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t". GROUND IMPACT SHOCK MITIGATION HOWITZER 105MM MgA1 BY DAVID 0. WIZDERAN"DIR 9URL TR 1030 JULY 3.067 ./ /' AB SIE'NUNEElNG MECITANICS RESEARCH LABORATORY TIlE ' NIVKIINITY OF TEXAS AUS11N. TEXAN Reproducf•d by the CLEARINGHOUSE 9

GROUND IMPACT SHOCK MITIGATION HOWITZER ...t". GROUND IMPACT SHOCK MITIGATION HOWITZER 105MM MgA1 BY DAVID 0. WIZDERAN"DIR 9URL TR 1030 JULY 3.067./ /' AB SIE'NUNEElNG MECITANICS RESEARCH

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  • t".

    GROUND IMPACT SHOCK MITIGATION

    HOWITZER 105MM MgA1BY

    DAVID 0. WIZDERAN"DIR9URL TR 1030 JULY 3.067

    ./ /'

    AB

    SIE'NUNEElNG MECITANICS RESEARCH LABORATORYTIlE ' NIVKIINITY OF TEXAS AUS11N. TEXAN

    Reproducf•d by theCLEARINGHOUSE 9

  • __ - °

    THIS D&CUfr HAS VEZ-, APPW-E P.C TR 1020

    GROUND IMPACT SHOCK MITIGATION

    HOWITZER 105mm M2A1

    1'byDavid G. Wiederanders

    QUARTERMASTER RESEARCH AND ENGINEERING COMMANDAIRDROP ENGINEERING DIVISION

    Project No. 1F121401D195

    CONTRACT DA 19-129-AMC-582(N)

    ENGINEERING MECHANICS RESE.ARCH LABORATORY

    THE UNIVERSITY OF TEXAS

    Austin, Texas

    t

    IIU

  • PREFACE

    This report is the third in a series of four dealing withhigh velocity airdrops of selected military vehicles. Highvelocity in this case means an impact velocity of 50 fps orhigher. The other three reports in the series are entitled

    Ground Impact Shock Mitigation M1Si UtilityVehicle (Jeep)

    Ground Impact Shock Mitigation Cargo Truck,3/4-Ton M37

    Ground Impact Shock Mitigation Cargo TrailerM101, 3/4-Ton

    Each of these vehicles were studied previously under

    Contract DA 19-129-QM 1383 with the Natick Laboratories. However,in these earlier studies, impact velocities were limited to 30fps and the design acceleration was 16g. These limitations wereimposed by airdrop operational procedures at that time. Resultsof these earlier studies were published in a series of reportsentitled,

    Fragility Studies

    Fart I Utility Truck 1/4-Ton (Jeep)

    Part II Cargo Truck M37 3?4-Ton

    Part IV Cargo Trailer M101 3/4-Ton

    In the investigation described in this report, the onlylimitation on the impact velocity was the maximum available dropheight at the drop facility. For the howitzer, this height was46 feet. From this maximum height, an impact velocity of 54 fpswas developed. Tne only limitation on the design acceleration was

    that it not be so high as to damage the vehicle. The maximumpractical value was 30g. To obtain higher accelerations, astronger cushioning material, or an impractical cushioning areahad to be used. No drive-on, drive-off capability was designedinto the cushioning system since this was intended to be only afeasibility study. However, since the howitzer must be towed,getting it off the cushioning system after a drop presents noserious problem.

    E. A. RippergerDirectorEngineering Mechanics Research LaboratoryThe University of TexasAustin, Texas

    July 1967

    ii

  • TABLE OF CONTENTS

    Page 3Preface . ......... i

    List of igures . . . ... . . . . . . . . . . . . . . . .

    Abstract . . ........

    Introduction.. . . . ... * . . . . . . . . . . . .* 1Pnrodureio *****.........................3iProcedure . . . . . . . . . . . . . . . . . . . . . . . .3

    Drop Program................ . ........... 3

    Probllfms Encountered .............. .................. 4

    Lifting Rig . . . . . . . ................

    Platform. . . . . . . . . . . . . . . . . . . . . . ..

    Honeycomb ...... ..................... 8

    Instrumentation ................. .................... 8

    Summary of Drop Parametersand Damage Observed ............ ................... 9

    H-105-1 ..................... ........................ 9

    H-105-2 . .......................... 9

    H-105-3 ....................... ...................... 9

    H-105-4 ............. ........................ .i.11

    H-105-5 ............. ........................ .l.11

    Conclusions ............................ 18

    References .............. ........................ ... 19

    iii

  • LIST OF FIGURES

    Figure Page

    1 Front 1oa preader . .. . .. .. .. .. . .. 5

    2 Load Spreaders for the 105mm Howitzer M2AI.. 6-

    3 Rigging for Lifting the System ..... ......... 7

    4 System during H-105-1 ......... ............. 10

    5 Cushioning System before H-105-5. . . . . . . . 12

    6 System after H-105-5 ..... ... ...... .. 13

    7 Cushioning Stack Placement for H-105-5 ........ 14

    iv

  • ABSTRACT

    The 105mm Howitzer supplied to this laboratory by the ArmyTank and Automotive Command through arrangements made withNatick Laboratories has been dropped five times at impactvelocities up to 54.4 fps, and at design accelerations as highas 30g. The initial modifications of the vehicle in preparationfor the drop series and the design criterion for this testseries are presented along with a description of the cushioningsystem used and the damage sustained in each drop.

    It is concluded that this vehicle can be dropped at impactvelocities up to 50 fps without any damage, if a properly de-signed cushioning system is used.

    V

  • INTRODUCTION

    Twenty-five feet per second has been the nominal designimpact velocity for the air drop of equipment and suppliesfor seviral years. It has been shown, however, by Turnbow andSteyerl that the cost of air drop can be reduced appre-ciably by using a higher impact velocity. This saving resultsfrom the use of relatively inexpensive paper honeycomb to

    dissipate the energy, rather than the large expensive parachutesrequircd to achieve the 25 fps impact velocities. In addition,a higher impact velocity reduces the dispersion of the droppedmaterial, increases the accuracy of the drop insofar as hittingthe target area is concerned, and, because of the reduced timethat the equipment is in the air, reduces the danger from possibleenemy action.

    In theory, at least, it is possible to cushion a vehicle sothat it will survive an impact of any velocity, but there areother considerations. For example, the space available in air-craft is limited. This obviously places a limit on the impactvelocity that can be sustained because the volume of cushioningmaterial increases with the square of the impact velocity. Inaddition, the stability of the cushioning system becomes a seriousproblem as the height of the cushioning stack increases.

    Tn order to study some of the practical problems of cushioi1-ing vehicles against high impact velocities; to discover some ofthe hidden problems which might exist; the program of drops ofthe 105mm Howitzer,, which is reported here, was undertaken.

    The primary objectives of this investigation have been

    1. to verify that the vehicle could be successfullydropped at impact velocities as high as 50 fps,

    2. to determine the maximum design acceleration thatcould be used for such a drop,

    3. to work out the essential details of a prototypecushioning system, and

    4. to observe the damage susceptibility of the vehicle.

    The collection of data regarding the damage susceptibilityof certain specific vehicles is but one phase of the researchprogram which is intended event,,9lly to put the design of cushion-ing systems for the airdrop of equipment on a firm engineering

    * Superscript numerals indicate references listed at the endof the report

  • 2

    basis. However, a standard cushioning system applicable to all-vehicles is not feasible. Hence, each vehicle must have its Ownsyster., and althoughi these differ somewhat in detail, they shouldall conform to the basic principles of cushioning design a, those'principles are now understood.

    I _

    U I

  • PROCEDURE

    The approach employed was to make the first drop with a20g design acceleration and a drop height of 10 feet, and thenin successive drops, to gradually increase th(-3e values asseemed warranted by the results of previous drops.

    The vehicle used for this test series was a 105mm Howitzer,M2Al and associated carriage assembly M2A2, supplied by theArmy Tank and Automotive Center under arrangements made throughthe U. S. Army Natick Laboratories.

    It was dropped in the "as-received" condition except for thefollowing modifications:

    1. Lifting wheel plates installed.

    2. Extension bar assembly installed.

    3. Protective covering installed over sight mountand elevation gear-assemblies.

    4. Accelerometers Installed on each trail in the samevertical plane as the C.G. of the vehicle and on theleft -trail just in front of the towing pintle.

    These modifications were made to provide lifting points, toreduce the overall length of 'he system as much as possible, byputting the barrel in the recoil position, to protect those areaswhich might be t..amaged by the lifting shackle, and to provideacceleration data during impact, respectively.

    irop Program

    As previously indicated, the first drop was from a height of1C feet with a design acceleration of 20g. In subsequent drops,both the height and design acceleration were increased as seemedwarranted by the results of the previous tests. This procedurewas followed so an effective cushioning system could be designedand tested at lower impact velocities before relying on thesystem at high impact velocities and accelerations. By followingthis procedure, it was expected that the maximum amount of in-formation would be obtained for the vehicle before it was damagedso much as to make further drops impractical. A drop height of46.3 feet and a design acceleration of 30g were reached in thefinal drop of the series with no significant damage to the vehiclebeing detected during the entire program.

    3

  • 4o

    Problems Encountered

    The main problem encountered during this test series was thelack of sufficient area forward of the C.G. to allow for cushioningsystems in which the moments of the cushioning forces about theC.G. of the vehicle could be balanced. To overcome-this difficulty,a relatively complex loadspreader was used. This spreader, whichwas attached to the bottom of the slide assembly as shown inFig. 1, allowed a cushioning stack to be placed several feetforward of the C.G. thereoy providing the additional moment required ito put the system in rotational equilibrium during crushing.

    The area directly under the pivot point of the Howitzerassembly was the source of another difficiity. This area is thepoint of greatest mass concentration in the weapon. To providesufficient area for adequate cushioning at that point, it wasnecessary to design a loadspreader that would contact all thestructural members with sufficient strength to transfer thecushioning force to the weapon assembly. Dimensional sketchesof these loadspreaders are found in Fig. 2.

    Lifting Ri~g

    The Howitzer weapon system used for this test series wasrigged for drop by attaching lifting plates and shackles to eachof the wheels ýind installing protective wrappings around eachof the trails just behind the carriage locking studs. Tofacilitate the lifting and leveling of the system, chains wereattached to one end of each of four slings, one of the chainswas passed either through the lifting shackles or around theprotected trails and hooked back on itself. This allowed forquick adjustment of the lifting rig to achieve a level attitudeof the system.

    Each of these slings was attached to a large lifting shacklewhich was engaged by a helicopter hook. This hook was releasedfor the drop by the Fastax-Camera timing control. The completelifting rig is shown in Fig. 3.

    Platform

    An Ox16-ft. plywood platform was designed and built,essentially to the specifications for the combat expendable plat-form described in TM 10-500-19-2. This platform was used forthe seven drops of the test series involving the M37 cargo truckand for the five drops of the 105mm Howitzer. The platform per-formed very well and has been damaged only slightly by the twelve

    JU

  • tt W1!

    54

    -,%N.M-

  • _ _ 6

    131 Front2.v"x l Load Spreader

    3Sh~ts 3/4 Plywoo

    36"Load Spreader

    k3 S9"ts 3/S!t Plywood

    T ',i

    ~..-34" -owlf- 863 Load Spreader er3 Shot 3/6 Plyoo

    48'-1ete

    "ITI 4 8"

    Fig. 2 Load Spreaders for the 105mm Howitzer M2AI

  • All

  • 8

    drops in which it was used.

    Honeycomb

    The cushioning material used throughout this series was80-0-1/2 paper honeycomb purchased directly from the manufacturer.A honeycomb evaluation test series involving stacks in excessof 12 inches in height provided the values of average crushingstress and energy dissipation characteristics used to design thecushioning system. These values were found to be smaller than tlevalues obtained for single pads because the uniformity of crushingdecreases as the stack height increases. The average crushing Fstrength was determined to be 6430 lb/ft 2 and tho energy dissi-pated was 4500 ft-lbs/ft 3 .

    Instrumentation

    Accelerometers were mounted on the system in the followingpositions: one on each trail directly on line with the C.G.,and one oi± the left trail directly forward of the towing pintle.

    In addition to acceleration records which were recorded byboth an oscillograph and magnetic tape system, high-speed motionpictures were made of all drops. These pictures were studiedto see how the cushioning system performed and for clues as towhat changes should be made to improve the performance of thesystem. Prior to each drop, and at the completion of each drop,documentary photographs were also made. After each drop, theHowitzer was carefully examined for any visible damage and forindications of possible future problem areas.

    I.t

  • SUMMARY OF DROP PARAMETERSAND DAMAGE OBSERVED

    H-105-1; Height 10 ft.; Acceleration 20g.

    This drop was made using a cushioning system design basedon the measured weight distribution of the weapon in the recoilposition. It is a five-point 2ushioning system with stacksplaced under the C.G., under the trails, under the front end ofthe barrel sleigh, and under each of the wheels. The buildupstacks were designed so that the trails were level at impact andremained so throughout crushing. The given weights of thetipping parts of the cannon were used to locate the C.G. of theseparts independently of the carriage assembly. This was doneso that the reactions at the supporting points could be found.The cushioning system was then designed to subject the sleigh-locking studs to a 4000 lb. force at a design acceleration of20g. The remaining energy at impact, due to the tipping parts,was dissipated by the front crushing stack or transmitted throughthe pivot point to the center cushioning stack.

    The drop went as expected with all stacks crushing uniformlyto 65 percent. See Fig. 4. No damage could be detected afterthe drop.

    H-105-2; Height 20 ft.; Acceleration 30g.

    The second drop of the 105mm Howitzer was made using a designcalculation of 30g but still allowing only a 4000 lb. force to betransmitted through the locking studs of the sleigh assembly.

    Loadspreaders were used under the wheels for this drop tomore evenly distribute the cushioning force of the wheel stacksat impact. This system worked well and was used for the re-mainder of the test series.

    The system crushed uniformly to 65 percent at impact. Therewas no damage to either the Howitzer or carriage assembly.

    H-105-3; Height 30 ft.; Acceleration 30g.

    This drop was made to test the cushioning system used inH-105-2 at the higher impact velocities of the 30 ft. drop.

    The system crushed evenly to 60 percent on initial impact,but after rebound, the front stack was crushed an additional10 percent. The wheel stacks both crushed slightly to the insideof the stack.

  • 10

    * b

    IMFn

  • There was no damage to the weapon or carriage from the dropor the uneven crushing. It was observed that the cannon reboundedslightly to the left side after impact. This was later foundto be due to uneven tire pressure rather than an unbalancedcushioning system and was corrected before the last drop ofthe series.

    H-105-4; Height 40 ft.; Acceleration 30g.

    This drop was made from a height of 40 ft. in accordance withthe test program to provide an impact velocity of 50.8 fps.

    Thb same cushioning system used for H-105-3 was used for thisdrop with the only modification being the additional drop height.The system impacted flat and crushed uniformly to 60 percent.

    There was no damage to the vehicle as a result of the dropor rebound. The ruggedness of this Howitzer and its mountingare sufficient, it appears, to justify a higher design acceleration.Further investigation must be made, however, into the problemshigher accelerations may bring before a firm recommendation,either for or against the system, can be made.

    H-105-5; Height 46.3 ft.; Acceleration 3;.-

    The same cushioning system used for the previous two dropswas used with modifications being made for the additional dropheight.

    The system performed well, crushing uniformly to 65 percent.No damage was observed after the drop.

    The cushioning system used for this drop is shown beforeand after the drop in Figs. 5 and 6. Although the cushioningsystem performed very well, it cannot be considered the ultimatedesign for the vehicle. The effectiveness of the system dependsheavily on the use of a system of loadspreaders. Although thedesign of these loadspreaders is not overly complex, it may notbe feasible to use such spreaders in an actual airdrop situation.However, since this test series was a feasibility study ratherthan the development of an ultimate system suitable for fielduse, no attempt was made to refine the design of the loadspreadersystem. With the prototype system shown in Fig. 7 and Table 1as a guideline, the development of a system suitaole fo2 fielduse should not present significant difficulties.

  • No2

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  • 15

    TABLE 1

    Drop 11-105-5

    Position Stack Area Dimension Height

    Ac. 1.68 ft 2 1.2' - 1.4' 24 in.

    Ac 15.56 ft 2 4.0' - 3.9' 24 in.*22

    Ac 1.77 ft 2 1.3' x 1.36' 24 in.3

    A 1.95 ft 1.62' x 1.2' 24 in.w t

    Total height of system including cushioning stacks 86 inches

    I.I

    II

  • 16

    The Howitzer and carriage assembly was examined thoroughlyafter this drop to be certain that no damage was overlooked. Nosign of any dame.- that could be attributed to the five dropswas found.

    Average accelerations and peak accelerations for all thedrops of the series are shown in Table ?. In general, themeasured average acceleration is less than the actual designacceleration. This phenomena has been observed in previousstudies and is considered to be due to the flexibility of thevehicle structure which actually provides some shock mitigationfor itself. One might expect that for a rigid vehicle suchas this weapon, the design and the average accelerations shouldbe much more nearly the same than they are for the less rigidvehicles. This did seem to be reflected in the measurementsbut the results are not- conclusive.

    In Table 2, Column 8, the integral of the accelerationrecord is shown. For valid acceleration measurements, thisintegral should correspond to the impact velocity shown inColumn 7. The discrepancies between the impact velocity andthe acceleration integration are due mostly to the difficultyin determining Just where to stop the integration. Consequently,the acceleration measurements are considered valid.

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    z lUI Ir I0 0 C) 0

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  • i

    CONCLUSIONS

    1. The 105mm Howitzer weapon system can be dropped from aheight of 50 feet to land with an impact velocity of 57 fps usingessentially the same techniques used for dropping at 25 fps.

    2. A cushioning system designed for 30g average accelerationprovides adequate protection for the vehicle. This design accel-eration could be used even at low-velocity drops to reduce therequired stack heights.

    3. There is evidence gathered from the test series that the105mm Howitzer is of rugged enough design to be dropped using acushioning system designed for an impact acceleration of 40g.There is, however, insufficient information available to reach adefinite conclusion at this time.

    4. By redesigning certain parts i the carriage assembly,the problem of insufficient area for cushioning without aloadspreader could be largely reduced.

    5. Although it appears from the results of this series ofdrops, and of others that have been made, that vehicles can besafely and economically dropped at impact velocities in excessof 50 fps, it is desirable to drop a prototype vehicle of eachtype, under controlled conditions to determine possible sourcesof weakness or other problem areas, and to develop the detailsof the cushioning system for the particular vehicle under con-sideration.

    6. In the preparation of a rugged, rigid vehicle such asthe 105mm Howitzer for airdrop, greater attention needs to bepaid to tire pressures than is nec-ssary for the more flexible,sprung vehicles. Equal tire pressures are needed if undesirablerebound characteristics are to be avoided.

    18

    t

  • REFERENCES

    1. Turnbow, J.W. and C.C. Steyer, Cushioning for Air Drop,Part II, Air Drop Cost Analysis, Structural MechanicsResearch Laboratory, The University of Texas, Austin,1955.

    2. Wiederanders, D.G., W.L. Guyton and E.A. Ripperger, GroundImpact Shock Mitigation, Cargo Truck, 3/4-Ton M37,TR LOZZ, Engineering Mechanics Research Laboratory, TheUniversity of Texas, Austin, 1966.

    19

    194

    wI

  • UnclassiiedSecurity Classification

    DOCUMENT CONTROL DATA • R&D(Securtyl classification of Vitle. body of abstacttie ind nexingl anro,'ation musat be enteored in~on the ovratll repol ae €is c losted) 4

    I . ORItGINATINO0 ACTIVITV (Carorelf# author) 120. RCPORqT 26rCU~iTY CL-AllSSIFCATION )

    The University of Texas Unclassified___Austin, Texas •*o,.,

    S. REPORT TI~T~LE

    GROUND IMPACT SHOCK MITIGATION HOWITZZR 105MM M2AI

    4. DESCRIPTIVE NOTES (TYPe of ,eport and-Incuaive date&)

    Third in series of four dealing with high velocity airdrop of nilitary vehicles.S. AUTHOR(S) (Leas name. firsi name. Initial)

    Wiederanders, David G.

    . REPORT OATE 7a. TOT AL NO. OF PAGES 7b. NO. OF mEaSJuly 1967 19 2

    80. C•NTRACT OR GRANT No. DA19-129'-AMC-582(N, 94. ORIG.,-ATOS REPORT NumbERS)6, POJICT 00.68 -- 0-AD

    * & PRJECT to. 1121401D195 6

    9. 9b. OTHER REPORT NO(S) (Any otharnumbom tat may b., aaaignod/yAhis ,eport)

    d. LIRL- TR -102010. A VA IL AUILITY/LIMITATION NOTICES

    This document has been approved for public release and sale; its distributionis unlimited.

    11. SUPPLEMENTARY NOTES 12. SPONSORING MILITARY ACTIVITY

    Natick, Massachusetts 01760

    3I. ABSTRACT

    MThe 105mm Howitzer supplied to this laboratory by the Army Tank and AutomotiveCommand through arrangements made .with Natick Laboratories has been droppedfive times at impact velocities up to 54.4 fps, and at design accelerations ashigh as 30g. The initial modifications of the vehicle in preparation for thedrop series and the design criterion for this test series are presented alongwith a description of the cushioning system used and the damage sustained ineach drop.

    It is concluded that this vehicle can be dropped at impact velocities up to50 fps without ay damage, if a properly designed cushioning system is used.

    DD IoJAN6 1473 UnclassifiedSecurity Classification

  • Unclassified

    14 LINK A LINK " LINK CKiY WORDOS -.-. -

    9t0lC WT ROLZ WT 0O1L1 WT

    Cushioning 8 6Howitzer 9 7Armed Forces supplies 9 7Honeycomb construction 10Air-drop operations 4 4Impact shock 8 6

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