A2A3

K1K2K3

R501

2 4

1 3

680

CR503

C503

C141NU

100pF

NU

3B1 2B2 4

C140

SWITCHPB504

A11A2

A11A23

B1 2B2 4

SWITCHPB501

TAB22

TAB33

TAB44

TAB5 5

Q505

ANTENNA_NUTJ102

TAB11

0.47uF

2

3

DU

C502

J101RF_JACK

if

4GND

1

P100

24

3

10KR505

12VVR439

100pFC511

100pF100pFC512 C514C513

24V

21

100pF

F501

R502180

.01uFC520

6.8VVR443

GND7 9

GND1

PC01

PC12PC24 8PC3

SWITCHS501

C0C0C1 C1

6.8V

RF_JACK

VR501

A11A23

B1 2B2 4

SB1

PB502SWITCH

Vdda

MECH_SWB+

Vdda

VOL

UNSWB+

EMER

LI_ION

BATT_CODE

GREEN_

SWB+

RED_LED

RTA0

RTA1

RTA2

RTA3

PTT

SB2

ZM

5D-22 Circuit Board/Schematic Diagrams and Parts List

NUC381

R3290

C318

12pFC317

8.2 pF

T301

4

6

3

1

2

XFMR

TP302

T302XFMR

46

31 2

C320 C3197.5pF 1.8pF

16.28nHL309R348

3.6K

3258K

R338R335

RT301

2 1

C391

NUNU

NUNU

R5

C370100pF

R330RSSI

RX_INJ

NUR331 C372

Q3101

3

2

C371

100pFC386

NU

NUNUNU

0R349

100pFC374

C378C373NU NU

C375

VCOBUF

100pF

R332

L321

0R339

R5

NU

NU

R333NU

R30918

82pFC322

L310150nH

270R308

270R310

2

34

1

CR306

IF

[email protected]@399.725MHz

[email protected]

[email protected]@354.625MHz

797V@-50dBm

ZMY0130352-O

330

L340390nH

HSMP38201

23

CR308

R3171K

100pFC395 C331

100pF

1KR347

R5

C311

100KR307R306

100K

CR304

C306

CR305

C3128.2pF

22nHL305

C31312pF

L30619.71nH19.71nHL307

5.1 pFC316

NU

NU

R305470

R30412K

C321100pF

C309100pF

R3031 K

Q301

13

2

C3070.1uF

0.1uFC314

180nHL304

C315100pF

C3100.1uF

R3282.7

L30333nH

R3408.2K

19.71nHL302

C308100pF

100KR301

12pFC302

C30512pF

CR301 CR302

5.1pFC303

11pFC304

R302

L301

100K

19.71nH1

CR303

2

3

C3018.2pF

RX_IN

1

SH304SHIELD

1

SHIELDSH302

1

SHIELDSH301 SH303

SHIELD

1

RXFE Top Shield RXFE Bottom Shield Mixer Shield

RX Mixer Diode Shield

.01uFC380

100KR342

R5

DACRx

R336

C333R5

NU

NU

33KR327

R31691K

Q315

13

218KR318

R319150

C396NU

R3002.2K

1uFC397

1

33.0KRT300

2

R334

Q316

13

2VR300

R326

NU

NU

NU

NU

R6.

[email protected]@399.725MHz

1.

0.508V

4.396V

2.285V

[email protected]@399.725MHz

Note:Rx1 = [email protected] rf signalRx2 = [email protected] rf signalprobed using high impedence probe

-400MHz Receiver Front End Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5D-23

DB

44K

C383100pF

16.8MHz

Vdd_FILTERED

A

C350330pF

C349.022uF

2KR324

C35120pF

BFQ67WQ320

1

3

212pFC352

0R355

43pFC353

C362.022uF

56pF 100nHL332C385

.01uFC364

CR310R3201K

R3212.4K

C3632.2uF

2.20uHL325

R34656K

200KR322

C35447pF

100pFC390

100KR350

0.1uFC345

DEMOD

SH322SHIELD

1

SH321SHIELD

1

LD LVZIF TOP SHIELD LVZIF BTM SHIELD

C38456pF

10KR345

3.185V 2.628V

2.095V

ZMY0130349-O

330-400MHz Receiver Back End Schematic Diagram

TE

ST

D

VA

G

VA

G_R

EF

VP

P

RE

D_V

CC

RE

D_V

SS

RO

SE

_VC

CR

OS

E_V

SS

RS

SI_

FLT

RS

SI_

OU

T

TESTAIOUT

LIM

MIX_BYP

MIX_IN

MLPD_CR

PH

AS

E_L

OC

K

PREAMP_OUTPRE_AGC

PR

E_I

N

EM

IT

EX

TB

S

FREFGND

GO

LD_V

CC GOLD_VSS

GREEN_VCC

GREEN_VSS

C4M

C4P

CEXCLK

COL

DATA

DE

MO

D_H

FD

EM

OD

_OU

T

BROWN_VCCBRP_OFF

C1M

C1P

C2M

C2P

C3M

C3P

AF

C

BA

SE

BLUE_VCCBLUE_VSS

U30132D83

1615

24

2120

14

1918

13

17

2223

32 2530 2931 2636 28 27333435

42

464748

41

43

37

403938

4544

8 931 2 54 116 107 12

0.1uFC336

C356.022uF

L3142.2uH

C3411uF

C3391uF

C337100pF

C3401uF

1uFC342

Vdd_FILTERED

R5C3550.33uF

100pFC327

C3280.1uF

2.4KR312

C338

C330

15pF

10pF

R314

330

3K

R313

30KR311

C326.01uF

Q302R351

0

3.3KR352

12KR315

680nHL330

.01uFC325C323

150pF

20pFC324

750nHL311

GN

D2

4

GN

D3

5

OUT3

IN6

TBDXTALFL301

GN

D1

GN

D1

2

IF

10uFC382

C3480.1uF

0.1uFC329

2.20uHL331 R343

10

0.1uFC344

Vdd_FILTERED

(SOURCE)

C3430.22uF

0.1uFC347

0.1uFC346

Vdda

.022uFC334

0.1uFC359

1200pFC358

R312

0.22uFC357

CLKDAT

LVZIF_SEL

DA

C361.01uF

C360.022uF

RSSI

SH323SHIELD

1

CRYSTAL FILTER SHIE

[email protected]

[email protected]

0.706V

2.683V

5D-24 Circuit Board/Schematic Diagrams and Parts List

FADJ 2

216

OSC_16.8MHZY201

NU

U

NUR206

SYNTHESIZER TOP SHIELD SYNTHESIZER BOTTOM SHIELD

SHIELDSH201

SHIELDSH202

L23212uH

47KR204

CR203

C238470pF

NUC208GND1

4

OUT3

04

4.3KR255

30R256

4 R5

4.7K

120

R232620

R231

0.1uFC233

560R233

C2310.1uF

C2340.47uF

C232.047uF

TP2021

MODOUT

100pFC277

2.2uFC278

4V_3.3V

C2792.2uF100pF

C220

GND2

NC

4

3

ON

_OF

F*

VIN

1

VO

UT

5

U248LP2980

C294100pF 0.47uF

C293

Vdda

SWB+

VCTRL

7.5V

3.3V

[email protected]@400MHz

ZMY0130350-O

330

VMULT3VMULT4

WARP

XTAL1XTAL2

SFOUT

TEST1TEST2

VMULT1VMULT2

INDMULT

IOUT

LOCK

MODOUTFREFOUT

IADAPT

AUX1AUX2AUX3AUX4

ADAPTSW

PD

_GN

DP

RE

_GN

D

DG

ND

AG

ND

SFCAP

SFIN

VBPASS

PREIN

PVREF

REFSEL

SFBASE

MODIN

NC1NC2NC3

CCOMP

CEXCLK

DATA

BIAS1BIAS2

VR

OV

CP

PD

_VD

DP

RE

_VD

D

DV

DD

AV

DD

141211

25

2324

28

3738

15

16

43

4

4119

45

48123

46

13 475 34 3620

26

30

21

32

35

18

27

10

172931

98

7

4039

42

44336 22

63A27U201

C2042.2uF

C264100pF

C263NU

C214100pF 100pF

C211R201

R202100K

82K

DATA

100pFC212C210

100pF

L26182nH

MODIN

CLKCSX

PRESC

C2021000pF100pF

C201

VSF

TP2011

330pFC206R281

4.7uFC203

C20739pF

NUNU

NU

R205

C215

GN

D4

OUT3

VD

D

1

5V

CN

1GND

IN6

FL201

75Z

100pFC260

100pFC213

5V

LOCK

AUX4

AUX3

Q210

2

1

3

16.8MHz

10K

47K

47K

2.2uFC235C223

0.1uF

C2240.1uF

L2012.2uH

L2032.2uH

10uFC291

C2180.1uF

C2172.2uF

4OUT 3

SD

ADP3300U247

6ERR

1

GN

D

5IN

2NR

0.22uFC219

L2022.2uH

0.1uFC298

C2920.1uF

5V(SOURCE)

C282C283

3 K3

CR201

A1 6A2 5A3 4

K112 K2

NUNU

C2291000pF100pF

C230

.01uFC258

C2284.7uF

C259.01uF

TC7ST04FUU210

3GND

2

1NC

4

5VCC

0.1uFC296

5VCC

TC7ST04FUU211

3GND

2

1

NC

4

C257100pFC265

NU

1.65V

Low (mV)

High (3.3V) High (3.3V)

1.5V

2.3V

3.3V

Rx3.7V1.6V

Tx1.6V3.7V

39 Bias240 Bias1

-400MHz Synthesizer Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5D-25

2.7pFC245

R24120

L243

RESONATOR

1

2

3

7.5pFC250

7.5pFC242

6.8pFC243

1 2

CR243

A1 A2

CR241

C241100pF

390nHL242

390nHL241

CR242

R24310K

C2447pF

Rx_sw

6.8pFR248

C2470.1uFC248

100pF

C253NU 100pF

C251CR252 CR251

13pFC252

13pFC256

180nHL251

VSF

VCTRL

2.9V Rx, 3.1V [email protected] Rx, 9.8V Tx@400MHz

4.6V

ZMY0130351-O

330-400MHz Voltage Controlled Oscillator Schematic Diagram

TX_IADJ1

TX_OUT10

TX_SWITCH13

VC

C_B

UF

FE

RS

14

VC

C_L

OG

IC

18

RX_EMITTER6

RX_IADJ2

RX_OUT8

RX_SWITCH7

SUPER_FLTR3

TRB_IN19

TX_BASE16

TX_EMITTER15

COLL_RFIN4

FLIP_IN20

GN

D_B

UF

FE

RS

11

GN

D_F

LAG

917G

ND

_LO

GIC

PRESC_OUT12

RX_BASE5

50U54

U241

Rx_sw

Tx_sw

C2730.1uF

1pFC272

L27339nH

56nH

1pF

L271

C271

R245240

C2762.2uF

100pFC281

390nHL281

0.1uFC286

100pFC246

180R242

100pFC285

12KR244

1

3

2 Q241BFQ67W

L282390nH

R2537.5K

Tx_sw

C2542.7pF

R25122

L253

RESONATOR

1

2

3

100pFC289

100pFC255

R252200

R2545.6K

1KR260

4

1

3

Q261

2

10K

47K

47K

4.7K

2

4

1

3

Q260

C297.01uF

10K

4.7K

47K

47K

1

SHIELDSH242

1

SHIELDSH241

VCO TOP SHIELD VCO BOTTOM SHIELD

AUX 4

AUX 3

5V

VSF

PRESC

RX_INJ

TX_INJ

4.6V

2V

4.6V

1.1V

5D-26 Circuit Board/Schematic Diagrams and Parts List

VL6 VLIM 19

TE

MP

30

V10

14

V45

16

17V5EXT

20VAR1

18VAR2

24VAR3

VG

15

22NA

Q11

QX

10

1 RFIN

RS 21

31R

SE

T

RX 23T12

CLK

26

CQ

12

CQ

X13

DA

TA

28

F16

89

GND18

GN

D2

25

INT4U102H99S

AN

O32

BP

OS

27

CE

X29

CI3

CJ5

CL7

C138100pF

CR105

GND

3

1

PO

S

2VOUT

R131

LM50

10KR130

18K

100pFC170

C110100pF

0.1uFC126

.022uFC173

5V

TX_BIAS

RESET

UNSWB+

DATA

CLK

CSX

100pFC122

C105100pF

4

1

3

100pFC132

Q111

2

6

100pFC174

R133

UNSWB+

NU

10K

4.7K47K

47K

30pF

C1343300pF

C135.022uF

C166100pF

29F

100pFC165

.022uFC131

390nHL114

100KR132

UNSWB+

RF

IN6

RF

OU

T1

7R

FO

UT

21

VC

NT

RL

14V

D1

2V

G1

3V

G2

GND1 5GND2 12GND3 13GND4

8N

C1

9N

C2

10N

C3

15N

C4

16

U10109Z67

11G

2 41F

1

100pFC130

C128.022uF

390nHL112

R1085.6K

F60

.022uFC152

UNSWB+

1MEGR136

7.01V Tx

7.08V Tx

0.269V Tx

ZMY0130353-A

330

1000pFC127

L115 C13390nH 100

L113

C1

5.6nH

6.8p

200KR109

2pFC169

9.1pFC120

100pFC121

C150.022uFC151

100pF

C160.1u

200R16

L16015.0nH

56pC1

33pFC116 C117

30pF

11.03nHL109

4.22nHL108

10R106

100pF

C115

C118

30pF

C125100pF

100pFC295

300R112R110300

20R111

R107TX_INJ_1

TX_INJ

NU

Microstrip Microstrip1

2

3C11111pF

C11247pF

L10733.47nH

0.1R102

C11310pF

BEADE101

C114100pF

C12310uF

200R172

0.1uFC172

Q110 Microstrip

L105C108100pF

390nH

240R170

240R101

C109100pF 7.66nH

L106

UNSWB+

3.3pF

1

A1

2

A2

K 3

C107

CR102

L10412.39nH

4.7pFC106

RX_IN

CR101

L10212.39nH12.39nH

L101

6.2pFC104C103

13pFC1026.2pF

C101100pF

4GND

1

2

3

J101RF_JACK

C141

TAB5 5

C140

TAB11TAB22

TAB3 3TAB4 4

ANTENNA_NUTJ102

9.75nHL116

HEATSINKH101

POS1

NU

NU

43KR120

100pFC119

100pFC171 R173

180K 43KR171

R174NU

SH100SHIELD

1

SHIELDSH101

1

HF SHIELD PA SHIELD

R10447K

C18836pF

43R103

0R175

3dBM@450MHz Tx3dBM@527MHz Tx

-400MHz Transmitter Schematic Diagram

Circuit Board/Schematic Diagrams and Parts List 5D-27

3B

BB

B

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

01uF0pF0pF

0pF0pF1uF2uF0pF

2uF2uF0pF0pF

1uF0pFuF

1uF47uF0pF0pF

1uF01uF1uF2pFpF

1pF.0pFpF

8pF1uF0pF0pF

1pF2pF.0pF1pF0pF

1pFpF2pF2pF6pF0pFpF0pFpF

01uF01uF0pF

1pF1pFpF

Description

C331 2113743N50 100pFC334 2113743M08 0.022uFC336 2113743M24 0.1pFC337 2113743N50 100pFC338 2113743N30 15pFC339 2180478Z20 1.0uFC340 2180478Z20 1.0uFC341 2180478Z20 1.0uFC342 2180478Z20 1.0uFC343 2113743A23 0.22uFC344 2113743M24 0.1pFC345 2113743M24 0.1pFC346 2113743M24 0.1pFC347 2113743M24 0.1pFC348 2113743M24 0.1pFC349 2113743E07 0.022uFC350 2113743L05 330pFC351 2113743N33 20pFC352 2113743N28 12.0pFC353 2113743N41 43.0pFC354 2113743N42 47.0pFC355 2113743A24 0.330uFC356 2113743M08 0.022uFC357 2113743A23 0.22uFC358 2113741A23 1200pFC359 2109720D14 0.1uFC360 2113743E07 0.022uFC361 2113741F49 10nFC362 2113743M08 0.022uFC363 2311049A40 2.2uFC364 2113743L41 0.01uFC370 2113743N50 100pFC374 2113743N50 100pFC375 2113743N50 100pFC380 2113743L41 0.01uFC382 2311049A59 10uFC383 2113743N50 100pFC384 2113743N44 56pFC385 2113743N44 56pFC386 2113743N50 100pFC390 2113743N50 100pFC395 2113743N50 100pFC397 2311049A07 1.0uFC502 2311049A05 0.47uFC503 2113743N50 100pFC505 2113743N50 100pFC511 2113743N50 100pFC512 2113743N50 100pFC513 2113743N50 100pFC514 2113743N50 100pFC520 2113743L41 0.01uF

Circuit Ref

Motorola Part No. Description

30-400MHz Radio Parts List (RF oard)

Circuit Ref

Motorola Part No. Description

501 0986237A02 Battery Contact Module503 3980502Z01 Backup Battery Contact, B+

(not used in GP328 Plus)504 3980501Z01 Backup Battery Contact, B-

(not used in GP328 Plus)101 2113740F51 100pF102 2113740F27 6.2pF103 2113740F32 10pF104 2113740F27 6.2pF105 2113743L05 100pF106 2113740F19 4.7pF107 2113740F15 3.3pF108 2113743L05 100pF109 2113740F51 100pF110 2113743L05 100pF111 2103689A46 13pF112 2180605Z34 47pF113 2180605Z16 10pF114 2113743L05 100pF115 2113743N26 10pF116 2113743N26 10pF117 2113743N36 27pF118 2113743N50 100pF119 2113743L05 100pF120 2113743N25 9.1pF121 2113743N50 100pF122 2113743L05 100pF123 2311049A18 10uF125 2113743N50 100pF126 2113743M24 0.1uF127 2113743L17 1000pF128 2113743M08 0.022uF129 2113743N33 7.5pF130 2113743L05 100pF131 2113743M08 0.022uF132 2113743L05 100pF133 2113743L17 1000pF134 2113743L29 3300pF135 2113743M08 0.022uF138 2113743L05 100pF150 2113743M08 0.022uF151 2113743L05 100pF152 2113743M08 0.022uF160 2113743N50 100pF161 2113743M24 0.1uF165 2113743N50 100pF166 2113743L05 100pF

C169 2113743N30 15pFC170 2113743L05 100pFC171 2113743L05 100pFC172 2113740F50 100uFC173 2113743M08 0.022uFC174 2113743L05 100pFC180 2113743N26 10pFC188 2113743N50 100pFC193 2113743M24 0.1uFC201 2113743N50 100pFC202 2113743L17 1000pFC203 2311049A56 4.7uFC204 2104993J02 2.2uFC206 2113740F63 330pFC207 2113743N40 56pFC210 2113743N50 100pFC211 2113743N50 100pFC212 2113743N50 100pFC213 2113743N50 100pFC214 2113743N50 100pFC217 2104993J02 2.2uFC218 2113743M24 0.1uFC219 2113743K16 0.22uFC220 2113743N50 100pFC223 2113743M24 0.1uFC224 2113743M24 0.1uFC228 2311049J11 4.7uFC229 2113743L17 1000pFC230 2113743N50 100pFC231 2113743M24 0.1uFC232 2113743E12 0.047uFC233 2311049A01 0.1uFC234 2311049A05 0.47uFC235 2104993J02 2.2uFC238 2113741F17 470pFC241 2113743N50 100pFC242 2113743N23 7.5pFC243 2113743N22 6.8pFC244 2113740F13 2pFC245 2113743N12 2.7pFC246 2113743N50 100pFC247 2113743N50 100pFC248 2113743M24 0.1uFC250 2113743N23 7.5pFC251 2113743N50 100pFC252 2113743N29 13.0pFC254 2113743N12 0.047uFC255 2113743N50 100pFC256 2113743N29 13.0pFC257 2113743N50 100pFC258 2113743L41 0.01uF

Circuit Ref

Motorola Part No. Description

C259 2113743L41 0.C260 2113743N50 10C264 2113743N50 10C271 2113743N03 1.C272 2113743N03 1.C273 2113743M24 0.C276 2104993J02 2.C277 2113743N50 10C278 2311049A09 2.C279 2104993J02 2.C281 2113743N50 10C285 2113743N50 10C286 2113743M24 0.C289 2113743N50 10C291 2311049A69 10C292 2113743M24 0.C293 2113743A27 0.C294 2113743N50 10C295 2113743N50 10C296 2113743M24 0.C297 2113743L41 0.C298 2113743M24 0.C301 2113743N24 8.C302 2113743N28 12C303 2113740L11 5.C304 2113743N27 11C305 2113743N28 12C306 2113743N22 6.C307 2113743M24 0.C308 2113743N50 10C309 2113743N50 10C310 2113743M24 0.C312 2113743N24 8.C313 2113743N27 11C314 2113743M24 0.C315 2113743N50 10C316 2113740L11 5.C317 2113743N27 11C318 2113743N24 8.C319 2113743N21 6.C320 2113743N20 5.C321 2113743N50 10C322 2113743N48 82C323 2113743N54 15C324 2113743N33 20C325 2113743L41 0.C326 2113743L41 0.C327 2113743N50 10C328 2113743M24 0.C329 2113743M24 0.C330 2113743N26 10

Circuit Ref

Motorola Part No.

5D-28 Circuit Board/Schematic Diagrams and Parts List

C52C52C52C52C52C52C52C52C53C53C53C53C53C53C53C53C53C54C54C54C54C54C55C55C55C55C55CRCRCRCRCRCRCRCRCRCRCRCRCRCR

CRCRCRCRCRCRCRE10F50

CiR

HNH NH NH NH HContact Fingerle, PushButtonle, PushButtonle, PushButtonle, PushButton PCB PANEL RFPCB Controller PCB 8W 450 MHz 7.5V

NPN/PNP NPN/PNP

NPN/PNP NPN/PNP

FET P-CHAN MMBT3906

NPN NPN NPN/PNP NPN

5

5%

ohm

m

Description

R176 0662057B59 3 ohmR193 0662057M57 200R201 0662057N21 82KR202 0662057N23 100KR204 0662057N15 47KR231 0662057M52 120R232 0662057M69 620R233 0662057M68 560R241 0662057M33 20R242 0662057M56 180R243 0662057M98 10KR244 0662057N01 12KR245 0662057M59 240R248 0662057M37 30R251 0662057M34 22R252 0662057M57 200R253 0662057N03 15KR254 0662057M92 5.6KR255 0662057M89 4.3KR256 0662057M37 30R260 0662057M74 1KR300 0662057M82 2.2KR301 0662057N23 100KR302 0662057N23 100KR303 0662057M74 100KR304 0662057N01 12KR305 0662057M66 470R306 0662057N23 100KR307 0662057N23 100KR308 0662057M60 270R309 0662057M32 18R310 0662057M60 270R311 0662057N10 30KR312 0662057M83 2.4KR313 0662057M62 330R314 0662057M85 3KR315 0662057N01 12KR316 0662057A96 91KR317 0662057M74 1KR318 0662057A79 18KR319 0662057A29 150R320 0662057M74 1KR321 0662057M83 1KR322 0662057N30 1KR324 0662057M81 2KR325 0662057M94 6.8KR327 0662057N11 33KR328 0662057M12 2.7R329 0662057M01 0R339 0662057M01 0R340 0662057M96 8.2K

Circuit Ref

Motorola Part No. Description

1 2113743L41 0.01uF2 2113743L41 0.01uF3 2113743L41 0.01uF5 2113743N50 100pF6 2113743N50 100pF7 2113743N50 100pF8 2113743N50 100pF9 2113743N50 100pF0 2113743N50 100pF1 2113743N50 100pF2 2113743N50 100pF3 2113743N50 100pF4 2113743N50 100pF5 2113743N50 100pF6 2113743N50 100pF7 2113743N50 100pF8 2113743N50 100pF5 2113743N50 100pF6 2113743N50 100pF7 2113743N50 100pF8 2113743N50 100pF9 2113743N50 100pF0 2113743N50 100pF1 2113743N50 100pF2 2113743N50 100pF3 2113743N50 100pF5 2113743N50 100pF

101 4880973Z02 Pin Diode102 4802245J41 Pin Diode103 4802245J41 Pin Diode105 5185963A15 Temperature Sense201 4802233J09 Triple Diode203 4862824C03 Varactor241 4805649Q13 Dual Varactor242 4802245J22 Varactor243 4802245J22 Varactor251 4862824C01 Varactor252 4862824C01 Varactor301 4862824C01 Varactor302 4862824C01 Varactor303 4880154K03 Dual Common Anode-Cath-

ode 304 4862824C01 Varactor305 4862824C01 Varactor306 4802245J42 Ring Quad Diode308 4802245J41 Pin Diode310 4862824C01 Varactor501 4880107R01 Rectifier503 4805729G49 LED Red/Yel1 2484657R01 Ferrite Bead1 6580542Z01 Fuse 3A

rcuit ef

Motorola Part No. Description

FL201 **4805875Z04 16.8MHZ XtalFL301 4802245J43 Xtal Filter 45.1MhzH101 2680499Z01 Heat SpreaderJ101 0985613Z01 RF Jack AssemblyJ102 0280519Z02 Antenna Nut

(Ref: 0280519Z04)J200 0905505Y04 CONN ZIF HORIZONTALL101 2479990B02 19.61nHL102 2479990B02 19.61nHL104 2479990B02 19.61nHL105 2462587N22 390nHL106 2460591A19 8.71nHL107 2479990G01 33.47nHL108 0611077A01 4.22nHL109 2479990B01 11.03nHL112 2462587N50 56nHL113 2413926H09 5.6nHL114 2462587N45 22nHL115 2462587N22 390nHL116 2460591C56 23.57nHL117 2409154M17 22.0nHL160 2413926H14 15.0nHL201 2462587Q20 2.2uHL202 2462587Q20 2.2uHL203 2462587Q20 2.2uHL232 2462587P25 12uHL241 2462587V41 390nHL242 2462587V41 390nHL243 2460593C02 Teflon ResonatorL251 2462587V37 180nHL253 2460593C02 Teflon ResonatorL261 2462587V33 82nHL271 2462587V31 56nHL273 2462587V29 39nHL281 2462587V41 390nHL282 2462587V41 390nHL301 2460591D24 19.71nHL302 2460591D24 19.71nHL303 2462587V28 33nHL304 2462587V37 180nHL305 2462587V23 12nHL306 2460591D24 19.71nHL307 2460591D24 19.71nHL309 2479990C02 16.28nHL310 2462587V36 150nHL311 2462587N65 750nHL314 2462587N72 2200nHL325 2480646Z20 2.20uHL330 2462587N64 680nHL331 2480646Z20 2.2uHL332 2462587N53 100nH

Circuit Ref

Motorola Part No. Description

L340 2462587V41 390nL400 2462587Q42 390L401 2462587Q42 390L410 2462587Q42 390L411 2462587Q42 390L505 2462587Q42 390nP100 3905643V01 Gnd PB501 4070354A01 TactiPB502 4070354A01 TactiPB504 4070354A01 TactiPB505 4070354A01 TactiPCB 6404103G02 330MPCB RF 8404101G02 330MPCB Ctrl 8404051G07 330MQ110 4813828A09 TSTRQ111 4802245J50 DualQ210 4802245J50 DualQ241 4805218N63 NPNQ260 4802245J50 DualQ261 4802245J50 DualQ301 4802245J44 NPNQ302 4802245J44 NPNQ315 4880214G02 NPNQ320 4805218N63 NPNQ400 4809579E18 MOSQ403 4813824A17 TSTRQ405 4802245J54 DualQ410 4802245J54 DualQ417 4802245J50 DualQ502 5180159R01 DualQ505 4880214G02 NPNR101 0662057A34 240R102 0680735Z01 0.07R104 0662057N15 47KR106 0662057M26 10R108 0662057M92 5.6KR109 0662057N30 200kR110 0662057M61 300R111 0662057M33 20R112 0662057M61 300R120 0662057N14 43KR130 0662057M98 10KR131 0662057N05 18KR132 0662057N33 270KR136 0662057N47 1.0MR161 0662057M57 200R170 0662057A34 240R171 0662057N14 5.6KR172 0662057A25 100 R173 0662057N29 180KR175 0662057B59 3 oh

Circuit Ref

Motorola Part No.

Circuit Board/Schematic Diagrams and Parts List 5D-29

RRRRRRRRRRRRRRRRRRRS

SSSSSSSSSSSSSSTTUUUUUUUUUV

* Motorola Depot Servicing only** Not Serviceable

342 0662057N23 100K343 0662057M26 10344 0662057N01 12K345 0662057M98 10K346 0662057N17 56K347 0662057M74 1K348 0662057M87 3.6K349 0662057C01 0350 0662057N23 100K351 0662057C01 0352 0662057M86 3.3K355 0662057M01 0501 0662057M70 680502 0662057M56 180505 0662057M98 10K506 0662057N15 47K509 0662057M01 0T300 0680590Z01 THERMISTOR_33KT400 0680590Z01 Thermistor 33K501 4080710Z01 Channel Switch

(Ref: 4080710Z09)502 1880619Z02 Volume SwitchH100 2680507Z01 Harmonic Filter ShieldH101 2680510Z01 PA ShieldH201 2680511Z01 Synthesizer Top ShieldH202 2680511Z01 Synthesizer Bottom ShieldH241 2604120G01 VCO Top ShieldH242 2680514Z01 VCO Bottom ShieldH301 2680554Z01 Rx Pre-Filter ShieldH302 2680555Z01 Rx Post-FilterH303 2680509Z01 Mixer ShieldH304 2680624Z01 Mixer Diode ShieldH321 2680508Z01 Zif 2nd Lo ShieldH322 2680514Z01 Zif ShieldH323 2604082P01 Xtal Filter Shield301 2580541Z02 XFMR Coil302 2580541Z02 XFMR Coil101 5185130C65 LDMOS Driver102 5185765B28 Power Control IC201 5185963A27 LVFRACN210 5102463J61 Inverter211 5102463J61 Inverter241 5105750U54 VCO Buffer247 5105739X05 Regulator Linear248 5102463J58 3.3V Regulator 301 5109632D83 LVZIFR501 4813830A18 6.8V Zener

Circuit Ref

Motorola Part No. Description

VR506 4802245J73 6.8 V Zener8404101G02 RF PCB8404101G03 RF PCB8404101G04 RF PCB8404101G06 RF PCB

Circuit Ref

Motorola Part No. Description

5D-30 Circuit Board/Schematic Diagrams and Parts List

THIS PAGE INTENTIONALLY LEFT BLANK

Troubleshooting charts 5D-31

9.0 Troubleshooting charts

MCU Check

Power Up Alert Tone

OK?

SpeakerOK?

U409 EXTAL= 7.3728 MHz?

U201 Pin 19 16.8 MHz

5V at U247?3.3V at U248?

U409 Reset Pin 94 High?

MCU is OK

Not able to pro-gram RF Board

ICs

Before replacing MCU, check SPI

clock, SPI data, and RF IC select

Replace Speaker

Read Radio OK? Check Setup

Reprogram the correct data.

See FGU Troubleshooting

7.5V at Pin 3/5 U247? 4/

3.3V at Pin 1 U248

Check Q400

Replace U247/U248

Check any short to SWB+,

Vdda or Vddd

Press PTT. Red LED does not

light up

PTT U409 Pin 53

low?

Press PTT Q502-2 High?

Check PB504

Check Q502-2 voltage

LED Q502,R501

OK?

Replace Faulty

Component

Check Accessories

J403 OPT_SEL_1 & OPT_SEL_2

Pin 8 & 9 low?

Radio could not PTT

externally

U409 Pin 52, 6

low?

See FGU Troubleshooting

chart

LED should light up

Check MCU

PTT

NO

YES

YES

No

No

NO

YES YES

NO

YES

YES

NO

NO

YES

YES

NO

NO

YES

NO

YES

NO

YES

YES

NO

NO

YES

EXTSPKR

EXTPTT

INTAUDIO

J403 Pin 9 low? Pin 8 high?

ASFIC U404 Pin 14 & 15 high?

Check Accessories

Check U404

Check U420 Audio PA

NO

NO

YES

YES

J403 Audio at Pin 2 &

Pin 3

Check Spk. Flex Connection

Audio at AudioPA (U420) input

(U447)

Audio from Pin 41 ASFIC, U404?

Check ASFIC U404

Check Audio PA

(U420)

Check U301 LV ZIF

Audio at Pin 2

U404?

NO

NO

NO

YES

YES

NO

YES

Troubleshooting Flow Chart for Controller

5D-32 Troubleshooting charts

Bad SINADBad 20dB Quieting

No Recovered Audio

START

Audio at pin 27 of U301? Check Controller

Yes

No

Spray of inject 1st IF into XTAL Filter

IF Freq: 45.1MHz

Audio heard?BYes

No

Check 2nd LO Control Voltage at C363

VCO locked?BYes

16.8 MHz check at pin 22

U301?

Activity on U301 sel pin?

Check FGU

No

No

A

A

Yes

Check Q320 bias cir-cuitry for faults.

Rotate Freq. Knob

Check controller.

Before replacing U301, check 2nd VCO Q320. Check VCO O/P level, C351,

C352.

Yes

No

Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Troubleshooting charts 5D-33

IF Signal at L311?

No

RF Signal at T301?

RF Signal at C310?

No

RF Signal at C307?

No

RF Signal at C301?

No or

Check harmonic filters L101 & L102 and ant. switches CR101, CR102, L104

Check filter between C301 & C307; program filter to

schematic test freq and check varactor voltages.

Inject RF into J101

Are varactor voltages OK?

No

Yes

Check RF amp (Q301) Stage.

Check filter between C310 & T301.

Yes

Check T301, T302, CR306, R308, R309,

R310Yes

1st LO O/P OK?

Locked?

YesCheck FGU

Yes

Trace IF signal from L311 to

Q302. Check for bad XTAL filter.

No

Yes Q302 collector OK?

IF signal present? Before replacing

U301, check U301 voltages; trace IF signal

path.

Yes

Check for 2.6 VDC

Is R5 present?

Check Q210, U201 (pin 48) voltages and

U247

No

No

No

Check U404 voltage. U404 can be selected by MCU before replacing U404.

Check varactor filter.

No

Yes

Yes

Yes

A

A

B

weak RF

Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

5D-34 Troubleshooting charts

START

No Power

Is There B+ Bias for Ant

switchCheck Q111

Is Current OK?

Is Control Voltage High or Low

Check PCIC

1. Check Pin Diodes2. Check Harmonic Filter

Inspect/Repair Tx. Out-put Network

Is Power OK?

Done

Check Drive to Module

Is Drive OK? Troubleshoot

VCO

Inspect PA Network/Check Power Out of U101 at Cap

C160

Is Power OK?

Replace U101

Is Power OK?

Replace Q101

Done

Done

No

Yes

Yes No

No

Yes

Low

High

No

Yes

Yes

No

Yes

No

Troubleshooting Flow Chart for Transmitter

Troubleshooting charts 5D-35

5V at pin 6 of

CR201

Is informationfrom µP U409

correct?

Is U201 Pin 18 AT 4.54 VDC?

Is U201 Pin 47 AT = 13 VDC

Is U241 Pin 19<0.7 VDC in RX &>4.3 VDC in TX?

Start

Visual check of the Board OK?

CorrectProblem

Check 5V Regulator

+5V at U201Pin�s

13 & 30?

Is 16.8MHzSignal at

U201 Pin 19?

Check FL201, C206, C207, C208, CR203 &

R204

Are signalsat Pin�s 14 &15 of U201?

Check L202 Check Q260,

Q261 & R260

U201 pin 2 at >3V in Tx and <0.7V in Rx

Replace U201

RemoveShorts

Is there a shortbetween Pin 47 and

Pins 14 & 15 ofU201?

Replace orresolder

necessarycomponents

Is RF level atU201 Pin 32 >-30 dBm?

Are R231,R232,R233,C231,C232,

& C233 OK?

Replace U201

If L261, C263 & C264are OK, then see VCOtroubleshooting chart

Are Waveformsat Pins 14 & 15

triangular?

Do Pins 7,8 & 9of U201 togglewhen channel is

changed?

Check programminglines between U409

and U201 Pins 7,8 & 9

Replace U201

Check uP U409Troubleshooting

Chart

NO

YES

NO

YES

NO

YES

NO

YES

NONO

NO

YES

YES

NO

YES

YES

NO

YES

YES

YESNO

NO

NO

NO

YES

NO

YES

YES

Check CR201, U210, U211, C258, C259 &

C228

3.3V at U201 pins 5, 20, 34 &

36

Check U248, L201 & L202

Is 16.8MHz signal at U201 pin

23?

Replace U201

YES

NO

NO

YES

NO

YES

Troubleshooting Flow Chart for Synthesizer

5D-36 Troubleshooting charts

START

No LO?

Tx Carrier?

VCO OK

Check R260

TRB = 5V?Pin 10 >1V?

L253 O/C? Change L253

Change U241

AUX 3 High?

Check U201 Pin 2 for 3.2V

Pin 19 =0V

AUX 4 High?

Change Q261

V ctrl 0V or 13V? L243 Open

Circuit?

Change U241

Change L243

Change U201

Check for faulty parts or dry joints of L271, L273, C370,

C386, R339 & L320

A

A

No

No

Yes

Yes

Yes

No

No

Yes

Yes

Yes

No

Yes

No

No

Yes

Yes

No

No

Check R245 for dry joint or faulty

No

Troubleshooting Flow Chart for VCO

6-1

Section 6

FLEX LAYOUT/SCHEMATIC DIAGRAMS AND PARTS LISTS1.0 RF-Controller Interconnect Flex1.1 Rev A

1.2 Rev B

98C

J200

40

J400

40 <- TO CTRL

8480475Z02 REV A TO RF ->

Front MetalView From Top Side

98C

J200

40

J400

40 <- TO CTRL

8480475Z03 REV B TO RF ->

Front MetalView From Top Side

6-2 Schematic for RF-Controller Interconnect Flex

2.0 Schematic for RF-Controller Interconnect Flex

CONTROLLER�J400

EXT_MIC�

VS_CS�

SW_B+�

Vddd�

VS_AUDSEL�

Det_Aud_Snd�

Rx_Aud_Rtn�

Tx_Aud_Snd�

Tx_Aud_Rtn�

Flat_Tx_Rtn�

Opt_Bd_En�

Rdy/Req�

Rx_Aud_Snd�

ON�

INT_EXT_Vdd�

Key_Row�

Key_Col�

PTT�

KEY_INT�

VS_INT�

RESET�

LED_EN�

OFF_BATT_DATA_OUT�

VS_GAINSEL�

SrD_Rtn (MISO)�

SrD_Snd (DATA)�

R_W�

LCD_SEL�

DB0�

DB1�

DB2�

DB3�

DB4�

DB5�

DB6�

DB7�

A0�

SCK_Snd (CLK)�

VS_RAC�

Gnd

1�

2�

3�

4�

5�

6�

7�

8�

9�

10�

11�

12�

13�

14�

15�

16�

17�

18�

19�

20�

21�

22�

23�

24�

25�

26�

27�

28�

29�

30�

31�

32�

33�

34�

35�

36�

37�

38�

39�

40

RF BOARD�J200

1�

2�

3�

4�

5�

6�

7�

8�

9�

10�

11�

12�

13�

14�

15�

16�

17�

18�

19�

20�

21�

22�

23�

24�

25�

26�

27�

28�

29�

30�

31�

32�

33�

34�

35�

36�

37�

38�

39�

40

EXT_MIC�

VS_CS�

SW_B+�

Vddd�

VS_AUDSEL�

Det_Aud_Snd�

Rx_Aud_Rtn�

Tx_Aud_Snd�

Tx_Aud_Rtn�

Flat_Tx_Rtn�

Opt_Bd_En�

Rdy/Req�

Rx_Aud_Snd�

ON�

INT_EXT_Vdd�

Key_Row�

Key_Col�

PTT�

KEY_INT�

VS_INT�

RESET�

LED_EN�

OFF_BATT_DATA_OUT�

VS_GAINSEL�

SrD_Rtn (MISO)�

SrD_Snd (DATA)�

R_W�

LCD_SEL�

DB0�

DB1�

DB2�

DB3�

DB4�

DB5�

DB6�

DB7�

A0�

SCK_Snd (CLK)�

VS_RAC�

Gnd

Universal Connector Flex 6-3

3.0 Universal Connector Flex3.1 GP328 Plus

Back MetalView From Back Side

J404

J405

J406J407 J408J409 J410J411 J412J413 J414J415 J416

M401

1 20

P403

Front MetalView From Front Side

12

M400

C402

6-4 Universal Connector Flex

3.2 GP338 Plus/GP338 XLS

View From Back Side

C

8486095Z01_O

2001

C40

2

Front MetalView From Front Side

J404J405

J406J407

J408J409

J410J411

J412J413

J414J415

J416

2

1

M400

M401

P403120

Back Metal

Schematic for Universal Connector Flex 6-5

4.0 Schematic for Universal Connector Flex4.1 GP328 Plus

4.2 GP338 Plus/GP338 XLS

13 PIN UNIVERSAL CONN

EXT_SPKR+�

EXT_SPK-�

OPT_B+�

EXT_MIC�

OPT_SEL_2�

OPT_SEL_1�

GND�

RX_DATA�

TX_DATA

J404�

J405�

J406�

J407�

J408�

J409�

J410�

J411�

J412

SPKR_20�

SPKR_20�

OPT_B+30

RSSI�

RX_AUDIO/TX_AUDIO�

BOOT_CTRL�

NC

J413�

J414�

J415�

J416

1

2

C402�100pF

M401

GND�

INT_SPK+�

INT_SPK-�

EXT_SPKR+�

EXT_SPK-�

DPT_B+�

EXT_MIC�

OPT_SEL_2�

OPT_SEL_1�

GND�

RX_DATA�

TX_DATA�

GND�

RSSI�

RX_AUDIO/TX_AUDIO�

BOOT_CTRL�

NC�

MIC�

GND�

GND

1�

2�

3�

4�

5�

6�

7�

8�

9�

10�

11�

12�

13�

14�

15�

16�

17�

18�

19�

20

J403�20 PIN CONN

M400

SPKR_20

SPKR_20

EXT_SPKR+

2113740A55

EXT_SPK-

OPT_B+EXT_MIC

OPT_SEL_2

OPT_SEL_1

GND

RX_DATA

BOOT_CTRL

13 PIN UNIVERSAL CONN

NC

E.C.M.

TX_DATA

RSSIRX_AUDIO/TX_AUDIO

J404

J406

J405

J408

J407

J409

J410

J414

J413

C402100pF

5013920A04

M401

2

1+

J415

J412

J416

J411

spe

SPKR_20

OPT_B+30

5005679X01SPEAKER

M400

SPKR_20

SPKR_20

20 PIN CONNP403

INT_SPK-

EXT_SPKR+

EXT_SPK-

OPT_B+EXT_MIC

OPT_SEL_2

OPT_SEL_1

GND

RX_DATA

TX_DATA

GND

RSSIRX_AUDIO/TX_AUDIO

MIC

GND

GND

GND

INT_SPK+

NC

BOOT_CTRL

P403-1

P403-2

P403-4

P403-5

P403-3

P403-19

P403-6

P403-7

P403-9

P403-8

P403-10

P403-11

P403-13

P403-12

P403-14

P403-16

P403-15

P403-17

P403-18

P403-20

6-6 Parts List for Universal Connector Flex

5.0 Parts List for Universal Connector Flex5.1 GP328 Plus

5.2 GP338 Plus/GP338 XLS

Reference Symbol

Motorola Part No. Description

C402 2113740A55 Cap, 100pFM400 5005679X01 Speaker, 24 ohmM401 5013920A04 Mic, Mini electrec

Reference Symbol

Motorola Part No. Description

C402 2113740A55 Cap, 100pFM400 5086094Z01 Speaker, 20 ohmM401 5013920A04 Mic, Mini electrec

Technical Information UpdatesAs we continue to make engineering enhancements to our products, the information in our Service Manuals need to be updated accordingly. If you wish to be informed of these updates, kindly fill in and fax us your details.

Manual No.: 6804112J28

Kindly complete the Service Manual Feedback Form on the next page to help us ensure that you receive the most accurate and complete information.

Fax to: 6-04-6124944

The Technical Publications Coordinator,Media and Communications,R&D Department,Motorola Penang.

Your Details

Name/Contact Person: Company Name: Address:

Telephone No.: Fax No.: Email Address: How would you like to receive the update notification?

Through: o mail o email o fax

Service Manual Feedback FormWe believe that reports from users provide valuable information for producing quality manuals. Kindly take a few moments to provide feedback on this manual. Thank you for your cooperation.

1. Please check all the appropriate boxes:

2. How do you rate this particular Service Manual?o excellent o very good o good o fair o poor

3. Did this Service manual provide you with the information necessary to service and maintain the specific equipment?o very much so o generally yes o to some extent o no

4. We would appreciate any corrections or recommendations for improving this manual. Please include the specific page number(s) of the diagram or procedure in question.

5. General comments/suggestions:

Manual No.: 6804112J28

Fax to: 6-04-6124944The Technical Publications Coordinator,Media and Communications,R&D Department,Motorola Penang.

Com

plet

e

Inco

mpl

ete

Cor

rect

Inco

rrec

t

Cle

ar

Con

fusi

ng

Size

A

dequ

ate

Size

To

o Sm

all

Not

Cov

ered

in

this

Man

ual

Disassembly Pro-ceduresAlignment ProceduresExploded ViewsSchematic DiagramsCircuit Board DetailsElectrical Parts ListExploded View Parts List