GROUP FOR INNOVATIVE SOLUTIONS · ReS and SAW strip weld cladding, the automatic tube to tubesheet welding incl. inbore welding of up to 500 mm as well as qualifiedmachining of all

LEADING TECHNOLOGYFOR INNOVATIVESOLUTIONS

BORSIGGROUP

www.borsig.de

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COntent

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1.0 BORSIG GroupLeading Technology for Innovative Solutions1.1 Sites1.2 Manufacturing1.3 Quality

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2.0 BORSIG Process Heat Exchanger GmbHPressure Vessels and Heat Exchangers2.1 Process Gas Waste Heat Recovery Systems2.2 Synthesis Gas Coolers Downstream of Partial Oxidation of Oil or natural Gas2.3 Waste Heat Boilers for nitric Acid, Caprolactam and Formaldehyde Plants - Replacement only2.4 WasteHeatBoilersforCoalGasification2.5 transfer Line exchangers2.6 Scraped Surface exchangers2.7 After-Sales Service

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3.1 Reciprocating Compressors for Process Gases3.2 Integrally Geared Centrifugal Compressors for Process Gases3.4 BORSIG BlueLine3.5 Compressor Services

3.0 BORSIG ZM Compression GmbHCompressors ................................................................................................ 28

4.0 BORSIG Membrane Technology GmbHMembrane Technology4.1 emission Control4.2 Product Recovery4.3 Gas Separation4.4 Liquid Separation4.5 Membrane Services

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6.0 BORSIG Service GmbHPower Plant and Industrial Services6.1 Power Plant Services6.2 Industrial Services

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5.0 BORSIG ValveTech GmbHValves and Ball Valves5.1 Control Ball Valves5.2 Isolation and emergency Shut-off Ball Valves5.3 Desuperheaters5.4 Compressor Parts5.5 Valve Services and Spare Parts

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1 BORSIG Group

LEADING TECHNOLOGY FOR INNOVATIVE SOLUTIONS

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the BORSIG Group, member of the KnM Group Berhad (Kuala Lumpur/Malaysia), offers customized processsolutions for applications in the chemical and petrochemical, oil and gas industries as well as the power plant sector.

the successful product range comprise:

→ PRESSURE VESSELS, HEAT EXCHANGERS (e.g. waste heat recovery systems and transfer line exchangers)→ COMPRESSORS (reciprocating and integrally geared centrifugal compressors)→ MEMBRANE TECHNOLOGY (e.g. emission control, product recovery and gas separation units)→ VALVES (e.g. control ball valves, shut-off ball valves, compressor parts)→ POWER PLANT AND INDUSTRIAL SERVICES

Our experience is based on more than 180 years of company history. the resulting competence enables us to successfully master all economic, technical and social challenges both today and in the future. All BORSIG products are synonymous with top quality, reliability, optimum technical implementation and smooth order processing. Innovative solutions, state-of-the-art technology, perfectly trained specialists and comprehensive know-how are the basis for our position as a single source supplier of leading technology.

The BORSIG Group – your competent partner for the future.

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1.1BORSIG Group

SIteS

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the BORSIG Group has six sites in Germany with its headquarters at the city of Berlin, capital of Germany, and two sales and serviceoffices

Berlin: Pressure vessels, heat exchangers, power plant services including project engineering

Gladbeck: Membrane technology, industrial services, compressor parts, valve service and spare parts

Leegebruch: Valves and ball valves

Meerane: Reciprocating and integrally geared centrifugal compressors

Rheinfelden: Membrane production, membrane technology

Hamburg: Power plant and industrial servicesoffice

Additionally the BORSIG Group has installed a network of representatives worldwide, with focus on the main oil and gas producing and processing countries aswellasownrepresentativeofficesandbranches in China and Russia.

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BORSIG in Berlin owns more than 16,700 m² of indoor workshop facilities, 6,000 m² open space and is equipped with a 250 t crane capacity. High-tech welding techno-logy is our core competence, such as the laser controlled welding seam guidance system for submerged narrow gap welding, the use of robot welding systems for the GMAW welding process in the high pressure vessel manufacture, GMAW narrow gap robot systems with integrated 3D cutter systems plasma and autogenous, tIG hot wire welding, SAW nozzle welding, ReS and SAW strip weld cladding, the automatic tube to tubesheet welding incl. inbore welding of up to 500 mm as well as qualifiedmachiningofallsteelandnickel-based alloys.

the company has a direct water connection since 2008, the Borsig-Harbor, so that pressure vessels and heat exchangers of every overall size can be transported easily on the water way.

the BORSIG plant in Meerane, Saxony has a 10,000 m² production area with up to 100 t crane capacity.At the heart of the plant are two CnC boring and milling machines with a maximum travel path of 14 m and a piece weight of up to 40 terror. the extensive CnC machinery is linked to a modern programming system

for the simulation of complex machining tasks and error-free processing. BORSIG is thus able to machine cylinders, impellers and other components for our compressors in-house. the machining of forged components, cast steel, modular graphite cast iron and stainless steel is part of our daily routine. All compressor units are carefully assembled and prepared for the contractual test runs. Wehaveourown testfieldwith1,700m², 8 work stations and a power input of up to 5 MW to carry out function and performance tests of our compressors as well as any other machinery with high current or even mean voltage.

BORSIG offers in Gladbeck/nRW 5,250 m² indoor workshop facilities, 32,000 m² open space and loading capacity up to approx. 100 t.the manufacturing equipment comprises a UP welding system for vessels up to a diameter of 4000 mm for interior and exterior welding work, weld cladding with ribbon and wire, a UP welding system for welding in fittings, gas cutting machine,plasma cutter for material thicknesses of up to 50 mm, vessel turning system with a load capacity of up to 100 t, CnC turning machines, center lathes, vertical cutting and boring machines, ball grinding machine up to 46“ and the like.

the BORSIG Group looks back on more than 180 years of experience in the development and production of customized components for industrial plants. In this, we represent quality,reliabilityandinnovationpowerfromGermany.Ourhighlyqualifiedengineersandtechnicians aspire to developing, producing, and installing only the best plants and machines on thefinal site.As such, ourproductsareefficient evenunder theharshest conditionsand represent an investment in the future. At our production sites, our employees work at the highest level and guarantee a consistently high quality standard by means of the latest technologies, innovative production processes, workshops and their personal dedication. each production site has its own outstanding qualities.

1.2BORSIG Group

MAnUFACtURInG

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1.3BORSIG Group

QUALIty

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Quality assurance and control activities are independent of the manufacturing process or product lines and guarantee that machined and handled materials, components, assemblies, products and service operations are executed in accord-ancewithallspecifiedrequirements.

Quality assurance surveys the adherence tonationalandinternationalspecifications,statutory and contract provisions as well as the directives, standards and regulations stipulated by all companies of the BORSIG Group.In order to ensure even better interaction between quality, work safety and environ-mental management, the individual management systems were merged to form an Integrated Management System (IMS).

Consistent quality monitoring from the analysis of the customer‘s needs to design, work preparation, construction, acceptance and handing over to the customer right through to after-sales service ensures that materials to be processed, parts manufactured, products and services are at all times in conformity with the applicable requirements.

CeRtIFICAteS OF tHe BORSIG GROUP (eXtRACt):→Quality Management DIn en ISO 9001→environmental Management System DIn en ISO 14001→Occupational Safety SCC**→ASMe U, U2, R and S→SQL licence for PR China (Pressure Vessels A1, A2)→AD 2000 - Directives HP 0, tRD 201 and DIn en ISO 3834-2 and en 1090-2, eXC4→CertificateofManufacturer Registration for Cylinders (Korea License), Korean Gas Safety

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BORSIG Process Heat Exchanger GmbH

PRESSURE VESSELSANDHEAT ExCHANGERS

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BORSIG Process Heat Exchanger GmbH supplies pressure vessels and heat exchangers for cooling gases at very high temperatures (up to 1,500 °C) and high pressure (up to 35,000 kPa) for the chemical and petrochemical industries. these pressure vessels and heat exchangers are used for process stages in plants for the production of basic chemicals where they are installed directly at the downstream end of the cracking furnacesand/orreactors.BORSIGtechnologyisalsousedininnovativeoilgasificationprocesses.Designorientatedtowardspracticalapplication,highlyqualifiedstaffaswellasstate-of-the-artproductionand testing methods ensure the constantly high quality standard of our pressure vessels and heat exchangers which meet all requirements, such as stability, operational safety and long service life. For this purpose, BORSIG Process Heat exchanger GmbH and its manufacturing facilities are always at the forefront of the state of technology.

Our product range:

→ WASTE HEAT RECOVERY SYSTEMS (ammoniaplants,methanolplants,hydrogenplants,coalgasificationplants,gas-to-liquidplants, nitric acid plants, caprolactam plants, formaldehyde plants, partial oxidation of oil and gas)

→ TRANSFER LINE EXCHANGERS in ethylene plants

→ SCRAPED SURFACE EXCHANGERS for lube oil plants and special applications

2.1BORSIG Process Heat Exchanger GmbH

PROCeSS GAS WASte HeAtReCOVeRy SySteMS

For more than 50 years, BORSIG Process Heat Exchanger GmbH has been supplying process gas waste heat recovery systems for high temperature and high pressure applications to the petrochemical industry. thanks to a wealth of experience, com-prehensive knowledge, design orientated towards practical application, state-of-the-art production and testing methods andlastbutnotleasthighlyqualifiedstaff,the company has become the leading manufacturer in this area worldwide. every process gas waste heat recovery system manufactured by BORSIG Process Heat exchanger GmbH is designed exactly in accordance with the customer’s individual requirements and is provided with special design features for the various operating conditions and applications. the process gas waste heat recovery systems can be used for gas pressure values of up to 350 bar (35,000 kPa), incoming gas temperatures of up to 1,500 °C and steam pressure values of up to 160 bar (16,000 kPa).

APPLICATIONS OF BORSIG PROCESS GAS WASTE HEAT RECOVERY SYSTEMS INCLUDE:Ammonia plants, methanol plants, hydrogen plants, coal gasification plants,gas-to-liquid plants, nitric acid plants, caprolactam plants, formaldehyde plants, the partial oxidation of oil or natural gas.

ANY COMBINATIONS CAN BE INTEGRATED INTO ANY CUSTOMER SPECIFIC PROCESS GAS WASTE HEAT RECOVERY SYSTEM:Reform gas waste heat boiler, steam superheater (1- or 2-stages), Ht SHIFt waste heat boiler, feed water preheater, gas/gas heat exchanger, steam drum, superheated steam cooler, synthesis gas waste heat boiler, quench coolers for ethylene plants, scraped surface exchangers for lube oil plants and other special applications.

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SyntHeSIS GAS COOLeRS Downstream of Partial Oxidation of Oil and natural Gas

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the non-catalytic cracking of hydrocarbons by partial oxidation of natural gas, oil etc. is carried out at temperatures up to 1,500 °C and pressures up to 8,000 kPa. Besides the resulting reaction components CO, CO2, H2, H2O and H2S the process gas is loaded with soot and ash. Depending on the type of feedstock other impurities like vanadium, nickel and iron can also be expected. Due to these impurities, the high particulate burden of the gas and the hydrogen sulfide the waste heatboiler must be highly resistant to erosion, corrosion and fouling.

the process gas is cooled down in the waste heat boiler from about 1,400 °C to 300 °C. the heat of the gas is used to generate saturated steam, the steam pressures are usually between 3,000 and 10,000 kPa.

Waste heat boilers can be built with a gassideflowrateofup to70,000Nm³/h.the design used allows this to be easily expandedtoaquantityof200,000Nm³/h.

BORSIG Process Heat Exchanger GmbH has set itself the goal of developing and manufacturing tailor-made gasificationequipment that fully meets the require-ments of our customers. to achieve this goal, BORSIG has developed its own boiler design with special design features. In addition, BORSIG Process Heat exchanger GmbH is authorized designer and manu-facturerforgasificationequipmentfortheSHELLGasificationProcesses.

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WASte HeAt BOILeRS for nitric Acid, Caprolactam and Formaldehyde Plants (Replacement only)

WASTE HEAT BOILER DOWNSTREAM OF DEHYDRATION OF METHANOL IN FORMALDEHYDE PLANTS

Among others, formaldehyde is produced by the „Silver Contact Process“. the feedstock for the reaction is a gas mixture of methanol, water and air. the reaction type is a catalytic oxy-dehydration, which heats the product gas to 600 to 700 °C.

the reactors used to produce the formaldehyde have an integrated waste heat boiler to recover the heat reaction from the gas. Saturated steam is produced when the gas cools down to 150 °C.

the waste heat boiler is designed as a fired-tube boiler. The produced steamwill be delivered to the main process. the feedstock enters the reactor in the upper section with the catalyst, the product gas is cooled down in the subsequent tube bundle. Usual steam parameters for pressure and temperature are 20 bar (2,000 kPa) and 200 °C.

WASTE HEAT BOILER DOWNSTREAM OF AMMONIA COMBUSTION IN NITRIC ACID AND CAPROLACTAM PLANTS

nitric acid is produced by means of catalytic oxidation of ammonia to nitric oxides. the catalyst used is a finely woven platinumgauze with approximately 15 % rhodium. the oxidation is an exothermic process in which the gas is heated to approx. 900 °C. the process operates under a pressure of about 5 bar (500 kPa). the released thermal energy is recovered by cooling the gas to 300 °C, which in turn generates and superheats steam. Superheated steam temperatures of up to 500 °C are possible the usual steam pressure levels are between 40 bar (4,000 kPa) and 80 bar (8,000 kPa).

the integrated waste heat boiler is of a forced circulation design to ensure the necessary compactness. the heating surfacesareeitherflatspiralelementsormeander coil elements in a square section gas duct. Usually evaporator, superheater and economizer are arranged in one shell. In larger plants, however, the feed water preheating is sometimes outside the waste heat boiler. A different design comprises a spirally coiled superheater in front of an evaporatorasatwo-passfire-tubeboiler.

Process gas coolers/waste heat boilers with direct integrated reactors are used within the production process of nitric acid, caprolactam and formaldehyde.

the feed gas is transferred to the reactor and reacts at the installed catalyst to produce theintermediateorfinalproduct.Theheatthatdevelops/originatesduringthisprocessisregained by the downstream heating surfaces below the catalyst bed by heating a coolant, e.g. water

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WASte HeAt BOILeRSinCoalGasificationPlants

During the coal gasification at hightemperatures and high pressures in the gasifier, thesolidcoal isconverted intoasynthetic gas. Depending on the licensed process used, this occurs by adding air or oxygen. the generated synthetic gas can be used for the generation of combustion gas in power plants as well as the starting product for the chemical industry.

BORSIG Process Heat Exchanger GmbH provides appropriate pressure vessels and heat exchangers for the cooling of the syntheticgasgeneratedinthegasifier.Thedevices were developed especially for use at these high temperatures.

these pressure vessels and heat exchangers are designed for the use of special materials that withstand the highly corrosive and erosive application conditions.

Thecoalgasificationusuallyusesawasteheat recovery system downstream of the gasifier.

this waste heat recovery system includes an evaporator for the cooling of the generated synthetic gas.

Depending on the process requirements, the waste heat recovery system can be expanded by a single stage or two-stage high temperature steam superheater and by a single stage or two-stage feed water preheater.

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tRAnSFeR LIne eXCHAnGeRS

BORSIG Process Heat Exchanger GmbH has developed two design types of quench coolers, reflecting the customer`s plant concept:

→ BORSIG LINEAR QUENCHER (BLQ)

→ BORSIG „TUNNELFLOW“ TRANSFER LINE EXCHANGER (TLE)

BORSIG transfer Line exchangers are the result of more than 50 years experience and thousands of units have been supplied worldwide.

BORSIG transfer Line exchangers are based on a proven design characterized by ease of maintenance, high reliability and long service life.

Transfer Line Exchangers (tunnelflow and linear quench coolers) fromBORSIG Process HeatExchanger GmbH are used in plants producing ethylene, an important starting material for plastics manufacturing.

ethylene (C2H4) and some other byproducts like propylene are produced by thermal cracking of hydrocarbons in pyrolysis furnaces. this process generates so-called cracked gas. ethane, naphtha and other mineral oil fractions are predominantly used as feed-stocks. the cracked gas, which leaves the furnace at a temperature of around 850 °C (1,500 °F), must be cooled down rapidly to 250 - 400 °C to prevent secondary reactions and to stabilize the gas composition in order to obtain the optimum product yield. this process is called „Quenching“. In all modern ethylene process this rapid cooling (quenching) of the cracked gas is performed by transfer Line exchangers (also known as quench coolers or tLes). By cooling (quenching) the cracked gas in the tLes valuable high pressure steam is generated which will be used further in the petrochemical complex, e.g. for steam turbines. there are one or more parallel tLes per furnace cell, which are connected by riser and downcomer piping with one common, elevated steam drum thereby forming the so called quench system.

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SCRAPeD SURFACe eXCHAnGeRS

Furthermore, BORSIG Process Heat exchanger GmbH supplies completely new drive systems and/or drive shafts to upgrade existing BORSIG scraped surface exchangers, as well as scraped surface exchangers from other manufacturers.

Applications of the BORSIG scraped surface exchangers include de-waxing of lube oil, the oil separation from waxes, the production of cellulose acetate flakes,themanufactureoffattyacids,thecrystallization of paraxylene, extraction of shea butter, the continuous mixing of liquid and semi-solid products under cooling or heating conditions, heat transfer in the presence of strong product contamina-tion of transfer surfaces as well as heat transfer with high-viscosity products.

BORSIG Process Heat Exchanger GmbH has been producing scraped surface exchangers for more than 90 years.

Modern design, orientated towards practical application, state-of-the-art manufacturing and testing methods and the staff‘s expertise add up to a high-quality scraped surface exchanger that fulfils all requirements interms of stability, operating reliability and long service life.

BORSIG Process Heat exchanger GmbH supplies scraped surface exchangers for any desired throughput and thermal capacity with inside tube diameters of 6 inches, 8 inches, 10 inches and 12 inches.

Scraped surface exchangers are supplied almost exclusively as compact units, so that installation work on site is reduced to a minimum.

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AfTER-SALESSERvICE

OUR SERVICE PORTFOLIO FOR SPARE PARTS

→ Preparation of spare part offer withtechnical order processing and delivery for maintenance or for repairs according to your requirements from one source

→ Thedeliveryofsparepartsfromothermanufacturers (part of the original scope of delivery by BORSIG

OUR SERVICE PORTFOLIO FOR TECHNICAL SUPPORT

→Installation planning and constructionsite supervision for new installations and repairs

→Rootcauseanalysisatthelocationandby remote diagnostics

→ Technical consultations in case ofcorrosion problems

→Evaluationofboileroperatingwater→Consultations for preventive mainte-

nance actions→ Reviewofcustomerproceduresbefore

the start of installations (container cleaning, welding, chemical cleaning, nondestructive material tests, brick lining)

the after-sales service and technical product support service of BORSIG Process Heat Exchanger GmbH offers a wide range of spare parts and services. On request we offer a complete exchange service for pressure vessels and heat exchangers.

Our main objective is to keep the downtime of your plant to an absolute minimum. Our excellent service team is specialized for jobs like these and works out the shortest process based on a detailed engineering plan.

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3 BORSIG ZM Compression GmbH

COMPRESSORS

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BORSIG ZM Compression GmbH offers customized solutions according to customer specifications forreciprocating and integrally geared centrifugal compressors. Integrated concepts, from planning to design, manufacture and assembly are characteristic of our approach.BORSIG ZM Compression GmbH warrants the highest product quality thanks to competent engineering, state-of-the-art manufacturing processes and seamless quality assurance.

Mechanical manufacturing at BORSIG ZM Compression GmbH excels by considerable manufacturing depth. Thisenablesustorespondtoallkindsofcustomerrequirementsinaveryflexibleandfastattitude.

the production portfolio of BORSIG ZM Compression GmbH includes:

→ RECIPROCATING COMPRESSORS FOR PROCESS GASES → INTEGRALLY GEARED CENTRIFUGAL COMPRESSORS FOR PROCESS GASES

→ BORSIG BLUELINE → COMPRESSOR SERVICES

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3.1BORSIG ZM Compression GmbH

ReCIPROCAtInG COMPReSSORSfor Process Gases

With around 160 years of manufacturing expertise in reciprocating compressors, BORSIG ZM Compression GmbH offers horizontal and vertical compressor solutions for process gases with all auxiliary equipment (turnkey solutions).

Our compressors are driven either by electric motors, gas engines or steam turbines and comply with API 618 design standards as well as other international and manufacturing standards.

thanks to the high level of vertical integration in the manufacturing of compressor components, BORSIG ZM Compression GmbH can transfer and closely monitor the high demand on the parts directly from the design into the manufacturing process.

We use state-of-the-art 3D design tools that enable complete system visualisation anddesignaswellasthespecificdesignand construction of the components using FeM software. Particular attention is paid here to the values obtained in relation to durability, strength and stiffness. the benefits of this engineering are passed

on directly to the customer in the form of longer life, higher wear resistance and thus lower lifecycle costs.

POWER RANGES:

Discharge pressure: ... 1,000 baraCapacity/flow: ...115,000m³/hPower: ... 21,000 kW

TYPICAL APPLICATIONS:

→ Chemical and petrochemical industries→ Oil and gas industry→ Crude oil recovery→ natural gas recovery and processing, transport and storage→Refinerytechnology→ Power plants→ Low-temperature engineering→ Gas liquefaction, e.g. LPG, LnG→ Gas gathering and injection→ Various industrial processes

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3.2BORSIG ZM Compression GmbH

InteGRALLy GeAReD CentRIFUGAL COMPReSSORS for Process Gases

BORSIG ZM Compression GmbH has been manufacturing centrifugal compressors for process gases for more than 55 years. the BORSIG ZM centrifugal compressor series comprises multistage integrally geared centrifugal compressors with steam turbine, gas turbine or electric motor as driver with all auxiliary equip-ment (turnkey solutions). the compressors comply with the corresponding API design standards such as API 617 and 672.

the impeller is the heart of the centrifugal compressor stage. BORSIG ZM offers open and closed type impellers, designed and manufactured with state-of-the-art CAD/CAM tools to operate at very high efficiency. Specialmaterials for theimpellers (e.g. stainless steel or titanium) and volutes guarantee that all process industry requirements are met.

POWER RANGES:

Discharge pressure: ... 150 baraCapacity/flow: ...300,000m³/hPower: ... 25,000 kW

Higherpressure,capacity/flowandpoweron request

TYPICAL APPLICATIONS:

→ Chemical and petrochemical plants→Refineries→ Fuel gas delivery for gas turbine refinerysystems→ Process gases→ CO2 applications→ Air separation→ Gas storage→ Mechanical vapor recompression

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3.3 BORSIG BLUeLIne

BORSIG ZM Compression GmbH

the BORSIG BlueLine combines a control system, emergency shutdown, machine protection and condition monitoring for reciprocating and centrifugal compressor units by BORSIG ZM Compression GmbH as well as by other manufacturers.

the BORSIG BlueLine system range is the basis for integrated SIL3 automation. Safety-related communication and processing with multiple redundancies, if required, enable the efficientdistributionofcomplexapplicationsandtheintegrationofseveralsystems.

In addition to regular automation, modern plants increasingly require certified safetyfunctions. BORSIG BlueLine systems enable the mixed operation of certified safetycomponents (up to SIL3) with standard automation systems in one computer system. the transparency between these components is guaranteed.

FEATURES OF BORSIG BLUELINE:

→ Highestsafety,certifieduptoSIL3(IEC61508,IEC61511,IEC62061),PLeandCAT4 (ISO 13849, DIn 954) for open-loop and closed-loop control→ Highest system availability by redundancy and hot swap component replacement→ Hardware diagnostics of all I/O signals with error detection→ Mixedconfigurationofcertifiedsafety,measuringandcontrolsystemspossible→ Integrated Machinery Monitoring System (MMS) consisting of Machinery Protection System (MPS) and Condition Monitoring System (CMS)→ Strict separation of MPS, SPS and eSD not required→ Full integration of PLC, eSD, MPS and CMS systems, also available as individual modules→ Low space requirements and reduction of interfaces→ freelyprogrammablewithSIL3certifiedfunctionblocks→ Open communication interfaces: Open Modbus tCP, RtU Modbus, others on request→ Process visualization system with integrated, high-resolution recording of the process data and sequences

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3.4 COMPReSSOR SeRVICeS

BORSIG ZM Compression GmbH

ZM provides support from the installation and commissioning of compressor units to their revamp, modification andmodernisation. We provide a comprehensive maintenance service to keep systems available and running at an optimal level.A wide range of constantly available spare parts together with short manufacturing times and high quality standards guarantee minimal downtime for your compressor. In emergencies short reaction times are crucial. BORSIG ZM´s service staff is available for its customers worldwide, 24 hours a day, 7 days a week and 365 days of the year.

24-hour service hotlinePhone: +49 3764 5390 5120E-mail: [email protected]

PORTFOLIO OF SERVICES

→ Installation and commissioning of compressor units→ Spare part management → Revamp and refurbishment engineering→ Feasibility and pulsation studies→ Maintenance and overhauling→ In-house and onsite training→ Compressor valve service and engineering

PORTFOLIO OF PRODUCTS

→ Reciprocating compressors for process gases→ Centrifugal compressors for process gases

Based on its own engineering, BORSIG

As a leading manufacturer of compressor systems worldwide BORSIG ZM Compression GmbH offers a comprehensive service from one source. Our after sales service responds flexiblyandefficientlytoinquiriestoprovidecomprehensivecareofBORSIGZMproductsaswell as compressors supplied by other manufacturers.Competencebasedonourlong-standingexpertiseinthefieldofcompressorsandthehighquality of our services makes us the partner you can rely on.

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4 BORSIG Membrane Technology GmbH

MEMBRANE TECHNOLOGY

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BORSIG Membrane Technology GmbH is an internationally renowned company with 30 years of experience that offers its customers leading and innovative membrane technology solutions for a wide range of industrial applications.

Our products - membranes, membrane modules and complete membrane systems - are synonymous with high quality, competence and reliability. Our portfolio ranges from process simulation to the delivery of complete turnkey systems and a comprehensive after sales service.

taking the highest safety and quality standards into consideration, our membranes, membrane modules and membranesystemsensureoperationalsafety,maximumefficiencyandoptimumcosteffectivenessforthefollowing application:

→ EMISSION CONTROL

→ PRODUCT RECOVERY

→ GAS SEPARATION

→ LIQUID SEPARATION

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4.1 eMISSIOn COntROL

BORSIG Membrane Technology GmbH

International regulations and emission laws have been implemented to drastically minimise VOC emissions by reducing VOC consumption with the installation of emission control systems.

BORSIG Membrane Technology GmbH offers emission control solutions with maximum recovery rates of up to 99.9% and thereby enables compliance with all customary emission standards worldwide whilst also fulfilling the highest quality,safety and reliability demands.

Our product portfolio for emission control includes solutions for:

TERMINALS AND REFINERIES→ BORSIG Vapour Recovery Unit→ BORSIG Aromatic Recovery Unit → BORSIG Carbon Retrofit Unit

MARINE LOADING→ BORSIG Marine Vapour Recovery Unit→ BORSIG Dock Safety Unit

CAR FILLING STATIONS→ BORSIG Vent Recovery System

volatile Organic Compounds (vOC), defined as a large family of hydrocarbons with highvolatility, occur naturally and are produced in many industrial processes. In the oil and gas industry as well as in the chemical and petrochemical industries, a wide range of industrial applications that use VOC causes substantial emissions mainly due to evaporation, displacement and purge procedures.

Theuse,storageanddistributionofsolventsandpetroleumproductshavebeenidentifiedas themost significant sources forvOCemissions.Displacement andevaporationaffectthe release of organic vapours, which in most cases are mixed with air or other permanent gases. typical products are solvents, all types of gasoline, additives, diesel, jet fuel, alcohols, bio fuels and crude oil.

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4.2 PRODUCt ReCOVeRy


Product recovery systems must meet with ever more stringent efficiency requirements. economic efficiency, productivity, improved sustainability of technological processes as well as optimum utilisation of our resources are key challenges for these types of systems.

BORSIG Membrane Technology GmbH offers optimum solutions which help to minimise losses, recover valuable raw materials or products from exhaust air, and process gas flows. the benefits are:

- Recovery of valuable feedstock and product- Significant reduction of waste and flare gas capacities- Reduction of emissions caused by waste gas treatment

Important products and applications include:

- ethylene monomer from polyethylene (HDPe, LLDPe, etc.), eO or VAM production- Propylene monomer from polypropylene production- Solvent (e.g. hexane) from slurry-type HDPe production- Alkane recovery in polyethylene production- 1.3 butadiene from synthetic rubber production- Vinyl chloride monomer (VCM) from PVC production- Fluoro and chlorohydrocarbons from any related processes- Seal gas recovery for rotating machinery

PE PRODUCTION→ BORSIG Ethylene Recovery Unit→ BORSIG Hydrocarbon Recovery Unit

PP Production→ BORSIG Propylene Recovery Unit→ BORSIG Nitrogen Recovery Unit

EO/EG PRODUCTION→ BORSIG Ethylene Recovery Unit

PVC AND RUBBER PRODUCTION→ BORSIG Monomer Recovery Unit

SEAL GAS RECOVERY→ BORSIG Seal Gas Recovery Unit

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4.3 GAS SePARAtIOn


BORSIG Membrane Technology GmbH offers attractive process solutions for various gas separation applications in the fields of oil and gas production or refinery and process technology.

this covers the treatment of gas streams for conditioning raw gas flows, recovery of specific components and the improvement of product quality to comply with customer gas specifications.

Process concepts can be developed in addition to existing processes or as an alternative to conventional process solutions.

Products offered by BORSIG Membrane technology GmbH in the field of gas separation are aimed at:

HYDROGEN SEPARATION→ BORSIG Hydrogen Separation Unit

FUEL GAS CONDITIONING→ BORSIG Fuel Gas Conditioning Unit

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4.4 LIQUID SePARAtIOn


Saving energy, valuable resources and products is one of the highest priorities in the chemical and petrochemical industry today. While many membrane-based solutions for organic gas applications are state-of-art, organic liquid streams are typically processed by conventional thermal unit operations.Our advanced liquid separation technologies provide specific, valuabletoolsforprocessintensification.

BORSIG Membrane Technology GmbH has developed solvent-resistant polymer membranes. those Organic Solvent Nanofiltration (OSN) membranes enablenon-thermal liquid separation and fractionating processes for the treatment of organic mixtures and solvent-based production streams.

BORSIG Pervaporation Units powered by DeltaMem AG complete the advanced liquid separation portfolio. PeRVAPtM Membranes are state-of-the-art tech-nology for dehydration of solvents and offeranefficientsolutionforseparationofazeotropes with water or methanol.

THE BORSIG MEMBRANE TECHNOLOGY PRODUCT PORTFOLIO IN THE FIELD OF LIQUID SEPARATION INCLUDES:

→ BORSIG Organic Solvent Nanofiltration Unit

→ BORSIG Pervoparation Unit powered by DeltaMem AG

→ Products & services for membrane process development

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4.5 MeMBRAne SeRVICeS


As a leading supplier of modern membrane process solutions, BORSIG Membrane Technology GmbH provides a complete range of lifecycle services covering all phases of a project. Starting with a general idea, we conduct a feasibility study, carry out engineering, installation and commissioning and provide a comprehensive after sales service as part of a beneficial customer partnership including:

→ Comprehensive process knowledge→ Data-based process simulation and low response time→ Long-standing engineering expertise in petrochemical applications and knowledge of typical codes and standards→ Lifecycle consulting services, trouble-shooting and process optimisation→ Well-trained, multidiscipline engineers for new installations and service tasks→ Remote 24/7 service team availability

BORSIG Membrane technology GmbH offers the following lifecycle services:

→ FEASIBILITY STUDIES/PROCESS SIMULATION

→ LABORATORY AND FIELD TEST

→ BASIC AND DETAILED ENGINEERING

→ AFTER-SALES SERVICE

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OUR ASSETS ARE:

→ After-sales service, maintenance and trouble-shooting→ Plant-specific maintenance contracts and spare part management systems→ Maintenance and trouble-shooting of third-party vapour recovery units→ 24/7 standby duty for intervention on demand with different reaction time levels→ Remote service solution for fault analysis and software adjustment→ Installation and commissioning of membrane systems such as VRU, PRU, HRU etc.→ Basic and detailed engineering → Process control and visualisation → Operator training → Process development and optimisation→ Hazard and operability studies (HAZOP) of BORSIG, third party VRUs and other plants and systems, IPF analysis→ Process optimisation of existing plants and systems → Performance tests of BORSIG and third party plants and systems, including emissions and capacity measurement, gas analysis, active carbon analysis→ Official emission measurements in co-operation with authorities according to different european standards→ emission reports for refineries and tank farms→ Pressure vessel tests in co-operation with authorities

5 BORSIG ValveTech GmbH

VALVES ANDCOMPRESSORPARTS

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BORSIG ValveTech GmbH offers high-pressure control and shut-off valves for extreme operating conditions, a comprehensive valve service and complete solutions for compressor valves.the design, manufacture and maintenance of high pressure control and shut-off valves as well as compressor valves show the full range of BORSIG Valvetech GmbH. We do not offer standard products! All our valve solutions are tailor-made for the respective applications and manufactured by the application of duplex, super-duplex and other special materials for extreme operating conditions. With this innovative product range, BORSIG underlines its claim to be one of the leading suppliers of high-pressure control and shut-off valves for extreme operating conditions, in particular on gas compressor and storage stations.Ourcompressorvalvesalsounderlinethisclaim.Dueto theoptimaldesign,desiredflowrates and pressures are achieved.

BORSIG Valvetech GmbH stands for innovation, precision, longevity and reliability.

Our product range:

→ CONTROL BALL VALVES→ ISOLATION AND EMERGENCY SHUT-OFF BALL VALVES→ DESUPERHEATERS→ COMPRESSOR PARTS→ VALVE SERVICES AND SPARE PARTS

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5.1BORSIG ValveTech GmbH

COntROL SPHeRe®Control Ball Valves

BORSIG ValveTech GmbH offers comprehensive products and service solutions for power generation, the oil and gas industries as well as the chemical and petrochemical industries.BORSIG Valvetech GmbH designs and manufactures high quality trunnion mounted ball valves tailored to your specific control processes by usingcustomized control discs.Our control valve product line is engineered to suit very high differential pressure applications giving you an exceptionally high rangeability for your plant operation.

SIZES

nPS 1“ - 36“Dn 25 - 900

CLASS

AnSI 600 - 2500Pn 100 - 420

SEALING SYSTEM

Metal to Metal (MM)Primary Metal Secondary Soft (PMSS)

DESIGN

→ Split body→ Fully welded→ top entry→ trunnion mounted→ Forged or casted steel

FEATURES

→ Customized control disc for linear, equal percentage or individual control→ Multi-pressure reduction design→ Anti-static design→ Single or double piston→ Double block and bleed→ Anti-blowout stem→ Vent and drain connection→ emergency sealant injection→ Bi-directional→ Fire safe design

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FEATURES

→ Safety shut-off function→ Fire safe test acc. to API 607 & ISO 10497→ Anti-static design→ Single or double piston→ Double block and bleed→ Anti-blowout stem→ Vent and drain connection→ emergency sealant injection→ Bi-directional

Today’s demand for increased efficiency and flexibility that comes along with highertemperatures,increasedpressuresandhighcyclingrequiresspecificengineeredvalves.In order to minimize downtime and to ensure maximum safety that calls for 100% system isolation, BORSIG ValveTech GmbH offers bubble tight isolation and emergency shut-off valves that are tested to the limit to ensure performance and integrity even under the most challenging conditions. All of our isolation and emergency shut-off ball valves are coated application-specificforenhancederosionandcorrosionresistancetoevenwithstandacidsor caustics.

SUPeRBLOC®Isolation & emergency Shut-off Ball Valves

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Steam conditioning plays an indispensable role in today`s modern power plants. BORSIG ValveTech GmbH desuperheater solutions have found great acceptance on the market offering state of the art technology for precise steam cooling by water injection.In order to minimize vaporization distance - crucial for industrial and utility boilers - the nozzle design is optimized for perfect atomization of the cooling media. An integrated ball valve guarantees tight system isolation to reduce the risk of thermal shocks and minimize steam turbine blade wear associated to water accumulation and valve leakages.The massflow of the cooling media iscontrolled by a unique rotary movement that guarantees optimal cooling injection covering the entire load range.

FEATURES

→ Shut-off function by integrated ball valve system→ Multistage pressure reduction linear, equal percentage or individual control characteristic→ Decreased wear of sealant system due to rotating movement→ easy maintenance and exchange of spare parts→ Single piece design for maximum mechanical integrity→ no weld joints on pressure retaining components→ no need of additional feed water regulation valve

DeSUPeRHeAteRStemperature Control of Superheated Steam

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5.4 COMPReSSOR PARtS

OUR PRODUCT AND SERVICES

→ Plate and ring valves→ Actuators→ Oil scraper packings→ Check valves→ Piston rod seals→valveserviceandmodification→ engineering and consulting

BORSIG ValveTech GmbH, formerly knownas BORSIG Compressor Parts GmbH and COMPARt Compressor technology GmbH, offers development and production of compressor valves, as well as their reconditioningandmodification.

Our clients include oil and gas industries, chemical and petrochemical industries, natural gas and offshore industries as well as producers of process gases.

A team of experienced engineers guarantees a fast service from the analysis to the perfect solution to the customer needs.

With more than 2,000 items in stock, BORSIG vT always provides flexible andcomprehensive solutions.

BORSIG ValveTech GmbH

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BORSIG ValveTech GmbH is an independent spare part supplier for industrial valve parts of all brands. We corporate with all major OeM`s in order to offer full spare part support for total valve care.

In order to guarantee a quick support of third-party valves we remanufacture components based on sample pieces (reverse engineering). Our many years of experience in the field of ball valves with diameters from 25 to 2,600 mm (Dn 1“ - 104“) enable us to apply our expertise in the maintenance and repair of ball valves, even during plant operation.

In addition, we offer the production and refurbishment of spare parts, such as balls and seat rings using special ball and vertical lathes.

Valves severely damaged by corrosion are refurbished by cladding and hardfacing sealing surfaces including respective PWHt measures in such a way that they are equivalent to new fittings.

For modifications and improvements we feature supports made of PeeK (Polyetheretherketone), replacing conventional seal rings by lip seals with pre-loaded springs. In some cases, existing ball valves can also be upgraded to „Fire Safe“.

In addition, safety valves, control valves, check valves, gate/slide valves and actuators can be repaired and refurbished in our workshops at Gladbeck and Leegebruch.

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VALVe SeRVICeS AnDSPARe PARtS

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6 BORSIG Service GmbH

POWER PLANT AND INDUSTRIAL SERVICES

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BORSIG Service GmbH offers comprehensive services for the power engineering, chemical and petrochemical industries as well as oil, gas and water supply.

From our facilities in Germany – Berlin, Gladbeck, Hamburg – our exellently networked global team of engineers and technicians provides you with competent, fast and reliable support. We have decades of experience in planning, performing and implementing all kinds of assembly, manufacturing and service tasks.

We rectify malfunctions and procure any required spare parts. We support you in the planning, delivery andinstallationofnewcomponentsinyoursystems,modification,inspectionandmaintenanceofexistingcomponents provided by us or third parties, and we also offer troubleshooting within the framework of a 24-hour standby service.

In addition, we offer technically complex modifications with thermal calculations and project-specificengineering,forexampletoimprovetheoutputand/orefficiencyofyoursteamgenerator.

Competent,fastandclosetothecustomer-ourefficientserviceandinstallationteammakesthisclaimareality.

6.1 POWeR PLAnt SeRVICeS

BORSIG Service GmbH

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With over 100 years of experience in boiler engineering and plant design, BORSIG Service GmbH is a competent partner for all boiler operators. BORSIG has a long tradition of current technical topics such as runtime-optimized approaches, plant safety and plant flexibility.Weofferourpowerplantcustomersintheenergy,wasteincinerationandprocessindustries individual solutions to individual problems. And this as a complete package, fromengineering to delivery and installation of boiler components.

OUR POWER PLANT SERVICES

→ enGIneeRInGConsulting, layout design, construction 2D/3D, thermodynamics and flowengineering, strength calculation, basic and detail engineering, manufacturing planning and control, quality control

→ BOILeR SeRVICeRepairs, maintenance, cladding, erection, disassembly, modification, spare partssupply, 24/7 standby service

→ RetROFItReplacement, process enhancement, raising efficiency, erosion reduction,expansion

→ PLAnt enGIneeRInG & COnStRUCtIOnProcess design, engineering, piping, instrumentation, mechanical engineering, valves, control, commissioning

OUR 24 H SeRVICe HOtLIne: +49 172 4380 330

COMPONENTS PROCESSED

→ Steam generators→ Low pressure/high pressure heat exchangers→ Pressure vessels and heat exchangers→ Containers→ Pipelines→Airandfluegassystems→ Soot blowers→ Charging/waste charging→ Ash removal/wet slag removers→ ReA plants→ DenOX plants

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6.2 InDUStRIAL SeRVICeS

BORSIG Service GmbH

Our experienced staff is at your disposal for the removal and subsequent installation of your repaired or rebuilt pressure vessel and heat exchanger.

Upon request, we can also offer you a complete „single source“ package: Consulting - removal - repair/construction - assembly.

→ InDUStRIAL BOILeRSExpansion,engineering,retrofit,spareparts, repairs for process furnaces, industrial boilers, convection ovens, waste heat systems, air preheaters, fluegasducts

→ InDUStRIAL PIPInGExpansion,engineering,retrofit,spareparts, repairs for piping, fittings, heattracing,

OUR INDUSTRIAL SERVICES

→ ASSeMBLy AnD DISASSeMBLyerection, planning, replacement, deconstruction for heat exchangers, waste heat boilers, collecting pipes, coolers, special instruments and auxiliaries

→ PReSSURe VeSSeLS AnD HeAt eXCHAnGeRS

Remanufacture, engineering, rework, maintenance for heat exchangers, waste heat boilers, collecting pipes, coolers, reactors and auxiliaries

We are able to perform repairs on your system on site or in our shop on short notice. Since our manufacturing process is state of the art, we recondition your pressure vessel and heat exchanger quickly and efficiently. All requiredmaterial testing can be performed in a timely manner directly in Gladbeck.

the BORSIG Service GmbH Gladbeck facility offers all the necessary workshop equipment andqualifiedpersonnelforcompletemanufacturingofhigh-qualitypressurevesselsandheat exchangers for the chemical and petrochemical industries and for power engineering applications.

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BORSIG GmbHegellsstraße 21 13507 Berlin / Germany

Phone +49 (0) 30 4301-01 Fax +49 (0) 30 4301-2236E-mail [email protected]

www.borsig.de

BORSIG GMBH - 01/2020

PRESSURE VESSELS AND HEAT ExCHANGERBORSIG Process Heat exchanger GmbHE-mail [email protected]

COMPRESSORSBORSIG ZM Compression GmbHE-mail [email protected]

MEMBRANE TECHNOLOGYBORSIG Membrane technology GmbHE-mail [email protected]

VALVES AND COMPRESSOR PARTSBORSIG Valvetech GmbHE-mail [email protected]

POWER PLANT AND INDUSTRIAL SERVICESBORSIG Service GmbHE-mail [email protected]

BORSIG CHINAE-mail [email protected]

BORSIG RUSSIAE-mail [email protected]

Documents

GROUP FOR INNOVATIVE SOLUTIONS · ReS and SAW strip weld cladding, the automatic tube to tubesheet welding incl. inbore welding of up to 500 mm as well as qualifiedmachining of all