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Friction Management SolutionsSM. Keeping systems running smoothly.
Lubrication Solutions
Less Friction.More
THE TIMKEN COMPANY
SPL-Euro_rev5.qxp 25/10/05 14:08 Page 1
Timken Premium All Purpose Industrial Grease
Timken Ball Bearing Electric Motor Grease
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Timken LubricationTimken LubricationTimken application- and environment-specific lubricants have been developed by leveraging ourknowledge of tribology and anti-friction bearings and how these two elements affect overallsystem performance. Timken lubricants help bearings and related components operateeffectively in demanding industrial operations. High-temperature, anti-wear and water-resistantadditives offer superior protection in challenging environments.
Timken Premium All Purpose Industrial Grease• Part # GR217xx• NLGI No. 2 extreme-pressure grease• Solid protection against rust and corrosion• Excellent protection against wear• Operating temperature range of -40˚ C to 149˚ C• Applications: Ideal for industrial bearings operating at higher-
than-average temperatures and/or subjected to shock loading;heavy-duty on- and off-road applications, wheel bearings,axles, ball joints, U joints, power takeoffs, king pins, bushings,trucks, buses and automobiles
Timken Ball Bearing Electric Motor Grease• Part # GR218xx• NLGI No. 2 polyurea-thickened grease• Protects against rust and corrosion and
maintains excellent oxidation stability• Operating temperature range
of -40° C to 163° C• Applications: Ball bearings
(10,000 rpm maximum),pumps, fans, electric motorbearings and idler pulleys
SPL-Euro_rev5.qxp 25/10/05 14:08 Page 2
Timken Construction and Off-Highway Grease
Timken Ball Bearing Pillow Block Grease
Timken Mill Grease (TMG)
Timken Food Safe Grease• Part # GR231• NLGI No. 2 aluminum-complex thickened
lubricating grease• Provides for improved low-
and high-temperatureperformance
• Contains extra-pressure, anti-wear additives and corrosionand oxidation inhibitors
• Operating temperatures from -4° C to 149° C
• Applications: Food processing applications
Timken Synthetic Industrial Grease• Part # GR232• NLGI No. 1.5 multi-purpose, lithium-complex
lubricating grease• Contains extreme-pressure and anti-
wear additives• Inhibits corrosion• Operating temperatures from
-46° C to 180° C• Applications: Wide variety of
applications
Timken Ultra-High Speed Spindle Grease• Part # GR233• NLGI No. 2 polyurea-thickened grease• Inhibits rust and oxidation• Operating temperatures from
-54° C to 149° C• Specifically designed for ball
bearings• Applications: Ball bearing
applications
Timken Multi-Use Lithium Grease• Part # GR236• Part # GR237• Fortified with rust and oxidation
inhibitors• Used in a variety of
applications whereextreme pressure is notrequired
• This grease is available intwo NLGI grades: -Part #GR236-NLGI No. 1 -Part #GR237-NLGI No. 2
Timken Construction and Off-Highway Grease• Part # GR219xx• NLGI No. 2 grease• Provides resistance to extreme
pressure caused by shock loading• Protects against rust and corrosion• Offers excellent high-temperature
properties• Operating temperature range of -40° C to 204° C• Applications: High-load, low-speed applications
Timken Ball Bearing Pillow Block Grease• Part # GR220xx• NLGI No. 2 polyurea-thickened grease• Outstanding long life, moderately high
temperature lubrication of ball bearings• Maintains mechanical shear ability• Provides corrosion resistance,
even in the presence of salt water• Features low-noise characteristics
and excellent pumpability• Does not contain extreme-
pressure additives but is inhibitedagainst rust and oxidation
• Operating temperatures from -40° C to 163° C
• Applications: Lightly loaded ball bearings in housed units
Timken Mill Grease (TMG)• Part # GR180xx-NLGI No. 1
Part # GR181xx-NLGI No. 1,5Part # GR182xx-NLGI No. 2
• Unsurpassed resistance to water washout• Superior protection against rust and
corrosion, including salt spray• Excellent high-temperature
properties• TMG is formulated with high VI
parafinic mineral oil, resulting inbetter oxidation stability thanBlack MagicTM formulated withlow VI naphthenic base oil
• Operating temperatures from -40° C to 204° C
• Applications: Metal mills, cement and power plants and marineapplications
Timken Food Safe Grease• Part # GR231xx• NLGI No. 2 aluminum-complex thickened
lubricating grease• Provides for improved low-
and high-temperatureperformance
• Contains extra-pressure, anti-wear additives and corrosionand oxidation inhibitors
• Operating temperatures from -4° C to 149° C
• Applications: Food processing applications
Timken Synthetic Industrial Grease• Part # GR232xx• NLGI No. 1,5 multi-purpose, lithium-complex
lubricating grease• Contains extreme-pressure and anti-
wear additives• Inhibits corrosion• Operating temperatures from
-46° C to 180° C• Applications: Wide variety of
applications
Timken Ultra-High Speed Spindle Grease• Part # GR233xx• NLGI No. 2 polyurea-thickened grease• Inhibits rust and oxidation• Operating temperatures from
-54° C to 149° C• Specifically designed for ball
bearings• Applications: Ball bearing
applications
Timken Multi-Use Lithium Grease• Part # GR236xx-NLGI No. 1
Part # GR237xx-NLGI No. 2• Fortified with rust and oxidation
inhibitors• Applications: Used in a
variety of applicationswhere extreme pressure is not required
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Suffix DescriptionGA Squeeze tube (0.2 kg)GE Cartridge (0.4 kg)GU Tub (0.5 kg)GF Tub (1 kg)GG Tub (5 kg)GW Pail (10 kg)GH Pail (16 kg)GM Keg (54 kg)GN Drum (180 kg)
xx in Part Numbers define different packing sizes
SPL-Euro_rev5.qxp 25/10/05 14:08 Page 3
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Lubrication Selection GuideLubrication Selection Guide
This selection guide is not intended to replace specific recommendations by the equipment builder who is responsible for its performance.
Extreme Heat • Heavy LoadsHigh Sliding WearDirty Environments
Slow Speeds • Shock Loading
Agriculture/Mining • Cement PlantsConstruction/Off Road • Rock Quarry
Earth Moving EquipmentFleet Equipment • Heavy Industry
Pivot Pins/Splined Shafts
Timken Construction and Off-
Highway Grease
High Speeds • Light LoadsModerate Temperatures
Moderate Water
Alternators • GeneratorsElectric Motors • Fans/Pumps
Timken Ball BearingElectric Motor Grease
Environment
Corrosive Media • Extreme HeatHeavy Loads • Wet Conditions
Slow to Moderate Speeds
Wet and Corrosive ConditionsQuiet Environments • Light Loads
Moderate to High SpeedsModerate Temperatures
Application
Aluminum Mills • Paper MillsSteel Mills • Offshore Rigs
Power Generation
Lightly Loaded Housed UnitsIdler Pulleys • Oven Conveyors
Chemical ManufactureNoise-Sensitive Applications
Lids are color coded for easy identification
Timken Mill Grease
Timken Ball BearingPillow Block Grease
Extreme Low and High TemperaturesSevere Loads
Corrosive MediaSlow to Moderate Speeds
Wind Energy Main BearingPulp and Paper Machines
General Heavy IndustryMarine Applications
Centralized Grease Systems
Timken Synthetic Industrial
Grease
Incidental Food ContactHot and Cold TemperaturesModerate to High Speeds
Medium Loads
Food and Beverage IndustriesPharmaceuticals
Timken Food Safe Grease
Ultra-High SpeedsExtreme Low Temperatures
Machine Tools Associated with:Grinding • Drilling • Turning
Milling • Lathes
Timken Ultra-High SpeedSpindle Grease
Moderate SpeedsLight to Moderate LoadsModerate Temperatures
Moderate Water
General Industrial ApplicationsPins and Bushings • Track Rollers
Water PumpsPlain and Antifriction Bearings
Timken Multi-Use
Lithium Grease
High Wear • Moderate LoadsModerate Speeds
Moderate Temperatures
Agriculture • Bushings/Ball JointsTruck and Auto Wheel Bearings
Heavy Duty Industrial
Timken Premium All Purpose Industrial
Grease
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Lubricant Description Application/ Temp. Base Oil Thickener Color NLGI Load Speed Corrosion Extreme Pump- Timken Package Environment Range cSt and Rust Pressure ability Load Sizes
@ 40° C Protection OK (N) Available
Lubricant Description Application/ Temp. Base Oil Thickener Color NLGI Load Speed Corrosion Extreme Pump- Timken Package Environment Range cSt and Rust Pressure ability Load Sizes
@ 40° C Protection OK (N) Available
GR217 Timken Industrial -40° C ISO 220 Li-Complex Amber 2 M M H H M 245 200 g tube,Premium bearings to Mineral 400 g All Purpose operating 149° C cartridge,Industrial at high 1, 5, 16, Grease temperatures 54, 180 kg
GR218 Timken Ball Ball bearings -40° C ISO 100 Polyurea Blue- 2 L H H M H NA 400 g Bearing (10,000 rpm max), to Mineral Green cartridge,Electric Motor pumps, fans, 163° C 1, 16, Grease electric motor 180 kg
bearings andidler pulleys
GR219 Timken High-load, -40° C ISO 460 Calcium Gray 2 H L VH VH M 289 400 g Construction low-speed to Mineral Sulfonate cartridge,and applications 204° C 1, 16, 54, Off-Highway 180 kgGrease
GR220 Timken Ball Lightly loaded -40° C ISO 100 Polyurea Dark 2 L L VH M H NA 400 g Bearing ball bearings to Mineral Blue cartridge,Pillow Block in housed units 163° C 1, 5, 16, Grease 54, 180 kg
GR180 Timken Mill Metal mills, -40° C ISO 460 Calcium Tan 1 H M VH H VH 267 400 g Grease cement and to Mineral Sulfonate cartridge,(Grade 1) power plants, 204° C 5, 16,
marine 54, 180 kgapplications
GR181 Timken Mill Metal mills, -40° C ISO 460 Calcium Tan 1,5 H M VH H H 267 400 g Grease cement and to Mineral Sulfonate cartridge,(Grade 1,5) power plants, 204° C 5, 16,
marine 54, 180 kgapplications
GR182 Timken Mill Metal mills, -40° C ISO 460 Calcium Tan 2 H M VH H M 267 400 g Grease cement and to Mineral Sulfonate cartridge,(Grade 2) power plants, 204° C 5, 16,
marine 54, 180 kgapplications
GR231 Timken Food -4° C Semi- Al-Complex White 2 M M M H H 178 400 g Food Safe processing to Synthetic cartridge,Grease applications 149° C 1, 16,
180 kg
GR232 Timken Wide -46° C ISO 460 Li-Complex Red 1,5 H M H H H 245 400 g Synthetic variety of to Synthetic cartridge,Industrial applications 180° C 16, 54, Grease 180 kg
GR233 Timken Ball bearing -54° C ISO 22 Polyurea Yellow/ 2 L VH H L VH NA 200 g tube,Ultra-High applications to Synthetic/ Amber 400 g Speed Spindle 149° C Ester cartridge,Grease 1 kg
GR236 Timken Wide variety -40° C ISO 150 Lithium Light 1 L L M M M NA 200 g tube,Multi-Use of applications to Mineral Brown 400 g Grease where EP 120° C cartridge,(Grade 1) additives are 1, 5, 16,
not required 54, 180 kg
GR237 Timken Wide variety -40° C ISO 150 Lithium Light 2 L L M M M NA 200 g tube,Multi-Use of applications to Mineral Brown 400 g Grease where EP 120° C cartridge,(Grade 2) additives are 1, 5, 16,
not required 54, 180 kg
L - Low M - Medium High H - High VH - Very High NA - Not applicable, grease is non-EP
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Proper lubrication is critical to bearing and machine performance.In fact, poor lubrication is one of the leading causes of bearingfailure. To help reduce this, Timken offers the G-Power and M-Power series of single-point lubricators. These gas and motorisedunits lubricate bearings, chains, guideways, and other equipment,ultimately improving productivity and reducing maintenance costs.
Features and Benefits• The G-Power and MPower lubricators distribute precise amounts
of grease or oil into your application, simplifying maintenanceactivities and reducing associated costs.
• Self-operating units provide continuous lubrication over a settime period resulting in reliable performance.
• Timken offers a range of accessories to ease installation even indifficult access areas.
• A wide selection of lubricants is available to suit virtually anyapplication.
• Timken G-Power and M-Power units operate over a broadtemperature range to enhance versatility.
Proper lubrication is critical to bearing and machine performance. In fact, poor lubrication is one of the leading causes of bearingfailure. To help reduce this, Timken offers the G-Power and M-Powerseries of single-point lubricators. These gas and motorised unitslubricate bearings, chains, guideways, and other equipment,ultimately improving productivity and reducing maintenance costs.
Features and Benefits• The G-Power and M-Power lubricators distribute precise amounts
of grease or oil into your application, simplifying maintenanceactivities and reducing associated costs.
• Self-operating units provide continuous lubrication over a settime period resulting in reliable performance.
• Timken offers a range of accessories to ease installation even indifficult access areas.
• A wide selection of lubricants is available to suit virtually anyapplication.
• Timken G-Power and M-Power units operate over a broadtemperature range to enhance versatility.
SPL-Euro_rev5.qxp 25/10/05 14:08 Page 6
Standard Greases
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Lubricant Lub. Application/Environment Temp. Base Thickener NLGlRef. Range
Timken Performance Greases
Lubricants available for Timken G-Power and M-Power LubricatorsLubricants available for Timken G-Power and M-Power Lubricators
Value-Added Maintenance ProgramsValue-Added Maintenance ProgramsWith more than 100 years of experience in bearings and related technology, Timkenunderstands the importance of the relationship between proper maintenancepractices and maximizing bearing life. High-quality Timken maintenance products,such as, single-point lubricators, lubricants, induction heaters, impact fitting toolsand pullers, help decrease downtime and lower operating costs.
More than 50 percent of all bearing failures caused by lubrication issues can beavoided, increasing productivity and efficiency of equipment. By using Timkensingle-point lubricators, production breakdowns caused by insufficient or incorrectlubrication can be easily eliminated. Timken’s wide variety of reliable, precise andfully automatic lubrication solutions can be matched to the requirements of theindividual lubrication points, helping to reduce maintenance costs and increase theservice life of equipment.
Lubricant Lub. Application/Environment Temp. Base Thickener NLGlRef. Range
Timken Performance Greases
Timken Premium Industrial bearings operating at -40° C All Purpose 217 high temperatures to Mineral Li-Complex 2Industrial Grease 149° C
Timken Ball Bearing 220 Lightly loaded ball bearings in housed units -40° C to Mineral Polyurea 2Pillow Block Grease 163° C
Timken Mill Grease 182 Metal mills, cement and power plants, -40° C to Mineral Calcium 1marine applications 204° C Sulfonate
Standard Greases
Multipurpose 601 Roller bearings, sliding bearings, guide ways -25° C to Mineral Lithium 2Grease 130° C
Extreme-Pressure 602 High loads -30° C to Mineral Li+MoS2 2Grease 120° C
High-Temperature 604 High operating temperatures -20° C to Mineral PHS 0/1Grease 160 160° C
Fluid Grease 606 Narrow tubes -20° C to Mineral Al-Complex 0130° C
Low-Temperature 607 Low operating temperatures -50° C to Synthetic Lithium 2Grease 50 150° C
High-Performance 610 Open gears and lubrication with brushes -20° C to Synthetic - -Oil 250° C
The lubricant reference is either stamped on top of the unit (101 and 103 models), or printed on the label (102, 300 and 400 models).
Many other lubricants are also available. Please contact your Timken representative for more information.
SPL-Euro_rev5.qxp 25/10/05 14:08 Page 7
Model Number 101 102 103
Name Gas Lubricator Gas Lubricator Gas Lubricator – Low Temperature
Description
Part Number PG101XXX PG102XXX PG103XXX(XXX is the lubricant reference) One activator required per unit (sold separately) One activator required per unit (sold separately) One activator required per unit (sold separately)
Activators:(Lubrication Period)
One activator required per unit
Volume 120 cm3 100 cm3 120 cm3
Max. Pressure 65 psi/4 bar 65 psi/4 bar 65 psi/4 bar
Ambient Temperature 0° C to 40° C 0° C to 40° C -25° C to +10° C
Approx. Weight 260 g 230 g 260 g
Dimensions
General-purpose lubricatorwith a metal casing
Transparent, plastic casingdesigned for high-humidity,high-corrosion or hygienicallyclean environments
Lubricator with a metal casingdesigned for operation in verylow ambient temperatureenvironments
Activator screws with black seals:
Color Discharge Part NumberYellow = 1 month PG111000Green = 3 months PG112000Red = 6 months PG113000Gray = 12 months PG114000
(standard grease at ambient temperature of 20° C)
Activator screws with pink seals:
Color Discharge Part NumberYellow = 1 month PG115000Green = 3 months PG116000Red = 6 months PG117000
(standard grease at ambient temperature of 20° C)
Black activator screw with black seal:
PG118000Temp. Discharge Period+10° C 1 week+0° C 2 weeks
-10° C 6 weeks-20° C 14 weeks-25° C 26 weeks
Height = 99 mmDiameter = 59 mmMax. Diameter = 70 mm
Height = 104 mmDiameter = 63 mmMax. Diameter = 74 mm
Height = 99 mmDiameter = 59 mmMax. Diameter = 70 mm
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(GAS POWER)
Mode of operation: By screwing a color-codedactivator screw into the top of the unit, a gas-generating pellet falls into a reservoir of liquidelectrolyte. The resulting chemical reaction builds uppressure inside the unit, which forces a pistonforward, and consequently, discharges the lubricant.
The rate of discharge is determined by theselection of the activator screw. The range ofstandard lubricants can be found on page 7.
All units have a G1⁄4 thread.
Timken G-Power Single-Point LubricatorsTimken G-Power Single-Point Lubricators
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Model Number 300 400
Name Variable Drive Controlled Drive
Description
Part Number PM242XXX (with 120 cm3 cartridge) PM243XXX (with 120 cm3 cartridge)(XXX is the lubricant reference) PM282XXX (with 250 cm3 cartridge) PM283XXX (with 250 cm3 cartridge)
Replacement Set PM241XXX - 120 cm3 unit PM240XXX - 120 cm3 unitPart Number PM281XXX - 250 cm3 unit PM280XXX - 250 cm3 unit
Lubrication Period Can be set to Variable according to 1, 3, 6 or 12 months set-up
Max. Pressure 75 psi/5 bar 75 psi/5 bar
Ambient Temperature -10° C to +50° C -10° C to +50° C
Approx. Weight With 120 cm3 unit = 498 g With 120 cm3 unit = 430 gWith 250 cm3 unit = 652 g With 250 cm3 unit = 590 g
Dimensions Height: Height:120 cm3 unit = 165 mm 120 cm3 unit = 165 mm250 cm3 unit = 215 mm 250 cm3 unit = 215 mm
Max diameter = 71 mm Max diameter = 71 mm
(MOTORISED LUBRICATOR)
Programmable lubricator with aplastic case and replaceablelubricant cartridge (either 120 or250 cm3). The electromechanicaldrive is connected to yourmachine and is reusable.
9
The M-Power consists of a drive unit(with battery for the variable drive unit)and a replaceable lubricant cartridge. Thebattery should be replaced whenever thelubricant cartridge is changed.
Mode of operation:The intermittent driveslowly winds the piston down a thread,which forces out the lubricant. The unit can
be turned on and off at any time. Theoperating mode of the unit can be seenfrom the LED display (the modes ofoperating, discharging, empty lubricantcartridge and malfunctioning are indicated).
All self-supporting units should be usedwith the support adapter (PA800150)which has a G1⁄4 thread.
Timken M-Power Single-Point LubricatorsTimken M-Power Single-Point Lubricators
General purpose lubricator with a plastic case and replaceablelubricant cartridge (either 120 or250 cm3). The battery-poweredelectromechanical drive is reusable.
(XXX is the lubricant reference) (The replacement part number includes boththe lubricant cartridge and the battery)
(The replacement part number is just thecartridge only)
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G-Power Activators Description Part Number
G-Power activator – 1 m, yellow + black seal PG111000
G-Power activator – 3 m, green + black seal PG112000
G-Power activator – 6 m, red + black seal PG113000
G-Power activator – 12 m, gray + black seal PG114000
G-Power clear activator – 1 m, yellow + pink seal PG115000
G-Power clear activator – 3 m, green + pink seal PG116000
G-Power clear activator – 6 m, red + pink seal PG117000
G-Power low temp activator – 1 m, black PG118000
M-Power Description Part Number
M-Power support adapter PA800150
M-Power plastic wet cap PA800248
M-Power control motor drive cable PM205000
M-Power battery pack PM207000
Mounting Description Part Number
Mounting clip PA800101
Mounting bracket PA800102
Insert for bracket PA800103
Oil throttle PA800131
Mounting angle 50 x 50 x 70 x 2,5 mm PA800120
Mounting angle 50 x 70 x 70 x 2,5 mm PA800121
Mounting angle 50 x 100 x 70 x 2,5 mm PA800122
Mounting plate 110 x 70 x 2,5 mm PA800123
Tubing and Connectors Description Part Number
8 mm nylon tube (per m) PA800107
Tube connection to lubricator PA800104
Tube connector G 1/4 PA800105
Tube connector G 1/8 PA800106
Pipe Fittings Description Part Number
Angle 45° G 1/4 PA800207
Angle 90° G 1/4 PA800237
Extension G 1/4: 30 mm PA800244
Extension G 1/4: 45 mm PA800245
Extension G 1/4: 75 mm PA800246
Extension G 1/4: 115 mm PA800247
Hexagon nipple G 1/4 PA800147
T-adapter PA800222
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Pre-Lub Cartridges Description Part Number
Pre-lube cartridge 1 kg PA801xxx
Pre-lube cartridge 400 g PA802xxx
Pre-lube cartridge 1 l PA803xxx
Timken grease cartridge 400g GRxxxGE
Timken grease tub 1kg GRxxxGF
Reducers Description Part Number
Reducer G 1/8 PA800201
Reducer G 1/2 PA800241
Reducer G 3/4 PA800242
Reducer M6 PA800119
Reducer M8 x 1 PA800238
Reducer M10 PA800240
Reducer M10 x 1 PA800239
Reducer M12 PA800243
Reducer M12 x 1 PA800140
Reducer M12 x 1,5 PA800141
Reducer M14 PA800143
Reducer M14 x 1,5 PA800142
Reducer M16 PA800144
Reducer M16 x 1,5 PA800145
Special Equipment Description Part Number
Rail oiler + oil throttle (5 mm felt) PA800161
Rail oiler + oil throttle (9 mm felt) PA800162
Rail oiler + oil throttle (16 mm felt) PA800163
Rail oiler felt insert 16 mm PA800135
Rail oiler felt insert 5 mm PA800133
Rail oiler felt insert 9 mm PA800134
Chain lubrication box PA800136
Rotating brush for chain lubrication box PA800137
Brushes Description Part Number
Oil brush 20 mm round G 1/4 PA800108
Oil brush 40 x 30 mm G 1/4 PA800109
Oil brush 60 x 30 mm G 1/4 PA800110
Oil brush 100 x 30 mm G 1/4 PA800111
High temp brush (180°C) 40 x 30 mm PA800113
High temp brush (180°C) 60 x 30 mm PA800114
High temp brush (180°C) 100 x 30 mm PA800115
High temp brush (350°C) 40 x 30 mm PA800116
High temp brush (350°C) 60 x 30 mm PA800117
High temp brush (350°C) 100 x 30 mm PA800118
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Timken® is the registered trademark ofThe Timken Company.www.timken.com
©2005 The Timken CompanyPrinted in EuropeOrder No. E0346-GB
WARNINGProper maintenance and handling practices are critical. Failure to follow installation instructions and to maintainproper lubrication can result in equipment failure, creating a risk of serious bodily harm.
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