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Springfield

Kraft Foods Group, Inc.

ENERGY SAVINGS Heat Recovery

Boiler Stacks and Ammonia Compressor Green Ideas to Reduce Water Usage Water Audit - EcoLab LED Lighting

Kraft Foods Group, Inc.3

Heat Recovery

Boiler Stacks – 115-120 degrees recovery temperature used to heat water• Process loop works as a scrubber to reduce

emissionsAmmonia Compressor – High Heat Source• Heats Water - 75 GPM @ 140 degrees• Natural Gas, Electric, and Condenser Water

Chemical Savings.Annual Savings in Natural Gas• ~7,600,000,000 BTU • $27,394

Boiler Stacks & Ammonia Compressor – Add Heat Exchangers

2012

2008

Kraft Foods Group, Inc.4

Green Ideas to Reduce Water Usage

• June – Dec 2012• 32 Ideas & Suggestions• 14 Implemented by Jan 1, 2013 • 5 Top Ideas

– Reduce Sprinkler -1 X a week– Turn Off Sprinkler

• 11,760 gallons– Cleaning Frequency - Wet Cleaning vs.

Dry Cleaning in 3 areas• 38,280 gallons

– Spray Balls with Selsor Jet Hose in 5 Blenders vs. Hand held Power Hose

• 131,250 gallons – High Pressure Hose Reduced to ½

Pressure after First 3 hours• 1,303,000 gallons

• 1,612,948 Gallons Saved Annually – Savings in Energy & Chemicals

Water Conservation Contest

179,090

1,303,000

13,740117,118

Gallons of Water Saved An-nually

CHEESENCDNHR

TOTAL Gallons

1,612,948

Kraft Foods Group, Inc.5

WATER AUDIT - 2013Ecolab – Four Consultants Performed Audit – February

• Cream Silos – CIP Clean– 3 Silos– Reduce CIP Acid Wash Time– Reduce Acid Wash Temperature– Reduce 7 minutes off Each Silo

• Water Loss – 155 GPM• Minutes Per Day - 10 • Days Per Week - 1

– Total Savings of Water• 179,400 Gallons Annually

– Savings of Energy to Heat Water• ~134,729,400 BTU

Kraft Foods Group, Inc.6

LED LIGHTING

Main Lobby – ATG-LED– 2’ X 2” iBright LED Flat Panel Troffers

replaced old 2’ X 2’ fluorescent fixtures – 20 lights

• Reduction in Labor & Disposal Cost• $467 Annually Savings

Replace Fluorescent Lighting Across the Facility

Environmental Facts• Last 15 – 30 years• 130,000 hours Will Start to Dim• No Mercury or Harmful Gases

– No Special Disposal • Solid State – No Glass• Glare Free Illumination• 15% Less Heat than Fluorescent –

Saves on AC

iBright™ 2X2Flat LED Panel

40 mm

Kraft Foods Group, Inc.7

LED LIGHTING

• Front Parking Lot - HoloPhane– 4,368 Annual Operating Hours – 20 Fixtures– Total kwh

• 22.26 (old) vs. 6 (new)– Rated Lamp Life Hours

• 12,000 (old) vs. 70,000 (new)– 10 year Warranty– 1.5 years payback – $4,823 Annual Savings

• Reduction in Labor & Disposal Cost

Replacing Fluorescent Lighting Across the Facility

• Cafeteria & Conf Rooms – ATG-LED– Currently 2’ X 4” Fluorescent Fixtures

• 81 Fixtures• 3 Tubes @ 32 Watts each• Totals 96 Watts• Each Fixture has Ballast – 3-6 Watts• ~100 Watts Total

– Retro Fit with iBright 2’ X 2’ Flat LED• 81 fixtures• 40 Watts Total = 60% Reduction

– 41,749 kwh Reduction Annually– $4,341 Annual Savings

• Reduction in Labor & Disposal Cost

Kraft Foods Group, Inc.

ENERGY SAVINGS

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