72
GROUP I BASE OILS Do They Have a Future? Wayne Leiker CITGO Petroleum Corporation

Group I Base Oils

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Page 1: Group I Base Oils

GROUP I BASE OILSDo They Have a Future?

Wayne LeikerCITGO Petroleum Corporation

Page 2: Group I Base Oils

Afton Chemical

Acknowledgements

Chevron OroniteICIS LORInfineum USA

Kline and CompanyLithcon / SK

PDVSAPetroleum Trends InternationalPurvin & Gertz

Page 3: Group I Base Oils

Business Environment

Page 4: Group I Base Oils

Business Environment

Global Background Information

• Quality requirements vary greatly across the world markets

Page 5: Group I Base Oils

Worldwide Finished Lubes Quality Requirements

NORTH AMERICA

AFRICA

M. EAST

EUROPE

FSU

Years ahead (+) / behind (-)U.S.

(8-10)

(8-10)

+ 1-3

(10-12)

(8-10)

even

evenSOUTH AMERICA

ASIA/PACIFIC

Business Environment

Source: PDVSA

Page 6: Group I Base Oils

• Quality requirements vary greatly across the world markets

• Emerging country growth is expected to average 1.5-2.0%

Business Environment

Global Background Information

Page 7: Group I Base Oils

The China Factor• Economic growth spurring energy and

petrochemical demand– Accounted for 40% of the world's growth in oil demand between

2000 and 2003 – Driving petrochemical production rates to 100%+ - purchasing

almost every incremental PC production pound– In 2001, only seven of every 1,000 people in China owned a car.

By 2030 half the country is expected to be driving.

• China is becoming a strategic purchaser of oil, gas, and petrochemicals

Source: Chevron Oronite

Business Environment

Page 8: Group I Base Oils

1995 2000 2005 2010 2015

MB

/D

North America Western Europe AsiaAfrica/Middle East Eastern Europe/FSU Latin America

WORLD LUBRICANT CONSUMPTION

1.9%

Period Annual Growth Rate

1.2%

1.7%

2.2%

0.3%

0.3%

Asia/China Leads Future Lubricants Growth in Demand and Volume

Source: Purvin & Gertz

Business Environment

Page 9: Group I Base Oils

ASIA/PACIFIC

FSU

SOUTH AMERICA

AFRICA

NORTH AMERICA

EUROPE

M. EAST

TOTALYEAR: 2004 2008 2012

World Paraffinic Base Oil Demand Estimates (Constant Production)

Business Environment

Source: PDVSA

Includes all announced expansions including E/M GTL but not Shell or ChevTex GTL

Page 10: Group I Base Oils

• Quality requirements vary greatly across the world markets

• Emerging country growth is expected to average 1.5-2.0%

• Demand in North America and Western Europe is essentially flat, with automotive sector demand declining in Europe

Business Environment

Global Background Information

Page 11: Group I Base Oils

• Quality requirements vary greatly across the world markets

• Emerging country growth is expected to average 1.5-2.0%

• Demand in North America and Western Europe is essentially flat, with automotive sector demand declining in Europe

• In summary, global demand is growing at about 1.1% annually, driven primarily by Asia/China

Business Environment

Global Background Information

Page 12: Group I Base Oils

Business Environment

• U.S. Finished Lubes demand is essentially flat.

U.S. Background Information

Page 13: Group I Base Oils

Business Environment

0

20

40

60

80

100

120

140

160

180

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

Other Automotive Oils Industrial Oils

Source: Purvin & Gertz

U.S. Lubricant Demand – MMBPD

Page 14: Group I Base Oils

Business Environment

• U.S. Finished Lubes demand is essentially flat.• Number of major finished lubes competitors

is shrinking.

U.S. Background Information

Page 15: Group I Base Oils

Source: Kline Data

0%

5%

10%

Shar

e of

Mar

ket

Sun Quaker State

Amoco

14 Primary Competitors with thelargest companies relatively close

in market share

U.S. Finished Lubes Only – Pre-Mergers (1998)

Business Environment

Page 16: Group I Base Oils

0%

5%

10%

15%

20%

Shar

e of

Mar

ket

7 Primary Competitors with the top three having 44% share

vs 22% Pre-mergers

Quaker State

Volumes estimated from 2001 market volumes, Kline report and NPRA data. Includes finished lubricants and process oils; does not include base oils.

Business Environment

U.S. Finished Lubes and Process Oils Combined

Page 17: Group I Base Oils

Business Environment

• U.S. Finished Lubes demand is essentially flat.• Number of major finished lubes competitors is

shrinking.• US specifications rapidly changing.

– PC-9 in 2003– GF-4 in 2004/05– Dexron III-H in 2005– PC-10 in 2008– GF-5 in 2009

U.S. Background Information

Page 18: Group I Base Oils

Business Environment

0

20

40

60

80

100

120

140

160

180

1985

1987

1989

1991

1993

1995

1997

1999

2001

2003

2005

2007

2009

2011

2013

2015

Other Automotive Oils Industrial Oils

Source: Purvin & Gertz

API,SG GF-2

GF-3,API, CH-

4

GF-4, CI-4Mercon V,

Volvo,VDS III,

Dexron III-H

GF-5,MackEON 03,

Cat ECF-1,PC-10

ILSAC GF-6,HD, PC-11,Dexron X

Number and frequency of specification changes have increased dramatically.

U.S. Lubricant Demand – MMBPD

Page 19: Group I Base Oils

Business Environment

GF-4 entering July 2004 “mandatory” 2005, GF-5 entering Mid 2008 and “mandatory” 2009Quality change forecasted on 3 year historical transition to (70% use of) new specification entering the market and considering some resistance due to backward applicability

SH & Prior

GF-3/SL

GF-4/SM

SJ

2004

GF-5/SN

SJ & Prior

GF-4/SM

SL

2008

SL & Prior

GF-5

SM

2012

PCMO Trends – Quality

Page 20: Group I Base Oils

Business Environment

Viscosity grades shifts forecasted based on OEM’s recommendation for vehicles 2004+ (5W30 and lowers) to support new warranties (7 years or 70.000 miles) and evolution of overall vehicle population (national fleet change average age of 10 years)

5w20

Others

10w30

5w30

2004

0wX

5w20

Others

5w30

10w30

2008

5w3010w30

5w20

0wX

Others

2012

PCMO Trends – Viscosity Grade

Page 21: Group I Base Oils

Business Environment

2004

CF/CF-2

CH-4 & Prior

CI-4

2008

CF/CF-2

CI-4 & Prior

PC-10 or CJ-4

2012

CJ-4 & Prior PC-11 or CK-4

CF/CF-2

PC-10 entering 2007, PC-11 entering 2011. Conversion forecasted to follow 1 year historical transition to 100% of new specificationQuality change based on projected response to future environment regulations and new engine technology such as EGR

HDEO Trends – Quality

Page 22: Group I Base Oils

Business Environment

2004

10w30Others

Mono

15w40

2008

10w30 Mono5w30/40

15w40

2012

Mono 5w30/40

15w40

10w30

Viscosity grade shift primarily based on pressure for fuel saving toward the end of the forecasted period. Today OEM’s more concentrated on engine technology to meet environmental regulations

HDEO Trends – Viscosity Grade

Page 23: Group I Base Oils

Business Environment

• U.S. Finished Lubes demand is essentially flat.• Number of major finished lubes competitors is

shrinking.• US specifications rapidly changing.

– PC-9 in 2003– GF-4 in 2004/05– Dexron 3H in 2005– PC-10 in 2008– GF-5 in 2009

• Result: Increasing demand for higher quality base oils

U.S. Background Information

Page 24: Group I Base Oils

Business Environment

Source: Purvin & Gertz

0

20

40

60

80

100

120

140

160

180

1985

1987

1989

1991

1993

1995

1997

1999

2001

2003

2005

2007

2009

2011

2013

2015

Other Automotive Oils 5 W Automotive Oil Industrial Oils

5W Effect

U.S. Lubricant Demand – MMBPD

Page 25: Group I Base Oils

Business Environment

2002 Crank Case Base Oil Demand

OtherGr III

Gr II

Gr II+Gr I

2007 Crank Case Base Oil Demand

Gr I

Gr II+

Gr II

Gr III Other

Short Term Crank Case Specification Changes Impact

Total Volume = 1076 MM Gallons Total Volume = 1077 MM Gallons

Source: Petro Trends International

Page 26: Group I Base Oils

North American Base Oil Capacity

0

50

100

150

200

250

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

Cap

acity

(MB

PD)

API Group II,IIIAPI Group I

Source: NPRA

Business Environment

Page 27: Group I Base Oils

Business Environment

For Group I Producers, This Is

Not A Pretty Picture Is It ?

What Options Do They Have?

Page 28: Group I Base Oils

Future Options

Page 29: Group I Base Oils

Future Options

• Exit The Business

Page 30: Group I Base Oils

Future Options – Exit

Source: Purvin & Gertz

Historically, Base Oil Prices Lag Crude Moves

Page 31: Group I Base Oils

Future Options – Exit

US Light Base Oil vs. WTI

0.70

0.90

1.10

1.30

1.50

1.70

1.90

2.10

2.30J-

03

F-03

M-0

3

A-03

M-0

3

J-03

J-03

A-03

S-03

O-0

3

N-03

D-03

J-04

F-04

M-0

4

A-04

M-0

4

J-04

J-04

A-04

S-04

O-0

4

Base

Oil

Pric

e ($

/gal

lon)

20

25

30

35

40

45

50

55

60

WTI

Pric

e ($

/BBL

)

US Avg Light Base Oil WTI

Source: ICIS LOR

Page 32: Group I Base Oils

Future Options – Exit

Rela

tive

Cost

Pos

ition

($/B

BL)

0

Base Oil Capacity (MBPCD)

CIT

GO

Large Amount of Capacity with relative higher costs than CITGO

Lower Relative Cost

Page 33: Group I Base Oils

Competitive View of Base Oil Refining - Current

0

CIT

GO

Base Oil Capacity (MBPCD)

Refineries Shut Down Since 1998 34 MBPD Capacity (19%)

Considerably less capacity with relative higher costs than CITGO

Lower Relative Cost

Future Options – Exit

Page 34: Group I Base Oils

Future Options

• Exit The Business• Change Your Product(s)

Page 35: Group I Base Oils

Future Options – Change

Change Product Quality– Change Crude Slate

• Base Oil Impact

Page 36: Group I Base Oils

Future Options – Change

0102030405060708090

100

Dew

axed

VI (

-12o C

)

Crude Type

California Light

Alaska NorthSlopeWest TexasIntermediateArab Light

Brent

Pennsylvania

(Source NPRA FL 94-112)

Dewaxed VI Capability of Crude Oils

Page 37: Group I Base Oils

Future Options – Change

Not All Group I’s Are Created Equal

65.0

70.0

75.0

80.0

85.0

90.0

14.0 15.0 16.0 17.0 18.0 19.0 20.0

NOACK Volatility, wt%

Satu

rate

s C

onte

nt, w

t%

API Group I, S120N to S170N

“Group I+”

Source: Lithcon/SK

Increasing Performance

Page 38: Group I Base Oils

Future Options – Change

“Group I+” Base Oil Formulations

Group I+/II+ 5W30 GF-4 Blend

Gr II+

Gr I+

Add.

Group I+/III 5W30GF-4 Blend

Gr III

Gr I+

Add.

Allows Maximizing Group I+ Content of GF-4 Blends

Page 39: Group I Base Oils

Future Options – Change

Change Product Quality– Change Crude Slate

• Base Oil Impact• Wax Impact

Page 40: Group I Base Oils

Future Options – Change

Wax Content of Crude Oils

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

SLS Brent WTI Eko-Fisk Palanca Bancroft Norne

% W

ax in

Who

le C

rude

Page 41: Group I Base Oils

Wax Market Historically Has Been A Very Stable Market

Source: ICIS LOR

Historical Pricing Information

0.50

0.75

1.00

1.25

1.50

1.75

2.00

2.25

May-02

Jul-0

2Sep

-02Nov-0

2Ja

n-03Mar-

03May

-03Ju

l-03

Sep-03

Nov-03

Jan-04

Mar-04

May-04

Jul-0

4Sep

-04

Pric

e ($

/US

Gal

)

LSVGO Avg. Base Oil 125/140 MP Wax

Future Options – Change

Page 42: Group I Base Oils

NORTH AMERICAEUROPE/FSU/ME

AFRICA

LATIN AMERICA

CHINA

ASIA/PACIFIC

Worldwide Forecast Wax Balance (MTM/Y)

Future Options – ChangeTOTAL

YEAR: 2004 2008 2012

Source: PDVSA

Page 43: Group I Base Oils

Future Options – Change

Change Product Quality– Change Crude Slate

• Base Oil Impact• Wax Impact• Bright Stock Impact

Page 44: Group I Base Oils

Bright Stock Holding/Gaining Differential in 2004 Marketplace

Source: ICIS LOR

Historical Spot Base Oil Differentials ( Versus LSVGO/LSFO)

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

Jan-98

Apr-98

Jul-9

8Oct-

98Ja

n-99Apr-9

9Ju

l-99

Oct-99

Jan-00

Apr-00

Jul-0

0Oct-

00Ja

n-01Apr-0

1Ju

l-01

Oct-01

Jan-02

Apr-02

Jul-0

2Oct-

02Ja

n-03Apr-0

3Ju

l-03

Oct-03

Jan-04

Apr-04

Jul-0

4Oct-

04D

iffer

entia

l ($/

US

Gal

)

Avg. Light Base Oil Bright Stock (LSVGO) Bright Stock (LSFO)

Future Options – Change

Page 45: Group I Base Oils

Future Options – Change

Change Product Quality– Change Crude Slate

• Base Oil Impact

– Change Extraction Level

• Wax Impact• Bright Stock Impact

Page 46: Group I Base Oils

Extraction Unit Yield Data

30

35

40

45

50

55

60

88 90 92 94 96 98 100

Viscosity Index (VI)

Volu

me

Perc

ent Y

ield

Very Expensive Alternative

Future Options – Change

Page 47: Group I Base Oils

Future Options – Change

Change Product Quality– Change Crude Slate

• Base Oil Impact

– Change Extraction Level

• Wax Impact• Bright Stock Impact

– Fractionation Changes

Page 48: Group I Base Oils

Future Options – Change

Not All Group I’s Are Created Equal

65.0

70.0

75.0

80.0

85.0

90.0

14.0 15.0 16.0 17.0 18.0 19.0 20.0

NOACK Volatility, wt%

Satu

rate

s C

onte

nt, w

t%

API Group I, S120N to S170N

“Group I+”

Source: Lithcon/SK

Increasing Performance

Page 49: Group I Base Oils

Future Options – Change

“Group I+” Base Oil Formulations

Group I+/II+ 5W30 GF-4 Blend

Gr II+

Gr I+

Add.

Group I+/III 5W30GF-4 Blend

Gr III

Gr I+

Add.

Allows Maximizing Group I+ Content of GF-4 Blends

Page 50: Group I Base Oils

Future Options – Change

Change Product Quality– Change Crude Slate

• Base Oil Impact

– Change Extraction Level

• Wax Impact• Bright Stock Impact

– Fractionation Changes– Add Hydroprocessing Facilities

Page 51: Group I Base Oils

Current Hydroprocessing Project Economics are Declining

Source: ICIS LOR

Group II/II+ Posted Differentials Over Group I (100 to 150 Vis)

0.000.050.100.150.200.250.300.350.400.45

Oct

-01

Dec

-01

Feb-

02

Apr

-02

Jun-

02

Aug

-02

Oct

-02

Dec

-02

Feb-

03

Apr

-03

Jun-

03

Aug

-03

Oct

-03

Dec

-03

Feb-

04

Apr

-04

Jun-

04

Aug

-04

Oct

-04

Diff

eren

tial (

$/ U

S G

al)

Group II Differential Group II+ Differential

Future Options – Change

Page 52: Group I Base Oils

Future Options

• Exit The Business• Change Your Product(s)• Adapt to Different or New Markets

Page 53: Group I Base Oils

Adapt to Different and/or New Markets– Replace Group II’s in Some Markets

Future Options – Adapt

Page 54: Group I Base Oils

Future Options – Adapt

2002 Crank Case Base Oil Demand

Gr IGr II+

Gr II

Gr III Other

2007 Crank Case Base Oil Demand

Gr I

Gr II+

Gr II

Gr III Other

Short Term Crank Case Specification Changes Impact

Total Volume = 1076 MM Gallons Total Volume = 1077 MM Gallons

Source: Petro Trends International

Page 55: Group I Base Oils

Future Options – Adapt

2007 Other Base Oil Demand

Gr I

Gr II+Other

NaphGr III

Gr II

Total Volume = 890 MM Gallons

Source: Petro Trends International

Page 56: Group I Base Oils

Future Options – Adapt

2007 Metal Working Fluid Base Oil Demand

Gr I

Gr II

Naph Other

Total Volume = 229 MM Gallons

Source: Petro Trends International

Page 57: Group I Base Oils

Adapt to Different and/or New Markets– Replace Group II’s in Some Markets– Replace Naphthenics/Aromatic Extracts in

Process Oil Markets

Future Options – Adapt

Page 58: Group I Base Oils

NORTH AMERICA

SOUTH AMERICA

EUROPE FSU

ASIA/PACIFIC

AFRICA

TOTAL

YEAR: 2004 2008 2012

M. EAST

Worldwide Forecast Naphthenic Base Oils Balance, (MBD)

Future Options – Adapt

Source: PDVSA

Page 59: Group I Base Oils

Future Options – Adapt

Source: Petro Trends International

2007 Process Oil Base Oil Demand

Gr I

Arom ExtOther

Naph

Gr II

Total Volume = 631 MM Gallons

Page 60: Group I Base Oils

Adapt to Different and/or New Markets– Replace Group II’s in Some Markets– Replace Naphthenics/Aromatic Extracts in

Process Oil Markets– Develop Niche Market Applications

Future Options – Adapt

Page 61: Group I Base Oils

• Develop Niche Market Applications– After Market Applications (Unlicensed)

• PCMO• HDEO• ATF

Future Options – Adapt

Page 62: Group I Base Oils

• Develop Niche Market Applications– After Market Applications (Unlicensed)

• PCMO• HDEO• ATF

Future Options – Adapt

– New Markets Such As High Mileage Products That May Not Require Licensing

Page 63: Group I Base Oils

Adapt to Different and/or New Markets– Replace Group II’s in Some Markets– Replace Naphthenics/Aromatic Extracts in

Process Oil Markets– Develop Niche Market Applications– Enter and/or Increase Export Business

• Finished Lubricants• Base Oils

Future Options – Adapt

Page 64: Group I Base Oils

Future Options – Adapt

Worldwide Finished Lubes Quality Requirements

NORTH AMERICA

AFRICA

M. EAST

EUROPE

FSU

Years ahead (+) / behind (-)U.S.

(8-10)

(8-10)

+ 1-3

(10-12)

(8-10)

even

evenSOUTH AMERICA

ASIA/PACIFIC

Source: PDVSA

Page 65: Group I Base Oils

1995 2000 2005 2010 2015

Net ImportsProduction

Thou

sand

Bar

rels

per

Day Consumption

Source: Purvin & Gertz

Latin America Lubricant Supply/Demand Balance

Future Options – Adapt

Page 66: Group I Base Oils

Future Options – Adapt

Historical Global Light Base Oil Prices

0.60

0.80

1.00

1.20

1.40

1.60

1.80

Jan-95Ju

l-95

Jan-96Ju

l-96

Jan-97Ju

l-97

Jan-98Ju

l-98

Jan-99Ju

l-99

Jan-00Ju

l-00

Jan-01Ju

l-01

Jan-02Ju

l-02

Jan-03Ju

l-03

Jan-04Ju

l-04

Pric

e ($

/US

Gal

)

AP Light Avg Europe Avg US Light Avg

Source: ICIS LOR

Page 67: Group I Base Oils

Historical Global Bright Stock Prices

1.00

1.20

1.40

1.60

1.80

2.00

2.20

Jan-95Ju

l-95

Jan-96Ju

l-96

Jan-97Ju

l-97

Jan-98Ju

l-98

Jan-99Ju

l-99

Jan-00Ju

l-00

Jan-01Ju

l-01

Jan-02Ju

l-02

Jan-03Ju

l-03

Jan-04Ju

l-04

Pric

e ($

/US

Gal

)

AP Europe US

Source: ICIS LOR

Future Options – Adapt

Page 68: Group I Base Oils

• Group I Base Oils are here to stay.– Significant production will remain in place globally– Preferred base oil for most Industrial and Grease

formulations– Developing country quality requirements will allow

continued use

Conclusions

• Numerous factors will improve Gr I plant viability:– Crude Source (“Group I+”, Wax, Bright Stock)– Hardware (“Group I+”, Yields, Operating Costs)– Location (Marine Capabilities)

Page 69: Group I Base Oils

• “Group I+” base oils will continue to be useable:– Large degree in GF-4 oils and possibly some into GF-5

oils– 100% in CI-4 oils and possibly some into PC-10 oils– Better diluent oil for additives. VM and DI packages

tend to be more soluble in Group I than Group II

Conclusions

• Maximizing other products will improve plant viability:– Wax market projected to be in a deficit– Bright Stock market will continue to tighten w/plant

closures

Page 70: Group I Base Oils

• Replacement opportunities may develop for Group II base oils in:– Industrial and other oil markets– Process oil markets– Niche markets

Conclusions

• If global growth estimates are valid, export opportunities should be available for:– Finished lubricants of older(lower) quality requirements– Base oils

Page 71: Group I Base Oils

UNTIL…

Conclusions

Page 72: Group I Base Oils

GTL