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Honda Siel Cars India Ltd.
“Green Manufacturing gThrough
E i t l S t i bilit ”Environmental Sustainability”
RAJEEV WASANV P ManufacturingV.P. Manufacturing Date : 17.03.2011
Honda Siel Cars India Ltd.Index
• Corporate Profile – Honda Global
H d I I di• Honda In India
• Honda’s Approach to Environmentpp
• HSCI Key Initiatives
Honda Siel Cars India Ltd.Index
• Corporate Profile – Honda Global
H d I I di• Honda In India
• Honda’s Approach to Environmentpp
• HSCI Key Initiatives
Honda Siel Cars India Ltd.Corporate Profile – Honda Global
Established on September 24 1948September 24, 1948
176,815 associates in over 160 countries
Over 20 millionHead Office in Tokyo, JapanHead Office in Tokyo, Japan
Over 20 million customers every year
Honda Siel Cars India Ltd.Corporate Profile – Honda Global
Honda Motor Europe Ltd. (UK)p ( )
Honda North America Inc. (USA)Honda Motors China Ltd.
Honda Motor Co. Ltd. (Japan)
Honda Siel Cars India LtdAsian Honda Motor Co. Ltd. (Thailand)
Honda Siel Cars India Ltd.
Honda Motor LTDA. ( Brazil)
130 plants in 30 countries supported by R & D facilities across the world
Regional Headquarter Major R&D Motorcycle Plant Automobile Plant Power Product Plant
facilities across the world
396 subsidiaries through out the world
Honda Siel Cars India Ltd.Corporate Profile – Honda Global
Largest manufacturer of Internal Combustion Engines in the worldEngines in the world
No. 51 - Global Fortune 500 companies500 companies
5th largest company in JJapan
6th biggest Global Automobile company
Sales Turnover of US $ 92
* As on 31st March 2010
Billion.
Honda Siel Cars India Ltd.
Honda’s direction for 21st CenturyHonda’s direction for 21st CenturyCorporate Profile – Honda Global
To make ourselves a Company that Society will want to exist
yy
Value CreationCreate higher value through
Value CreationCreate higher value through
GlocalizationA l b l ith d
GlocalizationA l b l ith d
g gleading edge technology
g gleading edge technology
Commitment for the Commitment for the F tAs a global company with deep
roots in many communities, we will continue to expand the “joy
of affiliation” that people experience through association
As a global company with deep roots in many communities, we
will continue to expand the “joy of affiliation” that people
experience through association
FutureEco-Solution
Work to create a better society for future generations by addressing global concerns
Co-EvolutionInitiative open-minded Challenge Co-
Co-EvolutionInitiative open-minded Challenge Co-
p gwith Honda
p gwith Honda
Fostering a base corporate culture
addressing global concerns
Initiative, open-minded, Challenge, Co-Evolution and Speedy Action
Merge our culture and way of doing business with different cultures and talents to reach a higher level of creativity.
Initiative, open-minded, Challenge, Co-Evolution and Speedy Action
Merge our culture and way of doing business with different cultures and talents to reach a higher level of creativity.
Honda Siel Cars India Ltd.
ELECTRICELECTRIC20102010
Corporate Profile – Honda Global
Honda JetHonda Jet20002000 20042004A iA i
Fuel Cell CarFuel Cell Car20082008
ELECTRICELECTRICVEHICLEVEHICLE
Leading Company in Mobility Business Honda JetHonda Jet
19631963
AsimoAsimoMobility Business
CarsCarsPower Power ProductsProducts
19531953
19631963
MotorcyclesMotorcycles19491949
Product range fromProduct range from Mopeds to Aircrafts
Focus on Environment Friendly Technologies
Honda Siel Cars India Ltd.Index
• Corporate Profile – Honda Global
H d i I di• Honda in India
• Honda’s Approach to Environment pp
• HSCI Key Initiatives
Honda Siel Cars India Ltd.
Production
Honda in India
Honda Siel Power Products Ltd 1988
Start
Greater Noida & Pondicherry
Honda Honda SielSiel Cars India Ltd Cars India Ltd Greater Greater NoidaNoida -- UP UP TapukaraTapukara –– Raj. Raj.
1997199720082008
Honda Motorcycle & Scooter India (P) Ltd 2001Manesar (Gurgaon)
Honda R&D India Pvt. Ltd 2003Gurgaon
HSCI Honda Motor India Ltd 2006 Greater Noida
HSCI
HMSIHSPPHMI
Honda Siel Cars India Ltd.Index
• Corporate Profile – Honda Global
H d i I di• Honda in India
• Honda’s Approach to Environmentpp
• HSCI Key Initiatives
Honda Siel Cars India Ltd.Management View Point - Environment
Honda’s vision for personal mobility for the next 100 years of mobility calls for an accelerated shift away from fossil fuels and for the earlycalls for an accelerated shift away from fossil fuels, and for the early
development of technologies that willreduce greenhouse gas emission to zero.
Honda will continue to move forward boldly toward the goal of creating a low carbon society. We are working to realize that vision through comprehensive initiatives to support judicious use of the world’s
limited energy resources and a shift away from fossil fuels, and through ththe
development of alternative - energy technologies.
Honda Siel Cars India Ltd.Environment Statement
Hon d a Env iro n m e n t Sta t e m e n t
As a responsible member of society whose task lies in the preservation of the global environment.The company will make every effort to con tribute to human health and the preservation of the
Global environment in each phase of its corporate activity Only this way will we be able toGlobal environment in each phase of its corporate activity. Only this way will we be able toCount on a successful future not only for our company ,but for the entire world
We should pursue our daily business interests under the following principles
---------- 1 ----------
We will make efforts to recycle materials and conserve resources and energy at every stage ofOur products life cycle from research, design, production and sales, to services and disposal.
---------- 2 ----------We will make every effort to minimize and find appropriate methods to dispose of waste and
Contaminants that are produced through the use of our products, and in every stage of the lifeCycle of these productsCycle of these products.
---------- 3 ----------As both a member of the company and of society, each associate will focus on the importance of making efforts to preserve human health and the global environment, and will do his or her
part to ensure that the company as a whole acts responsibly
---------- 4 ----------We will consider the influence that our corporate activities have on the local environment and
society, and endeavor to improve the social standing of the company.
Established and announced in June 1992
Honda Siel Cars India Ltd.Global Environment Management Policy
P li M it i d R di t
Honda is aware of its responsibility for the environmental impact
Policy on Monitoring and Responding to Environmental Impact from Operations
generated by its corporate activities and the use of its products and is
committed to minimizing that impact.
To achieve this, it is essential that we identify specific issues and set
targets for action. We set specific goals in the context of our Life
Cycle Assessment System, which is used to measure, assess
and analyze environmental impact.y p
Honda Siel Cars India Ltd.South West Region 2008~11 Direction
Stri e to become “The No 1 most admired compan ”
Honda Motor Goal of 2008 ~ 2011
Strive to become “The No. 1 most admired company” while being at the forefront on the area of the
environment
Challenging Target for CO Emission Reduction
Honda South West Asia Region
Challenging Target for CO2 Emission Reduction along with reduction of Hazardous Substance
Honda Siel Cars India Ltd.Energy Management Approach at HSCI
HONDA Siel Cars India Ltd (HSCI), TKR, Bhiwadi is committed to minimize use of Energy and Fuel systematically to
optimize the cost of its operations & subsequently minimize the adverse impact on Environment and Society by………
Establishing the Energy consumption Norms as Benchmarks & Initiating measures to achieve the Norms.
To involve all Employees in Energy Management & Conservation through different Activities like Kaizen, NH Circle
Scheme.
Selecting & Using Energy Efficient & Eco-Friendly Technology.
Reduce Specific Energy Consumption 1% min every year on a continuous basis to make the HSCI TKR Unit Mile
Setter in the area of Energy Conservation
The management is committed towards continuous Improvement through Conservation & Optimal utilization of Natural resources.
Setter in the area of Energy Conservation.
Continuous carry out Energy Audits to identify areas for Improvements.
Comply with the Energy Legislation and other Regulations.
The management is committed towards continuous Improvement through Conservation & Optimal utilization of
Natural resources. HSCI TKR shall adopt measures to Reduce, Re-Use & Recycle various Natural Resources through
participation & innovation among the Employees at all levels.
Honda Siel Cars India Ltd.Global Environment Management Policy
Policy on Monitoring and Responding to Environmental Impact from Operations. Administration.
Honda is aware of its responsibility for the environmental impact generated by its corporate
activities and the use of its products and is committed
p p
Purchasing
Production
Transportation.
activities and the use of its products and is committed to minimizing that impact.
To achieve this, it is essential that we identify specific issues and set targets for action. We set specific goals
in the context of our Life Cycle Assessment System,
Product Development.
Sales andService.
which is used to measure, assess and analyze environmental impact.
ProductRecycling
Honda Corporate Activities Honda ResponseEnvironmentalImpacts
Lifecycle of corporate activities.
Concerns Major InitiativesImpacts
Product Development
Purchasing
Co2,Exhaust emissions,
NoiseCo2 Waste
Waste water
Global Environmental Issues
Climate Change
Exhaust Emissions ReductionDevelopment of alternate energy products
Noise Reduction
Green Purchasing- Environmental ManagementPurchasing
Production
Transportation
Waste waterExhaust Emissions
NoiseChemicals
Co2 Waste
Co2
Ozone DepletionResource depletion
Biodiversity
Air Pollution
Waste
Waste water
- Saving Energy and resources with suppliers
Green Factories- Environmental Management
- Saving Energy and Resources
Green Logistics-Improving transportation efficiency
- Reducing packaging
Green Dealers
Sales & Service
Product Recycling
Administration
Removed partsFluorocarbon waste
Co2End of life products
(Chemicals)
Waste water
Soil Pollution
Noise
Local Environmental issues
-Environmental Management- Social Contribution
Recovery, recycling & Reuse of partsProper disposal of end life productsTechnical support for the recycling
Green Offices- Energy Conservation
- Environmental contribution to local communities.Co2
Waste
Honda Siel Cars India Ltd.Honda`s Approach
Honda's approach to Environmental issues Depletion of energyAlternative Fuel technologies
The graph here provides a visual illustration of Honda's approach to some of the environmental
issues that face us. Honda has long been committed to tackling issues related to
pp
3
of energy& other
resources
g
Fuel Economy –enhancing technologyAdvanced IC engines committed to tackling issues related to
atmospheric pollution, developing such combustion technologies as the CVCC engines
(introduced in 1972) to comply with the US clean air act – the world's most stringent emission
l ti t th ti H d h i
2Climate
etc
nregulations at the time. Honda has since continued to refine its engine, catalytic
converter and other clean emission technologies, with the result that, over the past 40 years, vehicle emission has been reduced to
ClimateChange
al C
once
rn
Cleaner emissions for conventional
internal y ,1/1,000 of 1970 levels, when the US Clean Air Act
became law. Honda believe that , as the use of vehicles with outstanding emissions
performances become more widespread, the effect of vehicles on the world's atmosphere will
AtmosphericPollution
Soc
ieta combustion
engines
effect of vehicles on the world s atmosphere will be further mitigated.
Honda continually strive to be “a company that society wants to exist”
by presenting value that surpass
1
by presenting value that surpass everyone's expectation. Past Present Future
Time
Honda Siel Cars India Ltd.Index
• Corporate Profile – Honda Global
H d i I di• Honda in India
• Honda’s Approach to Environmentpp
• HSCI Key Initiatives
Honda Siel Cars India Ltd.Domain of Environment Impact Assessment
IT ENCOMPASSES THE WHOLE ASPECTS OF PRODUCT LIFE, HERE WESHALL BE FOCUSING ON PRODUCT, PRODUCTION & PURCHASING.
Honda Siel Cars India Ltd.Domain of Environment Impact Assessment
Honda Siel Cars India Ltd.
3R’S CONCEPT
Green Design - Product Design & Usage
REDUCEM t d t
RECYCLEMeans to recycle the waste for efficient use of resources
Means to reduce wasteREUSEMeans to reuse resources that were wasted in the past.p
H d i t d t f ibl d t i i i thProduct Design is based on the “3Rs”
Honda aims to reduce waste as far as possible and to minimize the environmental impacts of its production activities by adopting the “3R” concept in its product design.
Honda gives full consideration to the Product Recyclability, right from the earliest development stage. At the development stage, we strictly evaluate our
products from the following “3R” aspects : Reduce Reuse Recycle
Product Recyclability from Product Development Stage
RECYCLABILITY OF MATERIALS ACHIEVED IN CARS IS MORE THEN 90%.
products from the following “3R” aspects : Reduce, Reuse, Recycle.
Honda Siel Cars India Ltd.Green Design - Product Design & Usage
CIVIC INSIGHT FCX CLARITY
HYBRID VEHICLES FUEL CELL VEHICLE
FCX ClaritySOLAR CELL FLEXIBLE FUEL
Honda Siel Cars India Ltd.
A Generation AheadA Generation AheadGreen Design - Product Design & Usage
A Generation AheadA Generation Ahead
Environment FriendlyEnvironment FriendlyE10 C tibl LiE10 C tibl LiE10 Compatible LineE10 Compatible Line--upup
Can run on mix of Can run on mix of 90% Petrol 90% Petrol –– 10% Ethanol10% Ethanol
Surpass Emission NormsSurpass Emission Norms
90% Petrol 90% Petrol –– 10% Ethanol10% Ethanol
ENTIRE HONDA LINEUP IN INDIA IS ENTIRE HONDA LINEUP IN INDIA IS ENTIRE HONDA LINEUP IN INDIA IS ENTIRE HONDA LINEUP IN INDIA IS E10 COMPLIANTE10 COMPLIANT
Honda Siel Cars India Ltd.Domain of Environment Impact Assessment
Honda Siel Cars India Ltd.Green Company – Manufacturing Master Plan
Next generation full recycling production factory
202020102001
RecyclingPT(Eng./Miss.)
Reformed lineRecyclingproduction factory
Material recycleThermal recycle
Zero emissionEnergy efficiency
WeldingPaintAssembly
POPT(Eng./Miss.)Casting ForgingMachineryAssembly
Working
Establish zero-emission / full recycling productionRealization ofExisting lineWorking
environment
Coexisting with the earth
production network
Realization of Green Factory
- Safety- Working space- AmenityAmenity
Zero emission
Energy / resource
- ISO14001
Environmental management
Improve energy efficiency
Regional environmentLocal community- Publicity- SegregationISO14001 - Improve energy efficiency
(Cogeneration / Short process)- Recycle
- Harmlessness
- Reduction
- New energy
Publicity- Cleaning activities
- Environmental label- Environmental performance
Chemical substance control system
- Segregation
- Social activities- Life cycle assessment
Worldwide Green Factory activityNew energy- Chemical substance control system
Honda Siel Cars India Ltd.Green Company Green Company -- Building Design Concept Building Design Concept
CONCEPT IMPLEMENTATION
Sun light
NATURAL LIGHT
CONCEPT
Roof
Poly Carbonate
insulation material
NATURAL VENTILATIONExhaust
Lawn
COOL AIR
AIRWASHER
SHOP FLOOR AREA
BUILDINGS ARE BEING DESIGNED WITH A VIEW TO MAXIMIZE THE USE OF NATURAL RESOURCES AND TO REDUCE IMPACT ON ENVIRONMENT.
Honda Siel Cars India Ltd.
Rain Water Harvesting to Recharge Ground Water
Green Company Green Company –– Plant Design Plant Design
g g
3 Recharging Pondswith 56 bore wellwith 56 bore well
Recharge wellsPond
Pond-3
Pond filled with waterDesilting Chamber
Pond-2Pond-1
Water storage capacity – 31461 CumDesign Approved By Central Ground Water Board Peizometer installed at 3 Locations
WATER FROM ROOF TOPS, ROADS, LAWNS IS HARVESTED & RECHARGED TOTHE GROUND.
Honda Siel Cars India Ltd.Green Company - Landscaping
• GREEN COVERAGE 101,124 METER2
• HEDGES 18,478 RUNNING METER• TREES 10,880 Nos
LANDSCAPING HAS BEEN PLANNED FOR ENHANCING THE GREEN COVER.
Honda Siel Cars India Ltd.
SWITCHYARD
Green Company Green Company -- Project PlanningProject PlanningTOTAL AREA = 611 ACRES
NNHONDA IND. COMPLEX (174 ACRES)
SP AREA
E i
Govt S/S
RPSC
WE POPA PAAF/VQ
Canteen
STP
WTP
EngineBench
UTL
PropaneYard
ALFE PR
HSCI(437 ACRES)
CBUAF/VQSTP
AmmoniaYard
CENTRALIZED 132 KV POWER RECIVING STATION HAS BEEN PLANNED FOR HSCI & ASSOCIATE COMPANIES FOR OPTIMIZING THE GRID RELIABILITY TO REDUCE THE CAPTIVE POWER USE & FURTHER REDUCE THE IMPACT ON ENVIRONMENT THROUGH EXHAUST EMMISION.
Honda Siel Cars India Ltd.
GAS VAPORIZERSAIR COMPRESSOR PUMPING SYSTEMLIGHTING
Green Company Green Company -- Equipment Design / Selection Equipment Design / Selection
Highly energyVFD Compressors &
Driers used for fluctuating air
demands & resulting in power savings.
Highly energy efficient pumps
along with hydro pneumatic system used across the
plant .
Auto operation of Vaporizer through pressure control to
reduce electrical consumption.
Energy efficient T5 28 W tubelights &
CFL used across the plant.
ENERGY EFFICENT EQUIPMENTS SELECTED DURING PLANT INCEPTION.
p
Honda Siel Cars India Ltd.
STPETP HT SubstationUPS
Green Company Green Company -- Process Design / Selection Process Design / Selection
Our process toWith the incorporation
100 % recycling of treated water by providing tertiary treatment.. Treated water being used
for landscaping and flushing use.
Our process to distribute power is thru 11KV(HT) thus
minimizing the losses in power
distribution.
With the incorporation of 800 KVA UPS, we
have shifted complete plant load on Grid thus making our process fuel free.
PROCESS DESIGNED TO ENSURE CONSERVATION OF RESOURCES
p
Honda Siel Cars India Ltd.
Green FactoryEquipment Selection Equipment Selection –– Resource ConservationResource Conservation
• Water Recycling
W t M t
y
• Waste Management
STP (200M3/Day)
Green AreaETP (30M3/Day)
ENVIRONMENT PRESERVATION THROUGH ZERO WATER DISCHARGE ANDECO FRIENDLY WASTE MANAGEMENT TECHNIQUES
Honda Siel Cars India Ltd.Environment – Associate’s Participation
ASSOCIATES MADE PARTNER IN ENVIRONMENT CONSERVATION ACTIVITIES.
Honda Siel Cars India Ltd.
Soft Action :
Monitoring Mechanism for Resource Conservation Initiatives
• Interaction with area in charge / associates.
• Training about energy saving possibility and benefit.
• Surprise audit and sharing information.
M ti t A i t t id tif l & d l d• Motivate Associates to identify losses & reduce load.
ORGANISATION FOR ENERGY CONSERVATION
PLANTHEAD
ENRGYMANAGER
ENERGYCOORDINATOR
Regular monitoring is being done for energyAREA COORDINATOR
ADMIN PRESS PT PLC UTLRegular monitoring is being done for energy consumption & PDCA is being rotated to analyze the variance and further targets are set based on the analysis.
Honda Siel Cars India Ltd.Domain of Environment Impact Assessment
Honda Siel Cars India Ltd.Partnership with Suppliers - Basis
Partnership of Suppliers and HondaPartnership of Suppliers and Honda
Related to Related to Related to Concern for Environment
Related to Concern for Environment
Honda Siel Cars India Ltd.
HSCI
Honda Green Purchasing Activity
AREA
Handling of V l t i d Hazardous
ACTIVITY CONTROL ITEM HSCI ACTIVITY
ProductsHandling of substances of concern, proportion including in parts
Volume contained in product (Part / Material)
Hazardous Chemicals Reduction / Elimination
ProductionMonitoring environmental impact of supplier activities
Volume of CO2emissionsLandfill Waste
Waste Reduction
Policy
of supplier activities
Environmental management systems
ISO 14001 certification
volume
Spreading PolicyPolicy management systems
at supplierscertification status
Policy implementation
HONDA IS WORKING WITH SUPPLIERS TO MAXIMIZE PROCUREMENT OF MATERIALS AND PARTS THAT HAVE MINIMAL ENVIRONMENTAL IMPACT DURING THE COMPLETE PRODUCTION CYCLE.
Honda Siel Cars India Ltd.Online Haz-Chem non use Declaration
..........
ONLINE DECLARATION BEING TAKEN FROM SUPPLIERS.
Honda Siel Cars India Ltd.Domain of Environment Impact Assessment
Honda Siel Cars India Ltd.Green Sales Activities
Existing Themes New activities
Energy Conservation Green Dealer
Logo
g
Use of Natural Light
Co2Reduction
Logo
GUse of energyefficient lights
WaterConservation
Green DealerCertificate
Water recycling
efficient lights
Conservation
VOC Control One Car One Tree
VOC Water based
y g
One TreeControl paint booth
EXPANDING HONDA GREEN ACTIVITIES TO ALL DEALERS.
Honda Siel Cars India Ltd.
COMPANY VISION WITH A CLEAR FOCUS ON
Approach towards Green Management-Summary
COMPANY VISION WITH A CLEAR FOCUS ON ENVIRONMENT ISSUES.
ENVIRONMENTAL POLICIES/GUIDING PRINCIPLES
LONG TERM BUSINESS PLAN
PLANT LEVEL INITIATIVES
Honda Siel Cars India Ltd.
WE AT HONDA ARE COMMITED TO TAKING CARE OF OUR PLANET FOR CONTINUITY OF OUR
SPECIESSPECIES.
Honda Siel Cars India Ltd.
Honda Siel Cars India Ltd.
Th k YThank Youk