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APPLICATION BULLETIN|Elevance Clean® | Transportation MRO
ELEVANCE CLEAN® – TRANSPORTATION MRO
Cleaning is a critical step preceding the scheduled
maintenance and unscheduled repairs that keep
commercial fl eets in service. Maintaining semi-truck,
rail car, locomotive, automobile and aircraft fl eets
requires cleaning products that deliver a high degree
of performance and effi ciency for both in-fi eld and
in-shop uses. This is not a trivial task, as many
soils have been exposed to high temperatures over
extended periods of time, making parts and other
surfaces especially resistant to cleaning.
At the same time, increasing regulations on the
volatile organic compound (VOC) content in formulated
cleaning products have made cleaning even more
diffi cult. Restrictions on the use of traditional
ingredients, such as aromatic hydrocarbons and
d-limonene, represent another hurdle to achieving
acceptable cleaning performance. The improved
safety profi le of Elevance Clean® ingredients gives
you the ability to develop products that meet your
customers’ most challenging cleaning needs.
Grease, Oil, Tar, Asphalt and Sealcoat RemovalConsumerandIndustrialIngredients
1OSHAStandard29CFR1910.1062Directive2004/42/CEoftheEuropeanParliamentandtheCouncil3Title40CFR59.203–Standardsforconsumerproducts(U.S.)
Figure 1. ASTM D93 | Flash Point by Pensky-Martens Closed Cup Tester. ElevanceClean®ingredientsarenon-flammableinaccordancewithOSHAdesignations,impartinganaddedelementofsafehandlingandtransportation.
0.025.050.075.0
100.0125.0150.0175.0200.0
OXIDATION ONSET TEMPERATURE (°C)
178.9
Elevance Clean™ 1000
Elevance Clean™ 1200
165.0
126.1
Methyl Soyate
138.8167.3
Aromatic150™
174.2
d-LIMONENE Methyl Caprylate/Caprate
050100150200250300350
Elevance Clean™ 1000
Elevance Clean™ 1200
METHYL SOYATE
333
AROMATIC150™
d-LIMONENE RHODIASOLV®IRIS
INITIAL BOILING POINT (°C)
250°
C1
216°
C2
233 267
184 176196
0Elevance
Clean™ 1000Elevance
Clean™ 1200
20406080100120140160180200
102127
93°
C1 62
METHYL SOYATE
43
130
AROMATIC150™
98
d-LIMONENE RHODIASOLV®IRIS
FLASH POINT (CLOSED CUP, ºC)
Figure 3. ASTM E2009 | Oxidation Onset Temperature Using Pressurized Differential Scanning Calorimeter.ElevanceClean®ingredientsdemonstratehigheroxidativestabilityandlowervaporpressureatelevatedtemperaturesrelativetoothersolvents,affordingabettersafetyprofile.
Figure 2. ASTM D2887 | Boiling Range Distribution of Petroleum Fractions by Gas Chromatography.ElevanceClean®1200exceedsVOCexemptclassificationrequirementsfortheEUandU.S.2,3ElevanceClean®1000isanLVP-VOC.ItmeetsVOCexemptclassificationrequirementsfortheU.S.only.3
TheElevanceClean®1200productlineconsistsoftwoproductscontainingthesameactivematerial.ElevanceClean®1200XAisacleaningingredientwithoutaddedfragrance.ElevanceClean®1200HTisElevanceClean®1200XAwithfragranceadded.Thetechnicalperformanceofbothproductsisidentical.
AllreferencestoElevanceClean®1200inthisdocumentrefertobothproducts.
Industry Certifications
•VOC-exempt(40CFR59.203—Standardsforconsumerproducts(U.S.)
•TSCA-listedandREACh-registered
•CaliforniaARBLVPVOC(CARBMethod310)
•ReadilybiodegradablebyOECDMethod301
•Non-flammable(ASTMD-93)byOSHAstandard29CFR1910.106
•ReviewedbyEPA’sSaferChoiceprogramandqualifiesforuseinSaferChoice-labeledproducts
•FreeofcomponentslistedEUDangerousSubstancesDirective(RegulationNo.1272/2008)
•ListedintheUSDABioPreferred®catalogue
ELEVANCE CLEAN® | TRANSPORTATION MRO
Grease and Oil Removal
Inmanymaintenanceandrepairoperations,itisnecessarytoremovegreasesandoilsbeforeperformingthesefunctions.ThesuperiorperformanceandimprovedsafetyprofileofElevance Clean® ingredients allow formulators to overcome the cleaning shortcomings resulting from tighter restrictions on VOCs and powerful but enviromentally harmful surfactants like alkylphenol ethoxylates.
Applications
ElevanceClean®ingredientsareextremelyeffectiveandcanbeformulatedtoboostcleaningperformanceinproductstargetedtoremovemanycommonandhard-to-treatsoils.Eachoneisapowerfulpenetrantfortoughsoilsthat,whenusedinformulatedcleaningproducts,providessuperiorcleaningperformance.
Targetsoilsincludebutarenotlimitedto:
Soil ElevanceClean®1200 ElevanceClean®1000
GearGrease X X
Asphalt X X
CrudeOil X X
Lubricants X
Tar X X
IndustrialOil X
Sealcoat X X
Motor Oil & Lithium Grease Removal by Immersion Cleaning
ElevanceClean®solventsaremuchmoreeffectiveintheremovaloftenacious,persistentgreaseinimmersioncleaning,meetingandexceedingevenaromaticsolventperformance.
Lithium Complex Grease Removal by Mechanical Cleaning
ASTMD4488|TestingCleaningPerformanceofProductsIntendedforUseonResilientSurfaces
Figure 5. Multi-Purpose Lithium Grease Removal
Figure 4. Motor Oil & Lithium Grease Removal
0.0
1.0
0.5
2.0
1.5
3.0
2.5
3.52.9
2.1
0.6
1.3
0.10.4
% REMOVAL PER CYCLE
Elevance Clean™ 1200
Elevance Clean™ 1000
d-Limonene Aromatic 150™ MethylSoyate
RhodiaSolv®IRIS
Testing Methodology Section: 1
Multi-Purpose Lithium Grease RemovalCuredlithiumgrease|3"x3"0.5-mm-thickfilmcenteredon3"x6"plate|24hcure@80C|10mLsolvent-imbibedcellulosesponge|Gardnerscrubapparatus|Cycledtoachieve80%removal(visual)|Imageanalysisquantification
0
20
10
40
30
60
50
21.4
Elevance Clean™ 1200
Elevance Clean™ 1000
Isopar™ L Aromatic 150™
22.5
Exxsol™ D60
50.1
Methyl Soyate
22.3
50.148.1
AVERAGE TIME (MINUTES) TO COMPLETE REMOVAL
ELEVANCE CLEAN® | TRANSPORTATION MRO
Asphalt/Tar Removal Using Water-Based Formulations
ModifiedASTMD4488|TestingCleaningPerformanceofProductsIntendedforUseonResilientSurfaces
Asphalt/Tar Removal Using Solvent-Based Formulations
Tar, Asphalt and Sealcoat Removal
FormulatingcleaningproductswithElevanceClean®ingredientsprovidestheneededcleaningstrengthinremovingthesedifficult-to-removesoils.UseofElevanceClean®ingredientsinformulationscanmakethecleaningprocessbothmoreeffectiveandefficient.Thisiscriticalinapplicationssuchascleaningasphaltandtarfromtrucks,railcarsandautomotiveparts.ElevanceClean®1200retainsitscleaningperformanceatcoldtemperatures,reducingtheneedtocleanequipmentatcolderambientconditionsorduringwintermonths.
Ingredient % by Weight
ElevanceClean®1200 5
BIO-SOFT®N91-6orEmpilan®KR6 5
BIO-SOFT®D-40 12.5
Dowanol™DPnB 5
Water 72.5
Ingredient % by Weight
ElevanceClean®1200 0.5
BIO-SOFT®N91-6orEmpilan®KR6 2.5
AMMONYX®LOorUfanonCAPB 0.5
SodiumCitrate 0.5
Water 96
ElevanceClean®1200notonlydoesanexcellentjobatremovingasphaltandtaratambienttemperatures,butexcelsatremovingthesechallengingsoilsatlowtemperaturesforbothroutine,low-concentrateformulationsandmoreconcentratedsprayandrinseformulations(usedformoreheavilysoiledsurfaces).
Figure 6. Asphalt Spray and Rinse Cleaning Performance. Higher-concentrationsprayandrinseformulationusingdifferentcleaningagents.
Figure 7. Asphalt Removal by Mechanical Cleaning (low-concentration, ready-to-use formulation).Low-concentrationsprayandrinseformulationforroutinecleaningusingdifferentcleaningagents.
Testing Methodology Section: 3
Asphalt/Tar Removal - Water-Based FormulationsModifiedASTMD4488|TestingCleaningPerformanceofProductsUsingGardnerAbrasionTester5mLformulation-imbibedcellulosesponge.Gardnerscrubapparatusiscycledtoachieve80%removal(visual).Imageanalysisquantification.3"x6"x1/8"stainlesssteelplatesarecoatedinauniformfilmwithdrivewayasphaltsealcoat.Thesoiledtestspecimensarecuredfor24hat23Cpriortotesting.Cellulosespongesareimbibedwith5mLofeachtestformulationandtheautomatedabrasiontestensues.TheGardnerscrubapparatusiscycled30timesatarateof30cyclesperminute.Cleaningisquantifiedusingimageanalysissoftware.
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
30%
20%
75%
50%
90%
AMBIENT TEMPERATURE (25°C)
5% 5% 5%
15%
80%
COLD TEMPERATURE (-10°C)
AVG % ASPHALT REMOVED IN 30 CYCLES
ISOPAR™ M
ISOPAR™ HMINERAL SPIRITSELEVANCE CLEAN™ 1200
METHYL LAURATE
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
76.4%74.8%
78%
46.4%
71%
90%
AMBIENT TEMPERATURE (25°C) COLD TEMPERATURE (-10°C)
AVG % ASPHALT REMOVED IN 30 CYCLES
DOWANOL™ DPnB
d-LIMONENE
ELEVANCE CLEAN™ 1200
0.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
100.00
39.59
12.88
81.35
20.11
83.99
29.92
79.37
6.90
54.34
10.12
62.35
95.98
Elevance Clean™ 1000
Elevance Clean™ 1200
d-Limonene Exxsol™ D60 Exxsol™ D110 Isopar™ L
% ASPHALT REMOVAL
40 CYCLES
20 CYCLES
Figure 8. Asphalt Spray and Rinse Cleaning Performance. Higher-concentrationnon-aqueoussprayandrinseformulationusingcleaningagents.
Testing Methodology Section: 2
Asphalt/Tar Removal - Solvent-Based Formulations3"x6"x1/16"stainlesssteelplatepaintedwithauniformfilmofdrivewaysealcoattar|24hcure@23C|5mLsolvent-imbibedcellulosesponge|Gardnerscrubapparatus|Formulation:80%solvent,10%emulsifier,10%rinseaid.
LEVERAGE THE SUPERIOR CLEANING PERFORMANCE OF ELEVANCE CLEAN® 1200 TO BUILD YOUR BUSINESS.
ELEVANCE CLEAN® | TRANSPORTATION MRO
TO LEARN MORE AND REQUEST A SAMPLE:
FOR CLEAN 1000:
FOR CLEAN 1200:
www.elevance.com/clean1000
www.elevance.com/clean1200 877-215-2795 [email protected]
HeadquarteredinWoodridge,Ill.,ElevanceRenewableSciences,Inc.isahigh-growthspecialtychemicalcompanythatcreatesnovelspecialtychemicalsthatperformbetterfromrenewablefeedstocks,makingtheproductsthatindustryandconsumersuseeverydaybetter.Usingaproprietarytechnologycalledolefinmetathesis,thecompanyhelpsindustrydeliverproductsthatexceedtheperformanceofexistingproductswhileleavingasmallerenvironmentalfootprint—foruseinpersonalcareproducts,detergentsandcleaners,engineeredpolymers,lubricantsandadditivesandotherspecialtychemicalsmarkets.Visitwww.elevance.com.
Copyright©2016ElevanceRenewableSciences.Allrightsreserved
Typical Formulations
Table 1. Ready-to-Use (1)
Ingredient % by Weight
ElevanceClean®1200 5
BIO-SOFT®N91-6orEmpilan®KR6 5
Calsoft®L40 12.5
STEPANATE®SXS-40 5
Water 72.5
TOTAL 100
Table 2. Ready-to-Use (2)
Ingredient % by Weight
ElevanceClean®1200 0.5
BIO-SOFT®N91-6orEmpilan®KR6 2.5
AMPHOSOL®CAorAMMONYX®LO 0.5
SodiumCitrate 0.5
Water 96
TOTAL 100
Table 3. Dilutable Concentrate (1)
Ingredient % by Weight
ElevanceClean®1200 20
Tergitol™15-S-7orSynperonic™L7 10
Calsoft®L40 25
STEPANATE®SXS 6
EDTADisodiumSalt 0.3
Water Balanceto100
Table 4. Dilutable Concentrate (2)
Ingredient % by Weight
ElevanceClean®1000 24
BIO-SOFT®N91-6orEmpilan®KR6 60
Dowanol™DPM 16
TOTAL 100
Table 5. Spray and Rinse (1)
Ingredient % by Weight
ElevanceClean®1200orElevanceClean®1000 80
Tomadol®91-2.5orBerol®533 10
Dowanol™DPM 10
TOTAL 100
Table 6. Spray and Rinse (2)
Ingredient % by Weight
ElevanceClean®1200orElevanceClean®1000 90
Tergitol™15-S-7orSynperonic™L7 5
Tergitol™15-S-9orSynperonic™A9 5
TOTAL 100
Asof07-13-2016